CN113668125B - Multi-stage adjustment type textile broken yarn monitoring device and method - Google Patents
Multi-stage adjustment type textile broken yarn monitoring device and method Download PDFInfo
- Publication number
- CN113668125B CN113668125B CN202111176041.2A CN202111176041A CN113668125B CN 113668125 B CN113668125 B CN 113668125B CN 202111176041 A CN202111176041 A CN 202111176041A CN 113668125 B CN113668125 B CN 113668125B
- Authority
- CN
- China
- Prior art keywords
- textile
- module
- cloth
- laser welding
- water
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Classifications
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03J—AUXILIARY WEAVING APPARATUS; WEAVERS' TOOLS; SHUTTLES
- D03J1/00—Auxiliary apparatus combined with or associated with looms
- D03J1/06—Auxiliary apparatus combined with or associated with looms for treating fabric
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03J—AUXILIARY WEAVING APPARATUS; WEAVERS' TOOLS; SHUTTLES
- D03J1/00—Auxiliary apparatus combined with or associated with looms
- D03J1/007—Fabric inspection on the loom and associated loom control
Abstract
The invention discloses a multistage adjustment type textile broken yarn monitoring device and method, which comprises a base and a textile monitoring system, and is characterized in that: the novel yarn breaking detection device is characterized in that three first sliding columns are arranged inside the base, two sides of the first sliding columns are provided with auxiliary sliding blocks in a sliding mode, a main sliding block is arranged on the first sliding columns in a sliding mode, a fan is arranged in a middle concave area of the auxiliary sliding blocks, electromagnets are fixedly connected to the top surfaces of the auxiliary sliding blocks and the main sliding block, a supporting frame is arranged on the side wall of the base in a sliding mode, concave strips are arranged on the bottom area of the inner side wall of the supporting frame, a translation plate is installed in the concave strips in a clamping mode and made of steel materials, a flow opening and a drainage channel are formed in the translation plate, a first motor is arranged on one side of the base, a fixing plate is arranged on the side wall of the base in a sliding mode, and the fixing plate is L-shaped.
Description
Technical Field
The invention relates to the technical field of spinning, in particular to a multistage adjustment type device and a method for monitoring broken yarns in spinning.
Background
Along with the rapid development of the textile industry, the textile technology is continuously upgraded, the production efficiency of the textile industry is greatly improved, the control of the environmental humidity of the textile production is particularly important, the environmental dryness is easy to cause the interference of static electricity and dust, has adverse effects on the moisture regain, strength, softness, elongation and the like of textile fibers, easily causes problems of yarn breakage, increased flying and the like, seriously damages the quality of textiles, in order to help the textile mill humidify to better understand the humidity problem of the textile industry, textile industry experts point out that although the current textile industry faces a great challenge in controlling humidity, the market demand is still very large, due to the technical problem, more unnecessary resources are wasted by manufacturers for the phenomenon of yarn breakage, so that the design of the multistage adjustment type textile yarn breakage monitoring device and method which have strong practicability and can automatically detect and connect broken yarns is necessary.
Disclosure of Invention
The present invention is directed to a multi-stage adjustable monitoring device and method for monitoring broken yarns in textile, so as to solve the above-mentioned problems.
In order to solve the technical problems, the invention provides the following technical scheme: a multistage adjustment type textile broken yarn monitoring device and method comprises a base and a textile monitoring system, and is characterized in that: the inside of base is provided with three slip posts one, both sides slidable mounting has supplementary slider on the slip post one, and is middle slidable mounting has main slider on the slip post one, install the fan in the middle depressed area of supplementary slider, the equal fixedly connected with electro-magnet in top surface of supplementary slider and main slider, slidable mounting has the support frame on the lateral wall of base, the spill strip has been seted up on the inside wall bottom region of support frame, the translation board is installed to spill strip interior joint, the translation board is made by steel material, opening and hydrophobic way have been seted up on the translation board, one side of base is provided with motor one.
According to the technical scheme, slidable mounting has the fixed plate on the lateral wall of base, the fixed plate is the L type, the water thick liquid detector is installed to the bottom of fixed plate, fixed mounting has sliding column two on the support frame, slidable mounting has the protective housing on the sliding column two, motor two is installed at the top of protective housing, install the scanner in the protective housing, one side of scanner is provided with the laser welding mouth.
According to the technical scheme, the textile monitoring system comprises a textile cloth detection module, a target retrieval module and an execution module, wherein the textile cloth detection module comprises a textile cloth drying module, a textile cloth fixing module and a flow rate monitoring module, the target retrieval module comprises a scanner control module, an image processing module and an orientation determining module, and the execution module comprises an angle adjusting module, a time control module and a cooling module.
According to the technical scheme, the textile broken yarn monitoring method comprises the following steps:
s1, adding a broken yarn monitoring step in a conventional cloth textile process;
s2, pulling the woven cloth onto a translation plate;
s3, fixing the textile fabric, and starting to perform local primary drying, wherein water is stored along a drainage channel during drying;
s4, starting an air flow step after drying is finished, namely blowing air from the bottom;
s5, detecting a broken yarn part by a scanner and locking the position;
s6, connecting broken yarn parts through a laser welding port;
s7, cooling by using water stored during drying;
s8, lifting the fixed plate, driving the cloth to move by the translation plate, and conveying the repaired cloth out for the next process;
and S9, repeating the steps.
According to the technical scheme, the textile cloth drying module is used for primarily drying textile cloth by utilizing wind power and removing moisture of the textile cloth in the process, the textile cloth fixing module is used for fixing textile cloth which is not detected by utilizing the matching between the translation plate and the fixing plate and conveying the textile cloth which passes the detection away, the flow rate monitoring module is used for regulating and controlling drying force and avoiding damaging the textile cloth, the water slurry detector is used for detecting the slurry strength of the textile cloth when the textile cloth is not dried, the fan is a three-phase axial flow fan, the scanner control module is used for driving the whole protective shell to move and the scanner to independently move and recording scanning results, the image processing module is used for analyzing and sending corresponding instructions according to a set logic operation mode, and the direction determining module is used for controlling the angle of a laser welding port, the angle adjusting module is used for refining the adjusting range of the laser welding port and carrying out microprocessing according to image display, the time control module is used for calculating the moving time among the structures to adjust the logic sequence among the structures, and the cooling module is used for rapidly cooling the welded port.
According to the technical scheme, the initial operation process of the textile fabric is as follows:
s21, continuously feeding thick wires on the textile machine, continuously producing textile cloth, continuously detecting the textile cloth on the translation plate, wherein the broken yarn detection device and the textile machine form a unified assembly line;
s22, the translation plate moves to drive the whole woven cloth, meanwhile, the fixing plate begins to descend to fix the woven cloth, and the woven cloth is wet due to water, so that the water content of the woven cloth is high;
s23, attaching a water slurry detector to an attachment surface of a fixing plate, when the water slurry detector contacts textile cloth and starts data transmission, transmitting a water slurry ratio value of the current textile cloth to a textile cloth fixing module, wherein the textile cloth fixing module divides the pressing degree of the fixing plate into twelve grades, and the grades are T1-T12, the fastening effect of T1 is the worst, and the fastening effect of T12 is the best;
relationship between the pressure of the fixed plate and the water-slurry ratio:
in the formula, F is the pressure of a fixed plate, k is the spinning water-slurry distribution ratio, t is the running time of a fan, m is the weight of the fixed plate, and F is the friction coefficient between the fixed plate and a base;
s24, the water-slurry ratio is conveyed to a textile cloth fixing module to be automatically sleeved into a corresponding grade, the fixing plate 4 lowers corresponding strength, the quality of textile cloth is matched with that of the fixing plate 4, if the water-slurry ratio of the textile cloth is small, the textile cloth is broken easily, and the fixing plate 4 is too high in fastening strength to damage the textile cloth.
According to the technical scheme, the moving process of the translation plate is as follows:
s31, the weight of the wet woven cloth is heavy, when the woven cloth initially contacts with the translation plate, the auxiliary sliding block and the main sliding block are electrified simultaneously to magnetically attract the translation plate, and the driving force of the translation plate is ensured to be sufficient;
s32, the translation plate moves to drag the textile cloth for a long distance until the textile cloth moves for a certain length, and the length is consistent with the length of the translation plate;
s33, moving is finished, the fixing plate descends to fix the woven cloth, the fan starts to operate to dry the woven cloth, and the moisture in the woven cloth is less and less;
s34, the water slurry detector detects that the k value of the proportion of water to slurry distribution is reduced, when the k value is smaller than 0.12, the main sliding block is powered off, the main sliding block does not act on the translation plate any more, and unnecessary energy consumption is reduced.
According to the above technical solution, the scanning detection process:
the scanner irradiates infrared scanning rays on the roving yarns by utilizing the advantages of long infrared superconducting laser range, strong penetrability and good beam light property, refracts yarn breaking positions of the woven fabric by mapping the infrared scanning rays on light spots, and the direction determining module records the yarn breaking positions and sends position coordinates to the angle adjusting module;
the initial directions of the fixed laser welding port of the orientation determining module and the scanner are both vertical downward, so that the danger index is reduced, the initial moving time and the invalid itineration of the protective shell are reduced, and the labor is saved;
the operation sequence of the laser welding port and the scanner is determined by the time control module, the cloth image detected by the scanner is conveyed to the angle adjusting module, the angle adjusting module adjusts the angle of the laser welding port according to the weak light part in the image, the laser welding port is aligned to the weak light part on the textile cloth to start acting, and the error rate is reduced.
According to the technical scheme, the structure of the laser welding port is analyzed:
a circle of peep-proof shell is conventionally arranged around the laser welding port, and the volume of the peep-proof shell is large, so that the laser welding port is prevented from being aligned with workers;
the angle adjusting module actively adjusts the angle of the laser welding port according to a scanning image of the scanner, the laser welding port emits twice, the first time is used for positioning for restraining light, if the positioning is unsuccessful, the angle adjusting module continues to adjust until a light spot is mapped successfully, and at the moment, a second section of fusing light is emitted to weld broken yarn parts of the textile fabric together;
the laser welding port is integrally divided into three parts, namely a fusing area, a large steering area and a transition area;
the handle rod of the transition area is short, the pouring material is thick, spiral grains are distributed on the outer surface, the depth of the spiral grains is (0.6-0.75) d, and d is the rated intensity of laser;
the whole length of the large steering area is longer, and the large steering area can rotate around the transition area to control the angle;
the fusing area has two joints, one is used for emitting constraint light, and the other is used for emitting fusing light;
the deflection angle of the laser welding port is as follows:
p1 is the slope of the angle between the lever and the base in the large turn region, P2 is the slope of the angle between the transition region and the base, and a is the deflection angle of the fuse head in the fuse region.
According to the technical scheme, the cooling stage flow is as follows:
during the blowing and drying stage of the fan, water on the textile cloth can be gathered in the hydrophobic channel and is precipitated in the hydrophobic channel;
waiting for laser welding mouth to accomplish the flow, cooling module accepts the response, and transmission drive instruction gives the fan, and fan reverse rotation changes the wind direction, blows steam and drop of water to weaving cloth at the in-process that the wind direction changed, plays the moist effect of cooling.
Compared with the prior art, the invention has the following beneficial effects: according to the invention, the laser welding port is arranged, the operation sequence of the laser welding port and the scanner is determined by the time control module, the cloth image detected by the scanner is conveyed to the angle adjusting module, the angle adjusting module adjusts the angle of the laser welding port according to the weak light part in the image, the laser welding port is aligned to the weak light part on the textile cloth to start acting, and the error rate is reduced.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic overall elevational cross-sectional structural view of the present invention;
FIG. 2 is a schematic of the present invention;
FIG. 3 is a schematic view of the present invention;
in the figure: 1. a base; 2. a support frame; 3. a translation plate; 4. a fixing plate; 5. a first motor; 6. a first sliding column; 7. a main slider; 8. an auxiliary slide block; 9. a fan; 10. a protective shell; 11. a second sliding column; 12. a second motor; 13. welding an opening by laser; 14. a scanner; 15. a flow port; 16. and (4) dredging channels.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-3, the present invention provides the following technical solutions: a multistage adjustment type textile broken yarn monitoring device and method comprises a base 1 and a textile monitoring system, and is characterized in that: base 1's inside is provided with three slip posts 6, slidable mounting has supplementary slider 8 on the slip post 6 of both sides, slidable mounting has main slider 7 on the slip post 6 of centre, install fan 9 in the middle depressed area of supplementary slider 8, the equal fixedly connected with electro-magnet of top surface of supplementary slider 8 and main slider 7, slidable mounting has support frame 2 on base 1's the lateral wall, the spill strip has been seted up on the inside wall bottom region of support frame 2, the joint is installed translation board 3 in the spill strip, translation board 3 is made by steel material, translation board 3 is last to have seted up circulation mouth 15 and hydrophobic way 16, one side of base 1 is provided with motor 5.
Slidable mounting has fixed plate 4 on base 1's the lateral wall, and fixed plate 4 is the L type, and the water thick liquid detector is installed to the bottom of fixed plate 4, and fixed mounting has two 11 of slip post on the support frame 2, and slidable mounting has protective housing 10 on two 11 of slip post, and two 12 motors are installed at the top of protective housing 10, install scanner 14 in the protective housing 10, and one side of scanner 14 is provided with laser welding mouth 13.
The textile monitoring system comprises a textile cloth detection module, a target retrieval module and an execution module, wherein the textile cloth detection module comprises a textile cloth drying module, a textile cloth fixing module and a flow rate monitoring module, the target retrieval module comprises a scanner control module, an image processing module and an orientation determining module, and the execution module comprises an angle adjusting module, a time control module and a cooling module.
The monitoring method for the broken yarns in the spinning comprises the following steps:
s1, adding a broken yarn monitoring step in a conventional cloth textile process;
s2, pulling the woven cloth onto a translation plate;
s3, fixing the textile fabric, and starting to perform local primary drying, wherein water is stored along a drainage channel during drying;
s4, starting an air flow step after drying is finished, namely blowing air from the bottom;
s5, detecting a broken yarn part by a scanner and locking the position;
s6, connecting broken yarn parts through a laser welding port;
s7, cooling by using water stored during drying;
s8, lifting the fixed plate, driving the cloth to move by the translation plate, and conveying the repaired cloth out for the next process;
and S9, repeating the steps.
The textile cloth drying module is used for primarily drying textile cloth by utilizing wind power, the moisture of the textile cloth is removed in the process, the textile cloth fixing module is used for fixing the textile cloth which is not detected by utilizing the matching between the translation plate and the fixing plate and conveying the textile cloth which passes the detection, the flow rate monitoring module is used for regulating and controlling the drying strength and avoiding damaging the textile cloth, the water slurry detector is used for detecting the sizing strength of the textile cloth when the textile cloth is not dried, the fan 9 is a three-phase axial flow fan, the scanner control module is used for driving the whole protective shell 10 to move and the scanner 14 to independently move and simultaneously recording the scanning result, the image processing module is used for analyzing the scanned image according to a set logic operation mode and sending a corresponding instruction, the direction determining module is used for controlling the angle of the laser welding port 13, and the angle adjusting module is used for refining the adjustment range of the laser welding port, and the time control module is used for calculating the moving time among the structures so as to adjust the logic sequence among the structures, and the cooling module is used for rapidly cooling the welded interface.
The initial operation flow of the textile cloth is as follows:
s21, feeding thick wires on the textile machine continuously, producing textile cloth continuously, detecting the textile cloth on the translation plate 3 continuously, and forming a unified assembly line with the textile machine by the broken yarn detection device;
s22, the translation plate 3 moves to drive the whole woven cloth, meanwhile, the fixing plate 4 begins to descend to fix the woven cloth, and the woven cloth is wet due to the fact that the woven cloth is wet in the previous process, so that the woven cloth is high in water content;
s23, attaching a water slurry detector to the attaching surface of the fixing plate 4, when the water slurry detector contacts the textile cloth and starts data transmission, transmitting the water slurry ratio value of the current textile cloth to a textile cloth fixing module, wherein the textile cloth fixing module divides the pressing degree of the fixing plate 4 into twelve grades, and the grades are T1-T12, the fastening effect of T1 is the worst, and the fastening effect of T12 is the best;
relationship between pressure of the fixed plate 4 and water-slurry ratio:
in the formula, F is the pressure of the fixing plate 4, k is the spinning water-slurry distribution ratio, t is the running time of the fan 9, m is the weight of the fixing plate 4, and F is the friction coefficient between the fixing plate 4 and the base 1;
s24, the water-slurry ratio is conveyed to a textile cloth fixing module to be automatically sleeved into a corresponding grade, the fixing plate 4 lowers corresponding strength, the quality of textile cloth is matched with that of the fixing plate 4, if the water-slurry ratio of the textile cloth is small, the textile cloth is broken easily, and the fixing plate 4 is too high in fastening strength to damage the textile cloth.
The moving process of the translation plate 3 is as follows:
s31, the weight of the wet woven cloth is heavy, when the woven cloth initially contacts the translation plate 3, the auxiliary sliding block 8 and the main sliding block 7 are electrified simultaneously to magnetically attract the translation plate 3, and the driving force of the translation plate 3 is ensured to be sufficient;
s32, the translation plate 3 moves to drag the woven cloth for a long distance until the woven cloth moves for a certain length, and the length is consistent with the length of the translation plate 3;
s33, finishing the movement, descending the fixing plate 4 to fix the woven cloth, starting the fan 9 to operate to dry the woven cloth, and reducing the moisture in the woven cloth;
s34, the water slurry detector detects that the k value of the water-slurry distribution ratio is reduced, when the k value is smaller than 0.12, the main sliding block 7 is powered off, the main sliding block 7 does not act on the translation plate 3 any more, and unnecessary energy consumption is reduced.
And (3) scanning and detecting:
the scanner irradiates infrared scanning rays on the roving yarns by utilizing the advantages of long infrared superconducting laser range, strong penetrability and good beam light property, refracts yarn breaking positions of the woven fabric by mapping the infrared scanning rays on light spots, and the direction determining module records the yarn breaking positions and sends position coordinates to the angle adjusting module;
the initial directions of the fixed laser welding port of the orientation determining module and the scanner are both vertical downward, so that the danger index is reduced, the initial moving time and the invalid itineration of the protective shell 10 are reduced, and the labor is saved;
the operation sequence of the laser welding port 13 and the scanner 14 is determined by the time control module, the cloth image detected by the scanner 14 is conveyed to the angle adjusting module, the angle adjusting module adjusts the angle of the laser welding port 13 according to the weak light part in the image, the laser welding port 13 is aligned to the weak light part on the textile cloth to start acting, and the error rate is reduced.
Structural analysis of the laser welding port 13:
a circle of peep-proof shell is conventionally arranged around the laser welding port 13, the volume of the peep-proof shell is large, and the laser welding port 13 is prevented from being aligned with workers;
the angle adjusting module actively adjusts the angle of the laser welding port 13 according to the scanning image of the scanner 14, the laser welding port 13 emits twice, the first time is used for positioning for restraining light, if the positioning is unsuccessful, the angle adjusting module continues to adjust until the light spot mapping is successful, and at the moment, a second section of fusing light is emitted, and the broken yarn parts of the woven cloth are welded together;
the laser welding port 13 is integrally divided into three parts, namely a fusing area, a large steering area and a transition area;
the handle rod of the transition area is short, the pouring material is thick, spiral grains are distributed on the outer surface, the depth of the spiral grains is (0.6-0.75) d, and d is the rated intensity of laser;
the whole length of the large steering area is longer, and the large steering area can rotate around the transition area to control the angle;
the fusing area has two joints, one is used for emitting constraint light, and the other is used for emitting fusing light;
the deflection angle of the laser welding port 13 is:
p1 is the slope of the angle between the lever and the base 1 in the large turn region, P2 is the slope of the angle between the transition region and the base 1, and a is the deflection angle of the fuse head in the fuse region.
The cooling stage flow is as follows:
during the blowing and drying stage of the fan 9, water on the textile cloth can be gathered in the hydrophobic channel 16 and is precipitated in the hydrophobic channel 16;
waiting for laser welding mouth 13 to accomplish the flow, cooling module accepts the response, and transmission drive instruction gives fan 9, and fan 9 counter rotation changes the wind direction, blows steam and drop of water to weaving cloth at the in-process that the wind direction changed, plays the moist effect of cooling.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (6)
1. The utility model provides a weaving broken yarn device, includes base (1) and weaving monitored control system, its characterized in that: the textile fabric monitoring system comprises a textile fabric detection module, a textile fabric fixing module and a flow rate monitoring module, wherein the textile fabric detection module comprises a textile fabric drying module, a textile fabric fixing module and a flow rate monitoring module, the target retrieval module comprises a scanner control module, an image processing module and a position determining module, and the execution module comprises an angle adjusting module, a time control module and a cooling module, the scanner (14) detection process: the scanner irradiates infrared scanning rays on the roving yarns by utilizing the advantages of long infrared superconducting laser range, strong penetrability and good beam light property, refracts yarn breaking positions of the woven fabric by mapping the infrared scanning rays on light spots, and the direction determining module records the yarn breaking positions and sends position coordinates to the angle adjusting module; the initial directions of the fixed laser welding port of the orientation determining module and the scanner are both vertical downward, so that the danger index is reduced, the initial moving time and the invalid itineration of the protective shell (10) are reduced, and the labor is saved; the operation sequence of the laser welding port (13) and the scanner (14) is determined by a time control module, a cloth image detected by the scanner (14) is conveyed to an angle adjusting module, the angle adjusting module adjusts the angle of the laser welding port (13) according to a weak light part in the image at the moment, the laser welding port (13) is aligned to the weak light part on the woven cloth to start acting, the error rate is reduced, and the structure of the laser welding port (13) is analyzed:
a circle of peep-proof shell is conventionally arranged around the laser welding port (13), the volume of the peep-proof shell is large, and the laser welding port (13) is prevented from being aligned with workers;
the angle adjusting module actively adjusts the angle of the laser welding port (13) according to a scanned image of the scanner (14), the laser welding port (13) emits twice, the first time is used for positioning for restraining light, if the positioning is unsuccessful, the angle adjusting module continues to adjust until a light spot is mapped successfully, and at the moment, a second section of fusing light is emitted to weld broken yarn parts of the woven cloth together;
the laser welding port (13) is integrally divided into three parts, namely a fusing area, a large steering area and a transition area;
the handle rod of the transition area is short, the pouring material is thick, spiral grains are distributed on the outer surface, the depth of the spiral grains is (0.6-0.75) d, and d is the rated intensity of laser;
the whole length of the large steering area is long, and the large steering area can rotate around the transition area to control the angle;
the fusing area has two joints, one is used for emitting constraint light, and the other is used for emitting fusing light;
the deflection angle of the laser welding port (13) is as follows:
p1 is the slope of the included angle between the handle rod of the large steering area and the base (1), p2 is the slope of the included angle between the transition area and the base (1), and a is the deflection angle of the laser welding port (13).
2. A method of monitoring textile breaks using the apparatus of claim 1, characterized by: the novel water-cooling water heater is characterized in that three sliding columns I (6) are arranged inside the base (1), two sides of the sliding columns I (6) are provided with an auxiliary sliding block (8) in a sliding mode, a main sliding block (7) is arranged on the sliding columns I (6) in the middle in a sliding mode, a fan (9) is arranged in a middle concave area of the auxiliary sliding block (8), electromagnets are fixedly connected to the surfaces of the tops of the auxiliary sliding block (8) and the main sliding block (7) respectively, a concave strip is arranged on the bottom area of the inner side wall of the supporting frame (2), a translation plate (3) is installed in the concave strip in a clamping mode, the translation plate (3) is made of steel materials, a flow opening (15) and a drainage channel (16) are formed in the translation plate (3), a motor I (5) is arranged on one side of the base (1), a fixing plate (4) is arranged on the side wall of the base (1) in a sliding mode, and the fixing plate (4) is of an L type, the bottom of the fixed plate (4) is provided with a water slurry detector, and the textile broken yarn monitoring method comprises the following steps:
s1, adding a broken yarn monitoring step in a conventional cloth textile process;
s2, pulling the woven cloth onto a translation plate (3);
s3, fixing the textile cloth, and starting to perform local primary drying, wherein water is stored along a water dredging channel (16) during drying;
s4, starting an air flow step after drying is finished, namely blowing air from the bottom;
s5, detecting a broken yarn position and locking the position by a scanner (14);
s6, connecting broken yarn parts through a laser welding port (13);
s7, cooling by using water stored during drying;
s8, the fixed plate (4) rises, the translation plate (3) drives the cloth to move, and the repaired cloth is conveyed out for the next process;
and S9, repeating the steps.
3. A textile break monitoring method according to claim 2, characterized in that: the textile cloth drying module is used for primarily drying textile cloth by utilizing wind power and removing moisture of the textile cloth in the process, the textile cloth fixing module is used for fixing undetected textile cloth by utilizing the matching between the translation plate (3) and the fixing plate (4) and conveying the textile cloth which passes the detection away, the flow rate monitoring module is used for regulating and controlling drying force and avoiding damaging the textile cloth, the water slurry detector is used for detecting the slurry strength of the textile cloth when the textile cloth is not dried, the fan (9) is a three-phase axial flow fan, the scanner control module is used for driving the whole protective shell (10) to move and independently move the scanner (14) and simultaneously recording the scanning result, the image processing module is used for analyzing the scanning image according to a set logic operation mode and sending out a corresponding instruction, and the orientation determining module is used for controlling the angle of the laser welding port (13), the angle adjusting module is used for refining the adjusting range of the laser welding port and carrying out microprocessing according to image display, the time control module is used for calculating the moving time among the structures to adjust the logic sequence among the structures, and the cooling module is used for rapidly cooling the welded port.
4. A textile break monitoring method according to claim 2, characterized in that: the specific refinement process of S2 and S3 is as follows:
s21, feeding thick wires on the textile machine continuously, producing textile cloth continuously, detecting the textile cloth on the translation plate (3) continuously, wherein the broken yarn detection device and the textile machine form a unified assembly line;
s22, the translation plate (3) moves to drive the whole woven cloth, and meanwhile, the fixing plate (4) begins to descend to fix the woven cloth, and the woven cloth is wet due to the fact that the woven cloth is wet in the previous process, so that the woven cloth is high in water content;
s23, attaching a water slurry detector to the attaching surface of the fixing plate (4), when the water slurry detector contacts textile cloth and starts data transmission, transmitting the water slurry ratio value of the current textile cloth to a textile cloth fixing module, and dividing the pressing degree of the fixing plate (4) into twelve grades in the textile cloth fixing module, wherein the T1-T12 has the worst fastening effect of T1 and the best fastening effect of T12;
relationship between the pressure of the fixed plate (4) and the water-slurry ratio:
in the formula, F is the pressure of the fixing plate (4), k is the spinning water-slurry distribution ratio, t is the operation time of the fan (9), and m is the weight of the fixing plate (4);
s24, the water-slurry ratio is conveyed to a textile cloth fixing module to be automatically sleeved into a corresponding grade, the fixing plate (4) lowers corresponding strength, the quality of textile cloth is matched with the fixing plate (4), if the water-slurry ratio of the textile cloth is smaller, the textile cloth is represented to be easy to break, and the fixing plate (4) is too high in fastening strength to damage the textile cloth.
5. A textile break monitoring method according to claim 2, characterized in that: the specific drying process of the S4 is as follows:
s31, the wet woven cloth is heavy in weight, when the woven cloth initially contacts the translation plate (3), the auxiliary sliding block (8) and the main sliding block (7) are electrified simultaneously to magnetically attract the translation plate (3), and the driving force of the translation plate (3) is enough;
s32, the translation plate (3) moves to drag the textile cloth for a long distance until the textile cloth moves for a certain length, and the length is consistent with the length of the translation plate (3);
s33, moving is finished, the fixing plate (4) descends to fix the woven cloth, the fan (9) starts to operate to dry the woven cloth, and the moisture in the woven cloth is less and less;
s34, the water slurry detector detects that the k value of the water-slurry distribution ratio is reduced, when the k value is smaller than 0.12, the main sliding block (7) is powered off, the main sliding block (7) does not act on the translation plate (3), and unnecessary energy consumption is reduced.
6. A textile break monitoring method according to claim 2, characterized in that: the specific cooling process of S7:
during the blowing and drying stage of the fan (9), water on the textile cloth can be gathered in the hydrophobic channel (16) and is precipitated in the hydrophobic channel (16);
waiting for laser welding mouth (13) to accomplish the flow, cooling module accepts the response, and transmission drive instruction gives fan (9), and fan (9) antiport changes the wind direction, blows steam and drop of water to weaving cloth at the in-process that the wind direction changed, plays the moist effect of cooling.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111176041.2A CN113668125B (en) | 2021-10-09 | 2021-10-09 | Multi-stage adjustment type textile broken yarn monitoring device and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111176041.2A CN113668125B (en) | 2021-10-09 | 2021-10-09 | Multi-stage adjustment type textile broken yarn monitoring device and method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN113668125A CN113668125A (en) | 2021-11-19 |
| CN113668125B true CN113668125B (en) | 2021-12-21 |
Family
ID=78550565
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111176041.2A Active CN113668125B (en) | 2021-10-09 | 2021-10-09 | Multi-stage adjustment type textile broken yarn monitoring device and method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113668125B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114877953B (en) * | 2022-07-11 | 2022-11-29 | 南通弘厦纺织科技有限公司 | Multistage regulation spinning formula starching and finishing control system |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202175829U (en) * | 2010-12-27 | 2012-03-28 | 中国船舶重工集团公司第七一五研究所 | On-line real-time detection system for gray fabric flaw based on machine vision |
| CN103451846A (en) * | 2013-09-13 | 2013-12-18 | 福州大学 | Gray fabric broken yarn online detection method based on computer vision |
| CN104570490A (en) * | 2015-01-12 | 2015-04-29 | 合肥鑫晟光电科技有限公司 | Cloth inspection machine and cloth inspection method using the same |
| CN105063881A (en) * | 2015-08-07 | 2015-11-18 | 浙江彩蝶实业有限公司 | Shut-down detection device of warp knitting machine |
| CN205484100U (en) * | 2016-01-11 | 2016-08-17 | 深圳市麦克斯泰有限公司 | Flaw off -line monitoring system of cloth |
| CN113166987A (en) * | 2018-10-15 | 2021-07-23 | 斯玛特克斯欧洲一人有限公司 | Machine and method for controlling textile quality |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI509127B (en) * | 2012-11-05 | 2015-11-21 | Taiwan Power Testing Technology Co Ltd | Fibre cloth detecting method |
-
2021
- 2021-10-09 CN CN202111176041.2A patent/CN113668125B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202175829U (en) * | 2010-12-27 | 2012-03-28 | 中国船舶重工集团公司第七一五研究所 | On-line real-time detection system for gray fabric flaw based on machine vision |
| CN103451846A (en) * | 2013-09-13 | 2013-12-18 | 福州大学 | Gray fabric broken yarn online detection method based on computer vision |
| CN104570490A (en) * | 2015-01-12 | 2015-04-29 | 合肥鑫晟光电科技有限公司 | Cloth inspection machine and cloth inspection method using the same |
| CN105063881A (en) * | 2015-08-07 | 2015-11-18 | 浙江彩蝶实业有限公司 | Shut-down detection device of warp knitting machine |
| CN205484100U (en) * | 2016-01-11 | 2016-08-17 | 深圳市麦克斯泰有限公司 | Flaw off -line monitoring system of cloth |
| CN113166987A (en) * | 2018-10-15 | 2021-07-23 | 斯玛特克斯欧洲一人有限公司 | Machine and method for controlling textile quality |
Also Published As
| Publication number | Publication date |
|---|---|
| CN113668125A (en) | 2021-11-19 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN113668125B (en) | Multi-stage adjustment type textile broken yarn monitoring device and method | |
| KR100228924B1 (en) | Press section of a paper machine which press section is provided with two separate press nips | |
| CN212128613U (en) | Cloth inspecting machine with cloth leveling function | |
| CN109484037A (en) | A kind of colour band scroll printer and its control system | |
| CN111675034A (en) | Pre-wetting treatment device of vortex spinning machine and use method thereof | |
| CN214694808U (en) | Based on machine vision design tail cloth inspection machine | |
| CN113550133B (en) | Automatic cutting equipment auxiliary mechanism for textile fabric processing and forming clothing | |
| CN215787658U (en) | Tunnel type lamp box | |
| CN212893227U (en) | Reinforced broken yarn induction device and sizing machine | |
| CN211785076U (en) | Pole piece defect detection device | |
| CN211977413U (en) | Pole piece drying device | |
| CN214358754U (en) | CNC coiling machine with unloading buffering effect | |
| CN206661967U (en) | A kind of routing machine with detection function | |
| CN215113751U (en) | Intelligent textile drying machine | |
| CN107190486A (en) | Supporting case bottom deck assembly for the Intelligent clothes airing apparatus with drying function | |
| CN208717556U (en) | A kind of control fabric shrink equipment for dyeing and finishing | |
| CN209623294U (en) | A kind of drying unit of silk fabrics | |
| CN207976108U (en) | Small steel pipe CCD detection devices | |
| CN219988782U (en) | Be applied to little sheet printing quality detection machine's dust removal paper pressing device that bloies | |
| CN219868975U (en) | Cloth dryer dehumidification mechanism | |
| CN220352341U (en) | Weft yarn hairiness sensing device of loom | |
| CN210049032U (en) | Drying device for overpressure paper processing | |
| CN112573135A (en) | Decorating machine drying room with mesh belt deviation correcting device | |
| CN206233032U (en) | Air steering gear and paper machine | |
| CN220461422U (en) | Feeding device of wheat color sorter with uniform feeding |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |