CN113653286B - Production system and production method of high-bearing network floor - Google Patents
Production system and production method of high-bearing network floor Download PDFInfo
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- CN113653286B CN113653286B CN202111212617.6A CN202111212617A CN113653286B CN 113653286 B CN113653286 B CN 113653286B CN 202111212617 A CN202111212617 A CN 202111212617A CN 113653286 B CN113653286 B CN 113653286B
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
- E04F15/024—Sectional false floors, e.g. computer floors
- E04F15/02405—Floor panels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D35/00—Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
- B21D35/001—Shaping combined with punching, e.g. stamping and perforating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D35/00—Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
- B21D35/002—Processes combined with methods covered by groups B21D1/00 - B21D31/00
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/48—Producing shaped prefabricated articles from the material by removing material from solid section preforms for forming hollow articles, e.g. by punching or boring
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
- E04F15/06—Flooring or floor layers composed of a number of similar elements of metal, whether or not in combination with other material
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Mechanical Engineering (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Floor Finish (AREA)
Abstract
The invention belongs to the technical field of network floor production, and particularly relates to a high-bearing network floor production system and a production method. This high load network floor production system includes: a transfer mechanism; a corrugated plate stamping mechanism; a cover plate stamping mechanism; a welding mechanism; and a filling mechanism. The high-bearing network floor production system provided by the invention is provided with a corrugated plate punching mechanism besides a cover plate punching mechanism for punching a cover plate, the corrugated plate punching mechanism can punch a corrugated plate, holes and folded edges are formed in the surface of the corrugated plate, the punched cover plate, the corrugated plate and a bottom plate are filled in the filling mechanism after being welded into a shell by a welding mechanism, and the filling mechanism can refill the shell, so that the filler is ensured to fill the inner space of the whole shell and the filling density, and in addition, the filler can be stably connected with the corrugated plate through the holes and the folded edges on the corrugated plate after being solidified, so that the bearing capacity of the network floor is improved.
Description
Technical Field
The invention belongs to the technical field of network floor production, and particularly relates to a high-bearing network floor production system and a production method.
Background
The network floor is also called as an elevated floor, and is different from a common floor in that the network floor can be laid in a ground way by matching with a bracket and a beam, and the space between the floor and the ground can be used for placing equipment, laying cables and pipelines or directly supplying air, so that the network floor is widely applied to places such as machine rooms, meeting rooms, garden workshops and the like.
The network floor on the market at present has two main types of pure metal materials and metal-nonmetal composite materials. Pure metal mesh floors, such as steel-based floors, aluminum-based floors, and the like, are thick and durable; the metal-nonmetal composite network floor only uses metal materials to process a hollow floor shell, the interior of the shell is filled with nonmetal materials such as wood, cement and the like, and the metal-nonmetal composite network floor has a large share in the market due to the cost advantage. The bearing capacity is an important index of the network floor, and at present, the conditions such as the maximization of servers in a machine room and production line equipment in a garden workshop and the like all put higher requirements on the bearing capacity of the composite network floor. The bearing capacity of the composite network floor is determined by the combination of the filling material and the filling technology, wherein the filling material determines the theoretical upper limit of the bearing capacity of the composite network floor, and the filling technology determines the practical upper limit, taking the cement filling material as an example, the concrete filling material is represented as follows: the filling rate of the cement in the shell is not high (namely, the cement does not fill the inner space of the whole shell), the connection degree of the cement and the shell is not high (namely, the cement is only connected with the shell through the inner wall), the bulk density of the cement in the shell is low (namely, the cement in the shell is loose), and the existing composite network floor production equipment generally has the problems, so that the bearing capacity of the composite network floor is reduced.
Disclosure of Invention
The invention aims to provide a production system and a production method of a high-bearing network floor so as to improve the bearing capacity of a composite network floor.
In order to solve the above technical problem, the present invention provides a high load-bearing network floor production system, including: a transfer mechanism adapted to transfer the sheet material and the base plate; the corrugated plate stamping mechanism is suitable for stamping the plate into a corrugated plate, and forming holes and folding edges on the surface of the corrugated plate; the cover plate stamping mechanism is suitable for stamping the plate into the cover plate, and the side wall of the cover plate is provided with a filling hole and a discharging hole; the welding mechanism is suitable for welding the corrugated plate, the cover plate and the bottom plate which are transferred by the transfer mechanism into the shell; a filling mechanism adapted to fill the shells transferred by the transfer mechanism through the filling aperture and refill the shells through the discharge aperture; and the control module is suitable for controlling the transfer mechanism, the corrugated plate stamping mechanism, the cover plate stamping mechanism, the welding mechanism and the filling mechanism to perform corresponding actions.
Further, the corrugated plate punching mechanism includes: a corrugated plate stamping base; the lower corrugated plate stamping die is fixed on the corrugated plate stamping base; a first corrugated plate stamping station disposed on the corrugated plate stamping base; the upper corrugated plate stamping die is matched with the lower corrugated plate stamping die and fixed on the first corrugated plate stamping table; the control module is suitable for controlling the first corrugated plate stamping platform to press towards the corrugated plate stamping base, so that the corrugated plate stamping upper die is meshed with the corrugated plate stamping lower die, and the plate is pressed into the corrugated plate.
Further, the corrugated plate punching mechanism further comprises: the welding hole punching groove is formed in the slope top of the lower corrugated plate punching die; the welding hole punching head is matched with the welding hole punching groove and is suitable for passing through a welding hole punching channel arranged inside the upper punching die of the corrugated plate; the turnover hole punching groove is formed in the slope surface of the lower corrugated plate punching die; the turnover hole punching head is matched with the turnover hole punching groove and is suitable for passing through a turnover hole punching channel arranged in the upper die for punching the corrugated plate; the second corrugated plate punching table is arranged on the first corrugated plate punching table and is fixedly connected with the welding hole punching head and the turnover hole punching head; the control module is suitable for controlling the second corrugated plate punching table to press the corrugated plate after the corrugated plate punching upper die and the corrugated plate punching lower die are meshed, driving the welding hole punching head and the folding hole punching head, and cutting and folding the corrugated plate above the welding hole punching groove and the folding hole punching groove into corresponding grooves to form welding hole folding edges and folding hole folding edges.
Further, the welding hole punching groove is a cylindrical groove; the welding hole punching head is an inclined plane cylinder, so that the corrugated plate above the welding hole punching groove is cut and folded into the welding hole punching groove; the folding hole punching groove is a square groove; the turnover hole punching head is a prismatic table so as to cut and turn the corrugated plate above the turnover hole punching groove into the turnover hole punching groove.
Further, the apron punching press mechanism includes: the cover plate punches the base; the cover plate stamping lower die is fixed on the cover plate stamping base; a cover plate stamping table disposed on the cover plate stamping base; the cover plate stamping upper die is matched with the cover plate stamping lower die and fixed on the cover plate stamping platform; filling hole punching grooves and discharging hole punching grooves are formed in the two opposite side walls of the lower cover plate punching die respectively, and the filling hole punching grooves are more than the discharging hole punching grooves; the filling hole punching platform is arranged on the cover plate punching base on one side of the filling hole punching groove and fixedly connected with a punching head matched with the filling hole punching groove; the discharge hole punching platform is arranged on the cover plate punching base on one side of the discharge hole punching groove and is fixedly connected with a punching head matched with the discharge hole punching groove; the control module is suitable for controlling the cover plate stamping table to press towards the cover plate stamping base, so that the cover plate stamping upper die is meshed with the cover plate stamping lower die, and a plate is pressed into a cover plate; and after the cover plate punching platform is controlled to reset, the filling hole punching platform and the discharge hole punching platform are controlled to press the cover plate punching lower die, and the filling hole and the discharge hole are punched on the cover plate.
Further, the welding mechanism includes: the welding seat is used for placing the combination of the corrugated plate, the cover plate and the bottom plate; and the welding arm is arranged on the welding seat and is suitable for welding the corrugated plate, the cover plate and the bottom plate into a shell.
Further, the filling mechanism includes: a filling base adapted to receive the housing; the shaping assembly is arranged above the shell and on two sides of the shell on which the filling hole and the discharge hole are not formed, and is suitable for being attached to the shell surface on the side of the shell; a filling assembly adapted to inject a filling material into the housing through the filling hole; the refilling assembly is suitable for temporarily storing the filling material flowing out of the discharging hole and driving the filling material back into the shell; a filling pressure sensor adapted to detect and transmit a filling pressure value signal at the filling hole; the discharge pressure sensor is suitable for detecting and sending a discharge pressure value signal at the discharge hole; the control module is suitable for controlling the shaping assembly to be attached to the shell, fixing the shell on the filling base, exposing the filling hole and the discharging hole, controlling the filling assembly to fill the shell, controlling the refilling assembly to refill the filler into the shell after the discharging pressure value signal exceeds a threshold value, and controlling the filling assembly and the refilling assembly to maintain the filling pressure value after the filling pressure value signal exceeds the threshold value.
Further, the fill assembly includes: a material storage tank; the filling device is connected with the material storage tank; the filling buffer joint is connected with the filling device and is suitable for being attached to the shell surface of the side of the filling hole and forming sealing; the filling buffer joint push rod is arranged on the filling base and is fixedly connected with the filling buffer joint; the filling pressure sensor is arranged on the filling cache connector; and the recharge assembly comprises: a recharging device; the refilling buffer joint is connected with the refilling device and is suitable for being attached to the shell surface of the side of the discharge hole and forming sealing; the refilling buffer joint push rod is arranged on the filling base and is fixedly connected with the refilling buffer joint; the discharge pressure sensor is arranged on the recharge cache connector; the modular assembly comprises: the upper shell surface attaching plate push rod is arranged on the filling base; the upper shell surface binding plate is connected with the upper shell surface binding plate push rod; a pair of side shell veneer sheet push rods arranged on the filling base; a pair of side casing surface veneers respectively connected with the pair of side casing surface veneers push rods; the control module is suitable for controlling the push rod of the upper shell surface attaching plate and the push rods of the pair of side shell surface attaching plates to extend out, so that the upper shell surface attaching plate and the pair of side shell surface attaching plates are attached to the shell, the shell is fixed on the filling base, the push rods of the filling cache connector and the push rods of the refilling cache connector are controlled to extend out, the filling cache connector and the refilling cache connector are attached to the corresponding shell surfaces to form sealing, the filling device is controlled to fill the shell, the refilling device is controlled to refill the shell after the discharge pressure value signal exceeds a threshold value, and the filling device and the refilling device are controlled to maintain the filling pressure value after the filling pressure value signal exceeds the threshold value.
Further, the transfer mechanism includes: a transfer track; a plurality of gripping devices disposed on the transfer track; the control module is suitable for controlling the plurality of grabbing devices to transfer the corrugated plate, the cover plate and the bottom plate.
In another aspect, the present invention further provides a method for producing a high load-bearing network floor, including: a high load network flooring production system as described above; it transports panel and bottom plate through transport mechanism and constructs and become the wave plate and at its surperficial trompil and hem through wave plate punching press mechanism with panel punching press, becomes the apron through apron punching press mechanism with panel punching press and offers filler hole and discharge opening at its lateral wall, will be by through welding mechanism transport wave plate, apron and the bottom plate welding that comes into the casing that mechanism transported, and through filling mechanism to quilt transport the casing that mechanism transported and come and fill and pass through the discharge opening is returned to the casing and is filled.
The production system and the production method of the high-bearing network floor have the advantages that the system and the production method are provided with the corrugated plate stamping mechanism besides the cover plate stamping mechanism for stamping the cover plate, the corrugated plate stamping mechanism can stamp the corrugated plate, open holes and folded edges on the surface of the corrugated plate, the stamped cover plate, the corrugated plate and the bottom plate are filled in the filling mechanism after being welded into the shell by the welding mechanism, and the filling mechanism can refill the shell, so that the inner space of the whole shell and the filling density are ensured to be filled with the filler, and in addition, the filler can be stably connected with the corrugated plate through the holes and the folded edges on the corrugated plate after being solidified, so that the bearing capacity of the network floor is improved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed in the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.
FIG. 1 is a perspective view of a high load network flooring production system of the present invention;
FIG. 2 is a first perspective view of the corrugated plate stamping mechanism of the present invention;
FIG. 3 is a second perspective view of the corrugated plate stamping mechanism of the present invention;
FIG. 4 is a first perspective view of the cover plate stamping mechanism of the present invention;
FIG. 5 is a second perspective view of the cover plate stamping mechanism of the present invention;
FIG. 6 is a perspective view of the welding mechanism of the present invention;
FIG. 7 is a first cross-sectional view of a network floor produced by the high load network floor production system of the present invention;
FIG. 8 is a second cross-sectional view of a network floor produced by the high load network floor production system of the present invention;
FIG. 9 is a first perspective view of the filling mechanism of the present invention;
FIG. 10 is a second perspective view of the filling mechanism of the present invention;
FIG. 11 is a perspective view of the transfer mechanism of the present invention;
FIG. 12 is a control block diagram of the high load network floor production system of the present invention;
in the figure:
the transfer mechanism 100, the transfer rail 110, the gripping device 120, the slider 121, the air cylinder 122 and the pneumatic clamping jaw 123;
the corrugated plate punching mechanism 200, the corrugated plate punching base 210, the corrugated plate punching lower die 220, the first corrugated plate punching table 230, the corrugated plate punching upper die 240, the welding hole punching groove 251, the welding hole punching head 252, the welding hole punching channel 253, the folding hole punching groove 261, the folding hole punching head 262, the folding hole punching channel 263 and the second corrugated plate punching table 270;
a cover plate punching mechanism 300, a cover plate punching base 310, a cover plate punching lower die 320, a cover plate punching stage 330, a cover plate punching upper die 340, a filling hole punching groove 351, a discharge hole punching groove 352, a filling hole punching stage 361, and a discharge hole punching stage 362;
the filling mechanism 500, the filling base 510, the shaping assembly 520, the filling assembly 530, the refilling assembly 540, the filling pressure sensor 550, the discharging pressure sensor 560, the storage tank 531, the filling device 532, the filling buffer joint 533, the filling buffer joint push rod 534, the refilling device 541, the refilling buffer joint 542, the refilling buffer joint push rod 543, the upper shell surface joint plate push rod 521, the upper shell surface joint plate 522, the side shell surface joint plate push rod 523 and the side shell surface joint plate 524;
the corrugated plate comprises a cover plate 610, a corrugated plate 620, a bottom plate 630, a welded hole flange 640, a folded hole flange 650, a filling hole 660 and a discharging hole 670.
Detailed Description
To make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings, and it is apparent that the described embodiments are some, but not all embodiments of the present invention. All other embodiments based on the embodiments of the present invention, which can be realized by a person skilled in the art without any inventive step, are within the scope of the present invention.
Example 1
As shown in fig. 1, the present invention provides a high load network floor production system, comprising: a transfer mechanism 100 adapted to transfer the sheet material and the base plate; a corrugated plate punching mechanism 200 adapted to punch a plate material into a corrugated plate and to open and hem the surface thereof; the cover plate stamping mechanism 300 is suitable for stamping a plate into a cover plate, and a filling hole and a discharging hole are formed in the side wall of the cover plate; a welding mechanism 400 adapted to weld the corrugated plate, the cover plate, and the bottom plate transferred by the transfer mechanism 100 into a case; a filling mechanism 500 adapted to fill the shells transferred by the transfer mechanism 100 through the filling hole and refill the shells through the discharge hole; and as shown in fig. 12, a control module adapted to control the transfer mechanism 100, the corrugated plate punching mechanism 200, the cover plate punching mechanism 300, the welding mechanism 400 and the filling mechanism 500 to perform corresponding actions. In this embodiment, the control module may adopt a PLC module.
The high-bearing network floor production system provided by the invention is provided with a corrugated plate stamping mechanism 200 besides a cover plate stamping mechanism 300 for stamping a cover plate, wherein the corrugated plate stamping mechanism 200 can stamp a corrugated plate, open holes and folded edges on the surface of the corrugated plate, the stamped cover plate, the corrugated plate and a bottom plate are filled in a filling mechanism 500 after being welded into a shell by a welding mechanism 400, and the filling mechanism 500 can refill the shell, so that the filler is ensured to fill the inner space of the whole shell and the filling density, and in addition, the filler can form stable connection with the corrugated plate through the holes and the folded edges on the corrugated plate after being solidified, so that the bearing capacity of the network floor is improved.
As shown in fig. 2, the corrugated plate punching mechanism 200 includes: a corrugated plate stamped base 210; a corrugated plate punching lower die 220 fixed on the corrugated plate punching base 210; a first corrugated plate punching stage 230 provided on the corrugated plate punching base 210; a corrugated plate punching upper die 240 fitted to the corrugated plate punching lower die 220 and fixed to the first corrugated plate punching stage 230; the control module is adapted to control the first corrugated sheet punching station 230 to press against the corrugated sheet punching base 210, engaging the corrugated sheet punching upper die 240 with the corrugated sheet punching lower die 220, and pressing the sheet material into a corrugated sheet. In the present embodiment, the corrugated plate punching mechanism 200 is provided on the table through a corrugated plate punching base 210; the first corrugated plate punching stage 230 may employ a hydraulic punch; the lower die 220 and the upper die 240 are three trapezoidal grooves, and other numbers of grooves may be provided.
As shown in fig. 3, the corrugated plate punching mechanism 200 further includes: a welding hole punching groove 251 formed at a slope top of the corrugated plate punching lower die 220; a welding-hole punching head 252 fitted with the welding-hole punching groove 251 and adapted to pass through a welding-hole punching passage 253 opened in the inside of the corrugated-plate punching upper die 240; and a folded hole punching groove 261 opened on a slope of the corrugated plate punching lower die 220; a folded-over hole punching head 262 fitted with the folded-over hole punching groove 261 and adapted to pass through a folded-over hole punching passage 263 opened inside the corrugated plate punching upper die 240; a second corrugated plate punching table 270 disposed on the first corrugated plate punching table 230 and fixedly connected to the welding hole punching head 252 and the fold-over hole punching head 262; the control module is adapted to control the second corrugated plate punching stage 270 to press the corrugated plate, drive the welding hole punch head 252 and the folding hole punch head 262, and cut and fold the corrugated plate above the welding hole punch groove 251 and the folding hole punch groove 261 into the corresponding grooves after the corrugated plate punching upper die 240 is engaged with the corrugated plate punching lower die 220 to form the welding hole flange 640 and the folding hole flange 650 as shown in fig. 7 and 8. In this embodiment, the second corrugated plate punching station 270 may employ a small hydraulic punch press; after the upper corrugated plate punching die 240 is engaged with the lower corrugated plate punching die 220, the first corrugated plate punching table 230 is not immediately reset, but is maintained in a punching state, so that the corrugated plate 620 is not seriously deformed when the welding hole punching head 252 and the folding hole punching head 262 punch and fold.
As shown in fig. 2 and 3, the welding hole punching groove 251 is a cylindrical groove; the welding hole punching head 252 is a bevel cylinder to cut and fold the corrugated plate above the welding hole punching groove 251 into the welding hole punching groove 251; the folding hole punching groove 261 is a square groove; the hole punching head 262 is a prism table to cut and fold the corrugated plate above the hole punching groove 261 into the hole punching groove 261. In this embodiment, the welding hole punch head 252 and the folding hole punch head 262 are located at the same horizontal plane, and the inclination angle of the inclined plane of the welding hole punch head 252 is greater than the inclination angle of the inclined plane of the lower corrugated plate punching die 220, so as to ensure that when the folding hole punch head 262 presses against the folding hole punch groove 261 to punch out the folding hole flange 650 as shown in fig. 7 and 8, the welding hole punch head 252 does not punch out the corrugated plate at the welding hole punch groove 251, but only punches and forms the welding hole flange 640.
As shown in fig. 4, the cover plate punching mechanism 300 includes: a cover punch base 310; a cover press lower die 320 fixed to the cover press base 310; a cover punching stage 330 provided on the cover punching base 310; a cover plate stamping upper die 340 adapted to the cover plate stamping lower die 320 and fixed on the cover plate stamping table 330; filling hole punching grooves 351 and discharge hole punching grooves 352 are formed in two opposite side walls of the cover plate punching lower die 320 respectively, and the filling hole punching grooves 351 are more than the discharge hole punching grooves 352; a filling hole punching stage 361 which is provided on the cover plate punching base 310 on one side of the filling hole punching groove 351 and to which a punching head adapted to the filling hole punching groove 351 is fixedly attached; a discharge hole punching table 362, which is arranged on the cover plate punching base 310 on one side of the discharge hole punching groove 352 and fixedly connected with a punching head matched with the discharge hole punching groove 352; the control module is suitable for controlling the cover plate stamping platform 330 to press towards the cover plate stamping base 310, so that the cover plate stamping upper die 340 is meshed with the cover plate stamping lower die 320, and a plate is stamped into a cover plate; and controlling the cover plate punching table 330 to reset, and controlling the filling hole punching table 361 and the discharging hole punching table 362 to press to the cover plate punching lower die 320, so as to punch a filling hole and a discharging hole on the cover plate. In this embodiment, the cover plate punching station 330 may employ a hydraulic punch; the cover plate stamping upper die 340 is provided with a cavity matched with the cover plate stamping lower die 320; the sheet material used to stamp the cover plate 610 needs to be pre-cut with a crease line.
As shown in fig. 6, the welding mechanism 400 includes: a welding seat 410 for placing the combination of the corrugated plate, the cover plate and the bottom plate; and a welding arm 420 provided on the welding holder 410 and adapted to weld the corrugated plate, the cover plate and the base plate into a case. In this embodiment, the welding arm 420 may employ a welding robot; the transfer mechanism 100 can convey the corrugated plate 620 to the welding seat 410, then cover the cover plate 610 on the corrugated plate 620, weld the corrugated plate 620 and the cover plate 610 from below by the welding arm 420 positioned below the welding seat 410, including punching at the welding hole flange 640, punching at the turnover hole flange 650 and seaming between the corrugated plate 620 and the cover plate 610, then convey the welded corrugated plate 620 and the cover plate 610 away, convey a bottom plate 630 to the welding seat 410, then place the welded corrugated plate 620 and the cover plate 610 conveyed away previously onto the bottom plate 630 again, and weld the bottom plate 630 and the former by the welding arm 420.
As shown in fig. 9 and 10, the filling mechanism 500 includes: a fill base 510 adapted to position the housing; the shaping component 520 is arranged above the shell and on two sides of the shell on which the filling hole and the discharging hole are not formed, and is suitable for being attached to the shell surface on the side of the shell; a fill assembly 530 adapted to inject a fill material into the housing through the fill aperture; a refill assembly 540 adapted to temporarily store the fill material flowing out of the discharge opening and to refill the fill material into the housing; a filling pressure sensor 550 adapted to detect and transmit a filling pressure value signal at the filling hole; a tapping pressure sensor 560 adapted to detect and send a tapping pressure value signal at the tapping orifice; the control module is adapted to control the shaping assembly 520 to attach to the housing, fix the housing to the filling base 510 and expose the filling hole and the discharging hole, control the filling assembly 530 to fill the housing, control the refilling assembly 540 to refill the housing after the discharging pressure value signal exceeds the threshold value, and then control the filling assembly 530 and the refilling assembly 540 to maintain the filling pressure value after the filling pressure value signal exceeds the threshold value. In this embodiment, the shaping assembly 520 can prevent the thin housing from deforming due to internal pressure after being attached to the housing.
Further, the filling assembly 530 includes: a material storage tank 531; a filling device 532 connected to the stock tank 531; a filling buffer joint 533 connected to the filling device 532, adapted to fit the shell surface of the filling hole side and form a seal; a filling buffer joint push rod 534 disposed on the filling base 510 and fixedly connected to the filling buffer joint 533; the fill pressure sensor 550 is disposed on the fill cache tap 533; and the recharge assembly 540 comprises: a recharging device 541; a recharging buffer joint 542 connected with the recharging device 541 and adapted to fit the shell surface of the discharge hole side and form a seal; a refill buffer connector push rod 543 arranged on the filling base 510 and fixedly connected with the refill buffer connector 542; the discharge pressure sensor 560 is arranged on the recharge buffer joint 542; the setting assembly 520 includes: an upper shell surface-engaging plate pusher 521 disposed on the filling base 510; an upper shell surface attachment plate 522 connected to the upper shell surface attachment plate push rod 521; a pair of side cover attaching plate push rods 523 provided on the filling base 510; a pair of side cover attaching plates 524 connected to the pair of side cover attaching plate push rods 523, respectively; the control module is adapted to control the upper shell surface attaching plate push rod 521 and the pair of side shell surface attaching plate push rods 523 to extend, so that the upper shell surface attaching plate 522 and the pair of side shell surface attaching plates 524 attach to the shell and fix the shell on the filling base 510, and control the filling buffer joint push rod 534 and the refilling buffer joint push rod 543 to extend, so that the filling buffer joint 533 and the refilling buffer joint 542 attach to the corresponding shell surface and form a seal, control the filling device 532 to fill the shell, control the refilling device 541 to refill the shell after the discharge pressure value signal exceeds a threshold value, and control the filling device 532 and the refilling device 541 to maintain the filling pressure value after the filling pressure value signal exceeds the threshold value. In this embodiment, the size of the filling buffer joint 533 and the refilling buffer joint 542 can be adapted to the shell surface of the corresponding side to completely fit the shell surface, so that both sides of the shell surface can be in the filler, and thus the pressure at both sides is the same, and no serious deformation is generated; at the beginning of filling, the filling material in the storage tank 531 is fed into the filling buffer joint 533 by the filling device 532, and as shown in fig. 9 and 7, enters the housing through the filling hole 660, part of the filling material enters the refilling buffer joint 542 through the discharging hole 670, because the filling hole 660 is more than the discharging hole 670, and the outer wall of the housing is attached and fixed by the shaping component 520, as the interior of the housing is filled, the pressure of the filling material in the refilling buffer joint 542 located at the end of the flow path of the filling material exceeds the threshold value, which indicates that the interior of the housing and the refilling buffer joint 542 are filled with the filling material, at this time, the filling material can be cooled and solidified, the cooling mode can be natural cooling, or other devices can be used for cooling the upper shell surface attachment plate 522 and the side shell attachment plate 524 to accelerate solidification, and at the refilling device 541 communicated with the refilling buffer joint 542 is controlled to refill the filling material back into the housing, the filling pressure value signal exceeds a threshold value, which indicates that a certain pressure is always maintained in the shell, so that the fillers in the filling cache joint 533 and the refilling cache joint 542 can timely make up the gradually generated gap in the shell, and the filling is completed after the filling pressure value is maintained for a certain time; and the filler is filled in the inner space of the whole shell, the filling density is higher due to the existence of pressure, in addition, the filler is connected into a whole through the holes at the folding hole folding edges 650 on the corrugated plate after being solidified, the corrugated plate 620 is clamped in the middle, and the corrugated plate 620 is welded with the cover plate 610, so that the filler, the cover plate 610 and the whole shell form stable connection, and as shown in fig. 8, the welding hole folding edges 640 and the folding hole folding edges 650 penetrate into the filler like a thorn shape, and the connection degree is further improved.
As shown in fig. 1 and 11, the transfer mechanism 100 includes: a transfer track 110; a plurality of gripping devices 120 disposed on the transfer rail 110; the control module is adapted to control a number of the gripping devices 120 to transfer the corrugated sheet, the cover sheet, the bottom sheet. In this embodiment, the gripping device 120 may include a slider 121, a cylinder 122, and a pneumatic jaw 123.
Example 2
On the basis of embodiment 1, this embodiment 2 provides a method for producing a high load-bearing network floor, including: a high load network flooring production system as described in example 1; it transports panel and bottom plate through transport mechanism 100 and constructs 200 with panel punching press become the wave plate and at its surperficial trompil and hem through wave plate punching press, constructs 300 with panel punching press become the apron and offer filler opening and discharge opening at its lateral wall, will be quilt through welding mechanism 400 the wave plate that transport mechanism 100 transported and become the casing through cover plate and bottom plate welding, and through filling mechanism 500 to the quilt the casing that transport mechanism 100 transported and come fills and pass through the discharge opening is returned to the casing and is filled.
The method for producing the high load network floor mentioned in this embodiment 2 is described in embodiment 1, and is not described herein again.
In summary, the high-load network floor production system provided by the invention is provided with a corrugated plate punching mechanism besides a cover plate punching mechanism for punching a cover plate, wherein the corrugated plate punching mechanism can punch a corrugated plate, open a hole and fold edges on the surface of the corrugated plate, the punched cover plate, the corrugated plate and a bottom plate are welded into a shell by a welding mechanism, and then are filled in a filling mechanism, and the filling mechanism can refill the shell, so that the filling material can be ensured to fill the whole shell inner space and the filling density, and in addition, after the filling material is solidified, the filling material can be stably connected with the corrugated plate through the hole and the fold edges on the corrugated plate, so that the bearing capacity of the network floor is improved.
In the embodiments provided in the present application, it should be understood that the disclosed system and apparatus may be implemented in other ways. The above-described embodiments are merely illustrative, and for example, the division of the mechanism is merely a logical division, and there may be other divisions when actually implemented, and for example, a plurality of units or components may be combined or integrated into another system, or some features may be omitted, or not executed.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In light of the foregoing description of the preferred embodiments of the present invention, it is to be understood that various changes and modifications may be made by one skilled in the art without departing from the spirit and scope of the invention. The technical scope of the present invention is not limited to the content of the specification, and must be determined according to the scope of the claims.
Claims (10)
1. A high load network floor production system, comprising:
a transfer mechanism (100) adapted to transfer the sheet material and the base plate;
the corrugated plate stamping mechanism (200) is suitable for stamping the plate into a corrugated plate, and the surface of the corrugated plate is provided with holes and folded edges;
the cover plate stamping mechanism (300) is suitable for stamping the plate into the cover plate, and the side wall of the cover plate is provided with a filling hole and a discharging hole;
a welding mechanism (400) adapted to weld the corrugated plate, the cover plate and the bottom plate transferred by the transfer mechanism (100) into a case;
a filling mechanism (500) adapted to fill the shells transported by the transport mechanism (100) through the filling aperture and to refill the shells through the discharge aperture;
the control module is suitable for controlling the transfer mechanism (100), the corrugated plate punching mechanism (200), the cover plate punching mechanism (300), the welding mechanism (400) and the filling mechanism (500) to perform corresponding actions.
2. High load carrying network floor production system according to claim 1,
the corrugated plate punching mechanism (200) includes:
a corrugated plate stamping base (210);
a corrugated plate stamping lower die (220) fixed on the corrugated plate stamping base (210);
a first corrugated plate stamping station (230) disposed on the corrugated plate stamping base (210);
a corrugated plate punching upper die (240) fitted with the corrugated plate punching lower die (220) and fixed on the first corrugated plate punching table (230);
the control module is suitable for controlling the first corrugated plate stamping platform (230) to press towards the corrugated plate stamping base (210), so that a corrugated plate stamping upper die (240) is meshed with a corrugated plate stamping lower die (220), and a plate material is pressed into a corrugated plate.
3. High load carrying network floor production system according to claim 2,
the corrugated plate punching mechanism (200) further comprises:
a welding hole punching groove (251) formed in a slope top of the lower die (220) for punching a corrugated plate;
a welding hole punching head (252) fitted with the welding hole punching groove (251) and adapted to punch a channel (253) through a welding hole opened in the interior of the upper die (240) for punching a corrugated plate; and
the turnover hole punching groove (261) is formed in the slope surface of the corrugated plate punching lower die (220);
a folded hole punching head (262) fitted with the folded hole punching groove (261) and adapted to pass through a folded hole punching passage (263) opened inside the corrugated plate punching upper die (240);
a second corrugated plate punching table (270) which is arranged on the first corrugated plate punching table (230) and fixedly connected with the welding hole punching head (252) and the turnover hole punching head (262);
the control module is suitable for controlling the second corrugated plate punching table (270) to press the corrugated plate after the upper corrugated plate punching die (240) is meshed with the lower corrugated plate punching die (220), driving the welding hole punching head (252) and the folding hole punching head (262), and cutting and folding the corrugated plate above the welding hole punching groove (251) and the folding hole punching groove (261) into corresponding grooves to form welding hole folding edges and folding hole folding edges.
4. High load carrying network floor production system according to claim 3,
the welding hole punching groove (251) is a cylindrical groove;
the welding hole punching head (252) is an inclined cylinder, so that the corrugated plate above the welding hole punching groove (251) is cut and turned into the welding hole punching groove (251);
the turnover hole punching groove (261) is a square groove;
the turnover hole punching head (262) is a prismatic table and is used for cutting and turning the corrugated plate above the turnover hole punching groove (261) into the turnover hole punching groove (261).
5. High load carrying network floor production system according to claim 4,
the cover plate punching mechanism (300) includes:
a cover punch base (310);
a cover press lower die (320) fixed to the cover press base (310);
a cover punching stage (330) disposed on the cover punching base (310);
a cover plate stamping upper die (340) which is matched with the cover plate stamping lower die (320) and fixed on the cover plate stamping platform (330); and
filling hole punching grooves (351) and discharge hole punching grooves (352) are formed in two opposite side walls of the cover plate punching lower die (320), and the filling hole punching grooves (351) are more than the discharge hole punching grooves (352);
a filling hole punching platform (361) which is arranged on the cover plate punching base (310) on one side of the filling hole punching groove (351) and fixedly connected with a punching head matched with the filling hole punching groove (351);
the discharge hole punching platform (362) is arranged on the cover plate punching base (310) on one side of the discharge hole punching groove (352), and a punching head matched with the discharge hole punching groove (352) is fixedly connected with the discharge hole punching platform;
the control module is suitable for controlling the cover plate stamping platform (330) to press towards the cover plate stamping base (310), so that the cover plate stamping upper die (340) is meshed with the cover plate stamping lower die (320) to press a plate material into a cover plate; and after the cover plate punching platform (330) is controlled to reset, the filling hole punching platform (361) and the discharging hole punching platform (362) are controlled to press the cover plate punching lower die (320), and filling holes and discharging holes are punched on the cover plate.
6. High load carrying network floor production system according to claim 5,
the welding mechanism (400) comprises:
a welding seat (410) for placing the combination of the corrugated plate, the cover plate and the bottom plate;
a welding arm (420) disposed on the welding seat (410) and adapted to weld the corrugated plate, the cover plate, and the base plate into a case.
7. High load carrying network floor production system according to claim 6,
the filling mechanism (500) includes:
a filling base (510) adapted to house the housing;
the shaping assembly (520) is arranged above the shell and on two sides of the shell on which the filling hole and the discharging hole are not formed, and is suitable for being attached to the shell surface on the side of the shell;
a fill assembly (530) adapted to inject a fill material into the housing through the fill aperture;
a refill assembly (540) adapted to temporarily store the fill material flowing from the discharge opening and to refill it into the housing;
a filling pressure sensor (550) adapted to detect and transmit a filling pressure value signal at the filling hole;
a tapping pressure sensor (560) adapted to detect and send a tapping pressure value signal at the tapping orifice;
the control module is suitable for controlling the shaping assembly (520) to be attached to the shell, fixing the shell on the filling base (510), exposing the filling hole and the discharging hole, controlling the filling assembly (530) to fill the shell, controlling the refilling assembly (540) to refill the filler into the shell after the discharging pressure value signal exceeds a threshold value, and then controlling the filling assembly (530) and the refilling assembly (540) to maintain the filling pressure value after the filling pressure value signal exceeds the threshold value.
8. High load carrying network floor production system according to claim 7,
the fill assembly (530) comprises:
a material storage tank (531);
a filling device (532) connected to the storage tank (531);
the filling cache joint (533) is connected with the filling device (532), and is suitable for being attached to the shell surface of the side where the filling hole is located and forming sealing;
a filling buffer joint push rod (534) arranged on the filling base (510) and fixedly connected with the filling buffer joint (533);
the fill pressure sensor (550) is disposed on the fill cache tap (533); and
the recharge assembly (540) comprises:
a recharging device (541);
the refilling buffer joint (542) is connected with the refilling device (541) and is suitable for being attached to the shell surface of the side of the discharging hole and forming sealing;
a recharge buffer joint push rod (543) arranged on the filling base (510) and fixedly connected with the recharge buffer joint (542);
the discharge pressure sensor (560) is arranged on the recharge buffer joint (542);
the sizing assembly (520) comprises:
an upper shell surface attaching plate push rod (521) arranged on the filling base (510);
an upper shell surface attachment plate (522) connected to the upper shell surface attachment plate push rod (521);
a pair of side cover plate push rods (523) provided on the filling base (510);
a pair of side cover attaching plates (524) connected to the pair of side cover attaching plate push rods (523), respectively;
the control module is suitable for controlling the push rod (521) of the upper shell surface attaching plate and the push rod (523) of the pair of side shell surface attaching plates to extend to enable the upper shell surface attaching plate (522) and the pair of side shell surface attaching plates (524) to attach to the shell and fix the shell on the filling base (510), controlling the push rod (534) of the filling buffer joint and the push rod (543) of the refilling buffer joint to extend to enable the filling buffer joint (533) and the refilling buffer joint (542) to attach to the corresponding shell surface and form sealing, controlling the filling device (532) to fill the shell, controlling the refilling device (541) to refill the shell after the discharge pressure value signal exceeds a threshold value, and controlling the filling device (532) and the refilling device (541) to maintain the filling pressure value after the filling pressure value signal exceeds the threshold value.
9. High load carrying network floor production system according to claim 8,
the transfer mechanism (100) includes:
a transfer track (110);
a number of gripping devices (120) arranged on the transfer track (110);
the control module is suitable for controlling a plurality of the grabbing devices (120) to transfer the corrugated plate, the cover plate and the bottom plate.
10. A method for producing a high-bearing network floor is characterized by comprising the following steps:
the high load network flooring production system of any one of claims 1 to 9; it transports panel and bottom plate through transport mechanism (100), and construct (200) with panel punching press become the wave plate and at its surperficial trompil and hem through wave plate punching press, construct (300) with panel punching press become the apron and offer filler hole and discharge opening at its lateral wall, will be by through welding mechanism (400) transport wave plate, apron and the bottom plate welding that comes into the casing that transport mechanism (100) transported, and through filling mechanism (500) to the quilt the casing that transport mechanism (100) transported comes fills and pass through the discharge opening fills back to the casing.
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| CN202111212617.6A CN113653286B (en) | 2021-10-19 | 2021-10-19 | Production system and production method of high-bearing network floor |
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| CN202111212617.6A CN113653286B (en) | 2021-10-19 | 2021-10-19 | Production system and production method of high-bearing network floor |
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