CN113661549A - 一种一体成型电感及其制造方法 - Google Patents

一种一体成型电感及其制造方法 Download PDF

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Publication number
CN113661549A
CN113661549A CN202180001716.1A CN202180001716A CN113661549A CN 113661549 A CN113661549 A CN 113661549A CN 202180001716 A CN202180001716 A CN 202180001716A CN 113661549 A CN113661549 A CN 113661549A
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China
Prior art keywords
conductor
magnet
heat dissipation
integrally formed
insulating coating
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Pending
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CN202180001716.1A
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English (en)
Inventor
王莹莹
李有云
侯勤田
余鑫树
夏胜程
谈敏
姚泽鸿
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Dongguan Shunluo Electronics Co Ltd
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Dongguan Shunluo Electronics Co Ltd
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Publication of CN113661549A publication Critical patent/CN113661549A/zh
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/28Coils; Windings; Conductive connections
    • H01F27/29Terminals; Tapping arrangements for signal inductances
    • H01F27/292Surface mounted devices
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/08Cooling; Ventilating
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F1/00Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
    • H01F1/01Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
    • H01F1/03Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
    • H01F1/12Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials
    • H01F1/14Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys
    • H01F1/20Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys in the form of particles, e.g. powder
    • H01F1/22Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys in the form of particles, e.g. powder pressed, sintered, or bound together
    • H01F1/24Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys in the form of particles, e.g. powder pressed, sintered, or bound together the particles being insulated
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F17/00Fixed inductances of the signal type 
    • H01F17/04Fixed inductances of the signal type  with magnetic core
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/24Magnetic cores
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/24Magnetic cores
    • H01F27/255Magnetic cores made from particles
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/0206Manufacturing of magnetic cores by mechanical means
    • H01F41/0246Manufacturing of magnetic circuits by moulding or by pressing powder
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F17/00Fixed inductances of the signal type 
    • H01F17/04Fixed inductances of the signal type  with magnetic core
    • H01F2017/048Fixed inductances of the signal type  with magnetic core with encapsulating core, e.g. made of resin and magnetic powder

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Coils Or Transformers For Communication (AREA)
  • Manufacturing Cores, Coils, And Magnets (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Chemical & Material Sciences (AREA)
  • Dispersion Chemistry (AREA)
  • Powder Metallurgy (AREA)

Abstract

一种烧结一体成型电感,包括导体、磁体及散热绝缘包覆层,导体与磁体烧结一体成型,导体的主体部分位于磁体的内部,并从磁体的内部引出导体的两端,散热绝缘包覆层将磁体包覆,但暴露电极。一种制备的烧结一体成型电感的方法,包括步骤:S1.将导体置入模具中,然后依次进行填磁粉,一次模压,热处理,二次模压,烧结,得到模压半成品,其中模压半成品包括磁体和位于磁体的内部的导体,导体两端从磁体内部引出;S2.将涂覆材料涂覆到模压半成品上,烘干后形成散热绝缘包覆层;S3.对导体两端进行电极成型处理和金属化处理。提供了一种高磁导率、高饱和、高转化效率、低损耗的一体成型电感及其制造方法,还提升产品的散热特性、绝缘特性以及抗腐蚀能力。

Description

PCT国内申请,说明书已公开。

Claims (20)

  1. PCT国内申请,权利要求书已公开。
CN202180001716.1A 2021-06-30 2021-06-30 一种一体成型电感及其制造方法 Pending CN113661549A (zh)

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PCT/CN2021/103460 WO2021197513A2 (zh) 2021-06-30 2021-06-30 一种一体成型电感及其制造方法

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CN (1) CN113661549A (zh)
WO (1) WO2021197513A2 (zh)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114999808A (zh) * 2022-07-15 2022-09-02 横店集团东磁股份有限公司 一种模压成型电感及其制备方法与应用
CN115938718A (zh) * 2023-03-09 2023-04-07 天通控股股份有限公司 一种直插式一体成型共烧电感及其制备方法
CN117038298A (zh) * 2023-08-23 2023-11-10 东莞市三体微电子技术有限公司 一种隔离型电感排及其制造方法

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114342017B (zh) * 2021-11-23 2023-12-26 深圳顺络电子股份有限公司 一种异形结构电感及其制作方法

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JP2007266245A (ja) * 2006-03-28 2007-10-11 Kyocera Corp コイル内蔵基板
CN101901668A (zh) * 2009-05-27 2010-12-01 乾坤科技股份有限公司 电感器及其制作方法
CN112435845A (zh) * 2020-12-04 2021-03-02 横店集团东磁股份有限公司 一种一体共烧电感及其制备方法
CN112435844A (zh) * 2020-12-04 2021-03-02 横店集团东磁股份有限公司 一种一体共烧电感及其制备方法
CN112735797A (zh) * 2020-12-24 2021-04-30 横店集团东磁股份有限公司 一种一体式共烧电感及其制备方法与应用
CN112735752A (zh) * 2020-12-24 2021-04-30 横店集团东磁股份有限公司 一种一体成型共烧电感及其制备方法与应用

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007266245A (ja) * 2006-03-28 2007-10-11 Kyocera Corp コイル内蔵基板
CN101901668A (zh) * 2009-05-27 2010-12-01 乾坤科技股份有限公司 电感器及其制作方法
CN112435845A (zh) * 2020-12-04 2021-03-02 横店集团东磁股份有限公司 一种一体共烧电感及其制备方法
CN112435844A (zh) * 2020-12-04 2021-03-02 横店集团东磁股份有限公司 一种一体共烧电感及其制备方法
CN112735797A (zh) * 2020-12-24 2021-04-30 横店集团东磁股份有限公司 一种一体式共烧电感及其制备方法与应用
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Title
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114999808A (zh) * 2022-07-15 2022-09-02 横店集团东磁股份有限公司 一种模压成型电感及其制备方法与应用
CN115938718A (zh) * 2023-03-09 2023-04-07 天通控股股份有限公司 一种直插式一体成型共烧电感及其制备方法
CN117038298A (zh) * 2023-08-23 2023-11-10 东莞市三体微电子技术有限公司 一种隔离型电感排及其制造方法
CN117038298B (zh) * 2023-08-23 2024-02-20 东莞市三体微电子技术有限公司 一种隔离型电感排及其制造方法

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