CN113661278A

CN113661278A - Structurally colored filaments and methods for making and using same

Info

Publication number: CN113661278A
Application number: CN202080025067.4A
Authority: CN
Inventors: 杰里米·甘茨; 王袁敏
Original assignee: Nike Innovate CV USA
Current assignee: Nike Innovate CV USA
Priority date: 2019-03-27
Filing date: 2020-03-11
Publication date: 2021-11-16
Also published as: EP3931378A1; US20200308734A1; WO2020197772A1

Abstract

The present disclosure relates to objects having optical elements that impart structural colors. The present disclosure provides filaments (structural color filaments or "SC" filaments) comprising optical elements or fragments thereof that impart an optical effect (e.g., structural color, metallic color appearance, or iridescent appearance), wherein the optical elements are randomly dispersed throughout the SC filaments and randomly dispersed on the surface of the SC filaments.

Description

Structurally colored filaments and methods for making and using same

Cross Reference to Related Applications

This application claims priority to a co-pending U.S. patent application entitled "STRUCTURALLY-COLORED FILAMENTS AND METHOD FOR MAKING AND USENING STRUCTURALLLY-COLORED FILAMENTS" filed on 27.3.2019 and designated application number 62/824,632, and claims priority to a co-pending U.S. patent application entitled "STRUCTURALLY-COLORED FILAMENTS AND METHOD R MAKING AND USENING STRUCTURALLY-COLORED FILAMENTS" filed on 17.10.2019 and designated application number 62/916,296, both of which are incorporated herein by reference in their entirety.

Background

Structural color is caused by the physical interaction of light with micro-or nano-features of surfaces and bulk materials, in contrast to the color resulting from the presence of dyes or pigments that absorb or reflect light of a particular wavelength based on the chemical nature of the dye or pigment. Color from dyes and pigments can be problematic in many respects. For example, dyes and pigments and their related chemicals used in the manufacture and incorporation into finished products may not be environmentally friendly.

Brief Description of Drawings

Additional embodiments of the present disclosure will be more readily understood when the following detailed description of the various embodiments of the present disclosure is read in conjunction with the accompanying drawings.

Fig. 1A-1M illustrate various articles of footwear, articles of apparel, articles of athletic equipment, articles of container (container), articles of electronic equipment, and articles of vision protection (vision wear) that include structures according to the present disclosure, while fig. 1N-1P illustrate additional details regarding different types of footwear.

Fig. 2A illustrates a side view of an exemplary inorganic optical element of the present disclosure. Fig. 2B illustrates a side view of an exemplary inorganic optical element of the present disclosure.

Description of the invention

The present disclosure provides filaments (structural color filaments) or "SC" filaments) comprising optical elements or fragments thereof that impart an optical effect (e.g., structural color, metallic appearance, or iridescent appearance), wherein the optical elements are randomly dispersed throughout the SC filaments and randomly dispersed on the surface of the SC filaments. The optical effects imparted to the SC filaments produce an aesthetically attractive appearance without the need for inks or pigments and without the environmental impact associated with their use. The optical effect from the optical element or a segment thereof is at least partially produced by scattering, refraction, reflection, interference and/or diffraction of light of visible wavelengths. The optical effect may include structural colors (e.g., hues of blue, green, red, yellow, and the like), where a subset of the structural colors may be iridescent appearances or metallic appearances. The yarns or fibers may be formed using SC filaments and optionally other types of filaments.

SC filaments may be produced by melting more than one structurally colored article and then extruding the molten material to form SC filaments, with the optical elements or segments thereof dispersed throughout the SC filaments as well as on the surface of the SC filaments. A structurally colored article may comprise a thermoplastic material and more than one optical element and segments thereof. Depending on how the structurally colored article is produced and/or the processing (e.g., extrusion process) of the structurally colored article, the SC filaments may comprise the originally produced complete optical element or a segment thereof, wherein the optical element and segment thereof may impart an optical effect.

Structurally colored articles can include pellets, films, sheets, and the like, each of which can be extruded articles. A structurally colored article can be formed by disposing (e.g., attaching, adhering, bonding, joining) an optical element directly onto the article. Alternatively, a structurally colored article may be formed by processing (e.g., grinding, cutting, shredding, pulverizing, or a combination thereof) a polymer-based article (polymer-based item) including a thermoplastic material and at least one optical element. During processing of the polymer-based article, one or more segments of the optical element may be formed, wherein all or some of the optical element or segments thereof retain the property of imparting an optical effect. The pieces of the polymer-based article are melted to form a molten material. The molten material is extruded to form a structurally colored article. The optical element and/or fragments thereof from the processing step may also be formed into other fragments during the extrusion process. The optical element and/or segment of the optical element imparts an optical effect to the article that the structure is colored. The optical effects before and after processing and/or extrusion may be the same or different.

The optical element or segment of an optical element can include at least one optical layer optionally having a textured surface (e.g., integral with the optical element or as part of a surface of the article), optionally having a protective layer, or optionally having any combination of a textured surface and a protective layer. The optical element may be a single layer reflector, a single layer filter, a multilayer reflector, or a multilayer filter. The optical element or segment of the optical element on the surface of the filament causes the filament-incorporated article to have an optical effect that may be different from an article having the filament without the optical element or segment of the optical element.

The present disclosure provides a method of manufacturing a Structural Color (SC) filament, the method comprising melting more than one structurally colored article to form a first molten material comprising more than one optical element or fragment thereof dispersed therein, each structurally colored article comprising a thermoplastic material and more than one optical element or fragment thereof; and extruding the first molten material to form SC filaments, wherein the SC filaments comprise more than one optical element or segment thereof dispersed, and the more than one optical element or segment thereof dispersed imparts the SC filaments with the optical effect. The present disclosure also provides an article comprising SC filaments manufactured according to the methods above and herein. The article may be an article of footwear, an article of apparel, or an article of athletic equipment.

The present disclosure provides an article comprising SC filaments having more than one optical element and segments thereof randomly distributed throughout the SC filaments, wherein the more than one optical element and segments thereof impart a silky optical effect.

The present disclosure provides a method of forming an article, the method comprising: processing a polymer-based article comprising at least one optical element to form a piece of the polymer-based article, wherein the optical element imparts a first optical effect to the polymer-based article, wherein a portion of the at least one optical element is abraded or cut into segments of the optical element, wherein a first portion of the piece of the polymer-based article retains a property that imparts the first optical effect; melting a piece of the polymer-based article to form a second molten material; and extruding the second molten material to form a structurally colored article comprising the optical element and fragments thereof, wherein a portion of the optical element and/or fragments thereof imparts a second optical effect to the structurally colored article.

The present disclosure provides a method of forming a structurally colored article, the method comprising: arranging optical elements onto the beads for forming the structure-colored beads, wherein the optical elements impart an optical effect to the structure-colored beads.

Although in many examples of the present disclosure, the optical effect can be a structural color such as iridescence (e.g., an iridescent structural color, a color that shifts over a wide range of hues when viewed from different angles), a metallic color, or a "color" (e.g., a non-iridescent or non-metallic color) as described herein. Regarding the aspect that the structural color is not an iridescent color or a metallic color, the structural color may be of a type that does not transform within a wide range of hues when viewed from different angles (e.g., a structural color that does not transform hue, or a structural color that transforms within a limited number of hues depending on the angle of viewing). In one example, the present disclosure provides an optical element or a segment of an optical element having a coordinate L when measured according to the CIE 1976 color space under given lighting conditions at three viewing angles of about-15 degrees to 180 degrees, or about-15 degrees and +60 degrees₁A and a₁A and b₁The first observation angle has a first color measurement and has a coordinate L₂A and a₂A and b₂The second observation angle has a second color measurement and has a coordinate L₃A and a₃A and b₃The third observation angle of has a third color measurement, wherein L ₁Value, L₂Value sum L₃The values may be the same or different, wherein a₁Coordinate value, a₂Coordinate values and a₃Coordinate values may be the same or different, wherein b₁Coordinate value, b₂Coordinate values and b₃The coordinate values may be the same or different, and a combined therein₁Value, a₂Value sum a₃The range of values is less than about 40% of the total range of possible values of a.

In another example, the present disclosure provides an optical element having a coordinate L when measured according to the CIE 1976 color space under given lighting conditions at two viewing angles of about-15 degrees to 180 degrees, or about-15 degrees and +60 degrees₁A and a₁A and b₁The first observation angle has a first color measurement and has a coordinate L₂A and a₂A and b₂The second observation angle of has a second color measurement, wherein L₁Value sum L₂The values may be the same or different, wherein a₁Coordinate values and a₂Coordinate values may be the same or different, wherein b₁Coordinate values and b₂The coordinate values may be the same or different, and wherein Δ E between the first and second color measurements_abLess than or equal to 10, wherein Δ E_ab＝[(L₁*-L₂*)²+(a₁*–a₂*)²+(b₁*-b₂*)²]^1/2Or alternatively greater than 10.

In yet another example, the present disclosure provides an optical element having a coordinate L when measured according to CIELCH color space at three viewing angles of about-15 degrees to 180 degrees or about-15 degrees and +60 degrees under given lighting conditions ₁A and C₁A and h₁A first viewing angle of DEG has a first color measurement and has a coordinate L₂A and C₂A and h₂A second viewing angle of DEG has a second color measurement and has a coordinate L₃A and C₃Anh₃A third observation angle of DEG has a third color measurement value, wherein L₁Value, L₂Value sum L₃The values may be the same or different, wherein C₁Coordinate value, C₂Coordinate values and C₃The coordinate values may be the same or different, wherein h₁Coordinate value of degree, h₂Coordinate value of DEG and h₃The coordinate values may be the same or different, and h in combination therein₁Value of degree, h₂Value of and h₃The range of values is less than about 10 degrees or alternatively greater than 10 degrees.

The present disclosure will be better understood upon reading the following numbered aspects, which should not be confused with the claims. In some cases, any of the following numbered aspects may be combined with aspects described elsewhere in the disclosure, and such combinations are intended to form part of the disclosure.

Aspect 1. a method of manufacturing a Structural Color (SC) filament, comprising:

melting more than one structurally colored article to form a first molten material comprising more than one optical element or fragment thereof dispersed therein, each structurally colored article comprising a thermoplastic material and more than one optical element or fragment thereof; and

Extruding the first molten material to form SC filaments, wherein the SC filaments comprise dispersed more than one optical element or segment thereof, and the dispersed more than one optical element or segment thereof imparts the SC filaments with an optical effect.

Aspect 2. the method according to the preceding aspect, wherein the optical element of each structurally colored article is a coating on the structurally colored article.

Aspect 3. the method according to any one of the preceding aspects, wherein the structurally coloured article is a pellet, optionally an extruded pellet.

Aspect 4. the method according to any one of the preceding aspects, wherein the structurally colored article is a ground, comminuted or shredded structurally colored article.

Aspect 5. the method according to any one of the preceding aspects, wherein the ground, comminuted or shredded structurally colored article is a film or sheet.

Aspect 6. the method according to any one of the preceding aspects, wherein the ground, comminuted or shredded structurally colored articles are ground structurally colored containers, optionally ground, comminuted or shredded structurally colored bottles.

Aspect 7. the method according to any of the preceding aspects, wherein the optical element and fragments thereof are a layered structure having two or more layers stacked in the z-dimension, optionally the optical element and fragments thereof have a width in the x-dimension, a length in the y-dimension, and a thickness in the z-dimension, wherein the thickness of the more than one optical element and fragments thereof dispersed in the filament is less than 10 percent less than the thickness of the more than one optical element and fragments thereof on the structurally colored article, and optionally the width and length of the portions of the more than one optical element and fragments thereof dispersed in the filament is at least 5 percent less than the width and length of the more than one optical element and fragments thereof of the structurally colored article.

The method of any of the preceding aspects, wherein the more than one optical element dispersed in the filament and fragments thereof optionally independently have an average width and an average length of about 400 nanometers or more, about 500 nanometers or more, or about 800 nanometers or more; wherein the more than one optical element and fragments thereof dispersed in the filament have an average width and an average length of about 400 nanometers or greater, about 500 nanometers or greater, or about 800 nanometers or greater; and optionally wherein more than one dispersed optical element in the filament and fragments thereof has an average thickness of about 200 nanometers or more, about 250 nanometers or more, about 300 nanometers or more, about 350 nanometers or more, about 400 nanometers or more, about 500 nanometers or more, about 600 nanometers or more, about 800 nanometers or more.

Aspect 9. the method according to any one of the preceding aspects, wherein the optical elements on the structurally colored article are a structurally colored coating covering at least 25 percent or at least 50 percent or at least 75 percent of the total surface area of the structurally colored article, and the portion of the more than one optical element and fragments thereof optionally dispersed in the filament is more than one fragment formed by grinding, shredding, chopping, melting, or a combination thereof, of the structurally colored article.

Aspect 10 the method according to any one of the preceding aspects, wherein the more than one optical element and fragments thereof comprise at least 1 percent by weight, or at least 2 percent by weight, or at least 5 percent by weight, or at least 7 percent by weight, or at least 10 percent by weight of the total weight of the filament.

Aspect 11 the method according to any of the preceding aspects, wherein a portion of more than one optical element and fragments thereof are not structurally degraded during melting, extrusion, or both, such that they do not impart an optical effect.

Aspect 12 the method according to any one of the preceding aspects, wherein a portion of more than one optical element and fragments thereof are structurally degraded during melting, extrusion, or both, such that they do not impart an optical effect.

Aspect 13. the method of any of the preceding aspects, wherein the method further comprises processing the structurally colored polymeric material prior to melting, wherein optionally processing comprises grinding, chopping, cutting, or pulverizing.

Aspect 14. an article comprising SC filaments made according to any one of aspects 1-13.

Aspect 15 the article of manufacture according to the preceding aspect, wherein the article is an article of footwear, an article of apparel, or an article of athletic equipment.

Aspect 16. an article comprising SC filaments having more than one optical element and segments thereof randomly distributed throughout the SC filaments, wherein the more than one optical element and segments thereof impart a silk optical effect.

The article of any of the preceding aspects, wherein the optical effect is a structural color and is not an iridescent or metallic color.

The article of any of the preceding aspects, wherein the optical effect is an iridescent appearance.

Aspect 19 the article of any of the preceding aspects, wherein the optical effect is a metallic appearance.

Aspect 20 the article of any of the preceding aspects, wherein the optical element and fragments thereof are a layered structure having two or more layers stacked in a z-dimension perpendicular to a plane of the layered structure.

The article of any one of the preceding aspects, wherein the more than one optical element and fragments thereof dispersed in the SC filament optionally each have an average width and an average length of about 400 nanometers or greater, about 500 nanometers or greater, or about 800 nanometers or greater; wherein the more than one optical element and fragments thereof dispersed in the filament have an average width and an average length of about 400 nanometers or greater, about 500 nanometers or greater, or about 800 nanometers or greater; and optionally wherein more than one dispersed optical element in the filament and fragments thereof has an average thickness of about 200 nanometers or more, about 250 nanometers or more, about 300 nanometers or more, about 350 nanometers or more, about 400 nanometers or more, about 500 nanometers or more, about 600 nanometers or more, about 800 nanometers or more.

The article of any of the preceding aspects, wherein the more than one optical element and fragments thereof comprise at least 1 percent by weight, or at least 2 percent by weight, or at least 5 percent by weight, or at least 7 percent by weight, or at least 10 percent by weight of the total weight of the filament.

The article of any of the preceding aspects, wherein the more than one optical element on the SC filament and fragments thereof cover at least 25 percent, or at least 50 percent, or at least 75 percent of the total surface area of the filament.

The method or article of any of the preceding aspects, wherein the optical effect is a structural color and is not an iridescent or metallic color.

The method or article of any of the preceding aspects, wherein the optical effect is an iridescent appearance.

Aspect 26. the method or article of any of the preceding aspects, wherein the optical effect is a metallic appearance.

The method or article of any of the preceding aspects, wherein the optical effect imparts two or more different hues to the filament when the filament is viewed from at least two different angles separated by 15 degrees.

Aspect 28. the method or article of any of the preceding aspects, wherein the optical effect imparted to the filament is visible to an observer having 20/20 visual acuity and normal color vision at a distance of about 1 meter from the article.

Aspect 29. the method or article of any of the preceding aspects, further comprising forming a fiber or yarn, wherein the fiber or yarn comprises SC filaments.

Aspect 30. the method or article of any of the preceding aspects, wherein the yarn is a monofilament or multifilament yarn.

Aspect 31. the method or article of any of the preceding aspects, wherein the yarn is a spun yarn comprising more than one staple fiber formed by cutting or shredding (chop) SC filaments.

Aspect 32. the method or article of any of the preceding aspects, wherein the filaments are present in a staple, monofilament or multifilament yarn; optionally wherein the yarn has a tenacity of from about 1.5 g/denier to about 4.0 g/denier; or a tenacity greater than 4.0 grams per denier; or a tenacity of from about 5.0 grams/denier to about 10 grams/denier.

Aspect 33. the method or article of any of the preceding aspects, wherein the SC filaments of the staple fibers have an aspect ratio of 10 to 100,000.

Aspect 34. the method or article of any of the preceding aspects, wherein the SC filaments are present in the form of a textile, and optionally wherein the textile is a non-woven textile, a knitted textile, or a crocheted textile.

Aspect 35 the method or article of any of the preceding aspects, wherein the SC filament is attached to a substrate, optionally wherein the SC filament is stitched or embroidered to the substrate.

Aspect 36. the method or article of any of the preceding aspects, wherein SC filaments are included with more than one second filament in the form of a tow.

The method or article of any of the preceding aspects, wherein more than one second filament of the tow is substantially free of optical elements.

The method or article of any of the preceding aspects, wherein more than one second filament of the tow comprises a second optical element that imparts a second optical effect to the second filament.

Aspect 39. the method or article of any of the preceding aspects, wherein the second optical effect of the more than one second filament is a different type of optical effect than the optical effect of the SC filament.

Aspect 40. the method or article of any of the preceding aspects, further comprising dyeing SC filaments, fibers comprising SC filaments, or yarns comprising SC filaments.

The method or article of any of the preceding aspects, wherein the structurally colored thermoplastic material comprises at least one thermoplastic polymer, optionally wherein the at least one thermoplastic polymer comprises a thermoplastic elastomer.

Aspect 42. the method or article of any of the preceding aspects, wherein melting comprises raising the temperature of the thermoplastic material to a first temperature at or above the melting temperature of the thermoplastic polymer.

The method or article of any of the preceding aspects, wherein the thermoplastic material comprises one or more thermoplastic polyurethanes, thermoplastic polyethers, thermoplastic polyesters, thermoplastic polyamides, thermoplastic polyolefins, thermoplastic copolymers thereof, or combinations thereof.

The method or article of any of the preceding aspects, wherein the optical element comprises at least one optical layer.

Aspect 45. the method or article of any of the preceding aspects, wherein the optical element is a single layer reflector, a single layer filter, a multilayer reflector, or a multilayer filter.

Aspect 46. the method or article of any of the preceding aspects, wherein the multilayer reflector has at least two layers, including at least two adjacent layers having different indices of refraction.

Aspect 47. the method or article of any of the preceding aspects, wherein at least one of the layers of the multilayer reflector has a thickness that is about one-quarter of the wavelength of visible light.

Aspect 48 the method or article of any of the preceding aspects, wherein at least one of the layers of the multilayer reflector comprises a material selected from the group consisting of: silicon dioxide, titanium dioxide, zinc sulfide, magnesium fluoride, tantalum pentoxide, and combinations thereof.

Aspect 49 the method or article of any of the preceding aspects, further comprising a textured surface on the first side of the optical element.

Aspect 50. the method or article of any of the preceding aspects, wherein the textured surface has more than one contour feature and more than one flat region.

Aspect 51. the method or article of any of the preceding aspects, wherein the textured surface comprises more than one contour feature and a planar region that is planar, wherein the contour feature extends over the planar region of the textured surface.

The method or article of any of the preceding aspects, wherein the size of the contour features, the shape of the contour features, the spacing between more than one contour feature, and the optical layer combine to impart a color to the structure.

The method or article of any of the preceding aspects, wherein the spacing between the profile features reduces distortion effects that the profile features interfere with each other when imparting a structure color to the colored globules of the structure.

The method or article of any of the preceding aspects, wherein the contour features and the planar regions result in at least one optical layer of the optical element having an undulating topology, wherein the optical layer has planar regions between adjacent depressions and/or projections that are planar with the planar regions of the textured surface.

Aspect 55. the method or article of any of the preceding aspects, wherein the structural color of the structurally colored pellets has a single or multi-colored appearance.

Aspect 56. the method or article of any of the preceding aspects, wherein the optical element or fragment thereof exhibits a color having a coordinate L when measured according to CIE 1976 color space under given lighting conditions at three viewing angles of about-15 degrees to 180 degrees, or about-15 degrees and +60 degrees₁A and a₁A and b₁The first observation angle has a first color measurement and has a coordinate L ₂A and a₂A and b₂The second observation angle has a second color measurement and has a coordinate L₃A and a₃A and b₃The third observation angle of has a third color measurement, wherein L₁Value, L₂Value sum L₃The values may be the same or different, wherein a₁Coordinate value, a₂Coordinate values and a₃Coordinate values may be the same or different, wherein b₁Coordinate value, b₂Coordinate values and b₃The coordinate values may be the same or different, and a combined therein₁Value, a₂Value sum a₃The range of values is less than about 40% of the total range of possible a values, optionally less than about 30% of the total range of possible a values, optionally less than about 20% of the total range of possible a values, or optionally less than about 10% of the total range of possible a values.

Aspect 57. the method or article of any of the preceding aspects, wherein the optical element or fragment thereof exhibits a color having a coordinate L when measured according to CIE 1976 color space under given lighting conditions at three viewing angles of about-15 degrees to 180 degrees, or about-15 degrees and +60 degrees₁A and a₁A and b₁The first observation angle has a first color measurement and has a coordinate L₂A and a₂A and b₂The second observation angle has a second color measurement and has a coordinate L ₃A and a₃A and b₃The third observation angle of has a third color measurement, wherein L₁Value, L₂Value sum L₃The values may be the same or different, wherein a₁Coordinate value, a₂Coordinate values and a₃Coordinate values may be the same or different, wherein b₁Coordinate value, b₂Coordinate values and b₃Coordinate values may be the same or different, and wherein b is combined₁Value, b₂Value and b₃The range of values is less than about 40% of the total range of possible b values, optionally less than about 30% of the total range of possible b values, optionally less than about 20% of the total range of possible b values, or optionally 10% of the total range of possible b values.

Aspect 58. the method or article of any of the preceding aspects, wherein the optical element or fragment thereof exhibits a color having a coordinate L when measured according to CIE 1976 color space under given lighting conditions at two viewing angles of about-15 degrees to 180 degrees, or about-15 degrees and +60 degrees₁A and a₁A and b₁The first observation angle has a first color measurement and has a coordinate L₂A and a₂A and b₂The second observation angle of has a second color measurement, wherein L₁Value sum L₂The values may be the same or different, wherein a ₁Coordinate values and a₂Coordinate values may be the same or different, wherein b₁Coordinate values and b₂The coordinate values may be the same or different, and wherein Δ E between the first and second color measurements_abGreater than or equal to about 100, wherein Δ E_ab＝[(L₁*-L₂*)²+(a₁*–a₂*)²+(b₁*-b₂*)²]^1/2Optionally greater than or equal to about 80, or optionally greater than or equal to about 60, or alternatively less than 3, or less than 2.2, or less than 2.

Aspect 59. the method or article of any of the preceding aspects, wherein the optical element exhibits a color when in CIELCH color spaceThe color has a coordinate L when measured at three viewing angles of about-15 degrees to 180 degrees or about-15 degrees and +60 degrees under given lighting conditions₁A and C₁A and h₁A first viewing angle of DEG has a first color measurement and has a coordinate L₂A and C₂A and h₂A second viewing angle of DEG has a second color measurement and has a coordinate L₃A and C₃A and h₃A third observation angle of DEG has a third color measurement value, wherein L₁Value, L₂Value sum L₃The values may be the same or different, wherein C₁Coordinate value, C₂Coordinate values and C₃The coordinate values may be the same or different, wherein h₁Coordinate value of degree, h₂Coordinate value of DEG and h₃The coordinate values may be the same or different, and h in combination therein ₁Value of degree, h₂Value of and h₃The range of values is greater than about 60 degrees, optionally greater than about 50 degrees, optionally greater than about 40 degrees, optionally greater than about 30 degrees, or optionally greater than about 20 degrees, or alternatively less than 10 degrees or less than 5 degrees.

Aspect 60. the method or article of one of the preceding aspects, wherein the optical effect is visible to an observer having 20/20 visual acuity and normal color vision at a distance of about 1 meter from the article.

Aspect 61. the method or article of one of the preceding aspects, wherein the structural color has a single hue.

Aspect 62. the method or article of one of the preceding aspects, wherein the structural color comprises two or more hues.

Aspect 63. the method or article of one of the preceding aspects, wherein the structural color has limited iridescence.

Aspect 64. the method or article of one of the preceding aspects, wherein the structural color is not iridescent.

Aspect 65. the method or article of one of the preceding aspects, wherein the structural colors have limited iridescence such that when each color visible at each possible viewing angle is assigned to a single color phase selected from the group consisting of primary, secondary and tertiary colors on a red-yellow-blue (RYB) color wheel, all assigned hues fall into a single color phase group, wherein the single color phase group is one of the following: a) green yellow, yellow and yellow-orange; b) yellow, yellow-orange and orange; c) yellow-orange, orange and orange-red; d) orange red and magenta; e) red, magenta and violet; f) magenta, purple and violet blue; g) violet, violet-blue and blue; h) violet, blue and blue-green; i) blue, cyan and green; and j) cyan, green, and lime.

Aspect 66. the method or article of one of the preceding aspects, wherein the structural color with limited iridescence is limited to two or three of: green yellow, yellow orange hue; or the hues violet blue, blue and blue-green; or the hues orange red, red and magenta; or the hues cyan, green, and greenish yellow; or the hues yellow orange, orange and red-orange; or the hues magenta, purple and violet blue.

Aspect 67. the method or article of one of the preceding aspects, wherein the article comprises SC filaments.

Aspect 68. the method or article of one of the preceding aspects, wherein the article or substrate is an article of footwear, an article of apparel, or an article of athletic equipment.

Aspect 69. a method of forming an article, comprising:

processing a polymer-based article comprising at least one optical element to form a piece of the polymer-based article, wherein the optical element imparts a first optical effect to the polymer-based article, wherein a portion of the at least one optical element is abraded or cut into segments of the optical element, wherein a first portion of the piece of the polymer-based article retains a property that imparts the first optical effect;

Melting a piece of the polymer-based article to form a second molten material; and

extruding a second molten material to form a structurally colored article comprising an optical element and a segment thereof, wherein a portion of the optical element and/or the segment thereof imparts a second optical effect to the structurally colored article.

Aspect 70 the method of any of the preceding aspects, wherein the first optical effect and the second optical effect are the same or the first optical effect and the second optical effect are different.

Aspect 71. the method according to any of the preceding aspects, wherein the structurally colored article is a pellet or SC silk.

Aspect 72 the method of any of the preceding aspects, wherein the polymer-based article is a film or sheet.

Aspect 73. the method according to any one of the preceding aspects, wherein the polymer-based article is a container, optionally a bottle.

Aspect 74. the method according to any of the preceding aspects, wherein the article is an article of footwear, an article of apparel, or an article of athletic equipment.

The method according to any of the preceding aspects, wherein the optical elements and fragments thereof are a layered structure having two or more layers stacked in the z-dimension, optionally the optical elements and fragments thereof have a width in the x-dimension, a length in the y-dimension, and a thickness in the z-dimension, wherein the thickness of the optical elements and fragments thereof dispersed in the structurally colored article is less than 10 percent less than the thickness of the optical elements and fragments thereof on the polymer-based article, and optionally the width and length of the portions of the optical elements and fragments thereof dispersed in the polymer-based article is at least 5 percent less than the width and length of the optical elements of the polymer-based article.

The method according to any one of the preceding aspects, wherein the more than one optical element and fragments thereof dispersed in the structurally colored article optionally independently have an average width and an average length of about 400 nanometers or greater, about 500 nanometers or greater, or about 800 nanometers or greater; wherein the more than one optical element and fragments thereof dispersed in the filament have an average width and an average length of about 400 nanometers or greater, about 500 nanometers or greater, or about 800 nanometers or greater; and optionally wherein the thickness of the optical elements and fragments thereof dispersed in the structurally colored article is less than 10 percent less than the thickness of the optical elements on the polymer-based article.

The method according to any of the preceding aspects, wherein the more than one segment of dispersed optical elements in the structurally colored article has an average thickness of about 200 nanometers or greater, about 250 nanometers or greater, about 300 nanometers or greater, about 350 nanometers or greater, about 400 nanometers or greater, about 500 nanometers or greater, about 600 nanometers or greater, about 800 nanometers or greater.

The method of any of the preceding aspects, further comprising extruding the second molten material with a third molten material, wherein the third molten material may comprise a thermoplastic material comprising one or more thermoplastic polyurethanes, thermoplastic polyesters, thermoplastic polyamides, thermoplastic polyolefins, thermoplastic copolymers thereof, or combinations thereof.

Aspect 79 the method of any of the preceding aspects, wherein a portion of the optical element and fragments thereof are not structurally degraded during processing, melting, extrusion, or combinations thereof.

Aspect 80 the method of any of the preceding aspects, wherein a portion of the plurality of segments of the optical element is structurally degraded during processing, melting, extrusion, or a combination thereof.

The method of any one of the preceding aspects, wherein processing comprises grinding, cutting, shredding, pulverizing, or combining.

Aspect 82. the method according to the preceding aspect, wherein the polymer-based article is a film.

The method of any of the preceding aspects, wherein the film has a thickness of about 3 nanometers to about 1 millimeter.

Aspect 84. the method of any of the preceding aspects, wherein the piece of the polymer-based article has a maximum dimension of about 0.05 mm to 20 mm.

Aspect 85. the method of any of the preceding aspects, wherein the structurally colored globules have a maximum dimension of about 0.05 mm to 20 mm.

The method according to any one of the preceding aspects, wherein the polymer-based article comprises a thermoplastic polymer or an elastomeric material, or an elastomeric thermoplastic material.

The method of any of the preceding aspects, wherein melting comprises raising the temperature of the thermoplastic polymer to a first temperature above the melting temperature of the thermoplastic polymer or the elastomeric material or the elastic thermoplastic material.

The method of any of the preceding aspects, wherein the thermoplastic material comprises one or more thermoplastic polyurethanes, thermoplastic polyesters, thermoplastic polyamides, thermoplastic polyolefins, thermoplastic copolymers thereof, or combinations thereof.

The method according to any of the preceding aspects, wherein the first optical effect and the second optical effect are independently a structural color.

Aspect 90. the method of any of the preceding aspects, wherein the first optical effect and the second optical effect independently have an iridescent appearance.

Aspect 91 the method of any of the preceding aspects, wherein the first optical effect and the second optical effect independently have a metallic appearance.

The method of any of the preceding aspects, wherein the first optical effect and the second optical effect independently impart two or more different hues when viewed from at least two different angles separated by 15 degrees.

Aspect 93. the method of any of the preceding aspects, wherein the first optical effect and the second optical effect, independently imparted, are visible to an observer having 20/20 visual acuity and normal color vision at a distance of about 1 meter from the article or article.

Aspect 94. the method of any of the preceding aspects, further comprising forming a fiber or yarn, wherein the fiber or yarn comprises SC filaments.

Aspect 95. the method of any of the preceding aspects, wherein the yarn is a monofilament or multifilament yarn.

Aspect 96 the method of any one of the preceding aspects, wherein the yarn is a spun yarn comprising more than one staple fiber formed by cutting or shredding SC filaments.

Aspect 97. the process of any of the preceding aspects, wherein SC filaments are present in a staple, monofilament or multifilament yarn; optionally wherein the yarn has a tenacity of from about 1.5 g/denier to about 4.0 g/denier; or a tenacity greater than 4.0 grams per denier; or a tenacity of from about 5.0 grams/denier to about 10 grams/denier.

Aspect 98. the method according to any one of the preceding aspects, wherein the SC filaments of the staple fiber have an aspect ratio of 10 to 100,000.

Aspect 99. the method according to any of the preceding aspects, wherein the SC filaments are present in the form of a textile, and optionally wherein the textile is a non-woven textile, a knitted textile, or a crocheted textile.

Aspect 100. the method according to any one of the preceding aspects, wherein the SC silk is attached to a substrate, optionally wherein the silk is stitched or embroidered to the substrate.

Aspect 101. the method of any one of the preceding aspects, wherein SC filaments are included with more than one second filament in tow.

The method of any of the preceding aspects, wherein more than one second filament of the tow is substantially free of optical elements.

Aspect 103 the method according to any of the preceding aspects, wherein more than one second filament of the tow comprises a second optical element imparting a second optical effect to the second filament.

Aspect 104 the method according to any of the preceding aspects, wherein the second optical effect of the more than one second filament is a different type of optical effect than the optical effect of the filament.

Aspect 105. the method of any one of the preceding aspects, further comprising dyeing the SC filaments, the fibers comprising SC filaments, or the yarns comprising SC filaments.

The method according to any one of the preceding aspects, wherein the structurally coloured thermoplastic material comprises at least one thermoplastic polymer, optionally wherein the at least one thermoplastic polymer comprises a thermoplastic elastomer.

Aspect 107. the method of any of the preceding aspects, wherein melting comprises raising the temperature of the thermoplastic material to a first temperature at or above the melting temperature of the thermoplastic polymer.

The method of any of the preceding aspects, wherein the thermoplastic material comprises one or more thermoplastic polyurethanes, thermoplastic polyethers, thermoplastic polyesters, thermoplastic polyamides, thermoplastic polyolefins, thermoplastic copolymers thereof, or combinations thereof.

Aspect 109. the method of any of the preceding aspects, wherein the optical element comprises at least one optical layer.

Aspect 110. the method of any of the preceding aspects, wherein the optical element is a single layer reflector, a single layer filter, a multilayer reflector, or a multilayer filter.

Aspect 111. the method according to any of the preceding aspects, wherein the multilayer reflector has at least two layers, including at least two adjacent layers having different refractive indices.

Aspect 112. the method of any of the preceding aspects, wherein at least one of the layers of the multilayer reflector has a thickness that is about one-quarter of the wavelength of visible light.

Aspect 113 the method according to any of the preceding aspects, wherein at least one of the layers of the multilayer reflector comprises a material selected from the group consisting of: silicon dioxide, titanium dioxide, zinc sulfide, magnesium fluoride, tantalum pentoxide, and combinations thereof.

Aspect 114. the method according to any of the preceding aspects, further comprising a textured surface on the first side of the optical element.

Aspect 115 the method according to any of the preceding aspects, wherein the textured surface has more than one contour feature and more than one flat region.

The method according to any of the preceding aspects, wherein the textured surface comprises more than one contour feature and a planar region that is flat, wherein the contour feature extends over the planar region of the textured surface.

Aspect 117 the method of any of the preceding aspects, wherein the size of the contour feature, the shape of the contour feature, the spacing between more than one contour feature, and the optical layer combine to impart a color to the structure.

The method according to any of the preceding aspects, wherein the spacing between the profile features reduces distortion effects that the profile features interfere with each other when imparting a structure color to the structure colored globules.

Aspect 119 the method according to any of the preceding aspects, wherein the profile features and the planar regions result in at least one optical layer of the optical element having an undulating topology, wherein the optical layer has planar regions between adjacent depressions and/or projections that are planar to the planar regions of the textured surface.

Aspect 120. the method according to any of the preceding aspects, wherein the structural color of the structurally colored pellets has the appearance of being a single color or multiple colors.

Aspect 121. the method according to any of the preceding aspects, wherein the optical element exhibits a color having a coordinate L when measured according to CIE 1976 color space under given lighting conditions at three viewing angles of about-15 degrees to 180 degrees, or about-15 degrees and +60 degrees₁A and a₁A and b₁The first observation angle has a first color measurement and has a coordinate L₂A and a₂A and b₂The second observation angle has a second color measurement and has a coordinate L ₃A and a₃A and b₃The third observation angle of has a third color measurement, wherein L₁Value, L₂Value sum L₃The values may be the same or different, wherein a₁Coordinate value, a₂Coordinate values and a₃The coordinate values may or may not be the sameWherein b is₁Coordinate value, b₂Coordinate values and b₃The coordinate values may be the same or different, and a combined therein₁Value, a₂Value sum a₃The range of values is less than about 40% of the total range of possible a values, optionally less than about 30% of the total range of possible a values, optionally less than about 20% of the total range of possible a values, or optionally less than about 10% of the total range of possible a values.

Aspect 122. the method according to any of the preceding aspects, wherein the optical element exhibits a color having a coordinate L when measured according to CIE 1976 color space under given lighting conditions at three viewing angles of about-15 degrees to 180 degrees, or about-15 degrees and +60 degrees₁A and a₁A and b₁The first observation angle has a first color measurement and has a coordinate L₂A and a₂A and b₂The second observation angle has a second color measurement and has a coordinate L₃A and a₃A and b₃The third observation angle of has a third color measurement, wherein L ₁Value, L₂Value sum L₃The values may be the same or different, wherein a₁Coordinate value, a₂Coordinate values and a₃Coordinate values may be the same or different, wherein b₁Coordinate value, b₂Coordinate values and b₃Coordinate values may be the same or different, and wherein b is combined₁Value, b₂Value and b₃The range of values is less than about 40% of the total range of possible b values, optionally less than about 30% of the total range of possible b values, optionally less than about 20% of the total range of possible b values, or optionally 10% of the total range of possible b values.

Aspect 123. the method according to any of the preceding aspects, wherein the optical element exhibits a color having a coordinate L when measured according to CIE 1976 color space under given lighting conditions at two viewing angles of about-15 degrees to 180 degrees, or about-15 degrees and +60 degrees₁A and a₁A and b₁First observation angle ofHaving a first color measurement and having a coordinate L₂A and a₂A and b₂The second observation angle of has a second color measurement, wherein L₁Value sum L₂The values may be the same or different, wherein a₁Coordinate values and a₂Coordinate values may be the same or different, wherein b₁Coordinate values and b₂The coordinate values may be the same or different, and wherein Δ E between the first and second color measurements _abGreater than or equal to about 100, wherein Δ E_ab＝[(L₁*-L₂*)²+(a₁*–a₂*)²+(b₁*-b₂*)²]^1/2Optionally greater than or equal to about 80, or optionally greater than or equal to about 60, or alternatively less than 3, less than 2.2, or less than 2.

Aspect 124. the method according to any of the preceding aspects, wherein the optical element exhibits a color having a coordinate L when measured according to CIELCH color space under given lighting conditions at three viewing angles of about-15 degrees to 180 degrees, or about-15 degrees and +60 degrees₁A and C₁A and h₁A first viewing angle of DEG has a first color measurement and has a coordinate L₂A and C₂A and h₂A second viewing angle of DEG has a second color measurement and has a coordinate L₃A and C₃A and h₃A third observation angle of DEG has a third color measurement value, wherein L₁Value, L₂Value sum L₃The values may be the same or different, wherein C₁Coordinate value, C₂Coordinate values and C₃The coordinate values may be the same or different, wherein h₁Coordinate value of degree, h₂Coordinate value of DEG and h₃The coordinate values may be the same or different, and h in combination therein₁Value of degree, h₂Value of and h₃The range of values is greater than about 60 degrees, optionally greater than about 50 degrees, optionally greater than about 40 degrees, optionally greater than about 30 degrees, or optionally greater than about 20 degrees, or alternatively less than 10 degrees or less than 5 degrees.

Aspect 125. the method according to one of the preceding aspects, wherein the structural color is visible to an observer having 20/20 visual acuity and normal color vision at a distance of about 1 meter from the article.

Aspect 126. the method according to one of the preceding aspects, wherein the structural color has a mono-color phase.

Aspect 127. the method according to one of the preceding aspects, wherein the structural color comprises two or more hues.

Aspect 128. the method according to one of the preceding aspects, wherein the structural color has a limited iridescence.

Aspect 129. the method according to one of the preceding aspects, wherein the structural color is not iridescent.

Aspect 130. the method according to one of the preceding aspects, wherein the structured colors have limited iridescence such that when each color visible at each possible viewing angle is assigned to a single color phase selected from the group consisting of primary, secondary and tertiary colors on a red-yellow-blue (RYB) color wheel, all assigned hues fall into a single color phase group, wherein the single color phase group is one of: a) green yellow, yellow and yellow-orange; b) yellow, yellow-orange and orange; c) yellow-orange, orange and orange-red; d) orange red and magenta; e) red, magenta and violet; f) magenta, purple and violet blue; g) violet, violet-blue and blue; h) violet, blue and blue-green; i) blue, cyan and green; and j) cyan, green, and lime.

Aspect 131. the method according to one of the preceding aspects, wherein the structural color with limited iridescence is limited to two or three of: green yellow, yellow orange hue; or the hues violet blue, blue and blue-green; or the hues orange red, red and magenta; or the hues cyan, green, and greenish yellow; or the hues yellow orange, orange and red-orange; or the hues magenta, purple and violet blue.

Aspect 132. the method according to one of the preceding aspects, wherein the article comprises SC filaments.

Aspect 133. the method according to one of the preceding aspects, wherein the article or substrate is an article of footwear, an article of apparel, or an article of athletic equipment.

Aspect 134 a method of forming a structurally colored article, comprising:

arranging optical elements onto the beads for forming the structure-colored beads, wherein the optical elements impart an optical effect to the structure-colored beads.

Aspect 135 the method of any of the preceding aspects, wherein the optical effect is a structural color and is not an iridescent or metallic color.

Aspect 136. the method of any of the preceding aspects, wherein the optical effect is an iridescent appearance.

The method of any of the preceding aspects, wherein the optical effect is a metallic color appearance.

Aspect 138. the method according to any of the preceding aspects, wherein the optical effect imparts two or more different hues to the filament when the filament is viewed from at least two different angles separated by 15 degrees.

Aspect 139 the method of any of the preceding aspects, wherein the optical effect imparted to the filament is visible to an observer having 20/20 visual acuity and normal color vision at a distance of about 1 meter from the article.

The method according to any of the preceding aspects, wherein the structurally colored article is SC silk.

Aspect 141. the method of any of the preceding aspects, further comprising forming a fiber or yarn, wherein the fiber or yarn comprises SC filaments.

Aspect 142. the method of any of the preceding aspects, wherein the yarn is a monofilament or multifilament yarn.

The method of any of the preceding aspects, in which the yarn is a spun yarn comprising more than one staple fiber formed by cutting or shredding SC filaments.

Aspect 144. the process of any one of the preceding aspects, wherein SC filaments are present in a staple, monofilament or multifilament yarn; optionally wherein the yarn has a tenacity of from about 1.5 g/denier to about 4.0 g/denier; or a tenacity greater than 4.0 grams per denier; or a tenacity of from about 5.0 grams/denier to about 10 grams/denier.

Aspect 145. the method of any of the preceding aspects, wherein the SC filaments of the staple fiber have an aspect ratio of 10 to 100,000.

Aspect 146 the method according to any of the preceding aspects, wherein the SC filaments are present in the form of a textile, and optionally wherein the textile is a non-woven textile, a knitted textile, or a crocheted textile.

Aspect 147 the method of any of the preceding aspects, wherein the SC filament is attached to a substrate, optionally wherein the SC filament is stitched or embroidered to the substrate.

Aspect 148 the method of any of the preceding aspects, wherein the SC filament is included with more than one second filament in the form of a tow.

Aspect 150 the method according to any one of the preceding aspects, wherein more than one second filament of the tow comprises a second optical element imparting a second optical effect to the second filament.

Aspect 151. the method of any of the preceding aspects, wherein the second optical effect of the more than one second filament is a different type of optical effect than the optical effect of the filament.

Aspect 152. the method of any one of the preceding aspects, further comprising dyeing the SC filaments, the fiber comprising filaments, or the yarn comprising SC filaments.

Aspect 153 the method according to any of the preceding aspects, wherein the features described in aspects 41-68 also describe the features of aspects 134-153.

Aspect 154 the article and/or method of any of the preceding aspects, wherein the contour features have at least one dimension greater than 500 microns, and optionally greater than about 600 microns.

Aspect 155 the article and/or method of any of the preceding aspects, wherein at least one of the length and width of the outline feature is greater than 500 microns, or optionally both the length and width of the outline feature are greater than 500 microns.

Aspect 156 the article and/or method of any one of the preceding aspects, wherein the height of the contour feature may be greater than 50 microns or optionally greater than about 60 microns.

Aspect 157 the article and/or method of any of the preceding aspects, wherein at least one of the length and width of the contour feature is less than 500 microns, or both the length and width of the contour feature are less than 500 microns and the height is greater than 50 microns.

Aspect 158 the article and/or method of any one of the preceding aspects, wherein at least one of the length and width of the profile feature is greater than 500 microns, or both the length and width of the profile feature are greater than 500 microns and the height is greater than 50 microns.

Aspect 159 the article and/or method of any of the preceding aspects, wherein at least one dimension of the topographical features is in the nanometer range and at least one other dimension is in the micrometer range.

The article and/or method of any of the preceding aspects, wherein the nanometers range from about 10 nanometers to about 1000 nanometers and the micrometers range from about 5 micrometers to 500 micrometers.

Aspect 161 the article and/or method of any of the preceding aspects, wherein at least one of the length and width of the profile feature is in the nanometer range and the other of the length and width of the profile feature is in the micrometer range.

Aspect 162 the article and/or method of any of the preceding aspects, wherein the height of the contour feature is greater than 250 nanometers.

The article and/or method of any of the preceding aspects, wherein at least one of the length and width of the profile feature is in the nanometer range, and the other is in the micrometer range, with a height greater than 250 nanometers.

Aspect 164. the article and/or method of any of the preceding aspects, wherein the spatial orientation of the contour features is periodic.

Aspect 165 the article and/or method of any one of the preceding aspects, wherein the spatial orientation of the contour features is a semi-random pattern or a set pattern.

Aspect 166. the article and/or method of any of the preceding aspects, wherein the surface of the layer of inorganic optical elements is a substantially three-dimensionally planar surface or a three-dimensionally planar surface.

Having now generally described embodiments of the present disclosure, additional discussion regarding the embodiments will be described in more detail.

The present disclosure is not limited to the particular embodiments described and, thus, may, of course, vary. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting, as the scope of the present disclosure will be limited only by the appended claims.

When a range of values is provided, each intervening value, to the tenth of the unit of the lower limit unless the context clearly dictates otherwise, between the upper and lower limit of that range and any other stated or intervening value in that stated range is encompassed within the disclosure. The upper and lower limits of these smaller ranges may independently be included in the smaller ranges, and are also encompassed within the disclosure, subject to any specifically excluded limit in the stated range. Where a stated range includes one or both of the limits, ranges excluding either or both of those included limits are also included in the disclosure.

It will be apparent to those of skill in the art upon reading this disclosure that each of the various embodiments described and illustrated herein has discrete components and features that may be readily separated from or combined with the features of any of the other several embodiments without departing from the scope or spirit of the present disclosure. Any recited method may be performed in the order of the recited events or in any other order that is logically possible.

Unless otherwise indicated, embodiments of the present disclosure will employ techniques of material science, chemistry, weaving, polymer chemistry, and the like, which are within the skill of the art. Such techniques are explained fully in the literature.

Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art of materials science, chemistry, textile, polymer chemistry, and the like. Although methods and materials similar or equivalent to those described herein can be used in the practice or testing of the present disclosure, suitable methods and materials are described herein.

As used in the specification and the appended claims, the singular forms "a", "an" and "the" may include plural referents unless the context clearly dictates otherwise. Thus, for example, reference to "a support" includes more than one support. In this specification and the claims which follow, reference will be made to a number of terms which shall be defined to have the following meanings unless an intent to the contrary is apparent.

The present disclosure provides SC filaments and methods of making SC filaments. The SC wire may comprise more than one optical element imparting an optical effect such as color, metallic appearance or iridescent appearance due to structural color effects. The optical elements or segments of optical elements are randomly dispersed throughout the SC filaments and randomly dispersed on the surface of the SC filaments such that a chemical effect is imparted to the SC filaments to create an aesthetically appealing appearance. The optical effect may be achieved without the need to use inks or pigments and without the environmental impact associated with their use, while in other cases, inks and/or pigments may be used in combination with the optical element or fragment thereof. Scattering, refraction, reflection, interference, and/or diffraction of visible wavelengths of light by the optical element and/or fragments thereof may produce optical effects such as structural colors (e.g., hues of blue, green, red, yellow, and the like), where both types of structural colors may be iridescent appearances or metallic appearances.

SC filaments may be included in the yarns and fibers. SC filaments, fibers and yarns may be included in the textile. "textile" may be defined as any material made of fibers, filaments or yarns (e.g., SC or other types) characterized by flexibility, fineness (fineness), and high ratio of length to thickness. Textiles generally fall into two categories. The first category includes textiles produced directly from a web of filaments (e.g., SC or other types) or fibers (SC filament-based or other types) by randomly interlocking to construct non-woven fabrics and felts. The second category includes textiles formed by mechanical manipulation of yarns (e.g., SC filament-based or other types) to produce woven fabrics, knitted fabrics, braided fabrics, crocheted fabrics, and the like (e.g., including SC filaments). Yarns, fibers, and articles of manufacture may include one or more SC filaments (of the same or different types) as well as other types of filaments, fibers, and yarns. For simplicity, each reference to a fiber, yarn, and article of manufacture may not list that it includes SC filaments, and it will be understood that each reference to a fiber, yarn, and article of manufacture may include one or more SC filaments, even if SC filaments are not expressly stated, unless it is otherwise apparent that SC filaments are intended to be excluded.

The terms "filament", "fiber" or "fibers" refer to material in the form of discrete elongated pieces that are significantly longer than they are wide. The fibers may have an indefinite length and may be cut to form short SC fibers of relatively uniform length. The SC staple fibers may have a length of about 1 millimeter to 100 centimeters or more and any increments therein (e.g., 1 millimeter increments). The SC fibers may have any of a variety of cross-sectional shapes similar to those described in connection with the other fibers described herein. In some cases, the fibers can be multicomponent fibers, such as fibers comprising two or more coextruded polymeric materials (e.g., fibers comprising optical elements or segments thereof). The more than one SC fiber includes 2 to hundreds or thousands or more SC fibers (of the same or different types) or other types of fibers. More than one fiber may be in the form of a bundle of strands of fibers, known as tows, or in the form of relatively aligned staple fibers, known as slivers and rovings. As used herein, the term "yarn" refers to an assembly formed from one or more SC fibers (of the same or different types) or other types of fibers, wherein the thread has a substantial length and a relatively small cross-section, and is suitable for use in the manual or machine production of textiles, including textiles manufactured using weaving, knitting, crocheting, braiding, sewing, embroidery, or cord making techniques. A stitch is a type of yarn commonly used in sewing. For example, two or more yarns may be combined to form a composite yarn, such as a single wrap yarn or a double wrap yarn, and a core spun yarn. Accordingly, the yarns may have a variety of configurations that generally conform to the description provided herein.

There are a variety of techniques for mechanically manipulating yarns to form textiles. Such techniques include, for example, interlacing, entanglement, and twisting, as well as interlocking. Interweaving is the crossing of two yarns that cross and interweave with each other at a perpendicular angle. The textile may be a non-woven textile. Generally, a non-woven textile or fabric is a sheet or web structure made of fibers and/or yarns that are bonded together. Additional details regarding the filaments, fibers, and yarns are provided below.

The SC filaments and yarns or fibers thereof may be incorporated into articles of manufacture, such as articles of footwear, articles of apparel, or articles of athletic equipment, or components of any of these articles. Articles of manufacture may include footwear, apparel (e.g., shirts, sweaters, pants, shorts, gloves, eyeglasses, socks, hat bands, hats, jackets, undergarments), accommodations (e.g., backpacks, bags) and upholstery for furniture (e.g., chairs, couches, vehicle seats), bedding (e.g., sheets, blankets), tablecloths, towels, flags, tents, sails, and parachutes, or components of any of these articles. Additionally, components including SC filaments and yarns or fibers thereof may be used with or disposed on textiles or other articles such as striking devices (e.g., clubs, rackets, sticks, bats, golf clubs, paddles, and the like), athletic equipment (e.g., golf bags, baseball and football gloves, soccer ball restraining structures), protective equipment (e.g., mats, helmets, guards, visors, face shields, goggles, and the like), locomotive equipment (e.g., bicycles, motorcycles, skateboards, cars, trucks, boats, surfboards, snowboards, ski equipment), balls or ice hockey for a variety of sports, fishing or hunting equipment, furniture, electronic equipment, building materials, eye shields, clocks, jewelry, and the like.

The article may be an article of footwear. The article of footwear may be designed for a variety of uses, such as athletic use, military use, work-related use, recreational use, or recreational use. Primarily, the article of footwear is intended for outdoor use on unpaved surfaces (partially or wholly), such as on ground surfaces including one or more of grass, turf, gravel, sand, dirt, clay, mud, pavement, and the like, whether as athletic performance surfaces or as general outdoor surfaces. However, the article of footwear may also be desirable for indoor applications, such as, for example, indoor sports that include a dirt playing surface (e.g., indoor baseball fields with dirt infields).

The article of footwear may be designed for indoor or outdoor athletic activities, such as international football (football)/soccer (soccer), golf, american football, rugby, baseball, running, track and field, cycling (e.g., road cycling and mountain cycling), and similar athletic activities. The article of footwear may optionally include traction elements (e.g., lugs, cleats, studs and nails, and tread patterns) to provide traction on soft and smooth surfaces, wherein the article of the present disclosure may be used or applied between or among traction elements, and optionally on the sides of the traction elements but on the surface of the traction elements that contacts the ground or surface. Cleats, spikes, and nails are commonly included in footwear designed for sports such as international/soccer, golf, american football, rugby, baseball, and the like, which are often performed on unpaved surfaces. Lugs and/or enhanced tread patterns are typically included in footwear including boots that are designed for use in harsh outdoor conditions, such as off-road running, hiking, and military use.

The article may be an article of apparel (i.e., a garment). The article of apparel may be an article of apparel designed for athletic or leisure activities. The article of apparel may be an article of apparel designed to provide protection from elements (e.g., wind and/or rain) or from impact.

The article may be an item of sports equipment. The article of athletic equipment may be designed for indoor or outdoor athletic activities, such as international/soccer, golf, american football, rugby, baseball, running, track and field, cycling (e.g., road and mountain biking), and the like.

Fig. 1A-1M illustrate articles of manufacture comprising SC filaments of the present disclosure or fibers and/or yarns thereof. The SC filaments and their fibers and/or yarns are represented by the hashed regions 12A '/12M' -12A "/12M". The location of the SC filaments and their fibers and/or yarns is provided merely to indicate one possible area in which the SC filaments or their fibers and/or yarns may be located. Further, two locations are illustrated in the figures, but this is for illustrative purposes only, as the article may include one or more regions for SC filaments and their fibers and/or yarns, where size and location may be determined based on the article of manufacture. The SC filaments or fibers and/or yarns thereof located on each article of manufacture may represent numbers, letters, symbols, designs, logos, graphical indicia, icons, trademarks, or the like.

Fig. 1n (a) and 1n (b) illustrate perspective and side views of an article of footwear 100 that includes a sole structure 104 and an upper 102. Structures comprising SC filaments or fibers and/or yarns thereof are indicated at 122a and 122 b. Sole structure 104 is secured to upper 102 and sole structure 104 extends between the foot and the ground when article of footwear 100 is worn. The primary elements of sole structure 104 are a midsole 114 and an outsole 112. Midsole 114 is secured to a lower area of upper 102 and may be formed from a polymer foam or another suitable material. In other configurations, midsole 114 may incorporate fluid-filled chambers, plates, moderators, and/or other elements that further attenuate forces, enhance stability, or influence the motions of the foot. Outsole 112 is secured to a lower surface of midsole 114 and may be formed of, for example, a wear-resistant rubber material that is textured to impart traction. Upper 102 may be formed from a variety of elements (e.g., laces, tongues, collars) that combine to provide a structure for securely and comfortably receiving a foot. Although the configuration of upper 102 may vary significantly, the various elements generally define a void within upper 102 for receiving and securing a foot relative to sole structure 104. The surface of the void within upper 102 is shaped to receive the foot and may extend over the instep and toe areas of the foot, along the medial and lateral sides of the foot, under the foot, and around the heel area of the foot. Upper 102 may be formed from one or more materials stitched or bonded together, such as textiles, polymer foam, leather, synthetic leather, and the like. While this configuration of sole structure 104 and upper 102 provides an example of a sole structure that may be used in connection with an upper, a variety of other conventional or nonconventional configurations of sole structure 104 and/or upper 102 may also be used. Accordingly, the configuration and features of sole structure 104 and/or upper 102 may vary significantly.

Fig. 1o (a) and 1o (b) illustrate perspective and side views of an article of footwear 130 that includes a sole structure 134 and an upper 132. Structures comprising SC filaments or fibers and/or yarns thereof are indicated at 136a and 136b/136 b'. Sole structure 134 is secured to upper 132 and sole structure 134 extends between the foot and the ground when article of footwear 130 is worn. Upper 132 may be formed from a variety of elements (e.g., laces, tongues, collars) that, in combination, provide structure for securely and comfortably receiving a foot. Although the configuration of upper 132 may vary significantly, the various elements generally define a void within upper 132 for receiving and securing a foot relative to sole structure 134. The surface of the void within upper 132 is shaped to receive the foot and may extend over the instep and toe areas of the foot, along the medial and lateral sides of the foot, under the foot, and around the heel area of the foot. Upper 132 may be formed from one or more materials stitched or bonded together, such as textiles including natural and synthetic leather, molded polymer components, polymer foams, and the like.

The primary elements of sole structure 134 are a forefoot component 142, a heel component 144, and an outsole 146. Each of forefoot component 142 and heel component 144 is secured, directly or indirectly, to a lower area of upper 132 and is formed from a polymer material that encapsulates a fluid, which may be a gas, a liquid, or a gel. For example, during walking and running, forefoot component 142 and heel component 144 compress between the foot and the ground, thereby attenuating ground reaction forces. That is, forefoot component 142 and heel component 144 are inflated and may be pressurized with a fluid to cushion the foot. Outsole 146 is secured to lower regions of forefoot component 142 and heel component 144, and may be formed of a wear-resistant rubber material that is textured to impart traction. Forefoot component 142 may be made of one or more polymers (e.g., one or more layers of polymer film) that form more than one chamber containing a fluid, such as a gas. More than one chamber may be independent or fluidly interconnected. Similarly, heel component 144 may be made from one or more polymers (e.g., one or more layers of polymer film) that form more than one chamber that contains a fluid, such as a gas, and that may also be separate or fluidly interconnected. In some configurations, sole structure 134 may include a foam layer that extends between upper 132 and one or both of forefoot component 142 and heel component 144, or foam elements may be located within indentations (indentations) in lower regions of forefoot component 142 and heel component 144, for example. In other configurations, sole structure 132 may incorporate plates, moderators, lasting elements, or motion control members, for example, to further attenuate forces, enhance stability, or influence the motion of the foot. Although the depicted configurations of sole structure 134 and upper 132 provide examples of sole structures that may be used in connection with an upper, a variety of other conventional or nonconventional configurations of sole structure 134 and/or upper 132 may also be used. Accordingly, the configuration and features of sole structure 134 and/or upper 132 may vary significantly.

Fig. 1o (c) is an a-a cross-sectional view depicting upper 132 and heel component 144. SC filaments or fibers and/or yarns 136b thereof may be disposed on an outer wall of heel component 144, or alternatively or optionally SC filaments or fibers and/or yarns 136 b' thereof may be disposed on an inner wall of heel component 144.

Fig. 1p (a) and 1p (b) illustrate perspective and side views of an article of footwear 160 that includes traction elements 168. Structures comprising SC filaments or fibers and/or yarns thereof are indicated at 172a and 172 b. Article of footwear 160 includes an upper 162 and a sole structure 164, with upper 162 secured to sole structure 164. Sole structure 164 may include one or more of a toe plate 166a, a middle plate 166b, and a heel plate 166 c. The plate may include one or more traction elements 168, or traction elements may be applied directly to the ground-facing surface of the article of footwear. As shown in fig. 1p (a) and 1p (b), traction elements 168 are cleats, but may include lugs, cleats, studs and nails, and tread patterns to provide traction on soft and smooth surfaces. Generally, cleats, spikes, and nails are typically included in footwear designed for sports such as international/soccer, golf, american football, rugby, baseball, and the like, while lugs and/or enhanced tread patterns are typically included in footwear (not shown) including boots designed for use in harsh outdoor conditions such as cross-country running, hiking, and military use. Sole structure 164 is secured to upper 162 and sole structure 164 extends between the foot and the ground when article of footwear 160 is worn. Upper 162 may be formed from a variety of elements (e.g., laces, tongues, collars) that combine to provide a structure for securely and comfortably receiving a foot. Although the configuration of upper 162 may vary significantly, the various elements generally define a void within upper 162 for receiving and securing a foot relative to sole structure 164. The surface of the void within upper 162 is shaped to receive the foot and extends over the instep and toe areas of the foot, along the medial and lateral sides of the foot, under the foot, and around the heel area of the foot. Upper 162 may be formed from one or more materials that are stitched or bonded together, such as textiles including natural and synthetic leather, molded polymer components, polymer foams, and the like. In other aspects not depicted, sole structure 164 may incorporate foam, one or more fluid-filled chambers, plates, moderators, or other elements that further attenuate forces, enhance stability, or influence the motion of the foot. Although the depicted configurations of sole structure 164 and upper 162 provide examples of sole structures that may be used in connection with an upper, a variety of other conventional or nonconventional configurations of sole structure 164 and/or upper 162 may also be used. Accordingly, the configuration and features of sole structure 164 and/or upper 162 may vary significantly.

The SC filaments of the present disclosure or fibers and/or yarns thereof and articles of manufacture made therefrom include optical elements or segments of optical elements, wherein each optical element or segment of optical elements may have properties that impart optical effects including structural color (e.g., monochromatic, polychromatic, iridescent, metallic). The optical element can include at least one optical layer (e.g., a single layer reflector, a single layer filter, a multilayer reflector, or a multilayer filter), optionally having a textured surface (e.g., integral with the optical element or as part of a surface of the article), optionally having a protective layer, or optionally having any combination of a textured surface and a protective layer. The optical element or segment of the optical element on the surface of the filament causes the article filament, fiber, yarn, or article of manufacture to appear colored (i.e., to have a new color (e.g., a color that is different in hue or iridescence or is otherwise described herein) that is different from the color of the surface of the article without the optical element or segment thereof) without applying additional pigments or dyes to the article. However, pigments and/or dyes may be used in conjunction with the optical elements to produce an aesthetically pleasing effect.

SC filaments may be produced by melting more than one structurally colored article and then extruding the molten material to form SC filaments. Melting can be achieved by bringing the structurally colored article to a temperature and/or pressure that causes the material to melt, for example to a temperature at or above the melting point of the material (e.g., thermoplastic polymer). Extrusion can be accomplished using an extruder such as a single screw extruder or a multiple screw extruder. The structurally colored article may comprise a thermoplastic material and more than one optical element. Structurally colored articles can include pellets, films, sheets, and articles, as well as extruded forms of each, wherein each structurally colored article has one or more optical elements. Depending on how the structurally colored article is produced and/or the processing (e.g., extrusion process) of the structurally colored article, the SC filaments may comprise the originally produced complete optical element and/or a segment of the optical element. A portion of the optical elements and/or segments of the optical elements are not degraded despite being processed (e.g., extruded, milled, cut, chopped, comminuted, or a combination thereof) and may impart a silky optical effect. Another portion of the optical element and/or segment thereof is degraded and does not impart a mercerizing effect.

More than one optical element and fragments thereof may constitute at least 1 percent by weight, or at least 2 percent by weight, or at least 5 percent by weight, or at least 7 percent by weight, or at least 10 percent by weight of the total weight of the filament.

A structurally colored article may be formed by directly disposing (e.g., attaching, adhering, bonding, joining) an optical element onto the article in a manner as described herein. Alternatively, the structurally colored article may be formed by processing (e.g., grinding, cutting, shredding, pulverizing, extruding, or combinations thereof) a polymer-based article comprising a thermoplastic material and at least one optical element. Polymer-based articles may include pellets, films, sheets, and articles, each having an optical structure. During processing of the polymer-based article, a portion of the optical element is unaltered and another portion of the optical element forms a segment thereof, wherein all or some of the optical element or segment of the optical element retains properties that impart an optical effect. Pieces of the polymer-based article formed by the process can be melted to form a molten material, which can then be extruded to form a structurally colored article. The optical element and/or the segments of one or more optical elements from the processing step may also form other segments of one or more optical elements during the extrusion process. The optical element and/or segment of the optical element imparts an optical effect to the article that the structure is colored. The optical effects before and after processing and/or extrusion may be the same or different. For example, prior to one or more processing steps, the optical effect is a blue structural color, and after processing, the imparted optical effect is an iridescent appearance or a metallic appearance.

The optical element on the structurally colored article can be a structurally colored coating covering at least 25 percent, or at least 50 percent, or at least 75 percent of the total surface area of the structurally colored article.

As already described herein, the structural color may comprise one of a number of colors. The "color" of the SC filaments or their fibers and/or yarns and the manufactured article as perceived by the viewer may be different from the actual color of the article, since the color perceived by the viewer is determined by: the optical element may absorb, refract, interfere with, or otherwise alter the light reflected by the article due to the actual color of the article due to its presence; the ability of an observer to detect the wavelength of light reflected by the item; the wavelength of the light used to illuminate the item, and other factors such as the color of the environment of the item and the type of incident light (e.g., sunlight, fluorescent light, and the like). As a result, the color of the object perceived by the viewer may differ from the actual color of the article.

Conventionally, colour is imparted to man-made objects by applying coloured pigments or dyes to the object. More recently, methods have been developed to impart "structural colors" to artificial objects. The structured color is a color produced at least in part by the microstructured surface that interferes with visible light of the contact surface. Unlike colors caused by absorption or emission of visible light by coloring substances, structural colors are colors caused by physical phenomena including scattering, refraction, reflection, interference, and/or diffraction of light. For example, optical phenomena that impart color to structures may include multilayer interference, thin film interference, refraction, dispersion, light scattering, mie scattering, diffraction, and diffraction gratings. In aspects described herein, the structural color imparted to the article may be visible to an observer having 20/20 visual acuity and normal color vision at a distance of about 1 meter from the article. In addition to "color," the structural color may be iridescent or metallic.

As described herein, the structural color is at least partially produced by the optical element, as opposed to the color produced by the pigment and/or dye alone. The color of a structurally colored article (e.g., SC filaments or fibers, or an article comprising SC filaments or fibers) may be due solely to the structural color (i.e., the article, colored portion of the article, or colored outer layer of the article may be substantially free of pigments and/or dyes). The structural color may also be used in combination with pigments and/or dyes, for example, to change all or a portion of the structural color.

"hue" is generally used to describe a property of a color that is distinguishable based on the dominant wavelength of visible light, and is generally described using terms such as magenta, red, orange, yellow, green, cyan, blue, indigo, violet, etc., or may be described as being related to (e.g., similar or dissimilar to) one of these colors. The hue of a color is generally considered to be independent of the intensity or brightness of the color. For example, in the munsell color system, the properties of a color include hue, darkness (brightness), and chroma (color purity). A particular hue is typically associated with a particular range of wavelengths in the visible spectrum: wavelengths in the range of about 700 to 635 nanometers are associated with red, a range of about 635 to 590 nanometers is associated with orange, a range of about 590 to 560 nanometers is associated with yellow, a range of about 560 to 520 nanometers is associated with green, a range of about 520 to 490 nanometers is associated with cyan, a range of about 490 to 450 nanometers is associated with blue, and a range of about 450 to 400 nanometers is associated with violet.

The color (including hue) of the article as perceived by an observer may be different from the actual color of the article. The color perceived by an observer depends not only on the physical properties of the article, but also on the environment of the article, and the characteristics of the perceived eyes and brain. For example, since the color perceived by an observer is determined by the actual color of the item (e.g., the color of light exiting the surface of the item), the ability of the observer to detect the wavelengths of light reflected or emitted by the item, the wavelengths of light used to illuminate the item, and other factors such as the color of the environment of the item and the type of incident light (e.g., sunlight, fluorescent light, and the like). As a result, the color of the object perceived by the viewer may differ from the actual color of the article.

When used in the context of structural color, an individual can characterize the hue of a structurally colored article (i.e., an article that has been structurally colored by incorporating an optical element or fragment thereof into the article) based on the wavelength of light that the structurally colored portion of the article absorbs and reflects (e.g., linearly and non-linearly). While the optical element or fragment thereof may impart the first structural color, the presence of the optional textured surface may change the structural color. Other factors such as coatings or transparent elements may further alter the perceived color of the structure. The hues of the structurally colored article may comprise any one of the hues described herein as well as any other hue or combination of hues. Structural colors may be referred to as "mono-hues" (i.e., hues that remain substantially the same regardless of angle of observation and/or illumination) or "multi-hues" (i.e., hues that vary according to angle of observation and/or illumination). The multi-hue structure color may be iridescent (i.e., the hue gradually changes within two or more hues as the angle of observation or illumination changes). The hue of iridescent polychrome structured colors can gradually change over all hues in the visible spectrum (e.g., like a "rainbow") as the angle of observation or illumination changes. The hue of an iridescent polychrome structural color may gradually change over a limited number of hues in the visible spectrum as the angle of observation or illumination changes, in other words, one or more hues in the visible spectrum (e.g., red, orange, yellow, etc.) are not observable in the structural color as the angle of observation or illumination changes. For monochrome structured colors, there may be only one hue or substantially one hue in the visible spectrum. The hues of the multi-hue structure colors may change more abruptly between a limited number of hues (e.g., between 2-8 hues, or between 2-4 hues, or between 2 hues) as the angle of observation or illumination changes.

The structural color may be a multi-hue structural color in which two or more hues are imparted by the structural color.

The structural color can be an iridescent multi-hue structural color in which the hue of the structural color varies over a wide variety of hues (e.g., 4, 5, 6, 7, 8, or more hues) when viewed at a single viewing angle, or when viewed from two or more different viewing angles that are at least 15 degrees apart from one another.

The structural color can be a limited iridescent polychrome structural color in which the hues of the structural color vary or significantly vary (e.g., about 90 percent, about 95 percent, or about 99 percent) over a limited number of hues (e.g., 2 hues or 3 hues) when viewed from two or more different viewing angles that are at least 15 degrees apart from each other. In some aspects, structural colors with limited iridescence are limited to two, three or four hues selected from: red, yellow and blue RYB primary colors, optionally red, yellow, blue, green, orange and violet RYB primary and secondary colors, or optionally red, yellow, blue, green, orange violet, greenish yellow, yellow orange, orange red, magenta, violet blue and cyan RYB primary, secondary and tertiary colors.

The structural color can be a mono-hue, angle-independent structural color, wherein the hue, and lightness, or hue, lightness, and chroma, of the structural color are independent of the viewing angle or substantially (e.g., about 90 percent, about 95 percent, or about 99 percent) independent of the viewing angle. For example, the single-hue, angle-independent structural colors may exhibit the same hue or substantially the same hue (e.g., single-hue structural colors) when viewed from at least 3 different angles that are at least 15 degrees apart from each other.

The imparted structural colors may be structural colors having limited iridescence such that when each color viewed at each possible viewing angle is assigned to a single color phase selected from the group consisting of primary, secondary and tertiary colors on a red-yellow-blue (RYB) color wheel, all assigned hues fall into a single color phase group for a single structural color, wherein the single color phase group is one of: a) green yellow, yellow and yellow-orange; b) yellow, yellow-orange and orange; c) yellow-orange, orange and orange-red; d) orange red and magenta; e) red, magenta and violet; f) magenta, purple and violet blue; g) violet, violet-blue and blue; h) violet, blue and blue-green; i) blue, cyan and green; and j) cyan, green, and lime. In other words, in this example of limited iridescence, the hue (or hue and darkness, or hue, darkness and chroma) imparted by the structural color varies depending on the angle from which the structural color is viewed, but the hue of each different color viewed at different viewing angles varies within a limited number of possible hues. The color phase visible at each viewing angle may be assigned to a primary (primary hue), secondary (secondary hue) or tertiary (tertiary hue) on a red-yellow-blue (RYB) color wheel (i.e., a group of color phases consisting of red, yellow, blue, green, orange-violet, green-yellow, yellow-orange, orange-red, magenta-violet, violet-blue and cyan). For example, when each observed hue is classified as one of red, yellow, blue, green, orange-violet, green-yellow, yellow-orange, orange-red, magenta-violet, violet-blue, and cyan, the assigned list of hues includes no more than one, two, or three hues selected from the list of RYB primary, secondary, and tertiary hues, although more than one different color is observed as the angle of observation shifts. In some examples of limited iridescence, all assigned hues fall into a single color phase group selected from the group of hue phases a) -j), each color phase group comprising three adjacent hues on a color wheel of the primary, secondary and tertiary colors of the RYB. For example, all assigned hues may be a single hue (e.g., blue) in the hue group h), or some assigned hues may represent two hues (e.g., violet-blue and blue) in the hue group h), or may represent three hues (e.g., violet-blue, blue and blue-green) in the hue group h).

Similarly, other properties of the structural color, such as the brightness of the color, the saturation of the color, and the purity of the color, among others, may be substantially the same regardless of the angle of observation or illumination, or may vary depending on the angle of observation or illumination. The structural color may have a matte appearance, a glossy appearance, or a metallic appearance, or a combination thereof.

As discussed above, the color (including hue) of the structurally colored article may vary depending on the angle at which the structurally colored article is viewed or illuminated. One or more hues of the article may be determined by viewing the article or illuminating the article at a variety of angles using constant lighting conditions. As used herein, an "angle" of illumination or observation is an angle measured from an axis or plane normal to the surface. The viewing angle or illumination angle may be set between about 0 degrees and 180 degrees. The viewing or illumination angles may be set at 0, 15, 30, 45, 60, and-15 degrees, and the color may be measured using a colorimeter or spectrophotometer (e.g., Konica Minolta) that focuses on a specific area of the item to measure the color. The viewing angle or illumination angle may be set to 0 degrees, 15 degrees, 30 degrees, 45 degrees, 60 degrees, 75 degrees, 90 degrees, 105 degrees, 120 degrees, 135 degrees, 150 degrees, 165 degrees, 180 degrees, 195 degrees, 210 degrees, 225 degrees, 240 degrees, 255 degrees, 270 degrees, 285 degrees, 300 degrees, 315 degrees, 330 degrees, and 345 degrees, and the color may be measured using a colorimeter or spectrophotometer. In the specific example of a multi-hue article colored using only structural colors, the hue measured for the article when measured at 0, 15, 30, 45, 60, and-15 degrees consists of: "blue" at three of these measurement angles, "cyan" at two of these measurement angles, and "violet" at one of these measurement angles.

In other embodiments, the color (including hue, darkness and/or chroma) of the structurally colored article does not substantially change, if at all, depending on the angle at which the article is viewed or illuminated. In cases such as this, the structural color may be an angle-independent structural color in that the observed hue, and darkness, or hue, darkness, and chroma, are substantially independent of the angle of observation or independent of the angle of observation.

There are a variety of methodologies for defining color coordinate systems. One example is the L x a b color space, where L x is the luminance value for a given lighting condition, and a and b are the values of the color opponent dimension based on CIE coordinates (CIE 1976 color space or CIELAB). In embodiments, a structurally colored article having a structural color may be considered to have a "single" color when the change in the measured color of the article at three or more measured viewing or illumination angles selected from the group consisting of 0, 15, 30, 45, 60, and-15 measured viewing or illumination angles is within about 10% or within about 5% of the total number of a or b coordinates of the L a b numerical range (CIE 1976 color space). In certain embodiments, a color is considered a different color when the measured and assigned values differ by at least 5 percent of the numerical range of a and b coordinates, or by at least 10 percent of the numerical range of a and b coordinates in the L a b system. The structurally colored article can have a variation in the total number of values of the a-coordinates or b-coordinates of the L a b range of values (CIE 1976 color space) of less than about 40%, or less than about 30%, or less than about 20%, or less than about 10% at three or more measured viewing or illumination angles.

The color change between two measurements in CIELAB space can be determined mathematically. For example, the first measurement has the coordinate L₁*、a₁A and b₁And the second measurement has the coordinate L₂*、a₂A and b₂*. The total difference between these two measurements over the CIELAB value range can be expressed as Δ E ×_abIt is calculated as follows: delta E_ab＝[(L₁*-L₂*)²+(a₁*–a₂*)²+(b₁*-b₂*)²]^1/2. In general, if two colors have a Δ E less than or equal to 1_abThe difference in color is not perceptible to the human eye and if two colors have a Δ E > 100_abThen the color is considered the opponent color, and a Δ E of about 2-3_abIs considered to be a threshold for perceptible color differences. In certain embodiments, Δ E is between three or more measured viewing or illumination angles selected from the measured viewing or illumination angles of 0 degrees, 15 degrees, 30 degrees, 45 degrees, 60 degrees, and-15 degrees_abFrom about 3 to 60, or about 3 to 50, or about 3 to 40, or about 3 to 30, a structurally colored article having a structural color can be considered to have two colors. The structurally colored article can have a Δ E between two or more measured viewing or illumination angles of about 3 to about 100, or about 3 to about 80, or about 3 to about 60 _ab. In certain embodiments, Δ E is between three or more measured viewing or illumination angles selected from the measured viewing or illumination angles of 0 degrees, 15 degrees, 30 degrees, 45 degrees, 60 degrees, and-15 degrees_abFrom about 1 to 3, or from about 1 to 2.5, or from about 1 to 2.2, a structurally colored article having a structural color can be considered to have a single color. In certain embodiments, Δ E is between two or more measured viewing or illumination angles selected from the measured viewing or illumination angles of 0 degrees, 15 degrees, 30 degrees, 45 degrees, 60 degrees, and-15 degrees_abFrom about 1 to 3, or from about 1 to 2.5, or from about 1 to 2.2, a structurally colored article having a structural color can be considered to have a single color.

Another example of a color value range is the CIELCH color space, where L is the luminance value, C is the chrominance value, and h ° represents the hue expressed in angular measurements for a given lighting condition. In embodiments, a structurally colored article having a structural color may be considered to have a "single" color when the difference in the h ° angular coordinate of the measured color of the article at three or more measured viewing angles or illumination angles selected from the group consisting of 0 degrees, 15 degrees, 30 degrees, 45 degrees, 60 degrees, and-15 degrees is less than 10 degrees or less than 5 degrees from the measured color of the article in the CIELCH color space. In certain embodiments, a color is considered a different color when the measured and assigned values vary by at least 45 degrees from the h ° measured in the CIELCH system. The structurally colored article can have a variation in the h ° measurement of the CIELCH system of 10 degrees to about 60 degrees, 10 degrees to about 50 degrees, or 10 degrees to about 40 degrees, 10 degrees to about 30 degrees, or 10 degrees to about 20 degrees at three or more measured viewing or illumination angles. The structurally colored article may have a variation in the h ° measurement of the CIELCH system of about 1 to 10 degrees, about 1 to 7.5 degrees, or 1 to about 2 degrees at three or more measured viewing or illumination angles.

Another system for characterizing color includes the "PANTONE" matching system (PANTONE LLC, Carlstadt, new jersey, usa), which provides a visual color standard system that provides an accurate method for selecting, specifying, diffusing, and matching colors through any medium. In an example, a structurally colored article having a structural color can be considered to have a "single" color when the color measured on the article at three or more measured viewing or illumination angles selected from 0 degrees, 15 degrees, 30 degrees, 45 degrees, 60 degrees, and-15 degrees is within a certain number of adjacent standard values, for example within 20 adjacent PANTONE standard values.

The colors have now been described, providing additional details regarding the optical elements. As described herein, an SC filament includes an optical element or a fragment thereof. For simplicity, reference to the structure of an optical element also includes segments of the optical element, unless explicitly stated otherwise. The optical element may comprise at least one optical layer. The optical element may be or include a single or multilayer reflector or multilayer filter. The optical element may be used to modify light impinging thereon such that a structural color is imparted to the article. The optical element may include at least one optical layer and optionally one or more additional layers (e.g., protective layers, textured layers, polymeric layers, and the like).

A method of making a structurally colored article or a polymer-based article can include disposing (e.g., attaching, bonding, fastening, joining, affixing, connecting, adhering, operably disposing, etc.) an optical element onto a structurally colored article (e.g., a pellet, an extruded pellet, a sheet, a film, and the like) or a polymer-based article (e.g., a pellet, a sheet, a film, an article or a component of an article including an optical element, and the like). The article has a surface on which the optical element can be disposed. As described herein, the surface of the article may be made of a material such as a thermoplastic material. The optical element has a first side (including an outer surface) and a second side (including an opposing outer surface) opposite the first side.

The optical elements or layers or portions thereof (e.g., optical layers) can be formed using known techniques such as physical vapor deposition, electron beam deposition, atomic layer deposition, molecular beam epitaxy, cathodic arc deposition, pulsed laser deposition, sputter deposition (e.g., radio frequency, direct current, reactive, non-reactive), chemical vapor deposition, plasma enhanced chemical vapor deposition, low pressure chemical vapor deposition, and wet chemical techniques such as layer-by-layer deposition, sol-gel deposition, Langmuir blodgett, and the like.

The optical layers of the optical element may include a single layer reflector or a multilayer reflector. The multilayer reflector may be configured to have a reflectivity for light at a given wavelength (or range of wavelengths), the reflectivity depending at least in part on the material selection, thickness, and number of layers of the multilayer reflector. In other words, one can carefully select the materials, thicknesses, and number of layers of the multilayer reflector, and optionally the interaction of the multilayer reflector with one or more other layers, such that the multilayer reflector can reflect light of a certain wavelength (or range of wavelengths) to produce a desired structural color (e.g., color, iridescence, metallic color). The optical layer may include at least two adjacent layers, wherein the adjacent layers have different refractive indices. The difference in refractive index of adjacent layers of the optical layer can be about 0.0001 percent to 50 percent, about 0.1 percent to 40 percent, about 0.1 percent to 30 percent, about 0.1 percent to 20 percent, about 0.1 percent to 10 percent (and other ranges therebetween (e.g., the range can be in 0.0001 percent to 5 percent increments)). The refractive index depends at least in part on the material of the optical layer and may range from 1.3 to 2.6.

The optical element may include 2 to 20 layers, 2 to 15 layers, 2 to 10 layers, 2 to 6 layers, or 2 to 4 layers. Each layer in the optical element may have a thickness that is about one-quarter of the wavelength of the light to be reflected to produce the desired structural color. Each layer in the optical element may have a thickness of about 10 to 500 nanometers or about 90 to 200 nanometers. The optical layer may have at least two layers, with adjacent layers having different thicknesses, and optionally the same or different refractive indices. The optical element may have a thickness of about 100 nanometers to 1,500 nanometers, about 100 nanometers to 1,200 nanometers, about 100 nanometers to about 700 nanometers, or about 200 nanometers to about 500 nanometers.

Each of the layers of the optical element can have a thickness of at least 10 nanometers, optionally at least 30 nanometers, at least 40 nanometers, at least 50 nanometers, optionally at least 60 nanometers, at least 100 nanometers, at least 150 nanometers, optionally a thickness from about 10 nanometers to about 250 nanometers or greater, from about 10 nanometers to about 200 nanometers, from about 10 nanometers to about 150 nanometers, from about 10 nanometers to about 100 nanometers, or from about 30 nanometers to about 80 nanometers, or from about 40 nanometers to about 60 nanometers. For example, each layer may be about 30 to 150 nanometers thick. Ti layer or TiO _xThe layer can have a density of about 3 to 6 grams per cubic centimeter, about 3 to 5 grams per cubic centimeter, about 4 to 5 grams per cubic centimeter, or 4.5 grams per cubic centimeter.

The optical element may comprise a single layer filter or a multilayer filter. The multilayer filters destructively interfere with light impinging on the structure or article, where the destructive interference of light and optionally interaction with one or more other layers or structures (e.g., multilayer reflectors, textured structures) impart color to the structure. In this regard, the layers of the multilayer filter may be designed (e.g., material selection, thickness, number of layers, etc.) such that a single wavelength of light or a particular range of wavelengths of light constitutes a structural color. For example, the wavelength range of light may be limited to within plus or minus 30 percent of a single wavelength, or within plus or minus 20 percent of a single wavelength, or within plus or minus 10 percent of a single wavelength, or within a range of plus or minus 5 percent of a single wavelength. The wavelength range may be wider to produce a more iridescent structural color or may be metallic in nature.

The optical layer may comprise a single layer or multiple layers, wherein each layer independently comprises a material selected from the group consisting of: transition metals, metalloids, lanthanides and actinides and their nitrides, oxynitrides, sulfides, sulfates, selenides and tellurides. The materials may be selected to provide a refractive index that, when optionally combined with other layers of the optical element, achieves the desired result. One or more layers of the optical layer may be made of liquid crystal. Each of the optical layers may be made of liquid crystal. One or more layers of the optical layer may be made of materials such as silicon dioxide, titanium dioxide, zinc sulfide, magnesium fluoride, tantalum pentoxide, aluminum oxide, or combinations thereof. Each of the optical layers may be made of a material such as silicon dioxide, titanium dioxide, zinc sulfide, magnesium fluoride, tantalum pentoxide, aluminum oxide, or a combination thereof.

The optical elements may be colorless (e.g., no pigment or dye is added to the structure or layers thereof), colored (e.g., pigment and/or dye is added to the structure or layers thereof (e.g., dark or black)), reflective, and/or transparent (e.g., 75 percent or greater percent light transmittance). The surface of the article on which the optical element is disposed can be colorless (e.g., no pigment or dye is added to the material), colored (e.g., pigment and/or dye is added to the material (e.g., dark or black)), reflective, and/or transparent (e.g., 75 percent or greater percent light transmittance).

The optical layers may be formed in a layer-by-layer manner, with each layer having a different index of refraction. Each of the optical layers may be formed using known techniques such as physical vapor deposition, including: chemical vapor deposition, pulsed laser deposition, evaporative deposition, sputter deposition (e.g., radio frequency, direct current, reactive, non-reactive), plasma enhanced chemical vapor deposition, electron beam deposition, atomic layer deposition, molecular beam epitaxy, cathodic arc deposition, low pressure chemical vapor deposition, and wet chemical techniques such as layer-by-layer deposition, sol-gel deposition, Langmuir blodgett, and the like.

As mentioned above, the optical element may comprise one or more layers in addition to the optical layer. The optical element has a first side (e.g., a side having a surface) and a second side (e.g., a side having a surface). One or more other layers of the optical element may be on the first side and/or the second side of the optical element. For example, the optical element may include a protective layer and/or a polymer layer, such as a thermoplastic polymer layer, wherein the protective layer and/or the polymer layer may be on one or both of the first side and the second side of the optical element. One or more of the optional other layers may include a textured surface. Alternatively or additionally, one or more optical layers of the optical element may include a textured surface.

More than one optical element or a portion of a segment of an optical element is not structurally degraded during processing such that the optical element or segment thereof has an optical effect while other portions are structurally degraded and have no optical effect during processing.

The optical element and the segment of the optical element are layered structures having two or more layers stacked in a z-dimension perpendicular to the plane of the layered stack. In addition, the optical elements and segments of the optical elements have a width in the x-dimension, a length in the y-dimension, and a thickness in the z-dimension. The thickness of the segments of the optical element is such that it imparts an optical effect, wherein the optical effect of the segments of the optical element may be the same or different from the optical effect of the optical element prior to processing. The thickness of the optical elements or segments of optical elements dispersed in the structurally colored article or SC filaments can be less than 30 percent, less than 20 percent, less than 10 percent, less than 5 percent less than the thickness of the optical elements on the polymer-based article (or pre-processed and/or extruded optical elements). The width and length of the segments of optical elements dispersed in the polymer-based article may be constant or may be about 5 percent, about 10 percent, about 15 percent, about 25 percent, about 35 percent, about 50 percent less than the width and length of the optical elements of the polymer-based article prior to processing.

The more than one optical element or fragment thereof dispersed in the structurally colored article or SC filament can have, independently of each other, an average width and an average length of about 400 nanometers or greater, about 500 nanometers or greater, or about 800 nanometers or greater. More than one optical element or fragment thereof dispersed in the structurally colored article or SC filament can have an average width and average length of about 400 nanometers or greater, about 500 nanometers or greater, or about 800 nanometers or greater. More than one optical element or fragment thereof dispersed in the structurally colored article or SC filament can have an average thickness of about 200 nanometers or more, about 250 nanometers or more, about 300 nanometers or more, about 350 nanometers or more, about 400 nanometers or more, about 500 nanometers or more, about 600 nanometers or more, about 800 nanometers, or about 1,000 to 10,000 nanometers or more.

A protective layer may be disposed on the first side and/or the second side of the optical layer to protect the optical layer. The protective layer is more durable or more abrasion resistant than the optical layer. The protective layer is optically transparent to visible light. A protective layer may be on the first side of the optical element to protect the optical layer. All or a portion of the protective layer may include a dye or pigment to alter the appearance of the structural color. The protective layer may comprise a combination of silica, glass, metal oxides, or a mixture of polymers. The protective layer may have a thickness of about 3 nanometers to 1 millimeter. The polymer layer may be removed during the processing or extrusion process of the optical layer.

The protective layer may be formed using physical vapor deposition, chemical vapor deposition, pulsed laser deposition, evaporative deposition, sputter deposition (e.g., radio frequency, direct current, reactive, non-reactive), plasma enhanced chemical vapor deposition, electron beam deposition, cathodic arc deposition, low pressure chemical vapor deposition, and wet chemical techniques such as layer-by-layer deposition, sol-gel deposition, Langmuir blodgett, and the like. Alternatively or additionally, the protective layer may be applied by spraying, dipping, brushing, spin coating, doctor blading, and the like.

The polymer layer may be disposed on the first side and/or the second side of the optical element. Such as, for example, when the article does not include a thermoplastic material to which the optical element is adhered, the polymer layer may be used to dispose the optical element onto the article. The polymeric layer may comprise a polymeric adhesive material, such as a hot melt adhesive. The polymer layer may be a thermoplastic material and may include one or more layers. The thermoplastic material may be any of the thermoplastic materials described herein. The polymer layer may be applied using a variety of methods such as spin coating, dip coating, doctor blade coating, and the like. The polymer layer may have a thickness of about 3 nanometers to 1 millimeter.

Having described the optical elements, additional details of the optional textured surface will now be described. As described herein, an optical element can include at least one optical layer and optionally a textured surface. The textured surface may be a surface of a textured structure or textured layer. The textured surface or textured layer may be provided as part of the optical element. For example, the optical element may include a textured layer or a textured structure that includes a textured surface. The textured surface may be formed on the first side or the second side of the optical element. For example, a side of the optical element may be formed or modified to provide a textured surface, or a textured layer or structure may be disposed on (e.g., attached to) the first or second side of the optical element. The textured surface may be provided as part of an article onto which the optical element is arranged, in which case the optical element has a topology or a topology similar to the textured surface. For example, the optical element may be arranged onto a surface of the article, wherein the surface of the article is a textured surface, or the surface of the article comprises a textured structure or a textured layer.

The textured surface (or textured structure or textured layer including a textured surface) may be provided as a feature on or part of another medium such as a transfer medium and imparted to a side or layer of the optical element or to a surface of the article. For example, a mirror image or relief form (relief form) of the textured surface may be disposed on the side of the transfer medium, and the transfer medium contacts the side of the optical element or the surface of the article in a manner that imparts the textured surface to the optical element or article. While various embodiments herein may be described with respect to a textured surface of an optical element, it will be understood that features of the textured surface or textured structure or textured layer may be imparted in any of these ways.

The textured surface may contribute to the structural color produced by the optical element. As described herein, the coloration is imparted to the structure at least in part due to optical effects resulting from physical phenomena such as scattering, diffraction, reflection, interference, or uneven refraction of light rays from the optical element. The textured surface (or its mirror image or relief) may include more than one contour feature and a flat or planar region. More than one profile feature (including the size, shape, orientation, spatial arrangement, etc. of the profile features) included in the textured surface may affect light scattering, diffraction, reflection, interference, and/or refraction produced by the optical element. The flat or planar regions (including the size, shape, orientation, spatial arrangement, etc. of the flat or planar regions) contained in the textured surface may affect light scattering, diffraction, reflection, interference, and/or refraction produced by the optical element. The desired structural color may be designed at least in part by adjusting one or more of the contour features of the textured surface and/or the properties of the flat or planar regions.

The contour features may extend from the sides of the flat region to provide a raised and/or recessed appearance therein. In one aspect, the flat region may be a flat planar region. The profile features may include various combinations of protrusions and depressions. For example, a contour feature may include a protrusion having one or more depressions therein, a depression having one or more protrusions therein, a protrusion having one or more additional protrusions thereon, a depression having one or more additional depressions therein, and the like. The flat region need not be completely flat and may include texture, roughness, and the like. The texture of the flat region may not have much, if any, effect on the imparted color of the structure. The texture of the flat areas generally contributes to the imparted structural color. For clarity, the contour features and the flat regions are described with reference to the contour features extending over the flat regions, but when the contour features are depressions in the textured surface, the opposite measure (e.g., size, shape, and the like) may apply.

The textured surface may comprise a thermoplastic material. The profile features and the flat regions may be formed using a thermoplastic material.

The textured surface typically has a length dimension extending along the x-axis and a width dimension extending along the z-axis and a thickness dimension extending along the y-axis. The textured surface has a substantially planar portion extending in a first plane extending along the x-axis and the z-axis. The contour features may extend outwardly from the first plane so as to extend above or below the plane x. The profile feature may extend generally normal to the first plane or at an angle greater or less than 90 degrees to the first plane.

Dimensional measurements for profile features (e.g., length, width, height, diameter, and the like) described herein refer to an average dimensional measurement of the profile feature in 1 square centimeter in the inorganic optical element.

The dimensions (e.g., length, width, height, diameter, depending on the shape of the profile feature) of each profile feature may range from nanometers to micrometers. The textured surface may have profile features and/or flat regions with dimensions of about 10 nanometers to about 500 micrometers. The profile features may have a size in the nanometer range, such as a size from about 10 nanometers to about 1000 nanometers. All dimensions of the profile features (e.g., length, width, height, diameter, depending on geometry) may be in the nanometer range, e.g., from about 10 nanometers to about 1000 nanometers. The textured surface may have more than one profile feature having a dimension of 1 micron or less. In this context, the phrase "more than one profile feature" means that about 50 percent or more, about 60 percent or more, about 70 percent or more, about 80 percent or more, about 90 percent or more, or about 99 percent or more of the profile features have dimensions within this range. The profile features may have a width to height dimension ratio and/or a length to height dimension ratio of about 1:2 and 1:100, or 1:5 and 1:50, or 1:5 and 1: 10.

The textured surface may have contour features and/or flat regions having dimensions in the micron size range. The textured surface may have profile features and/or flat regions having a size of about 1 micron to about 500 microns. All dimensions of the profile features (e.g., length, width, height, diameter, depending on geometry) may be in the micrometer range, for example, from about 1 micrometer to about 500 micrometers. The textured surface may have more than one profile feature having a dimension from about 1 micron to about 500 microns. In this context, the phrase "more than one profile feature" means that about 50 percent or more, about 60 percent or more, about 70 percent or more, about 80 percent or more, about 90 percent or more, or about 99 percent or more of the profile features have dimensions within this range. The height (or depth if recessed) of the profile features may be about 0.1 microns and 50 microns, about 1 micron to 5 microns, or 2 microns to 3 microns. The profile features may have a width to height dimension ratio and/or a length to height dimension ratio of about 1:2 and 1:100, or 1:5 and 1:50, or 1:5 and 1: 10.

The textured surface may have more than one profile feature having a mixture of size sizes in the nanometer to micrometer range (e.g., a portion of the profile features on the nanometer scale and a portion of the profile features on the micrometer scale). The textured surface may have more than one profile feature with a blend of size ratios. The textured surface may have profile features with one or more nanoscale protrusions or recesses on the microscale protrusions or recesses.

The profile features can have a height dimension and a width dimension that are within three times of each other (0.33w ≦ h ≦ 3w where w is the width of the profile feature and h is the height of the profile feature), and/or a height dimension and a length dimension that are within three times of each other (0.33I ≦ h ≦ 3I where I is the length of the profile feature and h is the height of the profile feature). The profile features can have a length to width ratio of from about 1:3 to about 3:1, or about 1:2 to about 2:1, or about 1:1.5 to about 1.5:1, or about 1:1.2 to about 1.2:1, or about 1:1. The width and length of the profile features may be substantially the same or different.

In another aspect, the textured surface can have contour features and/or flat regions with at least one dimension in the middle micron range and higher (e.g., greater than 500 microns). The profile feature can have at least one dimension (e.g., a maximum dimension such as length, width, height, diameter, and the like, depending on the geometry or shape of the profile feature) greater than 500 microns, greater than 600 microns, greater than 700 microns, greater than 800 microns, greater than 900 microns, greater than 1000 microns, greater than 2 millimeters, greater than 10 millimeters, or greater. For example, the largest dimension of the profile features may range from about 600 microns to about 2000 microns, or about 650 microns to about 1500 microns, or about 700 microns to about 1000 microns. At least one or more of the dimensions of the profile features (e.g., length, width, height, diameter, depending on geometry) may be in the micrometer range, while one or more other dimensions may be in the nanometer to micrometer range (e.g., less than 500 micrometers, less than 100 micrometers, less than 10 micrometers, or less than 1 micrometer). The textured surface may have more than one profile feature having at least one dimension in the middle micron or larger range (e.g., 500 microns or larger). In this context, the phrase "more than one profile feature" means that about 50 percent or more, about 60 percent or more, about 70 percent or more, about 80 percent or more, about 90 percent or more, or about 99 percent or more of the profile features have at least one dimension greater than 500 microns. In particular, at least one of the length and width of the profile feature is greater than 500 microns, or both the length and width of the profile feature are greater than 500 microns. In another example, the diameter of the profile feature is greater than 500 microns. In another example, when the contour feature is an irregular shape, the longest dimension is greater than 500 microns.

In an aspect, the height of the profile feature can be greater than 50 microns. In this context, the phrase "more than one profile feature" means that about 50 percent or more, about 60 percent or more, about 70 percent or more, about 80 percent or more, about 90 percent or more, or about 99 percent or more of the profile features have a height greater than 50 microns. The height of the profile features can be 50 microns, about 60 microns, about 70 microns, about 80 microns, about 90 microns, or about 100 microns to about 60 microns, about 70 microns, about 80 microns, about 90 microns, about 100 microns, about 150 microns, about 250 microns, about 500 microns, or greater. For example, the range can include 50 microns to 500 microns, about 60 microns to 250 microns, about 60 microns to about 150 microns, and the like. One or more other dimensions (e.g., length, width, diameter, or the like) may be in the range of nanometers to micrometers (e.g., less than 500 micrometers, less than 100 micrometers, less than 10 micrometers, or less than 1 micrometer). In particular, at least one of the length and width of the profile features is less than 500 microns, or both the length and width of the profile features are less than 500 microns, while the height is greater than 50 microns. One or more other dimensions (e.g., length, width, diameter, or the like) may be in the range of micrometers to millimeters (e.g., greater than 500 micrometers to 10 millimeters).

The dimensions (e.g., length, width, height, diameter, depending on the shape of the profile feature) of each profile feature may range from nanometers to micrometers. The textured surface can have contour features and/or flat regions having dimensions of about 10 nanometers to about 500 micrometers or more (e.g., about 1 millimeter, about 2 millimeters, about 5 millimeters, or about 10 millimeters). At least one dimension (e.g., length, width, height, diameter, depending on geometry) of the profile feature may be in the nanometer range (e.g., from about 10 nanometers to about 1000 nanometers), while at least one other dimension (e.g., length, width, height, diameter, depending on geometry) may be in the micrometer range (e.g., 5 micrometers to 500 micrometers or more (e.g., about 1 millimeter to 10 millimeters)). The textured surface can have more than one profile feature having at least one dimension in the nanometer range (e.g., about 10 to 1000 nanometers) and another dimension in the micrometer range (e.g., 5 to 500 micrometers or more). In this context, the phrase "more than one profile feature" means that about 50 percent or more, about 60 percent or more, about 70 percent or more, about 80 percent or more, about 90 percent or more, or about 99 percent or more of the profile features have at least one dimension in the nanometer range and at least one dimension in the micrometer range. In particular, at least one of the length and width of the profile features is in the nanometer range, while the other of the length and width of the profile features is in the micrometer range.

In an aspect, the height of the profile feature can be greater than 250 nanometers. In this context, the phrase "more than one profile feature" means that about 50 percent or more, about 60 percent or more, about 70 percent or more, about 80 percent or more, about 90 percent or more, or about 99 percent or more of the profile features have a height greater than 250 nanometers. The height of the profile features can be 250 nanometers, about 300 nanometers, about 400 nanometers, or about 500 nanometers, to about 300 nanometers, about 400 nanometers, about 500 nanometers, or about 1000 nanometers or more. For example, the range can be 250 nanometers to about 1000 nanometers, about 300 nanometers to 500 nanometers, about 400 nanometers to about 1000 nanometers, and the like. One or more other dimensions (e.g., length, width, diameter, or the like) may be in the range of micrometers to millimeters (e.g., greater than 500 micrometers to 10 millimeters). In particular, at least one of the length and width of the profile features is in the nanometer range (e.g., about 10 to 1000 nanometers), and the other is in the micrometer range (e.g., 5 to 500 micrometers or more), while the height is greater than 250 nanometers.

The profile features may have a spatial arrangement. The spatial arrangement of the profile features may be uniform, such as uniformly spaced or patterned. The spatial arrangement may be random. Adjacent profile features may be spaced about 10 nanometers to 500 nanometers apart, about 100 nanometers to 1000 nanometers apart, about 1 micron to 100 microns apart, or about 5 microns to 100 microns apart. Adjacent profile features may overlap or be adjacent to each other so that little or no flat area is positioned between them. The desired spacing may depend at least in part on the size and/or shape of the profile structure and the desired color effect of the structure.

The profile feature may have a cross-sectional shape (relative to a plane parallel to the first plane). The textured surface may have more than one profile feature with the same or similar cross-sectional shape. The textured surface has more than one profile feature with a blend of different cross-sectional shapes. The cross-sectional shape of the profile feature may include polygonal (e.g., square or triangular or rectangular cross-section), circular, semi-circular, tubular, elliptical, random, high aspect ratio and low aspect ratio, overlapping profile features, and the like.

The profile features (e.g., about 10 nanometers to 500 micrometers) can include an upper planar surface. The profile features (e.g., about 10 nanometers to 500 micrometers) can include an upper concave curved surface. The concave curved surface may extend symmetrically on either side of the highest point. The concave curved surface may extend symmetrically at only 50 percent of the highest point. The profile features (e.g., about 10 nanometers to 500 micrometers) can include an upper convexly curved surface. The curved surface may extend symmetrically on either side of the highest point. The curved surface may extend symmetrically at only 50 percent of the highest point.

The contour features may include protrusions from the textured surface. The contour features may include recesses (hollow regions) formed in the textured surface. The profile feature may have a smoothly curved shape (e.g., a polygonal cross-section with curved corners).

The profile features, whether protrusions or depressions, may be approximately conical or frustoconical (i.e., the protrusions or recesses may have a horizontally or diagonally flattened top) or have approximately part-spherical surfaces (e.g., convex or concave surfaces having a generally uniform radius of curvature, respectively).

The contour feature may have one or more sides or edges extending in a direction forming an angle with a first plane of the textured surface. The angle between the first plane and the edge or rim of the profile feature is about 45 degrees or less, about 30 degrees or less, about 25 degrees or less, or about 20 degrees or less. One or more of the edges or margins may extend in a linear or planar orientation or may be curved such that the angle varies with distance from the first plane. The profile feature may have one or more sides including a step and/or a flat side. The contour feature may have one or more sides (or portions thereof) that may be orthogonal or perpendicular to the first plane of the textured surface, or extend at an angle of about 10 degrees to 89 degrees from the first plane (90 degrees being perpendicular or orthogonal to the first plane). The profile feature may have a side with a stepped configuration, wherein a portion of the side may be parallel to the first plane of the textured surface or have an angle of about 1 degree to 179 degrees (0 degrees being parallel to the first plane).

The textured surface may have contour features with varying shapes (e.g., contour features may vary in shape, height, width, and length among contour features) or have contour features with substantially uniform shapes and/or sizes. The color of the structure created by the textured surface may be determined, at least in part, by the shape, size, spacing, and the like of the contour features.

The profile features can be shaped so as to produce a portion of the surface (e.g., about 25-50 percent or more) that is about perpendicular to incident light when the light is incident perpendicular to the first plane of the textured surface. The profile features can be shaped so as to produce a portion of the surface (e.g., about 25-50 percent or more) that is about perpendicular to incident light when the light is incident at an angle of up to 45 degrees from the first plane of the textured surface.

The spatial orientation of the contour features on the textured surface can be used to generate the structure color or to affect the degree to which the structure color shifts at different viewing angles. The spatial orientation of the profile features on the textured surface may be random, semi-random, or in a set pattern. The defined pattern of profile features is a known arrangement or configuration of profile features in a region (e.g., about 50 square nanometers to about 10 square millimeters (e.g., including any increment between about 50 nanometers and about 10 millimeters), depending on the size of the profile features). A semi-random pattern of profile features is a known arrangement of profile features having some deviation (e.g., 1% to 15% deviation from the set pattern) in an area (e.g., about 50 square nanometers to 10 square millimeters) where random profile features are present but the pattern of profile features is discernable. The random spatial orientation of the topographical features in the regions does not produce a discernable pattern in certain regions (e.g., about 50 square nanometers to 10 square millimeters).

The spatial orientation of the profile features may be periodic (e.g., full or partial) or aperiodic. The periodic spatial orientation of the profile features is a repeating pattern at intervals. The periodicity of the periodic spatial orientation of the profile features may depend on the size of the profile features, but is typically a periodicity from about 50 nanometers to 100 microns. For example, when the dimensions of the profile features are sub-micron, the periodicity of the periodic spatial orientation of the profile features may be in the range of 50 nanometers to 500 nanometers or in the range of 100 nanometers to 1000 nanometers. In another example, when the dimensions of the profile features are on the micron scale, the periodicity of the periodic spatial orientation of the profile features may be in the range of 10 microns to 500 microns or in the range of 10 microns to 1000 microns. A fully periodic pattern of outline features indicates that the entire pattern exhibits periodicity, while a partially periodic indicates that less than the entire pattern exhibits periodicity (e.g., about 70-99 percent of the periodicity is retained). The non-periodic spatial orientation of the profile features is not periodic and does not exhibit periodicity based on the dimensions of the profile features, particularly, in the range of 50 nanometers to 500 nanometers or in the range of 100 nanometers to 1000 nanometers where the dimensions of the profile features are sub-micron, or in the range of 10 micrometers to 500 micrometers or in the range of 10 micrometers to 1000 micrometers where the dimensions of the profile features are in the micrometer range.

In one aspect, the spatial orientation of the contour features on the textured surface can be set to reduce distortion effects, such as distortion effects resulting from interference of one contour feature with another contour feature with respect to the structural color of the article. Since the shape, size, relative orientation of the profile features may vary considerably across the textured surface, the desired spacing and/or relative positioning of particular regions (e.g., within the micron range or about 1 to 10 square microns) having profile features may be determined appropriately. As discussed herein, the shape, size, relative orientation of the profile features affects the profile of the reflective layer and/or component layers, and thus the size (e.g., thickness), refractive index, number of layers in the inorganic optical element (e.g., reflective layer and component layers) are considered when designing the textured side of the textured layer.

The profile features are located in nearly random positions relative to each other over specific areas of the textured surface (e.g., in the micrometer range or about 1 to 10 square micrometers to square centimeters range or about 0.5 square centimeters to 5 square centimeters, and all range increments therein), where the randomness does not defeat the purpose of creating a structural color. In other words, the spacing, shape, size, and relative orientation of the irregularity and contour features; the size (e.g., thickness), refractive index, number, etc. of the layers (e.g., reflective layer, component layers) are uniform in order to achieve structural color.

The contour features are positioned relative to each other in a set manner over a particular area of the textured surface for the purpose of creating a structural color. The relative positions of the outline features do not necessarily follow a pattern, but may follow a pattern consistent with the desired structure color. As mentioned above and herein, various parameters related to the profile features, the flat regions, and the reflective and/or component layers may be used to position the profile features relative to each other in a set manner.

The textured surface may include micro-scale and/or nano-scale profile features that may form a grating (e.g., a diffraction grating), a photonic crystal structure, a selective mirror structure, a crystalline fiber structure, a deformed matrix structure, a spiral wound structure, a surface grating structure, and combinations thereof. The textured surface may include micro-scale and/or nano-scale profile features that form a grating having a periodic or non-periodic design structure to impart color to the structure. The micro-scale and/or nano-scale profile features can have a pattern of peaks and valleys and/or flat areas of the profile features to produce a desired structural color. The grating may be a echelle grating.

The profile features and flat regions of the textured surface in the inorganic optical element can be manifested as topological undulations in each layer (e.g., the reflective layer and/or the constituent layers). For example, referring to fig. 2A, the inorganic optical element 200 includes a textured structure 220 having more than one contour feature 222 and a flat region 224. As described herein, one or more of the contour features 222 may be protrusions from the surface of the textured structure 220, and/or one or more of the contour features may be depressions (not shown) in the surface of the textured structure 220. One or more component layers 240 are disposed on the textured structure 220, and then a reflective layer 230 and one or more component layers 245 are disposed on the previous layers. In some embodiments, the resulting topology of the textured structure 220 and the one or more component layers 240 and 245 and the reflective layer 230 are not the same, but rather the one or more component layers 240 and 245 and the reflective layer 230 may have raised or recessed regions 242, the height of the raised or recessed regions 242 relative to the planar region 244 being raised or recessed and corresponding generally to the location of the contour features 222 of the textured structure 220. One or more of the component layers 240 and 245 and the reflective layer 230 have a planar region 244 that generally corresponds to the location of the planar region 224 of the textured structure 220. Due to the presence of the raised or recessed regions 242 and the planar regions 244, the resulting overall topology of one or more of the component layers 240 and 245 and the reflective layer 230 may be a topology having a wavy or undulating structure. The size, shape, and spacing of the profile features, along with the number of layers that make up the layers, the reflective layers, the thickness of each layer, the refractive index of each layer, and the type of material, can be used to create inorganic optical elements that result in a particular structural color.

While in some embodiments, the textured surface may produce a structural color or may affect the degree to which the structural color shifts at different viewing angles, in other embodiments, the "textured surface" or textured surface may not produce a structural color or may not affect the degree to which the structural color shifts at different viewing angles. Structural colors can be produced by designing inorganic optical elements with or without textured surfaces. As a result, the inorganic optical element may include a textured surface having profile elements with dimensions in the nanometer to millimeter range, but the structural color or the transformation of the structural color is not attributable to the presence or absence of the textured surface. In other words, the inorganic optical element imparts the same structural color regardless of the presence of the textured surface. The design of the textured surface may be configured to not affect the structural color imparted by the inorganic optical element or to not affect the transformation of the structural color imparted by the inorganic optical element. The shape of the profile features, the size of the shape, the spatial orientation of the profile features relative to each other, and the like may be selected such that the textured surface does not affect the structural color attributed to the inorganic optical element.

The structural colors imparted by the first inorganic optical element and the second inorganic optical element can be compared, wherein the only difference between the first inorganic optical element and the second inorganic optical element is that the first inorganic optical element includes a textured surface. Color measurements may be performed on each of the first and second inorganic optical elements at the same relative angle, wherein a comparison of the color measurements may determine what changes, if any, are associated with the presence of the textured surface. For example, at a first viewing angle, the structural color is a first structural color of the first inorganic optical element, and at the first viewing angle, the structural color is a second structural color of the second inorganic optical element. Color space according to CIE 1976 under given lighting conditionsNext, a first color measurement may be obtained and have a coordinate L₁A and a₁A and b₁While a second color measurement is obtained and has the coordinates L₂A and a₂A and b₂*。

Δ E between the first and second color measurements_abLess than or equal to about 2.2, or less than or equal to about 3, the first structural color associated with the first color measurement and the second structural color associated with the second color measurement are the same or not perceptibly different to an ordinary observer (e.g., the textured surface does not cause or change the structural color by more than 20 percent, 10 percent, or 5 percent). Δ E between the first and second color measurements _abGreater than 3, or optionally greater than about 4 or 5, the first structural color associated with the first color measurement and the second structural color associated with the second color measurement are different or perceptibly different for an ordinary observer (e.g., the textured surface does cause or does change the structural color by more than 20 percent, 10 percent, or 5 percent).

In another approach, when the value L is₁Sum L₂*、a₁A and a₂And b₁A and b₂A first structural color associated with the first color measurement and a second structural color associated with the second color measurement are the same or not perceptibly different to an ordinary observer when the percentage difference between one or more of is less than 20 percent (e.g., the textured surface does not cause or change the structural color by less than 20 percent, 10 percent, or 5 percent). When the value L is₁Sum L₂*、a₁A and a₂And b₁A and b₂A first structural color associated with the first color measurement and a second structural color associated with the second color measurement are different or perceptibly different to an ordinary observer when the percentage difference between one or more of is greater than 20 percent (e.g., the textured surface does not cause or change the structural color by more than 20 percent, 10 percent, or 5 percent).

In another case, the structural colors imparted by the first and second inorganic optical elements can be compared at different angles of incident light on the inorganic optical elements or at different viewing angles, wherein the only difference between the first and second inorganic optical elements is that the first inorganic optical element includes a textured surface. Color measurements may be performed for each of the first and second inorganic optical elements at different angles (e.g., angles of about-15 degrees and 180 degrees or about-15 degrees and +60 degrees, and which are spaced at least 15 degrees from each other), wherein a comparison of the color measurements may determine what changes, if any, at the different angles are associated with the presence of the textured surface. For example, at a first viewing angle, the structural color is a first structural color of the first inorganic optical element, and at a second viewing angle, the structural color is a second structural color of the second inorganic optical element. Under given lighting conditions according to the CIE 1976 color space, a first color measurement can be obtained and has the coordinate L₁A and a₁A and b₁While a second color measurement is obtained and has the coordinates L ₂A and a₂A and b₂*。

Δ E between the first and second color measurements_abLess than or equal to about 2.2, or less than or equal to about 3, the first structural color associated with the first color measurement and the second structural color associated with the second color measurement are the same or not perceptibly different to an ordinary observer (e.g., the textured surface does not cause or change the structural color based on different angles of incident light on the inorganic optical element or different angles of observation). Δ E between the first and second color measurements_abGreater than 3, or optionally greater than about 4 or 5, the first structural color associated with the first color measurement value and the second structural color associated with the second color measurement value are different or perceptibly different to an ordinary observer (e.g., different angles of incident light on the inorganic optical element or different angles of observation, the textured surface does cause or does modifyChanging the structure color).

In another approach, when the value L is₁Sum L₂*、a₁A and a₂And b₁A and b₂A first structural color associated with the first color measurement and a second structural color associated with the second color measurement are the same or not perceptibly different to an ordinary observer when the percentage difference between one or more of is less than 20 percent (e.g., the textured surface does cause or does change the structural color by more than 20 percent, 10 percent, or 5 percent at different angles of incident light on the inorganic optical element or different angles of observation). When the value L is ₁Sum L₂*、a₁A and a₂And b₁A and b₂A first structural color associated with the first color measurement and a second structural color associated with the second color measurement are different or perceptibly different to an ordinary observer when the percentage difference between one or more of is greater than 20 percent (e.g., the textured surface does cause or does change the structural color by more than 20 percent, 10 percent, or 5 percent at different angles of incident light on the inorganic optical element or different angles of observation).

In another embodiment, the structural color may be imparted by an inorganic optical element without a textured surface. The surfaces of the layers of the optical element are substantially flat (or substantially three-dimensionally flat planar surface) or flat (or three-dimensionally flat planar surface) at the micro-scale (e.g., about 1 to 500 microns) and/or nano-scale (e.g., about 50 to 500 nanometers). With respect to being substantially flat or substantially planar, the surface may include some tiny topological features (e.g., nano-scale and/or micro-scale), such as those that may be caused by unintentional defects, unintentional minor undulations, other unintentionally introduced topological features (e.g., extensions above the plane of the layer or depressions below the plane of the layer or within the plane of the layer) caused by the equipment and/or processes used, and the like. The topological features are not similar to the profile features of the textured surface. Further, a substantially flat (or substantially three-dimensionally flat) planar surface or a flat (or three-dimensionally flat) planar surface may include a curvature that increases with the size of the optical element, e.g., about 500 microns or more, about 10 millimeters or more, about 10 centimeters or more, depending on the size of the inorganic optical element, as long as the surface is flat or substantially flat and the surface includes only some minor topological features.

Fig. 2B is a cross-sectional illustration of a substantially flat (or substantially three-dimensionally flat planar surface) or flat (or three-dimensionally flat planar surface) inorganic optical element 300. The inorganic optical element 300 comprises one or more component layers 340 arranged on a planar surface structure 320 that is flat or three-dimensionally flat, and then a reflective layer 330 and one or more component layers 345 are arranged on the preceding layers. The materials that make up the constituent layers and the reflective layer, the number of layers that make up the constituent layers, the reflective layer, the thickness of each layer, the refractive index of each layer, and the like, can produce an inorganic optical element that results in a particular structural color.

Additional details regarding the polymeric materials mentioned herein are provided, for example regarding the polymers described below: filaments, fibers, yarns, polymer-based articles, articles of manufacture, components of articles, structures, layers, films, sheets, foams, and the like. The polymer may be a thermoplastic polymer. The polymer may be an elastomeric polymer, including elastomeric thermoplastic polymers. The polymer may be selected from: polyurethanes (including elastomeric polyurethanes, Thermoplastic Polyurethanes (TPU), and elastomeric TPU), polyesters, polyethers, polyamides, vinyl polymers (e.g., copolymers of vinyl alcohol, vinyl esters, ethylene, acrylates, methacrylates, styrene, and the like), polyacrylonitrile, polyphenylene ether, polycarbonates, polyureas, polystyrenes, copolymers thereof (including polyester-polyurethanes, polyether-polyurethanes, polycarbonate-polyurethanes, polyether block Polyamides (PEBA), and styrene block copolymers), and any combination thereof, as described herein. The polymer may comprise one or more polymers selected from the group consisting of: polyesters, polyethers, polyamides, polyurethanes, polyolefin copolymers of each, and combinations thereof.

The term "polymer" refers to a compound formed from more than one repeating structural unit called a monomer. Polymers are typically formed by polymerization reactions in which more than one building block becomes covalently bonded together. When the monomer units forming the polymer all have the same chemical structure, the polymer is a homopolymer. When the polymer comprises two or more monomer units having different chemical structures, the polymer is a copolymer. One example of a copolymer type is a terpolymer, which includes three different types of monomer units. The copolymer can include two or more different monomers randomly distributed in the polymer (e.g., a random copolymer). Alternatively, one or more blocks comprising more than one monomer of the first type may be combined with one or more blocks comprising more than one monomer of the second type to form a block copolymer. A single monomeric unit may include one or more different chemical functional groups.

A polymer having a repeating unit comprising two or more types of chemical functional groups may be referred to as having two or more segments. For example, polymers having repeating units of the same chemical structure may be referred to as having repeating segments. A segment is generally described as being relatively hard or soft, based on the chemical structure of the segment, and a polymer generally includes relatively hard and soft segments bonded to each other in a single monomeric unit or in different monomeric units. When the polymer comprises repeating segments, physical interactions or chemical bonds may be present within the segments or between the segments, or both. Examples of segments commonly referred to as hard segments include segments comprising urethane linkages, which can be formed by reacting an isocyanate with a polyol to form a polyurethane. Examples of segments commonly referred to as soft segments include segments comprising alkoxy functionality, such as segments comprising ether functionality or ester functionality, and polyester segments. The segments may be referred to based on the name of the functional groups present in the segment (e.g., polyether segments, polyester segments), as well as the name of the chemical structure that reacts to form the segment (e.g., polyol-derived segments, isocyanate-derived segments). When referring to a segment of a particular functional group or a segment of a particular chemical structure from which the segment is derived, it is understood that the polymer may contain up to 10 mole percent of segments of other functional groups or segments derived from other chemical structures. For example, as used herein, a polyether segment is understood to include up to 10 mole percent of non-polyether segments.

As previously described, the polymer may be a thermoplastic polymer. Generally, thermoplastic polymers soften or melt when heated and return to a solid state when cooled. A thermoplastic polymer transitions from a solid state to a softened state when its temperature is increased to a temperature at or above its softening temperature, and transitions to a liquid state when its temperature is increased to a temperature at or above its melting temperature. When sufficiently cooled, the thermoplastic polymer transitions from a softened or liquid state to a solid state. In this way, the thermoplastic polymer can be softened or melted, molded, cooled, re-softened or re-melted, re-molded, and re-cooled through multiple cycles. By amorphous thermoplastic polymer, the solid state is understood to be the "rubbery" state above the glass transition temperature of the polymer. The thermoplastic polymer may have a melting temperature of from about 90 ℃ to about 190 ℃ when determined according to ASTM D3418-97 as described herein below, and includes all subranges therein in 1 degree increments. The thermoplastic polymer may have a melting temperature of from about 93 ℃ to about 99 ℃ when determined according to ASTM D3418-97 as described herein below. The thermoplastic polymer may have a melting temperature of from about 112 ℃ to about 118 ℃ when determined according to ASTM D3418-97 as described herein below.

The glass transition temperature is the temperature at which an amorphous polymer transitions from a relatively brittle "glass" state to a relatively more flexible "rubber" state. The thermoplastic polymer may have a glass transition temperature of from about-20 ℃ to about 30 ℃ when determined according to ASTM D3418-97 as described herein below. The thermoplastic polymer may have a glass transition temperature of from about-13 ℃ to about-7 ℃ when determined according to ASTM D3418-97 as described herein below. The thermoplastic polymer may have a glass transition temperature of from about 17 ℃ to about 23 ℃ when determined according to ASTM D3418-97 as described herein below.

The thermoplastic polymer can have a weight of from about 10 cubic centimeters per 10 minutes (cc/10 min) to about 30 cubic centimeters per 10 minutes (cm) when tested at 160 ℃ using a weight of 2.16 kilograms (kg) according to ASTM D1238-13 as described herein below³/10 min). The thermoplastic polymer may have a weight of from about 22cm when tested according to ASTM D1238-13 as described herein below at 160 ℃ using a weight of 2.16kg³A/10 min to about 28cm³Melt flow index at 10 min.

The thermoplastic polymer may have a cold sole material flex test result of about 120,000 to about 180,000 cycles without cracking or whitening when tested on a thermoformed substrate of thermoplastic polymer according to the cold sole material flex test as described herein below. The thermoplastic polymer may have cold sole material flex test results of about 140,000 to about 160,000 cycles without cracking or whitening when tested on a thermoformed substrate of thermoplastic polymer according to the cold sole material flex test as described herein below.

The Thermoplastic polymer may have a modulus of from about 5 megapascals (MPa) to about 100MPa when measured on a thermoformed substrate according to the ASTM D412-98 standard test method for Vulcanized Rubber and Thermoplastic Rubbers and Thermoplastic elastomer-tensile (Vulcanized Rubbers and Thermoplastic Elastomers-tensile), with the modifications described herein below. The thermoplastic polymer may have a modulus of from about 20MPa to about 80MPa when determined on a thermoformed substrate according to ASTM D412-98 standard test methods for vulcanized rubber and thermoplastic elastomer-tensile, with the modifications described herein below.

Polyurethane

The polymer may be a polyurethane, such as a thermoplastic polyurethane (also referred to as "TPU"). Further, the polyurethane may be an elastomeric polyurethane, including elastomeric TPU. The elastomeric polyurethane may include hard segments and soft segments. The hard segments may include or consist of urethane segments (e.g., isocyanate-derived segments). The soft segments may include or consist of alkoxy segments (e.g., polyol-derived segments including polyether segments, or polyester segments, or a combination of polyether and polyester segments). The polyurethane may comprise or consist essentially of an elastomeric polyurethane having repeating hard segments and repeating soft segments.

One or more of the polyurethanes may be produced by polymerizing one or more isocyanates with one or more polyols to produce polymer chains having urethane linkages (-n (co) O-) as shown in formula 1 below, wherein the isocyanates each preferably include two or more isocyanate (-NCO) groups per molecule, such as 2, 3, or 4 isocyanate groups per molecule (although monofunctional isocyanates may also be optionally included, for example as chain terminating units).

Each R₁Group and R₂The groups are independently aliphatic or aromatic. Optionally, each R₂Can be relatively hydrophilic groups, including groups having one or more hydroxyl groups.

Additionally, the isocyanate may also be chain extended with one or more chain extenders to bridge two or more isocyanates, increasing the length of the hard segment. This can result in a polyurethane polymer chain as shown in formula 2 below, where R is₃Including chain extenders. As for each R₁And R₂In the same way, each R₃Independently an aliphatic functionality or an aromatic functionality.

Each R in formula 1 and formula 2₁The groups may independently include straight or branched chain groups having from 3 to 30 carbon atoms, based on the particular isocyanate used, and may be aliphatic, aromatic Or a combination comprising aliphatic and aromatic moieties. The term "aliphatic" refers to a saturated or unsaturated organic molecule or portion of a molecule that does not include a ring conjugated ring system (cycloconjugated ring system) having delocalized pi electrons. In contrast, the term "aromatic" refers to an organic molecule or portion of a molecule having a ring system with a ring conjugate of delocalized pi electrons that exhibits greater stability than a hypothetical ring system with localized pi electrons.

Each R is based on the total weight of the polymer-forming reactant compounds or monomers₁The groups may be present in an amount of about 5 percent to about 85 percent by weight, from about 5 percent to about 70 percent by weight, or from about 10 percent to about 50 percent by weight.

In aliphatic embodiments (from aliphatic isocyanates), each R₁The groups may include straight chain aliphatic groups, branched chain aliphatic groups, cycloaliphatic groups, or combinations thereof. For example, each R₁The groups may include straight or branched chain alkylene groups having from 3 to 20 carbon atoms (e.g., alkylene groups having from 4 to 15 carbon atoms, or alkylene groups having from 6 to 10 carbon atoms), one or more cycloalkylene groups having from 3 to 8 carbon atoms (e.g., cyclopropyl, cyclobutyl, cyclopentyl, cyclohexyl, cycloheptyl, or cyclooctyl), and combinations thereof. As used herein, the term "alkene" or "alkylene" refers to a divalent hydrocarbon. When associated with the term C _nWhen used in combination, it means that the alkene or alkylene group has "n" carbon atoms. E.g. C_1-6Alkylene refers to an alkylene group having, for example, 1, 2, 3, 4, 5, or 6 carbon atoms.

Examples of suitable aliphatic diisocyanates for producing polyurethane polymer chains include Hexamethylene Diisocyanate (HDI), isophorone diisocyanate (IPDI), Butylene Diisocyanate (BDI), diisocyanatocyclohexylmethane (HMDI), 2, 4-trimethylhexamethylene diisocyanate (TMDI), diisocyanatomethylcyclohexane, diisocyanatomethyltricyclodecane, Norbornane Diisocyanate (NDI), cyclohexane diisocyanate (CHDI), 4' -dicyclohexylmethane diisocyanate (H12MDI), diisocyanatododecane, lysine diisocyanate, and combinations thereof.

The isocyanate-derived segment may comprise a segment derived from an aliphatic diisocyanate. The majority of the isocyanate-derived segments may include segments derived from aliphatic diisocyanates. At least 90% of the isocyanate-derived segments are derived from an aliphatic diisocyanate. The isocyanate-derived segment may consist essentially of a segment derived from an aliphatic diisocyanate. The aliphatic diisocyanate-derived segments can be substantially (e.g., about 50 percent or more, about 60 percent or more, about 70 percent or more, about 80 percent or more, about 90 percent or more) derived from linear aliphatic diisocyanates. At least 80% of the aliphatic diisocyanate derived segments may be derived from aliphatic diisocyanates that do not contain side chains. The segment derived from an aliphatic diisocyanate may include a straight chain aliphatic diisocyanate having from 2 to 10 carbon atoms.

When the isocyanate-derived segment is derived from an aromatic isocyanate, each R₁The groups may comprise one or more aromatic groups such as phenyl, naphthyl, tetrahydronaphthyl, phenanthryl, biphenylene, indanyl, indenyl, anthracenyl and fluorenyl. Unless otherwise specified, the aromatic group can be an unsubstituted aromatic group or a substituted aromatic group, and can also include heteroaromatic groups. "heteroaromatic" refers to a monocyclic or polycyclic (e.g., fused bicyclic and fused tricyclic) aromatic ring system wherein one to four ring atoms are selected from oxygen, nitrogen, or sulfur and the remaining ring atoms are carbon, and wherein the ring system is attached to the remainder of the molecule through any ring atom. Examples of suitable heteroaryl groups include pyridyl, pyrazinyl, pyrimidinyl, pyrrolyl, pyrazolyl, imidazolyl, thiazolyl, tetrazolyl, oxazolyl, isoxazolyl, thiadiazolyl, oxadiazolyl, furanyl, quinolinyl, isoquinolinyl, benzoxazolyl, benzimidazolyl and benzothiazolyl groups.

Examples of suitable aromatic diisocyanates for producing polyurethane polymer chains include Toluene Diisocyanate (TDI), TDI adduct with Trimethylolpropane (TMP), methylene diphenyl diisocyanate (MDI), Xylene Diisocyanate (XDI), tetramethylxylene diisocyanate (TMXDI), Hydrogenated Xylene Diisocyanate (HXDI), naphthalene 1, 5-diisocyanate (NDI), 1, 5-tetrahydronaphthalene diisocyanate, p-phenylene diisocyanate (PPDI), 3' -dimethyldiphenyl-4, 4' -diisocyanate (DDDI), 4' -dibenzyl diisocyanate (DBDI), 4-chloro-1, 3-phenylene diisocyanate, and combinations thereof. The polymer chain may be substantially free of aromatic groups.

The polyurethane polymer chain may be made from materials including HMDI, TDI, MDI, H₁₂Aliphatic compounds and combinations thereof. For example, the polyurethane may include one or more polyurethane polymer chains derived from diisocyanates including HMDI, TDI, MDI, H₁₂Aliphatic compounds and combinations thereof.

In accordance with the present disclosure, at least partially crosslinked or crosslinkable polyurethane chains may be used. By reacting polyfunctional isocyanates to form polyurethanes, crosslinked or crosslinkable polyurethane chains can be produced. Examples of suitable triisocyanates for producing polyurethane chains include TDI, HDI and IPDI adducts with Trimethylolpropane (TMP), uretdione (i.e., dimerized isocyanate), polymeric MDI, and combinations thereof.

R in formula 2₃The groups may include straight or branched chain groups having from 2 to 10 carbon atoms based on the particular chain extender polyol used, and may be, for example, aliphatic, aromatic, or ether or polyether. Examples of suitable chain extender polyols for producing polyurethanes include ethylene glycol, lower oligomers of ethylene glycol (e.g., diethylene glycol, triethylene glycol, and tetraethylene glycol), 1, 2-propanediol, 1, 3-propanediol, lower oligomers of propylene glycol (e.g., dipropylene glycol, tripropylene glycol, and tetrapropylene glycol), 1, 4-butanediol, 2, 3-butanediol, 1, 6-hexanediol, 1, 8-octanediol, neopentyl glycol, 1, 4-cyclohexanedimethanol, 2-ethyl-1, 6-hexanediol, 1-methyl-1, 3-propanediol, 2-methyl-1, 3-propanediol, dihydroxyalkylated aromatic compounds (e.g., bis (2-hydroxyethyl) ethers of hydroquinone and resorcinol, ethylene glycol, propylene glycol, and mixtures thereof, Xylene-a, a-diol, bis (2-hydroxyethyl) ether of xylene-a, a-diol), and combinations thereof.

R in formula 1 and formula 2₂The groups may include polyether groups, polyester groups, polycarbonate groups, aliphatic groups, or aromatic groups. Each R is based on the total weight of the reactant monomers₂The groups may be present in an amount of about 5 percent to about 85 percent by weight, from about 5 percent to about 70 percent by weight, or from about 10 percent to about 50 percent by weight.

At least one R of polyurethane₂The groups include polyether segments (i.e., segments having one or more ether groups). Suitable polyether groups include, but are not limited to, polyethylene oxide (PEO), polypropylene oxide (PPO), Polytetrahydrofuran (PTHF), polytetramethylene oxide (PTMO), and combinations thereof. The term "alkyl" as used herein refers to straight and branched chain saturated hydrocarbon groups containing from one to thirty carbon atoms, for example from one to twenty carbon atoms or from one to ten carbon atoms. When associated with the term C_nWhen used in combination, it means that the alkyl group has "n" carbon atoms. E.g. C₄Alkyl refers to an alkyl group having 4 carbon atoms. C _1-7Alkyl refers to an alkyl group having a number of carbon atoms that encompasses the entire range (i.e., 1 to 7 carbon atoms) as well as all subgroups (e.g., 1-6, 2-7, 1-5, 3-6, 1,2, 3, 4, 5, 6, and 7 carbon atoms). Non-limiting examples of alkyl groups include methyl, ethyl, n-propyl, isopropyl, n-butyl, sec-butyl (2-methylpropyl), tert-butyl (1, 1-dimethylethyl), 3-dimethylpentyl, and 2-ethylhexyl. Unless otherwise specified, an alkyl group can be an unsubstituted alkyl group or a substituted alkyl group.

In some examples of the polyurethane, at least one R₂The groups include polyester groups. The polyester groups may be derived from one or more dihydric alcohols (e.g., ethylene glycol, 1, 3-propanediol, 1, 2-propanediol, 1, 4-butanediol, 1, 3-butanediol, 2-methylpentanediol, 1, 5-diethylene glycol, 1, 5-pentanediol, 1, 5-hexanediol, 1, 2-dodecanediol, cyclohexanedimethanol, and combinations thereof) and one or more dihydric alcoholsPolyesterification of one or more dicarboxylic acids (e.g., adipic acid, succinic acid, sebacic acid, suberic acid, methyladipic acid, glutaric acid, pimelic acid, azelaic acid, thiodipropionic acid, and citraconic acid, and combinations thereof). The polyester groups may also be derived from polycarbonate prepolymers such as poly (hexamethylene carbonate) diol, poly (trimethylene carbonate) diol, poly (tetramethylene carbonate) diol, and poly (nonamethylene carbonate) diol. Suitable polyesters may include, for example, polyethylene adipate (PEA), poly (1, 4-butylene adipate), poly (tetramethylene adipate), poly (hexamethylene adipate), polycaprolactone, polyhexamethylene carbonate, poly (propylene carbonate), poly (tetramethylene carbonate), poly (nonamethylene carbonate), and combinations thereof.

At least one R₂The groups may include polycarbonate groups. The polycarbonate groups may be derived from the reaction of one or more dihydric alcohols (e.g., ethylene glycol, 1, 3-propanediol, 1, 2-propanediol, 1, 4-butanediol, 1, 3-butanediol, 2-methylpentanediol, 1, 5-diethylene glycol, 1, 5-pentanediol, 1, 5-hexanediol, 1, 2-dodecanediol, cyclohexanedimethanol, and combinations thereof) with ethylene carbonate.

The aliphatic group may be linear, and may include, for example, an alkylene chain having from 1 to 20 carbon atoms or an alkenylene chain having from 1 to 20 carbon atoms (e.g., methylene, ethylene, propylene, butylene, pentylene, hexylene, heptylene, octylene, nonylene, decylene, undecylene, dodecylene, tridecylene, vinylene, propenylene, butenylene, pentenylene, hexenylene, heptenylene, octenylene, nonenylene, decenylene, undecenylene, dodecenylene, tridecenylene). The term "alkene" or "alkylene" refers to a divalent hydrocarbon. The term "alkenylene" refers to a divalent hydrocarbon molecule or portion of a molecule having at least one double bond.

The aliphatic and aromatic groups may be substituted with one or more relatively hydrophilic and/or charged pendant groups. The hydrophilic pendant group can include one or more (e.g., 2, 3, 4, 5, 6, 7, 8, 9, 10, or more) hydroxyl groups. The pendant hydrophilic group includes one or more (e.g., 2, 3, 4, 5, 6, 7, 8, 9, 10, or more) amino groups. In some cases, the hydrophilic pendent group includes one or more (e.g., 2, 3, 4, 5, 6, 7, 8, 9, 10, or more) carboxylate groups. For example, the aliphatic group may include one or more polyacrylic acid groups. In some cases, the hydrophilic pendent group includes one or more (e.g., 2, 3, 4, 5, 6, 7, 8, 9, 10, or more) sulfonate groups. In some cases, the hydrophilic pendent group includes one or more (e.g., 2, 3, 4, 5, 6, 7, 8, 9, 10, or more) phosphate groups. In some examples, the hydrophilic pendant groups include one or more ammonium groups (e.g., tertiary and/or quaternary ammonium). In other examples, the hydrophilic pendant group includes one or more zwitterionic groups (e.g., betaines, such as poly (carboxybetaine) (pCB) and ammonium phosphonate groups, such as phosphatidyl choline groups).

R₂The groups may include charged groups capable of binding counterions to ionically crosslink the polymer and form an ionomer. For example, R₂Are aliphatic or aromatic groups having pendant amino groups, pendant carboxylate groups, pendant sulfonate groups, pendant phosphate groups, pendant ammonium groups, or pendant zwitterionic groups, or a combination thereof.

When present, the hydrophilic pendant group can be at least one polyether group, such as two polyether groups. In other cases, the pendant hydrophilic group is at least one polyester. The hydrophilic side group can be a polylactone group (e.g., polyvinylpyrrolidone). Each carbon atom in the hydrophilic side group may optionally be substituted, for example, with an alkyl group having from 1 to 6 carbon atoms. The aliphatic and aromatic groups can be grafted polymer groups in which the pendant groups are homopolymer groups (e.g., polyether groups, polyester groups, polyvinylpyrrolidone groups).

The hydrophilic side groups can be polyether groups (e.g., polyethylene oxide (PEO) groups, polyethylene glycol (PEG) groups), polyvinylpyrrolidone groups, polyacrylic acid groups, or combinations thereof.

The pendant hydrophilic groups can be bonded to aliphatic or aromatic groups through a linking group. The linking group can be any bifunctional small molecule capable of linking the hydrophilic pendant group to an aliphatic or aromatic group (e.g., a bifunctional small molecule having from 1 to 20 carbon atoms). For example, the linking group can include a diisocyanate group as previously described herein that forms a urethane linkage when connected to the hydrophilic side group as well as to the aliphatic or aromatic group. The linking group may be 4,4' -diphenylmethane diisocyanate (MDI), as shown below.

The hydrophilic side groups may be polyethylene oxide groups and the linking groups may be MDI, as shown below.

The pendant hydrophilic groups can be functionalized to enable them to be bonded to aliphatic or aromatic groups, optionally through a linking group. For example, when the hydrophilic pendant group comprises an olefinic group, the olefinic group can undergo Michael addition with a thiol-containing bifunctional molecule (i.e., a molecule having a second reactive group such as a hydroxyl group or an amino group) to produce a hydrophilic group that can react with the polymer backbone, optionally through a linker, using the second reactive group. For example, when the hydrophilic side group is a polyvinylpyrrolidone group, it can react with a thiol group on mercaptoethanol to produce a hydroxyl-functionalized polyvinylpyrrolidone, as shown below.

At least one R in the polyurethane₂The radical may comprise a polytetramethylene oxy ether radicalAnd (4) clustering. At least one R in the polyurethane₂The groups may include aliphatic polyol groups functionalized with polyethylene oxide groups or polyvinylpyrrolidone groups, such as the polyols described in european patent No. 2462908, which is hereby incorporated by reference. For example, R ₂The groups may be derived from the reaction product of a polyol (e.g. pentaerythritol or 2,2, 3-trihydroxypropanol) with an MDI derived methoxypolyethylene glycol (to obtain a compound as shown in formula 6 or formula 7) or with an MDI derived polyvinylpyrrolidone (to obtain a compound as shown in formula 8 or formula 9) which had been previously reacted with mercaptoethanol as shown below.

At least one R in the polyurethane₂May be a polysiloxane. In these cases, R₂The groups may be derived from siloxane monomers of formula 10, such as the siloxane monomers disclosed in U.S. patent No. 5,969,076, which is hereby incorporated by reference:

wherein: a is 1 to 10 or greater (e.g., 1, 2,3, 4, 5, 6, 7, 8, 9, or 10); each R₄Independently hydrogen, an alkyl group having from 1 to 18 carbon atoms, an alkenyl group having from 2 to 18 carbon atoms, an aryl group, or a polyether; and each R₅Independently an alkylene group having from 1 to 10 carbon atoms, a polyether or a polyurethane.

Each R₄The groups may independently be H, an alkyl group having from 1 to 10 carbon atoms, an alkenyl group having from 2 to 10 carbon atoms, an aryl group having from 1 to 6 carbon atoms, a polyethylene group, a polypropylene group, or a polybutylene group. Each R ₄The groups may be independently selected from the group consisting of: methyl, ethyl, n-butylPropyl, isopropyl, n-butyl, isobutyl, sec-butyl, tert-butyl, vinyl, propenyl, phenyl and polyethylene groups.

Each R₅The groups may independently include alkylene groups having from 1 to 10 carbon atoms (e.g., methylene, ethylene, propylene, butylene, pentylene, hexylene, heptylene, octylene, nonylene, or decylene groups). Each R₅The group may be a polyether group (e.g. a polyethylene group, a polypropylene group or a polybutylene group). Each R₅The groups may be polyurethane groups.

Optionally, the polyurethane may comprise an at least partially crosslinked polymer network comprising polymer chains that are derivatives of the polyurethane. The level of crosslinking can be such that the polyurethane retains thermoplastic properties (i.e., the crosslinked thermoplastic polyurethane can melt and resolidify under the processing conditions described herein). As shown in formulas 11 and 12 below, the crosslinked polymer network may be produced by polymerizing one or more isocyanates with one or more polyamino compounds, polymercapto compounds (polysufhydryl compounds), or combinations thereof:

Wherein the variables are as described above. Additionally, the isocyanate may also be chain extended with one or more polyamino or polythiol chain extenders to bridge two or more isocyanates, such as described previously for the polyurethane of formula 2.

The polyurethane chain may be physically cross-linked to another polyurethane chain by, for example, nonpolar interactions or polar interactions between the urethane (urethane) or urethane (carbamate) groups (hard segments) of the polymer. R in formula 1₁A group and R in formula 2₁Group and R₃The groups form part of a polymer commonly referred to as a "hard segment", and R₂The groups form part of a polymer commonly referred to as a "soft segment". The soft segment is covalently bonded to the hard segment. Has the advantages ofThe polyurethane of the physically crosslinked hard and soft segments can be a hydrophilic polyurethane (i.e., a polyurethane that includes a thermoplastic polyurethane that includes hydrophilic groups as disclosed herein).

The polyurethane may be a thermoplastic polyurethane comprising MDI, PTMO and 1, 4-butanediol, as described in U.S. patent No. 4,523,005. Commercially available polyurethanes suitable for use in the present invention include, but are not limited to, polyurethanes sold under the trade name "SANCURE" (e.g., "SANCURE" series of polymers such as "SANCURE" 20025F) or "TECHNILIC" (e.g., TG-500, TG-2000, SP-80A-150, SP-93A-100, SP-60D-60) (Lubrizol, Countryside, IL, USA), "PELLETHANE" 2355-85ATP and 2355-95AE (Dow Chemical Company of Midland, MI, USA), "ESTANE" (e.g., ALR G500 or 58213; Lubrizol, Countryside, IL, USA).

One or more of the polyurethanes may be produced by polymerizing one or more isocyanates with one or more polyols to produce copolymer chains having urethane linkages (-N (C ═ O) O-) and one or more water-dispersibility enhancing moieties, wherein the polymer chains comprise one or more water-dispersibility enhancing moieties (e.g., monomers in the polymer chains). Water-dispersible polyurethanes may also be referred to as "aqueous polyurethane polymer dispersions". The water dispersibility-enhancing moiety can be added to the chain of formula 1 or formula 2 (e.g., within the chain and/or as a side chain onto the chain). The inclusion of a water-dispersibility enhancing moiety enables the formation of aqueous polyurethane dispersions. The term "aqueous" herein means a continuous phase of a dispersion or formulation having from about 50 to 100 weight percent water, from about 60 to 100 weight percent water, from about 70 to 100 weight percent water, or about 100 weight percent water. The term "aqueous dispersion" refers to a dispersion of components (e.g., polymers, crosslinkers, and the like) in water without a cosolvent. Co-solvents may be used in the aqueous dispersion, and the co-solvent may be an organic solvent. Additional details regarding the polymers, polyurethanes, isocyanates, and polyols are provided below.

The polyurethane (e.g., aqueous polyurethane polymer dispersion) can include one or more water dispersibility-enhancing moieties. The water-dispersibility enhancing moiety can have at least one hydrophilic group (e.g., poly (ethylene oxide)), ionic group, or potentially ionic group to aid in the dispersion of the polyurethane, thereby enhancing the stability of the dispersion. Water-dispersible polyurethanes can be formed by incorporating into the polymer chain moieties bearing at least one hydrophilic group or group that can be made hydrophilic (e.g., by chemical modification such as neutralization). For example, these compounds may be nonionic, anionic, cationic, or zwitterionic, or a combination thereof. In one example, anionic groups such as carboxylic acid groups can be incorporated into the chain in an inactive form and subsequently activated by salt-forming compounds such as tertiary amines. Other water-dispersibility enhancing moieties can also be reacted into the backbone via urethane or urea linkages, including pendant or terminal hydrophilic ethylene oxide units or ureido units.

The water dispersibility-enhancing moiety can be a moiety comprising a carboxyl group. The carboxyl group-containing water dispersibility enhancing moiety can be prepared from a compound having the general formula (HO) _xQ(COOH)_yWherein Q may be a linear or branched divalent hydrocarbon group containing 1 to 12 carbon atoms, and x and y may each independently be 1 to 3. Illustrative examples include dimethylolpropionic acid (DMPA), dimethylolbutyric acid (DMBA), citric acid, tartaric acid, glycolic acid, lactic acid, malic acid, dihydroxymalic acid, dihydroxytartaric acid, and the like, and mixtures thereof.

The water dispersibility enhancing moiety can comprise a reactive polymer polyol component containing anionic side groups that can be polymerized into the backbone to impart water dispersibility characteristics to the polyurethane. Anionic functional polymer polyols may include anionic polyester polyols, anionic polyether polyols, and anionic polycarbonate polyols, with additional details provided in U.S. patent No. 5,334,690.

The water dispersibility-enhancing moiety can comprise a pendant hydrophilic monomer. For example, water dispersibility-enhancing moieties comprising pendant hydrophilic monomers can include alkylene oxide polymers and copolymers wherein the alkylene oxide groups have from 2 to 10 carbon atoms, as shown in U.S. Pat. No. 6,897,281. Additional types of water dispersibility-enhancing moieties can include thioglycolic acid, 2, 6-dihydroxybenzoic acid, sulfoisophthalic acid (sulfoisophtalic acid), polyethylene glycol, and the like, and mixtures thereof. Additional details regarding water dispersibility enhancing moieties can be found in U.S. patent 7,476,705.

Polyamide

The polymer may comprise a polyamide, such as a thermoplastic polyamide. The polyamide may be an elastomeric polyamide, including an elastomeric thermoplastic polyamide. The polyamide may be a polyamide homopolymer having repeating polyamide segments of the same chemical structure. Alternatively, the polyamide may comprise a plurality of polyamide segments having different polyamide chemical structures (e.g., polyamide 6 segments, polyamide 11 segments, polyamide 12 segments, polyamide 66 segments, etc.). The polyamide segments having different chemical structures may be arranged randomly or may be arranged as repeating blocks.

The polyamide may be a copolyamide (i.e., a copolymer comprising polyamide segments and non-polyamide segments). The polyamide segments of the copolyamide may comprise or consist of: polyamide 6 segments, polyamide 11 segments, polyamide 12 segments, polyamide 66 segments, or any combination thereof. The polyamide segments of the copolyamide may be arranged randomly or may be arranged as repeating segments. The polyamide segments may comprise or consist of: polyamide 6 segments, or polyamide 12 segments, or both polyamide 6 segments and polyamide 12 segments. In examples where the polyamide segments of the copolyamide comprise polyamide 6 segments and polyamide 12 segments, the segments may be randomly arranged. The non-polyamide segments of the copolyamide may comprise or consist of: a polyether segment, a polyester segment, or both a polyether segment and a polyester segment. The copolyamide may be a block copolyamide or may be a random copolyamide. The copolyamide may be formed by polycondensation of a polyamide oligomer or prepolymer with a second oligomer prepolymer to form a copolyamide (i.e., a copolymer comprising polyamide segments). Optionally, the second prepolymer may be a hydrophilic prepolymer.

The polyamide may be a block copolymer comprising a polyamide. For example, the block copolymer may have repeating hard segments and repeating soft segments. The hard segments may include polyamide segments and the soft segments may include non-polyamide segments. The polyamide-containing block copolymer may be an elastomeric copolyamide comprising or consisting of a polyamide-containing block copolymer having repeating hard segments and repeating soft segments. In block copolymers comprising block copolymers having repeating hard and soft segments, physical crosslinks may be present within the segments or between the segments, or both within and between the segments.

The polyamide itself or the polyamide segments of the polyamide-containing block copolymer may be derived from the condensation of polyamide prepolymers such as lactams, amino acids and/or diamino compounds with dicarboxylic acids or activated forms thereof. The resulting polyamide segment contains an amide linkage (- (CO) NH-). The term "amino acid" refers to a molecule having at least one amino group and at least one carboxyl group. Each polyamide segment in the polyamide may be the same or different.

The polyamide segment of the polyamide or polyamide-containing block copolymer may be derived from the polycondensation of a lactam and/or an amino acid, and may comprise an amide segment having a structure shown in formula 13 below, wherein R is₆The groups represent polyamide moieties derived from lactams or amino acids.

R₆The group may be derived from a lactam. R₆The group may be derived from a lactam group having from 3 to 20 carbon atoms, or a lactam group having from 4 to 15 carbon atoms, or a lactam group having from 6 to 12 carbon atoms. R₆The groups may be derived from caprolactam or laurolactam. R₆The groups may be derived from one or more amino acids. R₆The groups may be derived from having from 4 to 25 carbon atomsOr an amino acid group having from 5 to 20 carbon atoms, or an amino acid group having from 8 to 15 carbon atoms. R₆The group may be derived from 12-aminolauric acid or 11-aminoundecanoic acid.

Optionally, to increase the relative degree of hydrophilicity of the polyamide-containing block copolymer, formula 13 can include polyamide-polyether block copolymer segments, as shown below:

wherein m is 3 to 20 and n is 1 to 8. Optionally, m is 4-15 or 6-12 (e.g., 6, 7, 8, 9, 10, 11, or 12) and n is 1, 2, or 3. For example, m may be 11 or 12, and n may be 1 or 3. The polyamide segment of the polyamide or polyamide-containing block copolymer may be derived from the condensation of a diamino compound with a dicarboxylic acid or an activated form thereof, and may comprise an amide segment having a structure shown in formula 15 below, wherein R is ₇The radicals represent polyamide moieties derived from diamino compounds, and R₈The radicals represent moieties derived from dicarboxylic acid compounds:

R₇the group may be derived from a diamino compound comprising an aliphatic group having from 4 to 15 carbon atoms, or from 5 to 10 carbon atoms, or from 6 to 9 carbon atoms. The diamino compound may contain aromatic groups such as phenyl, naphthyl, xylyl, and tolyl. R₇Suitable diamino compounds from which groups may be derived include, but are not limited to, Hexamethylenediamine (HMD), tetramethylenediamine, Trimethylhexamethylenediamine (TMD), m-xylylenediamine (MXD), and 1, 5-pentanediamine. R₈The groups may be derived from dicarboxylic acids or activated forms thereof, including aliphatic having from 4 to 15 carbon atoms, or from 5 to 12 carbon atoms, or from 6 to 10 carbon atomsA group. R₈The dicarboxylic acids from which they may be derived, or their activated forms, include aromatic groups such as phenyl, naphthyl, xylyl and tolyl groups. R₈Suitable carboxylic acids or activated forms thereof from which they may be derived include adipic acid, sebacic acid, terephthalic acid and isophthalic acid. The polyamide chain may be substantially free of aromatic groups.

Each polyamide segment of the polyamide (including the polyamide-containing block copolymer) may be independently derived from a polyamide prepolymer selected from the group consisting of 12-aminolauric acid, caprolactam, hexamethylenediamine, and adipic acid.

The polyamide may comprise or consist essentially of poly (ether-block-amide). The poly (ether-block-amide) may be formed from the polycondensation of a carboxylic acid terminated polyamide prepolymer and a hydroxyl terminated polyether prepolymer to form a poly (ether-block-amide), as shown in formula 16:

the poly (ether block amide) polymer may be prepared by polycondensation of polyamide blocks containing reactive ends with polyether blocks containing reactive ends. Examples include: 1) polyamide blocks containing diamine chain ends and polyoxyalkylene blocks containing carboxylic acid chain ends; 2) polyamide blocks containing dicarboxylic chain ends and polyoxyalkylene blocks containing diamine chain ends obtained by cyanoethylation and hydrogenation of an aliphatically dihydroxylated alpha-omega polyoxyalkylene known as a polyetherdiol; 3) the product obtained in this particular case is a polyetheresteramide, comprising polyamide blocks having dicarboxylic chain ends and a polyetherdiol. The polyamide blocks of the poly (ether-block-amide) may be derived from lactams, amino acids, and/or diamino compounds and dicarboxylic acids, as previously described. The polyether blocks may be derived from one or more polyethers selected from the group consisting of: polyethylene oxide (PEO), polypropylene oxide (PPO), Polytetrahydrofuran (PTHF), polytetramethylene oxide (PTMO), and combinations thereof.

Poly (ether block amide) polymers may include those comprising polyamide blocks containing dicarboxylic acid chain ends derived from the condensation of alpha, omega-aminocarboxylic acids, lactams, or dicarboxylic acids with diamines in the presence of a chain-limiting dicarboxylic acid. In this type of poly (ether block amide) polymer, an α, ω -aminocarboxylic acid such as aminoundecanoic acid; lactams such as caprolactam or lauryl lactam may be used; dicarboxylic acids such as adipic acid, sebacic acid, or dodecanedioic acid; and diamines such as hexamethylenediamine; or a combination of any of the foregoing. The copolymer may comprise polyamide blocks comprising polyamide 12 or polyamide 6.

The poly (ether block amide) polymers may include those comprising polyamide blocks derived from the condensation of one or more alpha, omega-aminocarboxylic acids and/or one or more lactams having from 6 to 12 carbon atoms in the presence of dicarboxylic acids having from 4 to 12 carbon atoms, and are of low quality, i.e. they have a number average molecular weight of from 400 to 1000. In this type of poly (ether block amide) polymer, an α, ω -aminocarboxylic acid such as aminoundecanoic acid or aminododecanoic acid; dicarboxylic acids such as adipic acid, sebacic acid, isophthalic acid, succinic acid, 1, 4-cyclohexanedicarboxylic acid, terephthalic acid, sodium or lithium salts of sulfoisophthalic acid, dimer fatty acids (these dimer fatty acids have a dimer content of at least 98 weight percent and are preferably hydrogenated) and dodecanedioic acid HOOC- (CH) ₂)₁₀-COOH; and lactams such as caprolactam and lauryl lactam; or a combination of any of the foregoing. The copolymer may comprise polyamide blocks obtained by condensation of lauryl lactam in the presence of adipic or dodecanedioic acid and having a number-average molecular weight of at least 750, the copolymer having a melting temperature of from about 127 ℃ to about 130 ℃. The various constituents of the polyamide blocks and their proportions can be chosen so as to obtain a melting point lower than 150 ℃ or from about 90 ℃ to about 135 ℃.

The poly (ether block amide) polymers may include those polymers comprising polyamide blocks derived from the condensation of at least one alpha, omega-aminocarboxylic acid (or lactam), at least one diamine, and at least one dicarboxylic acid. In this type of copolymer, the alpha, omega-aminocarboxylic acid, the lactam and the dicarboxylic acid may be chosen from those described above, and diamines that may be used may include aliphatic diamines containing from 6 to 12 atoms and may be acyclic and/or saturated cyclic such as, but not limited to, hexamethylenediamine, piperazine, 1-aminoethylpiperazine, diaminopropylpiperazine, tetramethylenediamine, octamethylenediamine, decamethylenediamine, dodecamethylenediamine, 1, 5-diaminohexane, 2, 4-trimethyl-1, 6-diaminohexane, diamine polyols, Isophoronediamine (IPD), methylpentamethylenediamine (MPDM), bis (aminocyclohexyl) methane (BACM), and bis (3-methyl-4-aminocyclohexyl) methane (BMACM).

The polyamide may be a thermoplastic polyamide and the components of the polyamide blocks and their proportions may be selected so as to obtain a melting temperature of less than 150 ℃, such as a melting point of from about 90 ℃ to about 135 ℃. The various components of the thermoplastic polyamide blocks and their proportions may be selected so as to obtain a melting point of less than 150 ℃, such as from about 90 ℃ to about 135 ℃.

The number average molar mass of the polyamide blocks may be from about 300 g/mole to about 15,000 g/mole, from about 500 g/mole to about 10,000 g/mole, from about 500 g/mole to about 6,000 g/mole, from about 500 g/mole to about 5,000 g/mole, or from about 600 g/mole to about 5,000 g/mole. The number average molecular weight of the polyether blocks may range from about 100 to about 6,000, from about 400 to about 3000, or from about 200 to about 3,000. The Polyether (PE) content (x) of the poly (ether block amide) polymer may be from about 0.05 to about 0.8 (i.e., from about 5 mole percent to about 80 mole percent). The polyether blocks can be present in the polyamide in an amount from about 10 weight percent to about 50 weight percent, from about 20 weight percent to about 40 weight percent, or from about 30 weight percent to about 40 weight percent. The polyamide blocks can be present in the polyamide in an amount from about 50 weight percent to about 90 weight percent, from about 60 weight percent to about 80 weight percent, or from about 70 weight percent to about 90 weight percent.

The polyether blocks may comprise units other than ethylene oxide units, such as, for example, propylene oxide or polytetrahydrofuran (which leads to polytetramethylene glycol sequences). It is also possible to use simultaneously PEG blocks, i.e. blocks consisting of ethylene oxide units; polypropylene Glycol (PPG) blocks, i.e. blocks consisting of propylene oxide units; and poly (tetramethylene ether) glycol (PTMG) blocks, i.e. blocks consisting of tetramethylene glycol units, also known as polytetrahydrofuran. PPG blocks or PTMG blocks are advantageously used. The amount of polyether blocks in these copolymers containing polyamide blocks and polyether blocks may be from about 10 to about 50 weight percent, or from about 35 to about 50 weight percent of the copolymer.

The copolymer comprising polyamide blocks and polyether blocks can be prepared by any means for attaching polyamide blocks and polyether blocks. In practice, basically two processes are used, one being a two-step process and the other being a one-step process.

In a two-step process, polyamide blocks having dicarboxylic chain ends are first prepared and then, in a second step, these polyamide blocks are linked to polyether blocks. The polyamide blocks having dicarboxylic chain ends are derived from the condensation of polyamide precursors in the presence of a chain terminator dicarboxylic acid. If the polyamide precursor is only a lactam or an alpha, omega-aminocarboxylic acid, a dicarboxylic acid is added. If the precursor already contains a dicarboxylic acid, this is used in excess with respect to the stoichiometry of the diamine. The reaction typically takes place at from about 180 ℃ to about 300 ℃, such as from about 200 ℃ to about 290 ℃, and the pressure in the reactor may be set from about 5 bar to about 30 bar and maintained for about 2 to 3 hours. The pressure in the reactor is slowly reduced to atmospheric pressure and then the excess water is distilled off, for example for one or two hours.

After the polyamide having carboxylic acid end groups has been prepared, the polyether, the polyol anda catalyst. The total amount of polyether may be divided into one or more parts and added in one or more parts, as may the catalyst. The polyether is added first and the reaction of the OH end groups of the polyether and the polyol with the COOH end groups of the polyamide begins, wherein ester bonds are formed and water is eliminated. As much water as possible is removed from the reaction mixture by distillation and then the catalyst is introduced in order to complete the linkage of the polyamide blocks to the polyether blocks. This second step is carried out with stirring, preferably under vacuum of at least 50 mbar (5000 pascals), at a temperature such that the reactants and the copolymer obtained are in the molten state. For example, the temperature may be from about 100 ℃ to about 400 ℃, such as from about 200 ℃ to about 250 ℃. The reaction is monitored by measuring the torque exerted by the polymer melt on the stirrer or by measuring the electrical power consumed by the stirrer. The end of the reaction is determined by the value of the torque or target power. A catalyst is defined as any product which promotes the attachment of the polyamide blocks to the polyether blocks by esterification. The catalyst may be a derivative of a metal (M) selected from the group formed by titanium, zirconium and hafnium. The derivatives may be of the formula M (OR) ₄Wherein M represents titanium, zirconium or hafnium, and R, which may be the same or different, represents a linear or branched alkyl group having from 1 to 24 carbon atoms.

The catalyst may comprise salts of the metal (M), in particular salts of (M) with organic acids, and complex salts of the oxide of (M) and/or the hydroxide of (M) with organic acids. The organic acid may be formic acid, acetic acid, propionic acid, butyric acid, valeric acid, caproic acid, caprylic acid, lauric acid, myristic acid, palmitic acid, stearic acid, oleic acid, linoleic acid, linolenic acid, cyclohexanecarboxylic acid, phenylacetic acid, benzoic acid, salicylic acid, oxalic acid, malonic acid, succinic acid, glutaric acid, adipic acid, maleic acid, fumaric acid, phthalic acid, or crotonic acid. The organic acid may be acetic acid or propionic acid. M may be zirconium and such salts are known as zirconyl salts (zirconyl salt), for example, the commercially available product sold under the name zirconyl acetate (zirconyl acetate).

The weight ratio of the catalyst may vary from about 0.01 percent to about 5 percent of the weight of the mixture of the dicarboxylic acid polyamide and the polyether diol and polyol. The weight ratio of the catalyst may vary from about 0.05 percent to about 2 percent of the weight of the mixture of the dicarboxylic acid polyamide and the polyether diol and polyol.

In a one-step process, the polyamide precursor, the chain terminator and the polyether are blended together; the result is then a polymer essentially having polyether blocks and polyamide blocks of highly variable length, but also a plurality of reactants which have reacted randomly, these reactants being randomly distributed along the polymer chain. They are the same reactants and the same catalyst as in the two-step process described above. If the polyamide precursor is only a lactam, it is advantageous to add a small amount of water. The copolymer has essentially the same polyether blocks and the same polyamide blocks, but also a small proportion of the various reactants which have reacted randomly, these reactants being randomly distributed along the polymer chain. As in the first step of the two-step process described above, the reactor is shut down and heated with stirring. The determined pressure is from about 5 bar to about 30 bar. When the pressure no longer changes, the reactor was placed under reduced pressure while still maintaining vigorous stirring of the molten reactants. The reaction is monitored as previously in the case of the two-step process.

Suitable ratios of polyamide blocks to polyether blocks can be found in a single poly (ether block amide), or a blend of two or more poly (ether block amides) of different compositions can be used with a suitable average composition. It may be useful to blend block copolymers having high levels of polyamide groups with block copolymers having higher levels of polyether blocks to produce blends having an average polyether block level of about 20 weight percent to about 40 weight percent, or about 30 weight percent to about 35 weight percent of the total blend of poly (amide-block-ether) copolymers. The copolymer may comprise a blend of two different poly (ether-block-amides) comprising at least one block copolymer having a polyether block level of less than 35 weight percent and a second poly (ether-block-amide) having a polyether block of at least 45 weight percent.

Exemplary commercially available copolymers include, but are not limited to, those available under the following trademarks: "VESTAMID" (Evonik Industries, Essen, Germany); "PLATAMID" (Arkema, Colombes, France), for example, product code H2694; "PEBAX" (Arkema), such as product codes "PEBAX MH 1657" and "PEBAX MV 1074"; "PEBAX RNEW" (Arkema); "GRILAMID" (EMS-Chemie AG, Domat-Ems, Switzerland); or there may be other similar materials produced by other suppliers.

Polyamides can be physically crosslinked by, for example, nonpolar or polar interactions between the polyamide groups of the polymer. In the example where the polyamide is a copolyamide, the copolyamide may be physically crosslinked by interaction between the polyamide groups and optionally by interaction between the copolymer groups. When the copolyamide is physically crosslinked by interaction between the polyamide groups, the polyamide segments may form part of a polymer called hard segments and the copolymer segments may form part of a polymer called soft segments. For example, when the copolyamide is a poly (ether-block-amide), the polyamide segments form the hard segments of the polymer and the polyether segments form the soft segments of the polymer. Thus, in some examples, the polymer may include a physically cross-linked polymer network having one or more polymer chains with amide linkages.

The polyamide segment of the copolyamide may comprise polyamide-11 or polyamide-12 and the polyether segment may be a segment selected from the group consisting of: polyethylene oxide segments, polypropylene oxide segments, and polytetramethylene oxide segments, and combinations thereof.

The polyamide may be partially or fully covalently crosslinked, as previously described herein. In some cases, the degree of crosslinking present in the polyamide is such that, when it is thermally processed, e.g., in the form of a yarn or fiber, to form an article of the present disclosure, the partially covalently crosslinked thermoplastic polyamide retains sufficient thermoplastic characteristics such that the partially covalently crosslinked thermoplastic polyamide melts and resolidifies during processing.

Polyester

The polymer may comprise a polyester. The polyester may comprise a thermoplastic polyester. Further, the polyester may be an elastomeric polyester, including a thermoplastic polyester. Polyesters may be formed by the reaction of one or more carboxylic acids or ester-forming derivatives thereof (ester-forming derivatives) with one or more divalent or polyvalent aliphatic, cycloaliphatic, aromatic or araliphatic alcohols or bisphenols. The polyester may be a polyester homopolymer having repeating polyester segments of the same chemical structure. Alternatively, the polyester may comprise a plurality of polyester segments having different polyester chemical structures (e.g., polyglycolic acid segments, polylactic acid segments, polycaprolactone segments, polyhydroxyalkanoate segments, polyhydroxybutyrate segments, etc.). The polyester segments having different chemical structures may be arranged randomly or may be arranged as repeating blocks.

Exemplary carboxylic acids that can be used to prepare the polyester include, but are not limited to, adipic acid, pimelic acid, suberic acid, azelaic acid, sebacic acid, nonanedicarboxylic acid, decanedicarboxylic acid, undecanedicarboxylic acid, terephthalic acid, isophthalic acid, alkyl-substituted or halogenated terephthalic acid, alkyl-substituted or halogenated isophthalic acid, nitro-terephthalic acid, 4 '-diphenyl ether dicarboxylic acid, 4' -diphenyl sulfide dicarboxylic acid, 4 '-diphenyl sulfone-dicarboxylic acid, 4' -diphenylalkylene dicarboxylic acid, naphthalene-2, 6-dicarboxylic acid, cyclohexane-1, 4-dicarboxylic acid, and cyclohexane-1, 3-dicarboxylic acid. Exemplary diols or phenols suitable for use in preparing the polyester include, but are not limited to, ethylene glycol, diethylene glycol, 1, 3-propanediol, 1, 4-butanediol, 1, 6-hexanediol, 1, 8-octanediol, 1, 10-decanediol, 1, 2-propanediol, 2-dimethyl-1, 3-propanediol, 2, 4-trimethylhexanediol, p-xylene glycol, 1, 4-cyclohexanediol, 1, 4-cyclohexanedimethanol, and bisphenol A.

The polyester can be polybutylene terephthalate (PBT), polytrimethylene terephthalate, polyhexamethylene terephthalate, poly-1, 4-dimethylcyclohexane terephthalate, polyethylene terephthalate (PET), polyethylene isophthalate (PEI), Polyarylate (PAR), polybutylene naphthalate (PBN), liquid crystalline polyester, or a blend or mixture of two or more of the foregoing.

The polyester may be a copolyester (i.e., a copolymer comprising polyester segments and non-polyester segments). The copolyester may be an aliphatic copolyester (i.e., a copolyester in which both the polyester segments and the non-polyester segments are aliphatic). Alternatively, the copolyester may comprise aromatic segments. The polyester segments of the copolyester may comprise or consist essentially of: a polyglycolic acid segment, a polylactic acid segment, a polycaprolactone segment, a polyhydroxyalkanoate segment, a polyhydroxybutyrate segment, or any combination thereof. The polyester segments of the copolyester may be arranged randomly or may be arranged as repeating blocks.

For example, the polyester may be a block copolyester having repeating blocks of polymer units of the same chemical structure that are relatively hard (hard segments) and repeating blocks of the same chemical structure that are relatively soft (soft segments). In block copolyesters comprising block copolyesters having repeating hard and soft segments, physical crosslinking can occur in blocks or between blocks, or both in and between blocks. The polymer may comprise or consist essentially of an elastomeric copolyester having hard segments of repeating blocks and soft segments of repeating blocks.

The non-polyester segments of the copolyester may comprise or consist essentially of: polyether segments, polyamide segments, or both polyether and polyamide segments. The copolyester may be a block copolyester, or may be a random copolyester. The copolyester may be formed by polycondensation of a polyester oligomer or prepolymer with a second oligomer prepolymer to form a block copolyester. Optionally, the second prepolymer may be a hydrophilic prepolymer. For example, the copolyester may be formed from the polycondensation of terephthalic acid or naphthalenedicarboxylic acid with ethylene glycol, 1, 4-butanediol or 1, 3-propanediol. Examples of copolyesters include polyethylene adipate, polybutylene succinate, poly (3-hydroxybutyrate-co-3-hydroxyvalerate), polyethylene terephthalate, polybutylene terephthalate, polypropylene terephthalate, polyethylene naphthalate, and combinations thereof. The copolyamide may comprise or consist of polyethylene terephthalate.

The polyester may be a block copolymer comprising segments of one or more of the following: polybutylene terephthalate (PBT), polytrimethylene terephthalate, polyhexamethylene terephthalate, poly-1, 4-dimethylcyclohexane terephthalate, polyethylene terephthalate (PET), polyethylene isophthalate (PEI), Polyarylate (PAR), polybutylene naphthalate (PBN) and liquid crystalline polyesters. For example, suitable polyesters as block copolymers may be PET/PEI copolymers, polybutylene terephthalate/tetraethylene glycol copolymers, polyoxyalkylene diimide diacid/polybutylene terephthalate copolymers, or blends or mixtures of any of the foregoing.

The polyester may be a biodegradable resin, for example a copolyester in which a poly (alpha-hydroxy acid) such as polyglycolic acid or polylactic acid is contained as a main repeating unit.

The disclosed polyesters can be prepared by a variety of polycondensation processes known to the skilled artisan, such as a solvent polymerization process or a melt polymerization process.

Polyolefins

The polymer may comprise or consist essentially of a polyolefin. The polyolefin may be a thermoplastic polyolefin. Further, the polyolefin may be an elastic polyolefin, including thermoplastic elastic polyolefins. Exemplary polyolefins may include polyethylene, polypropylene, and olefin elastomers (e.g., metallocene-catalyzed block copolymers of ethylene and an alpha-olefin having from 4 to about 8 carbon atoms). The polyolefin may be a polymer comprising: polyethylene, ethylene-alpha-olefin copolymers, ethylene-propylene rubber (EPDM), polybutylene, polyisobutylene, poly-4-methylpent-1-ene, polyisoprene, polybutadiene, ethylene-methacrylic acid copolymers and olefin elastomers such as dynamically cross-linked polymers (dynamic cross-linked polymers) obtained from polypropylene (PP) and ethylene-propylene rubber (EPDM), as well as blends or mixtures of the foregoing. Additional exemplary polyolefins include polymers of cyclic olefins such as cyclopentene or norbornene.

It is to be understood that polyethylenes that may be optionally crosslinked include a variety of polyethylenes, including Low Density Polyethylene (LDPE), Linear Low Density Polyethylene (LLDPE), (VLDPE) and (ULDPE), Medium Density Polyethylene (MDPE), High Density Polyethylene (HDPE), high density and high molecular weight polyethylene (HDPE-HMW), high density and ultra high molecular weight polyethylene (HDPE-UHMW), and blends or mixtures of any of the foregoing polyethylenes. The polyethylene can also be a polyethylene copolymer derived from monomers of mono-and di-olefins copolymerized with: vinyl, acrylic, methacrylic, ethyl acrylate, vinyl alcohol, and/or vinyl acetate. The polyolefin copolymer comprising vinyl acetate-derived units can be a high vinyl acetate content copolymer, such as greater than about 50 weight percent of a vinyl acetate-derived composition.

The polyolefin may be formed via free radical polymerization, cationic polymerization, and/or anionic polymerization by methods well known to those skilled in the art (e.g., using peroxide initiators, heat, and/or light). The disclosed polyolefins may be prepared by free radical polymerization at elevated pressure and at elevated temperature. Alternatively, the polyolefin may be prepared by catalytic polymerization using a catalyst that typically contains one or more metals from the group IVb, Vb, VIb or VIII metals. The catalyst typically has one or more than one ligand, typically an oxide, halide, alcoholate, ester, ether, amine, alkyl, alkenyl, and/or aryl that can be para-coordinated or ortho-coordinated, complexed with a group IVb, Vb, VIb, or VIII metal. The metal complexes may be in free form or fixed on substrates, typically on activated magnesium chloride, titanium (III) chloride, alumina or silicon oxide. The metal catalyst may be soluble or insoluble in the polymerization medium. The catalyst may be used alone for polymerization, or an additional activator may be used, typically a group Ia, group IIa and/or group IIIa metal alkyl, metal hydride, metal alkyl halide, metal alkyl oxide or metal alkyl siloxane. The activators may be modified conveniently with further ester, ether, amine or silyl ether groups.

Suitable polyolefins may be prepared by polymerization of monomers of mono-and di-olefins as described herein. Exemplary monomers that can be used to prepare the polyolefin include, but are not limited to, ethylene, propylene, 1-butene, 1-pentene, 1-hexene, 2-methyl-1-propene, 3-methyl-1-pentene, 4-methyl-1-pentene, 5-methyl-1-hexene, and mixtures thereof.

Suitable ethylene- α -olefin copolymers may be obtained by copolymerization of ethylene with α -olefins having a carbon number of 3 to 12 such as propylene, 1-butene, 1-hexene, 1-octene, 4-methyl-1-pentene, or the like.

Suitable dynamically crosslinked polymers can be obtained by crosslinking the rubber component as the soft segment while physically dispersing the hard segment such as PP and the soft segment such as EPDM using a kneading machine such as a Banbury mixer (Banbury mixer) and a twin-screw extruder.

The polyolefin may be a mixture of polyolefins, such as a mixture of two or more polyolefins disclosed herein above. For example, a suitable polyolefin blend may be a blend of polypropylene with polyisobutylene, polypropylene with polyethylene (e.g. PP/HDPE, PP/LDPE) or a blend of different types of polyethylene (e.g. LDPE/HDPE).

The polyolefin may be a copolymer of a suitable monoolefin monomer or a copolymer of a suitable monoolefin monomer and a vinyl monomer. Exemplary polyolefin copolymers include ethylene/propylene copolymers, Linear Low Density Polyethylene (LLDPE), and blends thereof with Low Density Polyethylene (LDPE), propylene/but-1-ene copolymers, propylene/isobutylene copolymers, ethylene/but-1-ene copolymers, ethylene/hexene copolymers, ethylene/methylpentene copolymers, ethylene/heptene copolymers, ethylene/octene copolymers, propylene/butadiene copolymers, isobutylene/isoprene copolymers, ethylene/alkyl acrylate copolymers, ethylene/alkyl methacrylate copolymers, ethylene/vinyl acetate copolymers, and blends thereof with carbon monoxide or ethylene/acrylic acid copolymers, and salts thereof (ionomers), as well as ethylene with propylene and copolymers such as hexadiene, and the like, A diene terpolymer of dicyclopentadiene or ethylidene-norbornene; and mixtures of such copolymers with one another and with polymers mentioned in 1) above, for example polypropylene/ethylene-propylene copolymers, LDPE/ethylene-vinyl acetate copolymers (EVA), LDPE/ethylene-acrylic acid copolymers (EAA), LLDPE/EVA, LLDPE/EAA and alternating or random polyalkylene/carbon monoxide copolymers (alternating or random polyalkylene/carbon monooxide copolymers) and mixtures thereof with other polymers, for example polyamides.

The polyolefin may be a polypropylene homopolymer, a polypropylene copolymer, a polypropylene random copolymer, a polypropylene block copolymer, a polyethylene homopolymer, a polyethylene random copolymer, a polyethylene block copolymer, a Low Density Polyethylene (LDPE), a Linear Low Density Polyethylene (LLDPE), a medium density polyethylene, a High Density Polyethylene (HDPE), or a blend or mixture of one or more of the foregoing polymers.

The polyolefin may be polypropylene. As used herein, the term "polypropylene" is intended to encompass any polymer composition comprising propylene monomers, either alone or in admixture or copolymer with other randomly selected and oriented polyolefins, dienes, or other monomers such as ethylene, butylene, and the like. Such terms also encompass any of the different configurations and arrangements of constituent monomers (such as atactic, syndiotactic, isotactic, and the like). Thus, the term as applied to fibers is intended to encompass actual long strands, ribbons, stitches, and the like of drawn polymer (draw polymer). The polypropylene may have any standard melt flow (passing the test); however, standard fiber grade polypropylene resins have a melt flow index range between about 1 and 1000.

The polyolefin may be polyethylene. As used herein, the term "polyethylene" is intended to encompass any polymer composition comprising ethylene monomers, either alone or in admixture or copolymer with other randomly selected and oriented polyolefins, dienes, or other monomers such as propylene, butylene, and the like. Such terms also encompass any of the different configurations and arrangements of constituent monomers (such as atactic, syndiotactic, isotactic, and the like). Thus, the term as applied to fibers is intended to encompass actual long strands, ribbons, stitches, and the like of drawn polymer. The polyethylene may have any standard melt flow (pass the test); however, standard fiber grade polyethylene resins have a melt flow index range between about 1 and 1000.

The thermoplastic material may also include one or more processing aids. The processing aid may be a non-polymeric material. These processing aids may be independently selected from the group including, but not limited to: curing agents, initiators, plasticizers, mold release agents, lubricants, antioxidants, flame retardants, dyes, pigments, reinforcing and non-reinforcing fillers, fiber reinforcing agents and light stabilizers.

According to one aspect, a method of making a polymer-based article includes disposing (e.g., attaching) an optical element onto a first surface of the polymer-based article, or melting a structurally colored article and the like, the first surface of the article being defined by a first polymeric material (e.g., a first thermoplastic material). As a result, the optical elements disposed on the first surface impart a structural color to the polymer-based article.

In some aspects, the first polymeric material may be a thermoplastic material, and the optical element is disposed onto the thermoplastic material. Generally, thermoplastic polymers soften or melt when heated and return to a solid state when cooled. When heated to (1) creep relaxation temperature (T)_cr) (2) Vicat softening temperature (T)_vs) (3) Heat distortion temperature (T)_hd) Or (4) melting temperature (T)_m) Or higher than one or more of the above, the thermoplastic polymer is transformed from a solid state to a softened state or a liquid state. When sufficiently cooled, the thermoplastic polymer transitions from a softened or liquid state to a solid state. In this way, the thermoplastic polymer can be softened or melted, molded, cooled, re-softened or re-melted, re-molded, and re-cooled through multiple cycles.

In one aspect, the method involves raising the temperature of at least a portion of the first surface of the article to a first temperature at or above one or more of (1) a creep-relaxation temperature, (2) a vicat softening temperature, (3) a heat distortion temperature, or (4) a melting temperature of the first thermoplastic material. The optical element may be arranged on the first thermoplastic material when the temperature is at or above the first temperature. In another aspect, the temperature may be reduced to a second temperature that is lower than one or more of (1) a creep relaxation temperature, (2) a vicat softening temperature, (3) a heat distortion temperature, or (4) a melting temperature of the first thermoplastic material to at least partially resolidify the first thermoplastic material, and the optical element is disposed on the first thermoplastic material when the temperature is at or below the second temperature.

In some aspects, the method includes increasing the temperature of at least a portion of the first surface of the article to a first temperature at or above one of a creep-relaxation temperature, a heat distortion temperature, a vicat softening temperature, or a melting temperature of the first thermoplastic material. The texture of at least a portion of the first surface may then be changed when the temperature of the first surface is at or above the first temperature. Subsequently, the optical element may be arranged onto at least a portion of the first surface having the altered texture.

Changing the texture of the first surface may include, for example, contacting a transfer medium having a first textured surface with the first surface of the article during or after raising the temperature of the first surface of the article to a first temperature; and forming a second textured surface on the first surface of the article using the first textured surface of the transfer medium prior to disposing the optical element onto the first surface. In various aspects, the first textured surface of the transfer medium is the inverse of the resulting textured surface on the article or an embossment. The transfer medium used to change the surface texture may include release paper, a mold, a drum (drum), a plate, or a roll. In these aspects, the combination of the textured surface and the optical element can impart a structural color to the article.

In aspects, disposing the optical element on the first surface of the article may include forming or depositing the optical element on the first surface of the article, including, for example, depositing the optical element using a technique including: physical vapor deposition, electron beam deposition, atomic layer deposition, molecular beam epitaxy, cathodic arc deposition, pulsed laser deposition, sputtering, chemical vapor deposition, plasma enhanced chemical vapor deposition, low pressure chemical vapor deposition, wet chemical techniques, or combinations thereof. Disposing the optical element can further include optionally depositing at least three layers of the optical element using a deposition process, optionally depositing a first layer comprising a metal, optionally depositing a second layer comprising a metal oxide, optionally depositing both the first layer comprising a metal and the second layer comprising a metal oxide, or a combination thereof. The optional first layer may comprise a layer of titanium or silicon, and the optional second layer may comprise a layer of titanium dioxide or silicon dioxide.

According to various embodiments, a textured surface (e.g., textured layer, textured structure) can be formed or provided, and the combination of the textured surface and the optical element impart a structural color to the article.

Textiles, filaments, fibers, and yarns are described in more detail, as described above in some detail with respect to SC filaments, some of which discussions relate to other types of filaments or fibers that may be used in conjunction with SC filaments. "textile" may be defined as any material made of fibers, filaments or yarns characterized by flexibility, fineness (fineness) and a high ratio of length to thickness. Textiles generally fall into two categories. The first category includes textiles produced directly from a web of filaments or fibers by random interlocking to construct non-woven fabrics and felts. The second category includes textiles formed by mechanical manipulation of yarns to produce woven fabrics, knitted fabrics, crocheted fabrics, and the like. Yarns, fibers, and articles of manufacture may include SC filaments of the present disclosure as well as other filaments, fibers, and yarns.

The terms "filament", "fiber" or "fibers" refer to material in the form of discrete elongated pieces that are significantly longer than they are wide. The fibers may include natural fibers, man-made fibers, or synthetic fibers. The fibers may be produced by conventional techniques such as extrusion, electrospinning, interfacial polymerization, drawing, and the like. The fibers may include carbon fibers, boron fibers, silicon carbide fibers, titanium dioxide fibers, alumina fibers, quartz fibers, glass fibers such as E, a, C, ECR, R, S, D, and NE glasses and quartz or the like. The fibers may be fibers formed from synthetic polymers capable of forming fibers such as poly (ether ketone), polyimide, polybenzoxazole, poly (phenylene sulfide), polyesters, polyolefins (e.g., polyethylene, polypropylene), aramids (e.g., aramid polymers such as para-aramid fibers and meta-aramid fibers), aromatic polyimides, polybenzimidazole, polyetherimides, polytetrafluoroethylene, acrylics, modacrylic, poly (vinyl alcohol), polyamides, polyurethanes, and copolymers such as polyether-polyurea copolymers, polyester-polyurethanes, polyether block amide copolymers, or the like. The fibers may be natural fibers (e.g., silk, wool, cashmere, camel's hair (vicuna), cotton, flax, hemp, jute, sisal). The fibers may be rayon from regenerated natural polymers such as rayon, lyocell, acetate, triacetate, rubber, and poly (lactic acid).

The fibers may have an indefinite length. For example, rayon and synthetic fibers are typically extruded in substantially continuous strands. Alternatively, the fibers may be staple fibers, such as, for example, cotton fibers or extruded synthetic polymer fibers may be cut to form staple fibers of relatively uniform length. The staple fibers may have a length of about 1 millimeter to 100 centimeters or more and any increments therein (e.g., 1 millimeter increments).

The fibers may have any of a variety of cross-sectional shapes. The natural fibers may have a natural cross-section or may have a modified cross-sectional shape (e.g., by a process such as mercerization). Rayon or synthetic fibers may be extruded to provide a strand having a predetermined cross-sectional shape. The cross-sectional shape of the fiber may affect its properties, such as its softness, gloss and wicking ability. The fibers may have a circular or substantially circular cross-section. Alternatively, the fibers may have a non-circular cross-section, such as flat, oval, octagonal, rectangular, wedge, triangular, dog bone, multi-lobal, multi-channeled, hollow, core-shell, or other shapes.

The fibers may be processed. For example, the properties of the fibers may be at least partially affected by processes such as drawing (stretching) the fibers, annealing (stiffening) the fibers, and/or crimping or texturing the fibers.

In some cases, the fibers can be multicomponent fibers, such as fibers comprising two or more coextruded polymeric materials. The two or more co-extruded polymeric materials may be extruded in a core-sheath configuration, an island-in-the-sea configuration, a segmented-pie configuration, a strip-like configuration, or a side-by-side configuration. The multicomponent fibers can be processed to form more than one smaller fiber (e.g., microfiber) from a single fiber, such as by removing sacrificial material.

The fibers may be carbon fibers such as TARIFYL (e.g., 12,000, 24,000, and 48,000 bundles of fiber bundles, particularly fiber types TC-35 and TC-35R) produced by Taiwan plastics industry Co., Ltd., Taiwan Gaoyang, China, carbon fibers (e.g., 50,000 bundles of fiber bundles) produced by SGL Group of Wiesbaden, Germany, Weisbarden, Korea, carbon fibers produced by Hyosung of Seoul, South Korea, Toho Tenax of Tokyo, Japan, glass fibers (e.g., E6,318, silyl Group, Germany, filament diameter 14 microns, 15 microns, 17 microns, 21 microns, and Amheng polyester fibers (e.g., Boimun of Germany, Germany), SERAFILE 200/2 non-lubricated polyester filaments and SERAFILE COMPHIL 200/2 lubricated polyester filaments).

The more than one fiber includes 2 to hundreds or thousands or more fibers. More than one fiber may be in the form of a bundle of strands of fibers, known as tows, or in the form of relatively aligned staple fibers, known as slivers and rovings. A single type of fiber may be used alone, or may be used in combination with one or more different types of fibers by mixing two or more types of fibers. Examples of the mixed fibers include polyester fibers with cotton fibers, glass fibers with carbon fibers, carbon fibers with aromatic polyimide (aramid) fibers, and aromatic polyimide fibers with glass fibers.

As used herein, the term "yarn" refers to an assembly formed from one or more fibers, wherein the thread has a substantial length and a relatively small cross-section, and is suitable for use in the manual or machine production of textiles, including textiles manufactured using weaving, knitting, crocheting, braiding, sewing, embroidery, or cord making techniques. A stitch is a type of yarn commonly used in sewing.

The yarn may be made using fibers formed of natural materials, artificial materials, and synthetic materials. Synthetic fibers are most commonly made into spun yarns from staple fibers and filament yarns. Spun yarns are made by placing and twisting staple fibers together to make bonded strands. Processes for forming yarns from staple fibers typically include carding and drawing the fibers to form a sliver, drawing and twisting the sliver to form a roving, and spinning the roving to form a yarn. Multiple wires may be twisted (twisted together) to produce a thicker yarn. The twist direction of the staple fibers and the plied yarns (plies) can affect the final properties of the yarn. The filament yarns may be formed from a single long, substantially continuous filament, which is conventionally referred to as a "monofilament yarn," or from more than one individual filament grouped together. The yarn may also be formed from two or more long, substantially continuous filaments grouped together by twisting them or entangling them or twisting and entangling them to group the filaments together. As with the staple yarns, multiple yarns may be plied together to form a thicker yarn.

Once formed, the yarn may be subjected to further processing, such as texturing, heat treatment, or mechanical treatment, or coated with a material such as a synthetic polymer. The fibers, yarns, or textiles used in the disclosed articles, or any combination thereof, may be sized (sizing). The sized fibers, yarns and/or textiles are coated on at least a portion of their surface with a sizing composition (sizing composition) selected to modify the absorption or abrasion characteristics, or for compatibility with other materials. The sizing composition aids in the penetration and wet-through of the coating or resin on the surface and in achieving the desired physical properties in the final article. Exemplary sizing compositions can include, for example, epoxy polymers, urethane-modified epoxy polymers, polyester polymers, phenol polymers, polyamide polymers, polyurethane polymers, polycarbonate polymers, polyetherimide polymers, polyamideimide polymers, polystyrylpyridine polymers, polyimide polymers bismaleimide polymers, polysulfone polymers, polyethersulfone polymers, epoxy-modified urethane polymers, polyvinyl alcohol polymers, polyvinylpyrrolidone polymers, and mixtures thereof.

For example, two or more yarns may be combined to form a composite yarn, such as a single wrap yarn or a double wrap yarn, and a core spun yarn. Accordingly, the yarns may have a variety of configurations that generally conform to the description provided herein.

The yarn may comprise at least one thermoplastic material (e.g. one or more fibres may be made of a thermoplastic material). The yarns may be made of a thermoplastic material. The yarns may be covered with a layer of material, such as a thermoplastic material.

The linear mass density or weight per unit length of a yarn may be expressed using a variety of units including denier (D) and tex. Denier is the mass in grams of 9000 meters of yarn. The linear mass density of the filaments of a fiber can also be expressed using the Denier Per Filament (DPF). Tex is the mass in grams of a 1000 meter yarn. Dtex is another measure of linear quality and is the mass in grams of 10,000 meters of yarn.

As used herein, tenacity is understood to refer to the amount of force (expressed in units of weight, e.g., pounds, grams, centenewtons, or other units) required to break a yarn (i.e., the force or point of break of the yarn) divided by the linear mass density of the yarn, e.g., expressed in (unstrained) denier, decitex, or some other measure of weight per unit length. The breaking force of a yarn is determined by subjecting a sample of the yarn to a known amount of force, for example, using a strain gauge load cell, such as the INSTRON brand test system (Norwood, MA, USA). Yarn tenacity and yarn breaking force are different from the burst strength (bursting strength) or bursting strength (bursting strength) of a textile, which is a measure of how much pressure can be applied to the surface of the textile before the surface ruptures.

Typically, a minimum tenacity of about 1.5 grams per denier is required in order for the yarn to withstand the forces exerted in an industrial knitting machine. Most yarns formed from commercial polymeric materials typically have a tenacity in the range of about 1.5 grams/denier to about 4 grams/denier. For example, polyester yarns typically used to manufacture knitted uppers for footwear have a tenacity in the range of about 2.5 grams/denier to about 4 grams/denier. Yarns formed from commercial polymeric materials that are believed to have high tenacity typically have a tenacity in the range of about 5 grams per denier to about 10 grams per denier. For example, commercially available packaged dyed polyethylene terephthalate yarn from the National Spinning mill (Washington, NC, USA) has a tenacity of about 6 grams per denier, and commercially available solution dyed polyethylene terephthalate yarn from Far Eastern New Century (china, taiwan, taipei) has a tenacity of about 7 grams per denier. Yarns formed from high performance polymeric materials typically have a tenacity of about 11 grams per denier or greater. For example, yarns formed from aramid fibers typically have a tenacity of about 20 grams per denier, and yarns formed from ultra-high molecular weight polyethylene (UHMWPE) having a tenacity of greater than 30 grams per denier are available from Dyneema (Stanley, NC, USA) and Spectra (Honeywell-Spectra, colonal Heights, VA, USA).

There are a variety of techniques for mechanically manipulating yarns to form textiles. Such techniques include, for example, interweaving, intertwining and twisting, and interlocking. Interweaving is the crossing of two yarns that cross and interweave with each other at a perpendicular angle. The yarns used for interweaving are conventionally referred to as "warp" and "weft". The woven textile includes warp yarns and weft yarns. The warp yarns extend in a first direction and the weft yarns (weft strand) extend in a second direction substantially perpendicular to the first direction. Entanglement and twisting encompass a variety of processes, such as knitting and knotting, in which yarns are entangled with one another to form a textile. Interlocking involves the formation of more than one column of intermeshed loops, with knitting being the most common method of interlocking. As mentioned above, the textile may be formed primarily from one or more yarns that are mechanically manipulated, for example, by an interweaving process, an intertwining process, and a twisting process and/or an interlocking process.

The textile may be a non-woven textile. Generally, a non-woven textile or fabric is a sheet or web structure made of fibers and/or yarns that are bonded together. The bond may be a chemical bond and/or a mechanical bond, and may be formed using heat, a solvent, an adhesive, or a combination thereof. Exemplary nonwoven fabrics are flat or tufted porous sheets made directly from discrete fibers, molten plastic and/or plastic film. They are not made by weaving or knitting and do not necessarily require the fibers to be converted into yarns, although yarns may be used as a source of fibers. Non-woven textiles are typically manufactured by: the fibrils are brought together in the form of sheets or webs (similar to paper on a paper machine) and then they are mechanically bonded (as in the case of felts, by interlocking them with serrated or barbed needles, or by hydro-entanglement) with an adhesive or heat (by applying the adhesive (in the form of a powder, paste or polymer melt) and melting it onto the web via elevated temperature) so that the inter-fiber friction produces a stronger fabric. The non-woven textile may be made from staple fibers (e.g., from a wet-laid, air-laid, carded/overlapped (crosslapped) process) or extruded fibers (e.g., from a melt-blown or spun-bonded process or a combination thereof) or a combination thereof. Bonding of the fibers in the nonwoven textile may be accomplished using thermal bonding (with or without calendering), hydroentanglement, ultrasonic bonding, needle punching (needle punching), chemical bonding (e.g., using a binder such as a latex emulsion or solution polymer or binder fibers or powder), melt blown bonding (e.g., bonding of fibers during simultaneous fiber formation and web formation with air attenuating fiber entanglement).

Having now described embodiments of the present disclosure, the evaluation of various properties and characteristics described herein is performed by various test procedures as described below.

Method for determining the melting temperature and the glass transition temperature.The melting temperature and glass transition temperature were determined according to ASTM D3418-97 using a commercially available differential scanning calorimeter ("DSC"). Briefly, 10-15 grams of the sample was placed in an aluminum DSC pan and then lead was sealed with a tablet press. The DSC was configured to scan from-100 ℃ to 225 ℃ at a heating rate of 20 ℃/minute, held at 225 ℃ for 2 minutes, and then cooled to 25 ℃ at a rate of-10 ℃/minute. The DSC curve generated by this scan was then analyzed using standard techniques to determine the glass transition temperature and the melting temperature.

Method for determining melt flow index.Melt flow index is determined according to the test method detailed in ASTM D1238-13 for melt flow of thermoplastics by an extrusion plastometer using procedure a described therein. Briefly, melt flow index measures the rate at which a thermoplastic is extruded through an orifice at a specified temperature and load. In the test method, about 7 grams of material was loaded into a barrel of a melt flow apparatus, which barrel had been heated to a temperature specified for the material. A specified weight for the material is applied to the plunger and the molten material is forced through the die. The timed extrudates were collected and weighed. The melt flow value is calculated in grams/10 min.

_crMethod for determining creep relaxation temperature T.Creep relaxation temperature T_crDetermined according to the exemplary technique described in U.S. Pat. No. 5,866,058. Creep relaxation temperature T_crIs calculated as the temperature of 10% of the stress relaxation modulus of the tested material relative to the stress relaxation modulus of the tested material at the curing temperature of the material, wherein the stress relaxation modulus is measured according to ASTM E328-02. The cure temperature is defined as the temperature at which there is little or no change in stress relaxation modulus or little or no creep about 300 seconds after stress is applied to the test material, which can be determined by plotting stress relaxation modulus (in Pa) as a function of temperature (in deg.C)To observe.

_vsMethod for determining the Vicat softening temperature T.Vicat softening temperature T_vsLoad A and rate A are preferably used, as determined according to the test methods described in detail in ASTM D1525-09 Standard test method for Vicat softening temperatures of plastics. Briefly, the vicat softening temperature is the temperature at which a flat-ended needle (flat-ended needle) penetrates a sample to a depth of 1mm under a specific load. The temperature reflects the softening point expected when the material is used in elevated temperature applications. It is considered to be the temperature at which the specimen passes with a thickness of 1mm ²A flat-headed needle of circular cross section or square cross section was penetrated to a depth of 1 mm. For the vicat a test, a load of 10N was used, while for the vicat B test, the load was 50N. The test involves placing the test specimen in the test apparatus such that the penetrating needle rests on its surface at least 1mm from the edge. A load is applied to the sample as required by either the vicat a test or the vicat B test. The sample was then lowered into an oil bath at 23 ℃. The bath was warmed at a rate of 50 c/hr or 120 c/hr until the needle penetrated 1 mm. The test specimen must be between 3mm and 6.5mm thick and at least 10mm in width and length. No more than three layers may be stacked to achieve a minimum thickness.

_hdMethod for measuring the heat distortion temperature T.Thermal deformation temperature T_hdThe stress applied at 0.455MPa is used, determined according to the test method described in detail in ASTM D648-16 Standard test method for the deformation temperature of plastics under a flexible load in edgewise position. In short, the heat distortion temperature is the temperature at which a polymer or plastic sample deforms under a particular load. This property of a given plastic material finds application in many aspects of product design, product engineering, and the manufacture of products using thermoplastic components. In the test method, a bar was placed under the deformation measuring device, and a load (0.455MPa) was placed on each sample. The sample was then lowered into a silicone oil bath, where the temperature was increased at 2 deg.C/minute until the sample deformed 0.25mm according to ASTM D648-16. ASTM used Standard Bar 5 ". times. 1/2". times. 1/4 ". ISO edgewise test using bar 120mm X10 mm X4 mm. ISO flat surface test (flatwise testing) uses bars 80mm × 10mm × 4 mm.

Light transmittance and reflectance.The measurement of visible light transmittance and visible light reflectance was performed using a Shimadzu UV-2600 spectrometer (Shimadzu Corporation, japan). Prior to measurement, the spectrometer was calibrated using a standard. The angle of incidence for all measurements was zero.

Visible light transmittance is a measure of the amount of visible light (or light energy) transmitted through a sample material when visible light in the spectral range of 400 nm to 700 nm passes through the material. The results for all light transmissions in the range of 400 nm to 700 nm were collected and recorded. For each sample, the minimum value of visible light transmittance for this range was determined.

Visible light reflectance is a measure of the visible light (or light energy) reflected by a sample material when visible light in the spectral range of 400 nm to 700 nm passes through the material. The results for all reflectivities in the range of 400 nm to 700 nm were collected and recorded. For each sample, the minimum of the visible reflectance for this range was determined.

Various embodiments of the present disclosure are described below in each set of aspects. In each group of items, the "arrangement" may be replaced with an "operable arrangement".

It should be noted that ratios, concentrations, amounts, and other numerical data may be expressed herein in a range format. It is to be understood that such a range format is used for convenience and brevity, and thus, should be interpreted in a flexible manner to include not only the numerical values explicitly recited as the limits of the range, but also to include all the individual numerical values or sub-ranges encompassed within that range as if each numerical value and sub-range is explicitly recited. For purposes of illustration, a concentration range of "about 0.1 percent to about 5 percent" should be interpreted to include not only the explicitly recited concentration of about 0.1 weight percent to about 5 weight percent, but also include the individual concentrations (e.g., 1 percent, 2 percent, 3 percent, and 4 percent) and the sub-ranges (e.g., 0.5 percent, 1.1 percent, 2.2 percent, 3.3 percent, and 4.4 percent) within the indicated range. The term "about" can include conventional rounding according to the significant digit of the numerical value. In addition, the phrase "about 'x' to 'y'" includes "about 'x' to about 'y'".

Many variations and modifications may be made to the above-described embodiments. All such modifications and variations are intended to be included herein within the scope of this disclosure and protected by the following claims.

Claims

1. A method of manufacturing Structural Color (SC) filaments, comprising:

melting more than one structurally colored article to form a first molten material comprising more than one optical element or fragment thereof dispersed therein, each structurally colored article comprising a thermoplastic material and the more than one optical element or fragment thereof; and

extruding the first molten material to form the SC filament, wherein the SC filament comprises dispersed more than one optical element or fragment thereof, and the dispersed more than one optical element or fragment thereof imparts the SC filament optical effect.

2. The method of claim 1, wherein the optical element of each structurally colored article is a coating on the structurally colored article.

3. The method of claim 2, wherein the structurally colored article is a pellet.

4. The method of claim 1 or 3, wherein the structurally colored article is a ground, pulverized, or shredded structurally colored article.

5. The method of claim 1, 2 or 4, wherein the ground, comminuted or shredded structurally colored article is a film or sheet.

6. The method of claim 1, 2 or 4, wherein the ground, comminuted or shredded structurally colored article is a ground structurally colored container.

7. The method of claim 1, wherein the optical elements and fragments thereof are layered structures having two or more layers stacked in the z-dimension, wherein the optical elements and fragments thereof have a width in the x-dimension, a length in the y-dimension, and a thickness in the z-dimension, wherein the thickness of the more than one optical elements and fragments thereof dispersed in the filament is less than 10 percent less than the thickness of the more than one optical elements and fragments thereof on the structurally colored article.

8. The method of claim 1, wherein the width and length of the portions of the more than one optical element and segments thereof dispersed in the filament is at least 5 percent less than the width and length of the more than one optical element and segments thereof of the structurally colored article.

9. The method of claim 1, wherein the optical element on the structurally colored article is a structurally colored coating covering at least 25 percent of the total surface area of the structurally colored article.

10. The method of claim 1, wherein the portion of the more than one optical element and fragments thereof dispersed in the filament is more than one fragment formed by grinding, shredding, chopping, melting, or a combination thereof of the structurally colored article.

11. The method of claims 1-10, wherein the more than one optical element and fragments thereof comprise at least 5 percent by weight of the total weight of the filament.

12. The method of claim 1, wherein the method further comprises processing the structurally colored polymeric material prior to the melting, wherein processing comprises grinding, chopping, cutting, or pulverizing.

13. The method of claim 1, wherein a portion of the more than one optical element and fragments thereof are not structurally degraded during melting, extrusion, or both, such that they do not impart the optical effect.

14. The method of claim 1, wherein a portion of the more than one optical element and fragments thereof are structurally degraded during melting, extrusion, or both, such that they do not impart the optical effect.

15. The method of claim 1, wherein the optical effect is a structural color and is not an iridescent or metallic color.

16. The method of claim 1, further comprising forming a fiber or yarn, wherein the fiber or yarn comprises the SC filaments.

17. The process of claim 16, wherein the yarn is a monofilament or multifilament yarn.

18. The method or article of any of the preceding claims, wherein the yarn is a spun yarn comprising more than one staple fiber formed by cutting or chopping the SC filaments.

19. The method of claim 1, further comprising forming the structurally colored article by:

processing a polymer-based article comprising at least one optical element to form a piece of the polymer-based article, wherein the optical element imparts a first optical effect to the polymer-based article, wherein a portion of at least one optical element is ground or cut into segments of the optical element, wherein a first portion of the piece of polymer-based article retains a property that imparts the first optical effect;

extruding the second molten material to form the structurally colored article comprising the optical element and fragments thereof, wherein a portion of the optical element, fragments thereof, or both imparts a second optical effect to the structurally colored article;

wherein the optical effect is the same as the first optical effect, the optical effect is the same as the second optical effect, or the optical effect, the first optical effect, or the second optical effect is the same, or

Wherein the optical effect is different from the first optical effect or the optical effect is different from the second optical effect.

20. A method of manufacturing an article of footwear, apparel, or athletic equipment, comprising:

forming the article of footwear, the article of apparel, or the article of athletic equipment from the SC filament of claim 1.