CN113637336A - Preparation method of reduced VB blue-RS - Google Patents
Preparation method of reduced VB blue-RS Download PDFInfo
- Publication number
- CN113637336A CN113637336A CN202110876437.1A CN202110876437A CN113637336A CN 113637336 A CN113637336 A CN 113637336A CN 202110876437 A CN202110876437 A CN 202110876437A CN 113637336 A CN113637336 A CN 113637336A
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- CN
- China
- Prior art keywords
- blue
- reduced
- vat
- reducing
- black
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000002360 preparation method Methods 0.000 title claims abstract description 10
- 238000002156 mixing Methods 0.000 claims abstract description 7
- 239000002994 raw material Substances 0.000 claims abstract description 3
- 239000000463 material Substances 0.000 claims description 9
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims description 8
- 238000000034 method Methods 0.000 claims description 8
- 239000004576 sand Substances 0.000 claims description 8
- 239000012752 auxiliary agent Substances 0.000 claims description 5
- 239000007921 spray Substances 0.000 claims description 5
- YMEPVPIIHONYLV-UHFFFAOYSA-N bisbenzimidazo[2,1-b:1',2'-j]benzo[lmn][3,8]phenanthroline-6,9-dione Chemical compound C1=CC=C2N(C(C3=CC=C4C(N5C6=CC=CC=C6N=C5C=5C=CC6=C3C4=5)=O)=O)C6=NC2=C1 YMEPVPIIHONYLV-UHFFFAOYSA-N 0.000 claims description 4
- 238000001914 filtration Methods 0.000 claims description 4
- 239000003345 natural gas Substances 0.000 claims description 4
- 238000004806 packaging method and process Methods 0.000 claims description 4
- HHKPGQSPFVLKMV-UHFFFAOYSA-N vat olive green b Chemical compound N1C(C2=C(C(C3=CC=CC=C3C2=O)=O)C=C2)=C2C2=CC=C3C(=O)C4=CC=CC=C4C4=CC=C1C2=C43 HHKPGQSPFVLKMV-UHFFFAOYSA-N 0.000 claims description 4
- 238000001035 drying Methods 0.000 claims description 3
- 239000012065 filter cake Substances 0.000 claims description 3
- 239000002002 slurry Substances 0.000 claims description 3
- 239000007787 solid Substances 0.000 claims description 3
- 238000001694 spray drying Methods 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 3
- 238000005469 granulation Methods 0.000 claims description 2
- 230000003179 granulation Effects 0.000 claims description 2
- 239000000203 mixture Substances 0.000 claims description 2
- 239000000984 vat dye Substances 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 235000021190 leftovers Nutrition 0.000 abstract description 3
- 239000004480 active ingredient Substances 0.000 abstract description 2
- 239000000047 product Substances 0.000 description 7
- 238000000227 grinding Methods 0.000 description 4
- 238000005507 spraying Methods 0.000 description 3
- 240000007817 Olea europaea Species 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 239000000975 dye Substances 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09B—ORGANIC DYES OR CLOSELY-RELATED COMPOUNDS FOR PRODUCING DYES, e.g. PIGMENTS; MORDANTS; LAKES
- C09B67/00—Influencing the physical, e.g. the dyeing or printing properties of dyestuffs without chemical reactions, e.g. by treating with solvents grinding or grinding assistants, coating of pigments or dyes; Process features in the making of dyestuff preparations; Dyestuff preparations of a special physical nature, e.g. tablets, films
- C09B67/0033—Blends of pigments; Mixtured crystals; Solid solutions
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09B—ORGANIC DYES OR CLOSELY-RELATED COMPOUNDS FOR PRODUCING DYES, e.g. PIGMENTS; MORDANTS; LAKES
- C09B67/00—Influencing the physical, e.g. the dyeing or printing properties of dyestuffs without chemical reactions, e.g. by treating with solvents grinding or grinding assistants, coating of pigments or dyes; Process features in the making of dyestuff preparations; Dyestuff preparations of a special physical nature, e.g. tablets, films
- C09B67/006—Preparation of organic pigments
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Organic Chemistry (AREA)
- Cosmetics (AREA)
Abstract
The invention relates to the technical field of dye preparation, in particular to a preparation method of reduced VB blue-RS. The reduced VB blue-RS is formed by mixing reduced RSN blue, reduced blue BO and reduced black, and the adopted raw materials comprise 72 percent of reduced RSN blue, 15 percent of reduced blue BO and 13 percent of reduced black 25. The production cost of the reduced VB blue-RS is lower, the reduced RSN blue, the reduced blue BO and the reduced black 25 products have poor color and light and low strength, the leftovers can be used for processing and producing the reduced VB blue-RS, the three products are mixed together, the strength is high, the addition amount of auxiliaries is large (4200 yuan/T), the product yield is higher, and the utilization rate of active ingredients is high.
Description
Technical Field
The invention relates to the technical field of dye preparation, in particular to a preparation method of reduced VB blue-RS.
Background
VB blue-RS is mainly processed by mixing 72 percent of reduced RSN blue, 15 percent of reduced blue BO and 2513 percent of reduced black, and is fed according to different proportions for coarse grinding → suction material → calibration → fine grinding → filtration → spray drying → finished product packaging. The vat RSN blue is also called vat 4 blue, vat black 25 is also called vat olive T, vat blue BO is also called vat 20 blue, vat red 15 is also called vat purplish red, vat olive green B is also called vat olive green 3.
The reduced RSN blue has a relatively bright saturation degree and is slightly different from that of the reduced VB blue-RS, so that a little reduced blue BO and reduced black 25 are added, the reduced RSN blue is generally used for high-quality cotton cloth, and the cost price is relatively high, so that the problem that how to prepare the high-saturation reduced blue and the manufacturing cost can be reduced is urgently needed to be solved at present.
Disclosure of Invention
Technical problem to be solved
In order to solve the problems in the prior art, the invention provides a preparation method of reduced VB blue-RS, the production cost of the reduced VB blue-RS is lower, the three products of reduced RSN blue, reduced blue BO and reduced black 25 have poor color and low strength, leftovers can be used for processing and producing the reduced VB blue-RS, the three products are mixed together, the strength is high, the addition amount of additives is large (4200 yuan/T of additives), the product yield is higher, and the utilization rate of effective components is high.
(II) technical scheme
In order to achieve the purpose, the invention adopts the main technical scheme that: the reducing blue VB-RS is formed by mixing reducing RSN blue, reducing blue BO and reducing black 25, the adopted raw materials comprise 72 percent of reducing RSN blue, 15 percent of reducing blue BO and 13 percent of reducing black 25 in percentage, and the preparation method comprises the following steps:
s1, putting the filter cakes of the vat RSN blue, the vat blue BO and the vat black 25 vat dye into a sanding pot for sanding for 3 days;
s2, material suction and additional auxiliary agent calibration on the 4 th day, and sanding the mixture by using a horizontal sand mill until the diffusivity is qualified;
s3, proofing and detecting the color light with the intensity, toning the color of the color mixing material each time, and entering the next step after the diffusivity reaches the standard;
and S4, filtering spots after the color light intensity is in place, drying, granulating and packaging after the spots are qualified.
Preferably, after the additional auxiliary agent is calibrated by material suction in step S2, the sand is ground for 4 times by a horizontal sand mill.
Preferably, the diffusivity in the step S2 is 5-level.
Preferably, in step S3, the toner is: 1% vat blue BO, vat black 25, vat red 15, vat olive green B.
Preferably, in step S4, spray drying granulation is performed by using a spray tower.
Preferably, in the step S4, the solid content of the spray slurry is controlled to be 36-40%, the inlet temperature of the natural gas is controlled to be 150-170%, the outlet temperature is controlled to be 55-65%, and the water content is controlled to be 7-9%.
(III) advantageous effects
The invention provides a preparation method of reduced VB blue-RS. The method has the following beneficial effects:
(1) the production cost of the reduced VB blue-RS is lower, the reduced RSN blue, the reduced blue BO and the reduced black 25 products have poor color and light and low strength, the leftovers can be used for processing and producing the reduced VB blue-RS, the three products are mixed together, the strength is high, the addition amount of auxiliaries is large (4200 yuan/T), the product yield is higher, and the utilization rate of active ingredients is high.
(2) The method not only prepares the vat blue with high saturation, but also greatly reduces the production cost, and simultaneously, the generated waste materials can be mutually utilized, thereby saving resources and reducing pollution.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example (b):
and (3) putting the filter cake of the 72% reduced RSN blue, 15% reduced blue BO and 13% reduced black 25 crude dye into a sand grinding pot for grinding for 3 days.
And (4) sucking materials, calibrating the additional auxiliary agent on the 4 th day, sanding for 4 times by using a horizontal sand mill, and stopping sanding when the diffusivity is qualified.
The color light can be finely adjusted by 1% of commercial powder of vat blue BO, vat black 25, vat red 15 and vat olive green B.
Filtering spots after the color light intensity is in place, spraying and drying the spots in a spraying tower after the spots are qualified, controlling the solid content of spraying slurry to be 36-40%, controlling the inlet temperature of natural gas to be 150-170 ℃, controlling the outlet temperature to be 55-65 ℃, controlling the water content to be 7-9%, and packaging 25kg woven bags into a warehouse.
Wherein the spray tower uses natural gas and the temperature is set manually.
Claims (6)
1. A method for preparing reduced VB blue-RS is characterized by comprising the following steps: the reducing blue VB-RS is formed by mixing reducing RSN blue, reducing blue BO and reducing black, the adopted raw materials comprise 72 percent of reducing RSN blue, 15 percent of reducing blue BO and 13 percent of reducing black 25 in percentage, and the preparation method comprises the following steps:
s1, putting the filter cakes of the vat RSN blue, the vat blue BO and the vat black 25 vat dye into a sanding pot for sanding for 3 days;
s2, material suction and additional auxiliary agent calibration on the 4 th day, and sanding the mixture by using a horizontal sand mill until the diffusivity is qualified;
s3, proofing and detecting the color light with the intensity, toning the color of the color mixing material each time, and entering the next step after the diffusivity reaches the standard;
and S4, filtering spots after the color light intensity is in place, drying, granulating and packaging after the spots are qualified.
2. The method of claim 1, wherein the VB blue-RS is reduced by: after the additional auxiliary agent is calibrated by material suction in the step S2, the sand is ground for 4 times by a horizontal sand mill.
3. The method of claim 1, wherein the VB blue-RS is reduced by: the diffusivity is 5 levels in the step S2.
4. The method of claim 1, wherein the VB blue-RS is reduced by: the color mixing material in the step S3 is as follows: 1% vat blue BO, vat black 25, vat red 15, vat olive green B.
5. The method of claim 1, wherein the VB blue-RS is reduced by: in step S4, spray drying granulation is performed by using a spray tower.
6. The method of claim 1, wherein the VB blue-RS is reduced by: in the step S4, the solid content of the spray slurry is controlled to be 36-40%, the inlet temperature of the natural gas is controlled to be 150-170%, the outlet temperature is controlled to be 55-65%, and the water content is controlled to be 7-9%.
Priority Applications (1)
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CN202110876437.1A CN113637336A (en) | 2021-07-30 | 2021-07-30 | Preparation method of reduced VB blue-RS |
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CN202110876437.1A CN113637336A (en) | 2021-07-30 | 2021-07-30 | Preparation method of reduced VB blue-RS |
Publications (1)
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CN113637336A true CN113637336A (en) | 2021-11-12 |
Family
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CN202110876437.1A Pending CN113637336A (en) | 2021-07-30 | 2021-07-30 | Preparation method of reduced VB blue-RS |
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101935467A (en) * | 2010-08-27 | 2011-01-05 | 江苏亚邦染料股份有限公司 | Frock black vat dye with high fastness to chlorine bleaching and hot pressing |
CN101942221A (en) * | 2010-08-27 | 2011-01-12 | 江苏亚邦染料股份有限公司 | Light grey vat dye with high fastness to hot pressing for tooling |
CN107268305A (en) * | 2017-07-26 | 2017-10-20 | 青岛英杰泰新材料有限公司 | A kind of inkjet printing colouring agent based on reducing dye and preparation method thereof |
CN111138909A (en) * | 2018-11-05 | 2020-05-12 | 山东如意数码科技印染有限公司 | Pure cotton infrared-proof fabric digital printing ink combination and method |
CN113061352A (en) * | 2021-04-07 | 2021-07-02 | 江苏华尔化工有限公司 | Dark blue vat dye with high chlorine bleaching resistance and high water washing resistance for tooling and preparation method thereof |
-
2021
- 2021-07-30 CN CN202110876437.1A patent/CN113637336A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101935467A (en) * | 2010-08-27 | 2011-01-05 | 江苏亚邦染料股份有限公司 | Frock black vat dye with high fastness to chlorine bleaching and hot pressing |
CN101942221A (en) * | 2010-08-27 | 2011-01-12 | 江苏亚邦染料股份有限公司 | Light grey vat dye with high fastness to hot pressing for tooling |
CN107268305A (en) * | 2017-07-26 | 2017-10-20 | 青岛英杰泰新材料有限公司 | A kind of inkjet printing colouring agent based on reducing dye and preparation method thereof |
CN111138909A (en) * | 2018-11-05 | 2020-05-12 | 山东如意数码科技印染有限公司 | Pure cotton infrared-proof fabric digital printing ink combination and method |
CN113061352A (en) * | 2021-04-07 | 2021-07-02 | 江苏华尔化工有限公司 | Dark blue vat dye with high chlorine bleaching resistance and high water washing resistance for tooling and preparation method thereof |
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Address after: 235200 YONGGU Light Chemical Industrial Park, Xiaoxian County, Suzhou City, Anhui Province Applicant after: Anhui rongchuang Chemical Technology Co.,Ltd. Address before: 235200 Anhui Suzhou Xiaoxian Kaiqi Chemical Technology Co., Ltd., Anhui Kaiqi Chemical Technology Co., Ltd. Applicant before: Anhui rongchuang Chemical Technology Co.,Ltd. |
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WD01 | Invention patent application deemed withdrawn after publication | ||
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Application publication date: 20211112 |