CN113618559A - Self-adaptive fragment capturing type surface pretreatment type water pump impeller grinding machine - Google Patents
Self-adaptive fragment capturing type surface pretreatment type water pump impeller grinding machine Download PDFInfo
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- CN113618559A CN113618559A CN202111190142.5A CN202111190142A CN113618559A CN 113618559 A CN113618559 A CN 113618559A CN 202111190142 A CN202111190142 A CN 202111190142A CN 113618559 A CN113618559 A CN 113618559A
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- impeller
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B19/00—Single-purpose machines or devices for particular grinding operations not covered by any other main group
- B24B19/14—Single-purpose machines or devices for particular grinding operations not covered by any other main group for grinding turbine blades, propeller blades or the like
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0076—Other grinding machines or devices grinding machines comprising two or more grinding tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/02—Drives or gearings; Equipment therefor for performing a reciprocating movement of carriages or work- tables
- B24B47/04—Drives or gearings; Equipment therefor for performing a reciprocating movement of carriages or work- tables by mechanical gearing only
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/06—Dust extraction equipment on grinding or polishing machines
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention discloses a self-adaptive debris catching type surface pretreatment type water pump impeller grinding machine which comprises a self-adaptive debris catching and collecting mechanism, a cutting type surface pretreatment mechanism, an all-dimensional dust intercepting type treatment mechanism, a quick replacement type self-adjusting grinding mechanism, an integral hanger and a rear side supporting plate. The invention belongs to the field of grinding of water pump impellers, and particularly relates to a self-adaptive fragment capturing type surface pretreatment type water pump impeller grinding machine; aiming at the contradictory characteristics that the bulges and the scale on the surface of the impeller are pretreated before the impeller is polished and the impeller cannot be directly soaked in the dilute hydrochloric acid, the independent softening pretreatment of the bulges and the scale on the surface of the impeller is still realized under the condition that the positions of the bulges and the scale on the surface of the impeller are detected without any sensor, and the contradictory technical problems that the bulges and the scale on the surface of the impeller cannot be pretreated and the impeller cannot be directly soaked in the dilute hydrochloric acid, which are difficult to solve in the prior art, are solved.
Description
Technical Field
The invention belongs to the technical field of water pump impeller grinding and processing, and particularly relates to a self-adaptive fragment capturing type surface pretreatment type water pump impeller grinding machine.
Background
Water pump impeller generally is the casting shaping, and there are a lot of deckles in the impeller after the casting, and water pump impeller processing is with grinding device is one kind and is used for the water pump production in-process, carries out the auxiliary device who polishes to its deckles for blade on the impeller is smooth, improves the water guide performance of impeller then, and it has obtained extensive use in the field of water pump production and processing. In the prior art, when an impeller is polished, a numerical control machine tool is usually adopted for polishing, and when the impeller is polished, the same motor usually drives the same blade to rotate during polishing and switch between different blades, so that the programming is more complex, errors are easy to occur, and the operation and the control are inconvenient; and a part of small and medium-sized factories are manually polished, so that time and labor are wasted, and the polishing effect is not good enough.
The existing impeller is very inconvenient to polish due to the rugged shape of the impeller, and a polishing mode which can adapt to the irregular shape of the impeller is not disclosed; after the existing impeller is used for a long time, not only is the bulge on the surface of the impeller polished, but also the accumulated scale on the impeller needs to be cleaned, most of the existing methods are to put the whole impeller into dilute hydrochloric acid for soaking so as to achieve the effect of removing the scale, but the dilute hydrochloric acid also has the corrosion effect on the impeller, and the service life of the impeller is shortened due to the long-term use of the treatment method; when polishing the impeller, can produce piece and the dust of diffusion in the ambient air, how collect the piece that drops and how block the propagation of dust on unevenness's impeller and the equipment of polishing, the technological problem that prior art wanted to solve for a long time, and direct mount sensor confirms that incrustation scale and bellied distribution position can promote use cost greatly, and the mounted position of sensor is difficult to the overall arrangement, and its later maintenance is also very loaded down with trivial details.
Disclosure of Invention
Aiming at the situation and overcoming the defects of the prior art, the invention provides the self-adaptive debris catching type surface pretreatment type water pump impeller grinding machine, aiming at the contradictory characteristics that the projections and the scale on the surface of the impeller are pretreated before the impeller is ground and the impeller cannot be directly soaked in dilute hydrochloric acid (causing the impeller to be corroded), the cutting type surface pretreatment mechanism is creatively arranged, under the condition that the positions of the projections and the scale on the surface of the impeller are detected without any sensor, the independent softening pretreatment of the projections and the scale on the surface of the impeller is still realized, the technical prejudice that the positions of the projections and the scale on the surface of the impeller can be detected only by using the sensor is overcome, the impeller is ensured not to be influenced by corrosion, the grinding difficulty is also reduced, and the technical theory of an intermediary principle (using an intermediate object to transmit or execute an action) is applied to the technical field of grinding and processing of the water pump impeller, solves the contradiction technical problems that the prior art is difficult to solve, not only can the protrusion and the scale on the surface of the impeller be pretreated, but also the impeller can not be directly soaked in the dilute hydrochloric acid; through the arrangement of the self-adaptive debris catching and collecting mechanism, the debris can be comprehensively and efficiently collected in the rugged impeller body and the surrounding area without detecting the position of the grinding debris by any sensor, the technical theory of a cheap substitute principle (expensive articles are replaced by cheap articles and certain attributes are compromised) is introduced into the technical field of grinding processing of the water pump impeller, and the technical problem of the comprehensive and efficient collection of the debris in the rugged impeller body and the surrounding area, which is difficult to solve in the prior art, is solved; by the arrangement of the all-dimensional dust intercepting type processing mechanism, under the condition of not using any dust removing instrument, dust is still intercepted during polishing, and floating dust particles are captured in the whole polishing area by taking continuously generated foam as an intermediate object, so that the technical problem of all-dimensional dust intercepting, which is difficult to solve in the prior art, is solved; through the setting of swift replacement type self-interacting grinding machanism, breakthroughly realized can adapting to the effect of polishing of the irregular shape of impeller.
The technical scheme adopted by the invention is as follows: the invention discloses a self-adaptive debris catching type surface pretreatment type water pump impeller grinding machine which comprises a self-adaptive debris catching and collecting mechanism, a cutting type surface pretreatment mechanism, an all-dimensional dust intercepting type treatment mechanism, a quick replacement type self-adjusting grinding mechanism, an integral hanging bracket and a rear side supporting plate, wherein the rear side supporting plate is fixedly connected to one end of the integral hanging bracket, the self-adaptive debris catching and collecting mechanism is arranged on the rear side supporting plate, the cutting type surface pretreatment mechanism is arranged on the integral hanging bracket, the all-dimensional dust intercepting type treatment mechanism is arranged on the integral hanging bracket, and the quick replacement type self-adjusting grinding mechanism is arranged on the cutting type surface pretreatment mechanism.
Preferably, the self-adaptive debris catching and collecting mechanism comprises a non-Newtonian fluid, a wrapping soft film, a contact glue layer, a reciprocating motion connecting frame, a reciprocating slide block, a slide block sliding guide rail, a reciprocating auxiliary groove, a reciprocating connecting rod, a reciprocating drive gear, a reciprocating driven gear and a reciprocating drive motor, wherein a machine body of the reciprocating drive motor is arranged on a rear side supporting plate, the reciprocating drive gear is connected to the output end of the reciprocating drive motor, a shaft of the reciprocating driven gear is rotatably arranged on the rear side supporting plate, the reciprocating drive gear is connected with the reciprocating driven gear in a meshing manner, the slide block sliding guide rail is arranged on the rear side supporting plate, the reciprocating slide block is embedded and slidably arranged on the slide block sliding guide rail, the reciprocating auxiliary groove is arranged on the reciprocating slide block, one end of the reciprocating connecting rod is hinged on the reciprocating auxiliary groove, the other end of the reciprocating connecting rod is hinged on the reciprocating driven gear, the reciprocating connecting rod can drive the reciprocating slide block to reciprocate through the rotation of the reciprocating driven gear, the reciprocating motion link is fixedly connected to the reciprocating slide block, the wrapping soft film is fixedly connected to the bottom of the reciprocating motion link and is arranged in a closed mode, the non-Newtonian fluid is filled in the wrapping soft film, the contact adhesive layer is evenly arranged on the outer wall of the wrapping soft film, and the non-Newtonian fluid is convenient to adhere to the chips.
Wherein, the cutting type surface pretreatment mechanism comprises a quick replacement pretreatment part, a pretreatment replacement magnetic block, a transmission gear ring, a gear ring rotation guide body, a guide body sliding groove, an arc-shaped transmission groove, a collection transmission slide block, a telescopic sliding rod, a magnetic block adsorption groove, a telescopic guide groove, a taking and placing through hole, a transmission gear and a pretreatment driving motor, the guide body sliding groove is arranged on the whole hanger, the gear ring rotation guide body is embedded and rotatably arranged on the guide body sliding groove, the transmission gear ring is fixedly connected on the gear ring rotation guide body, the arc-shaped transmission groove array is distributed on the transmission gear ring, the telescopic guide groove circumference array is arranged on the whole hanger, the telescopic sliding rod is embedded and slidably arranged on the telescopic guide groove, one end of the collection transmission slide block is arranged on the telescopic sliding rod, the other end of the collection transmission slide block is embedded and slidably arranged on the arc-shaped transmission groove, the collection transmission slide block can drive the telescopic sliding rod to slide by rotating the transmission gear ring, the magnet adsorption groove is formed in the telescopic sliding rod, the magnet adsorption groove is formed in the magnet adsorption groove in an embedded mode, the magnet adsorption groove is formed in the magnet adsorption groove in a pre-treatment replacement mode, replacement is more convenient, the pre-treatment replacement pre-acting piece is arranged on the magnet adsorption groove in a rapid replacement mode, the taking and placing through hole penetrates through the bottom of the whole hanging frame, the machine body of the pre-treatment driving motor is arranged on the whole hanging frame, the transmission gear is connected to the output end of the pre-treatment driving motor, and the transmission gear is connected with the transmission gear ring in a meshed mode.
Further, all-round dust interception formula processing mechanism includes little windmill, the interception medium generates the micropore, the windmill support, the frame is put in to solution standing groove and solution, the solution is put in and is set up on whole gallows, the solution standing groove is located on the frame is put in to solution, windmill support array rigid coupling is on ring gear rotation director, little windmill rotates and locates on the windmill support, little windmill self produces the rotation because of the contact air when circular motion, the interception medium generates the micropore evenly distributed on little windmill, be favorable to follow-up through the foam realization all-round dust interception, little windmill removes to wear on the solution standing groove, the solution is put in and is set up in the outside that ring gear rotated director.
Preferably, the quick replacement type self-adjusting polishing mechanism comprises a polishing replacement magnetic block, a polishing support frame, a self-adjusting adaptation groove I, a self-adjusting adaptation groove II, a torsional spring I, a torsional spring II, a side polishing grinding wheel I, a side polishing grinding wheel II, a side polishing motor I, a side polishing motor II, a side support plate I, a side support plate II, a main support plate, a main polishing grinding wheel and a main polishing motor, wherein the polishing replacement magnetic block is embedded and adsorbed on the magnetic block adsorption groove, the polishing support frame is fixedly connected to the polishing replacement magnetic block, the self-adjusting adaptation groove I is arranged on the polishing support frame, the self-adjusting adaptation groove II is arranged on the polishing support frame, the side support plate is rotatably arranged on the self-adjusting adaptation groove I, the torsional spring I is arranged on the shaft of the side support plate I, the side support plate II is rotatably arranged on the self-adjusting adaptation groove II, the torsional spring II is arranged on the shaft of the side support plate II, the side polishing grinding wheel I is rotatably arranged on the side support plate I, the machine body of the first side grinding motor is arranged on the first side supporting plate, the output end of the first side grinding motor is arranged on the first side grinding wheel, the second side grinding wheel is rotated and arranged on the second side supporting plate, the machine body of the second side grinding motor is arranged on the second side supporting plate, the output end of the second side grinding motor is arranged on the second side grinding wheel, the main supporting plate is fixedly connected onto the grinding supporting frame, the main grinding wheel is rotated and arranged on the main supporting plate, the machine body of the main grinding motor is arranged on the main supporting plate, and the output end of the main grinding motor is connected onto the main grinding wheel.
Wherein, get and put the juncture of through-hole and whole gallows and be equipped with electric telescopic handle, be equipped with the impeller contact plate on electric telescopic handle's the output, the block is equipped with impeller body on the impeller contact plate, and swift replacement pre-action piece is arranged in the spaced gap on impeller body, and side emery wheel one, side emery wheel two and main emery wheel contact of polishing are located on impeller body.
In order to better match the operation of the omnibearing dust intercepting type processing mechanism, the solution putting frame is C-shaped.
In order to carry out the softening treatment to the deckle edge on impeller body surface and incrustation scale smoothly, swift replacement preliminary action spare is carbon fiber sponge material, in order to realize with the cooperation installation of preliminary treatment replacement magnetic path and the replacement magnetic path of polishing, flexible slide bar sets up to the iron material, in order to realize to polishing clastic better collection effect, the contact glue film sets up to omnipotent clean gluey material.
The invention with the structure has the following beneficial effects: the self-adaptive fragment capturing type surface pretreatment type water pump impeller grinding machine is creatively provided with a cutting type surface pretreatment mechanism aiming at the contradictory characteristics that the protrusions and scale on the surface of the impeller are pretreated before the impeller is ground and the impeller cannot be directly soaked in dilute hydrochloric acid (the impeller is corroded), under the condition of detecting the positions of the bulges and the scales on the surface of the impeller without any sensor, the independent softening pretreatment of the bulges and the scales on the surface of the impeller is still realized, the impeller is ensured not to be influenced by corrosion, the grinding difficulty is also reduced, the technical theory of the intermediary substance principle (using an intermediate object to transmit or execute an action) is applied to the technical field of grinding and processing of the water pump impeller, solves the contradiction technical problems that the prior art is difficult to solve, not only can the protrusion and the scale on the surface of the impeller be pretreated, but also the impeller can not be directly soaked in the dilute hydrochloric acid; through the arrangement of the self-adaptive debris catching and collecting mechanism, the debris can be comprehensively and efficiently collected in the rugged impeller body and the surrounding area without detecting the position of the grinding debris by any sensor, the technical theory of a cheap substitute principle (expensive articles are replaced by cheap articles and certain attributes are compromised) is introduced into the technical field of grinding processing of the water pump impeller, and the technical problem of the comprehensive and efficient collection of the debris in the rugged impeller body and the surrounding area, which is difficult to solve in the prior art, is solved; by the arrangement of the all-dimensional dust intercepting type processing mechanism, under the condition of not using any dust removing instrument, dust is still intercepted during polishing, and floating dust particles are captured in the whole polishing area by taking continuously generated foam as an intermediate object, so that the technical problem of all-dimensional dust intercepting, which is difficult to solve in the prior art, is solved; through the setting of swift replacement type self-interacting grinding machanism, breakthroughly realized can adapting to the effect of polishing of the irregular shape of impeller.
Drawings
FIG. 1 is a schematic front view of the present invention;
FIG. 2 is a top sectional view of the quick change, self adjusting grinding mechanism and cutting surface preparation mechanism with the quick change preparation member removed, the preparation of the replacement magnet blocks, and the integral hanger of the present invention;
FIG. 3 is a second sectional top view of the quick change, self adjusting grinding mechanism and cutting surface preparation mechanism with the quick change preparation member, the preparation magnet and the integral hanger of the present invention removed;
FIG. 4 is a top sectional view of the cropped surface pretreatment mechanism and integral hanger of the present invention;
FIG. 5 is a second top sectional view of the cropped surface pretreatment mechanism and integral hanger of the present invention;
FIG. 6 is a schematic top view of the quick change self-adjusting grinding mechanism of the present invention;
FIG. 7 is a top cross-sectional view of the quick change self adjusting grinding mechanism of the present invention;
FIG. 8 is a schematic view of the construction of the pinwheel, intercept media generating microholes and windmill stand of the present invention;
FIG. 9 is a top view of the solution holding tank and the solution dispensing stand of the present invention;
FIG. 10 is a first cross-sectional view of the integral hanger, rear support plate and adaptive debris catching and collecting mechanism of the present invention;
FIG. 11 is a second cross-sectional view of the integral hanger, rear support plate and adaptive debris catching and collecting mechanism of the present invention;
FIG. 12 is a third cross-sectional view of the integral hanger, rear support plate and adaptive debris catching and collecting mechanism of the present invention;
fig. 13 is a partial enlarged view of a portion a of fig. 3;
fig. 14 is a partial enlarged view of a portion B of fig. 3;
fig. 15 is a partially enlarged view of a portion C of fig. 5.
Wherein, 1, a self-adaptive debris catching and collecting mechanism, 2, a cutting type surface pretreatment mechanism, 3, an omnibearing dust intercepting type treatment mechanism, 4, a quick replacement type self-adjusting grinding mechanism, 5, an integral hanger, 6, a rear side support plate, 7, a quick replacement pretreatment piece, 8, a pretreatment replacement magnetic block, 9, a transmission gear ring, 10, a gear ring rotation guide body, 11, a guide body sliding groove, 12, an arc-shaped transmission groove, 13, a collecting transmission slide block, 14, a telescopic sliding rod, 15, a magnetic block adsorption groove, 16, a telescopic guide groove, 17, a taking and placing through hole, 18, a transmission gear, 19, a pretreatment driving motor, 20, non-Newtonian fluid, 21, a wrapping soft film, 22, a contact adhesive layer, 23, a reciprocating motion connecting frame, 24, a reciprocating slide block, 25, a slide block sliding guide rail, 26, a reciprocating auxiliary groove, 27, a reciprocating connecting rod, 28, a reciprocating driving gear, 29. the device comprises a reciprocating driven gear, 30, a reciprocating driving motor, 31, a small windmill, 32, a medium intercepting generation micropore, 33, a windmill support, 34, a solution placing groove, 35, a solution putting frame, 36, a polishing replacement magnetic block, 37, a polishing support frame, 38, a first self-adjusting adaptation groove, 39, a second self-adjusting adaptation groove, 40, a first torsion spring, 41, a second torsion spring, 42, a first side polishing grinding wheel, 43, a second side polishing grinding wheel, 44, a first side polishing motor, 45, a second side polishing motor, 46, a first side support plate, 47, a second side support plate, 48, a main support plate, 49, a main polishing grinding wheel, 50, a main polishing motor, 51, an electric telescopic rod, 52, an impeller contact plate, 53 and an impeller body.
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments; all other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience in describing the present invention and simplifying the description, but do not indicate or imply that the device or element referred to must have a particular orientation, be constructed in a particular orientation, and be operated, and thus should not be construed as limiting the present invention.
As shown in fig. 1, the self-adaptive debris catching type surface pretreatment water pump impeller grinding machine of the present invention is composed of a self-adaptive debris catching and collecting mechanism 1, a cutting type surface pretreatment mechanism 2, an all-directional dust intercepting type treatment mechanism 3, a fast replaceable type self-adjusting grinding mechanism 4, an integral hanger 5 and a rear side support plate 6, wherein the rear side support plate 6 is fixedly connected to one end of the integral hanger 5, the self-adaptive debris catching and collecting mechanism 1 is arranged on the rear side support plate 6, the cutting type surface pretreatment mechanism 2 is arranged on the integral hanger 5, the all-directional dust intercepting type treatment mechanism 3 is arranged on the integral hanger 5, and the fast replaceable type self-adjusting grinding mechanism 4 is arranged on the cutting type surface pretreatment mechanism 2.
As shown in fig. 1 and 10-12, the self-adaptive debris catching and collecting mechanism 1 includes a non-newtonian fluid 20, a wrapping film 21, a contact adhesive layer 22, a reciprocating link 23, a reciprocating slider 24, a slider sliding guide 25, a reciprocating auxiliary groove 26, a reciprocating link 27, a reciprocating drive gear 28, a reciprocating driven gear 29 and a reciprocating drive motor 30, wherein a body of the reciprocating drive motor 30 is disposed on the rear support plate 6, the reciprocating drive gear 28 is connected to an output end of the reciprocating drive motor 30, a shaft of the reciprocating driven gear 29 is rotatably disposed on the rear support plate 6, the reciprocating drive gear 28 and the reciprocating driven gear 29 are engaged and connected, the slider sliding guide 25 is disposed on the rear support plate 6, the reciprocating slider 24 is slidably fitted on the slider sliding guide 25, the reciprocating auxiliary groove 26 is disposed on the reciprocating slider 24, one end of the reciprocating link 27 is hinged to the reciprocating auxiliary groove 26, the other end of the reciprocating connecting rod 27 is hinged to the reciprocating driven gear 29, the reciprocating connecting rod 27 can drive the reciprocating slide block 24 to slide in a reciprocating mode through rotation of the reciprocating driven gear 29, the reciprocating motion connecting frame 23 is fixedly connected onto the reciprocating slide block 24, the wrapping soft film 21 is fixedly connected to the bottom of the reciprocating motion connecting frame 23, the wrapping soft film 21 is arranged in a sealing mode, the non-Newtonian fluid 20 is filled in the wrapping soft film 21, the contact adhesive layer 22 is evenly arranged on the outer wall of the wrapping soft film 21, and adhesion treatment is conveniently carried out on the scraps by matching with the non-Newtonian fluid 20.
As shown in fig. 1, 4, 5, 13-15, the cutting type surface pretreatment mechanism 2 comprises a quick replacement pretreatment member 7, a pretreatment replacement magnet block 8, a transmission gear ring 9, a gear ring rotation guide body 10, a guide body sliding groove 11, an arc-shaped transmission groove 12, a collection transmission slider 13, a telescopic sliding rod 14, a magnet block adsorption groove 15, a telescopic guide groove 16, a pick-and-place through hole 17, a transmission gear 18 and a pretreatment driving motor 19, wherein the guide body sliding groove 11 is arranged on the integral hanger 5, the gear ring rotation guide body 10 is embedded and rotatably arranged on the guide body sliding groove 11, the transmission gear ring 9 is fixedly connected on the gear ring rotation guide body 10, the arc-shaped transmission grooves 12 are distributed on the transmission gear ring 9 in an array, the telescopic guide groove 16 is circumferentially arranged on the integral hanger 5 in an array, the telescopic sliding rod 14 is embedded and slidably arranged on the telescopic guide groove 16, one end of the collection transmission slider 13 is arranged on the telescopic sliding rod 14, the other end of the collecting transmission sliding block 13 is embedded and arranged on the arc-shaped transmission groove 12 in a sliding mode, the collecting transmission sliding block 13 can be made to drive the telescopic sliding rod 14 to slide by rotating the transmission toothed ring 9, the magnetic block adsorption groove 15 is arranged on the telescopic sliding rod 14, the embedded and adsorbed magnetic block adsorption groove 15 is formed in the embedded and adsorbed preprocessing replacement magnetic block 8, replacement is more convenient, the quick replacement preprocessing part 7 is arranged on the preprocessing replacement magnetic block 8, the taking and placing through hole 17 penetrates through the bottom of the whole hanging bracket 5, the body of the preprocessing driving motor 19 is arranged on the whole hanging bracket 5, the transmission gear 18 is connected to the output end of the preprocessing driving motor 19, and the transmission gear 18 is connected with the transmission toothed ring 9 in a meshing mode.
As shown in fig. 1, 8 and 9, the all-directional dust intercepting type processing mechanism 3 includes a small windmill 31, intercepting medium generating micro-holes 32, a windmill bracket 33, a solution placing tank 34 and a solution placing frame 35, the solution placing frame 35 is provided on the whole hanger 5, the solution placing tank 34 is provided on the solution placing frame 35, the windmill bracket 33 is fixedly connected to the ring gear rotating guide 10 in an array manner, the small windmill 31 is rotatably provided on the windmill bracket 33, the small windmill 31 rotates due to air contact during circular motion, the intercepting medium generating micro-holes 32 are uniformly distributed on the small windmill 31, which is beneficial for realizing all-directional dust interception through foam subsequently, the small windmill 31 moves through the solution placing tank 34, the solution placing frame 35 is provided outside the ring gear rotating guide 10, in order to better match the operation of the all-dimensional dust intercepting treatment mechanism 3, the solution feeding frame 35 is C-shaped.
As shown in fig. 2, 3, 6 and 7, the quick replacement type self-adjusting grinding mechanism 4 comprises a grinding replacement magnetic block 36, a grinding support frame 37, a self-adjusting adaptive groove 38, a self-adjusting adaptive groove 39, a torsion spring 40, a torsion spring 41, a side grinding wheel 42, a side grinding wheel 43, a side grinding motor 44, a side grinding motor 45, a side support plate 46, a side support plate 47, a main support plate 48, a main grinding wheel 49 and a main grinding motor 50, wherein the grinding replacement magnetic block 36 is embedded and adsorbed on the magnetic block adsorption groove 15, the grinding support frame 37 is fixedly connected to the grinding replacement magnetic block 36, the self-adjusting adaptive groove 38 is arranged on the grinding support frame 37, the self-adjusting adaptive groove 39 is arranged on the grinding support frame 37, the side support plate 46 is rotatably arranged on the self-adjusting adaptive groove 38, the torsion spring 40 is arranged on the shaft of the side support plate 46, the second side support plate 47 is rotatably arranged on the second self-adjusting adaptive groove 39, the second torsion spring 41 is arranged on the shaft of the second side support plate 47, the first side grinding wheel 42 is rotatably arranged on the first side support plate 46, the body of the first side grinding motor 44 is arranged on the first side support plate 46, the output end of the first side grinding motor 44 is arranged on the first side grinding wheel 42, the second side grinding wheel 43 is rotatably arranged on the second side support plate 47, the body of the second side grinding motor 45 is arranged on the second side support plate 47, the output end of the second side grinding motor 45 is arranged on the second side grinding wheel 43, the main support plate 48 is fixedly connected onto the grinding support frame 37, the main grinding wheel 49 is rotatably arranged on the main support plate 48, the body of the main grinding motor 50 is arranged on the main support plate 48, and the output end of the main grinding motor 50 is connected onto the main grinding wheel 49.
As shown in fig. 3 and 14, an electric telescopic rod 51 is disposed at a junction between the pick-and-place through hole 17 and the integral hanger 5, an impeller contact plate 52 is disposed at an output end of the electric telescopic rod 51, an impeller body 53 is disposed on the impeller contact plate 52 in a clamping manner, the quick-replacement pre-acting member 7 is disposed in a gap spaced on the impeller body 53, and the side grinding wheel one 42, the side grinding wheel two 43 and the main grinding wheel 49 are disposed on the impeller body 53 in a contacting manner.
When the device is used, a user firstly installs the rear side supporting plate 6 on the wall surface to suspend the bottom of the whole hanger 5, then the impeller body 53 penetrates through the taking and placing through hole 17 from the bottom and is positioned in the taking and placing through hole 17, then the electric telescopic rod 51 is started to enable the impeller contact plate 52 to clamp the periphery of the impeller body 53, at the moment, the impeller body 53 is fixed, then the quick replacement pre-acting part 7 and the pre-treatment replacement magnetic block 8 are installed on the magnetic block adsorption groove 15, namely, the pre-treatment replacement magnetic block 8 is embedded into the magnetic block adsorption groove 15, at the moment, the pre-treatment replacement magnetic block 8 is stably adsorbed in the magnetic block adsorption groove 15, then the pre-treatment driving motor 19 is started, so that the output end of the pre-treatment driving motor 19 drives the transmission gear 18 to rotate, the transmission gear ring 9 rotates, at the gear ring rotation guide body 10 is embedded and rotates along the guide body sliding groove 11, the guide effect is provided for the rotation of the transmission gear ring 9, so that the arc-shaped transmission grooves 12 synchronously rotate along with the transmission gear ring 9, the collection transmission slide block 13 is driven to slide along the arc-shaped transmission grooves 12, the other end of the collection transmission slide block 13 is arranged on the telescopic sliding rod 14, the telescopic sliding rod 14 is driven to slide on the telescopic guide groove 16, the pretreatment replacement magnet block 8 and the quick replacement pretreatment piece 7 are driven to synchronously move, the quick replacement pretreatment piece 7 is enabled to absorb a proper amount of dilute hydrochloric acid in advance, the dilute hydrochloric acid can not drip when the quick replacement pretreatment piece 7 is not pressed, the quick replacement pretreatment piece 7 made of carbon fiber sponge material is not easily corroded by the dilute hydrochloric acid after being used for multiple times, when the quick replacement pretreatment piece 7 moves along with the telescopic sliding rod 14, the quick replacement pretreatment piece 7 can contact the impeller body 53, burrs or scale and other bulges on the impeller body 53 can contact the quick replacement pretreatment piece 7 firstly, at this time, the contact position of the rapid replacement pre-acting member 7 and the bulge is compressed, so that the dilute hydrochloric acid on the rapid replacement pre-acting member 7 overflows, a proper amount of dilute hydrochloric acid is automatically coated on the bulge such as burrs or scales on the impeller body 53, the burrs and scales on the impeller body 53 react with the dilute hydrochloric acid, and the burrs and scales are independently softened, so that the subsequent grinding work is more convenient, the reciprocating positive and negative rotation of the output end of the pretreatment driving motor 19 is controlled, so that the rapid replacement pre-acting member 7 returns when contacting the blade of the impeller body 53, and the reciprocating motion is used for ensuring that the impeller body 53 hardly contacts the rapid replacement pre-acting member 7, preventing the impeller body 53 from being corroded by the dilute hydrochloric acid, thereby preventing the service life of the impeller body 53 from being shortened, as can be seen, the bulge and the scales on the surface of the impeller are pretreated before the impeller is ground, the cutting type surface pretreatment mechanism 2 is creatively arranged, under the condition that the positions of the bulges and the scales on the surface of the impeller are not detected by any sensor, the independent softening pretreatment of the bulges and the scales on the surface of the impeller is still realized, the impeller is not influenced by the corrosion of the dilute hydrochloric acid, the grinding difficulty is reduced, the technical theory of the intermediary principle is applied to the technical field of grinding and processing of the water pump impeller, and the contradictive technical problems that the prior art is difficult to solve, the bulges and the scales on the surface of the impeller are not pretreated, and the impeller cannot be directly soaked in the dilute hydrochloric acid are solved; after the pretreatment is finished, the pretreatment replacement magnetic block 8 and the quick replacement pre-acting member 7 are taken down, the grinding replacement magnetic block 36 is embedded and installed in the magnetic block adsorption groove 15, then the whole quick replacement type self-adjusting grinding mechanism 4 is installed on the telescopic sliding rod 14, the side grinding motor I44, the side grinding motor II 45 and the main grinding motor 50 are started, then the side grinding wheel I42, the side grinding wheel II 43 and the main grinding wheel 49 are respectively driven to rotate, the reciprocating positive and reverse rotation of the output end of the pretreatment driving motor 19 is controlled, the side grinding wheel I42, the side grinding wheel II 43 and the main grinding wheel 49 synchronously reciprocate, and due to the arrangement of the torsion spring I40 and the torsion spring II 41, the side grinding wheel I42 and the side grinding wheel II 43 do self-adaptive change along the adjacent leaves of the impeller body 53 during reciprocating motion, namely the torsion spring I40, the torsion spring II 40, The torsion spring II 41 enables the side supporting plate I46 and the side supporting plate II 47 to be continuously turned over, so that the side grinding wheel I42 and the side grinding wheel II 43 are always attached to adjacent leaves of the impeller body 53, the side grinding wheel I42, the side grinding wheel II 43 and the main grinding wheel 49 which move in a reciprocating manner and rotate can quickly grind burrs and scales on the impeller body 53, and after the trimming type surface pretreatment mechanism 2 is softened, the burrs and scales on the impeller body 53 are easily ground, the grinding efficiency is greatly improved, and therefore the grinding effect which can adapt to the irregular shape of the impeller body 53 is achieved in a breakthrough manner through the arrangement of the quick replacement type self-adjusting grinding mechanism 4; during the grinding process, some dust is certainly generated, and during the grinding process by the reciprocating motion of the quick replacement type self-adjusting grinding mechanism 4, the reciprocating-rotating toothed ring rotation guide body 10 drives the windmill bracket 33 to synchronously reciprocate, so that the small windmill 31 synchronously rotates in a circular manner, and at the moment, the small windmill 31 rotates by itself after contacting with the surrounding air, so that the small windmill 31 rotates and moves in a circular manner along the solution placing groove 34, the small windmill 31 continuously takes the bubble liquid prepared in advance in the solution placing groove 34, so that the bubble liquid is uniformly wrapped on the interception medium generation micropores 32 of the small windmill 31, so that during the circular motion of the small windmill 31, the surrounding air passes through the interception medium generation micropores 32 to generate a large amount of foam on the interception medium generation 32, and quickly, a large amount of foam floats in the surrounding air, and after the foam contacts with dust particles, the dust particles are moistened and the quality of the dust particles is increased, therefore, dust particles fall and do not diffuse in the air, so that the dust is effectively prevented from being sucked into a human body, and the dust is still intercepted during polishing under the condition of not using any dust removing instrument through the arrangement of the all-round dust intercepting processing mechanism 3, and the floating dust particles are captured in the whole polishing area by taking continuously generated foam as an intermediate object, so that the technical problem of all-round dust intercepting, which is difficult to solve in the prior art, is solved; after the grinding is finished, the reciprocating driving motor 30 is started, the reciprocating driving gear 28 rotates to drive the reciprocating driven gear 29 to rotate, the reciprocating connecting rod 27 swings, the other end of the reciprocating connecting rod 27 is hinged on the reciprocating auxiliary groove 26, the reciprocating slide block 24 is driven to slide in a reciprocating manner along the slide block slide guide rail 25, the reciprocating motion connecting frame 23 is driven to reciprocate, the wrapping soft film 21 drives the non-Newtonian fluid 20 and the contact rubber layer 22 to reciprocate, when the wrapping soft film 21 drives the contact rubber layer 22 to impact on the impeller body 53, the quick replacement type self-adjusting grinding mechanism 4 and the transmission gear ring 9, the surface of the non-Newtonian fluid 20 is impacted and temporarily presents solid properties, so that the contact rubber layer 22 is completely attached to the impeller body 53, the quick replacement type self-adjusting grinding mechanism 4 and the transmission gear ring 9 without dead angles, the non-Newtonian fluid 20 at this moment can better adhere to the grinding chips on the irregular surfaces of the impeller body 53, the quick replacement type self-adjusting grinding mechanism 4 and the transmission toothed ring 9 through the contact adhesive layer 22, the non-Newtonian fluid 20 has the effect that other substances are difficult to replace, and the time period during which the reciprocating slide block 24 slides upwards from the bottom of the slide block slide guide rail 25 is enough for the surface of the non-Newtonian fluid 20 to recover the liquid flow property, so that the wrapping soft film 21 drives the contact adhesive layer 22 to be separated from the impeller body 53, the quick replacement type self-adjusting grinding mechanism 4 and the transmission toothed ring 9, after repeated times of reciprocating, all the chips generated by grinding are adhered to the contact adhesive layer 22, the next use is facilitated, the service life of the device is prolonged, and after multiple uses, the contact adhesive layer 22 is directly torn off and replaced, it can be seen that through the setting of collection mechanism 1 is caught to self-adaptation type piece, under the condition of not detecting the clastic position of polishing with the help of any sensor, still realized collecting the clastic all-round high efficiency at unevenness's impeller body 53 and surrounding area, introduce the technical theory of low price substitute principle into the water pump impeller and polish the technical field of processing, solved the technical problem that the prior art is difficult to solve at unevenness's impeller body 53 and surrounding area to clastic all-round high efficiency collection.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
The present invention and its embodiments have been described above, and the description is not intended to be limiting, and the drawings are only one embodiment of the present invention, and the actual structure is not limited thereto. In summary, those skilled in the art should appreciate that they can readily use the disclosed conception and specific embodiments as a basis for designing or modifying other structures for carrying out the same purposes of the present invention without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (9)
1. Self-adaptation piece catches surface preparation formula water pump impeller polisher, its characterized in that: catch collection mechanism (1), tailor type surface pretreatment mechanism (2), all-round dust interception formula processing mechanism (3), swiftly replace type self-interacting grinding machanism (4), whole gallows (5) and back collateral branch fagging (6) including self-adaptation type piece, back collateral branch fagging (6) rigid coupling is in the one end of whole gallows (5), self-adaptation type piece is caught and is collected mechanism (1) and locate on back collateral branch fagging (6), tailor type surface pretreatment mechanism (2) and locate on whole gallows (5), all-round dust interception formula processing mechanism (3) are located on whole gallows (5), swiftly replace type self-interacting grinding machanism (4) are located and are tailor on type surface pretreatment mechanism (2).
2. The adaptive debris catching surface preparation water pump impeller sander of claim 1, wherein: the cutting type surface pretreatment mechanism (2) comprises a quick replacement pretreatment piece (7), a pretreatment replacement magnetic block (8), a transmission toothed ring (9), a toothed ring rotating guide body (10), a guide body sliding groove (11), an arc-shaped transmission groove (12), a collection transmission sliding block (13), a telescopic sliding rod (14), a magnetic block adsorption groove (15), a telescopic guide groove (16), a taking and placing through hole (17), a transmission gear (18) and a pretreatment driving motor (19), wherein the guide body sliding groove (11) is formed in the integral hanging bracket (5), the toothed ring rotating guide body (10) is embedded and rotatably arranged on the guide body sliding groove (11), the transmission toothed ring (9) is fixedly connected to the toothed ring rotating guide body (10), the arc-shaped transmission grooves (12) are distributed on the transmission toothed ring (9) in an array mode, and the telescopic guide grooves (16) are circumferentially arranged on the integral hanging bracket (5), the telescopic sliding rod (14) is embedded and slidably arranged on the telescopic guide groove (16), one end of the collecting transmission sliding block (13) is arranged on the telescopic sliding rod (14), the other end of the collecting transmission slide block (13) is embedded and glidingly arranged on the arc-shaped transmission groove (12), the magnet adsorption groove (15) is arranged on the telescopic sliding rod (14), the pre-treatment replacement magnet (8) is embedded and adsorbed on the magnet adsorption groove (15), the quick replacement pre-acting piece (7) is arranged on the pre-processing replacement magnetic block (8), the taking and placing through hole (17) is arranged at the bottom of the integral hanger (5) in a penetrating way, the body of the pretreatment driving motor (19) is arranged on the integral hanger (5), the transmission gear (18) is connected to the output end of the pretreatment driving motor (19), the transmission gear (18) is meshed with the transmission gear ring (9).
3. The adaptive debris catching surface preparation water pump impeller sander of claim 2, wherein: the self-adaptive debris catching and collecting mechanism (1) comprises non-Newtonian fluid (20), a wrapping soft film (21), a contact adhesive layer (22), a reciprocating motion connecting frame (23), a reciprocating slide block (24), a slide block sliding guide rail (25), a reciprocating auxiliary groove (26), a reciprocating connecting rod (27), a reciprocating driving gear (28), a reciprocating driven gear (29) and a reciprocating driving motor (30), wherein a machine body of the reciprocating driving motor (30) is arranged on a rear side supporting plate (6), the reciprocating driving gear (28) is connected to the output end of the reciprocating driving motor (30), a shaft of the reciprocating driven gear (29) is rotatably arranged on the rear side supporting plate (6), the reciprocating driving gear (28) is in meshed connection with the reciprocating driven gear (29), the slide block sliding guide rail (25) is arranged on the rear side supporting plate (6), the reciprocating slide block (24) is embedded and slidably arranged on the slide block sliding guide rail (25), reciprocating auxiliary groove (26) is located on reciprocating slide block (24), the one end of reciprocal connecting rod (27) articulates on reciprocating auxiliary groove (26), the other end of reciprocal connecting rod (27) articulates on reciprocal driven gear (29), reciprocating motion link (23) rigid coupling is on reciprocating slide block (24), parcel mantle (21) rigid coupling is in the bottom of reciprocating motion link (23), non-Newtonian fluid (20) are filled and are located in parcel mantle (21), contact glue film (22) are evenly located on the outer wall of parcel mantle (21).
4. The adaptive debris catching surface preparation water pump impeller sander of claim 3, wherein: all-round dust interception formula processing mechanism (3) include little windmill (31), interception medium generation micropore (32), windmill support (33), solution standing groove (34) and solution and put in frame (35), solution is put in on whole gallows (5) is located in frame (35), solution standing groove (34) are located solution and are put in on frame (35), windmill support (33) array rigid coupling is on ring gear rotation guide body (10), little windmill (31) rotate and are located on windmill support (33), the interception medium generates micropore (32) evenly distributed on little windmill (31), little windmill (31) are removed and are worn on solution standing groove (34), solution is put in the outside that ring gear rotation guide body (10) was located in frame (35).
5. The adaptive debris catching surface preparation water pump impeller sander of claim 4, wherein: the rapid replacement type self-adjusting polishing mechanism (4) comprises a polishing replacement magnetic block (36), a polishing support frame (37), a self-adjusting adaptation groove I (38), a self-adjusting adaptation groove II (39), a torsion spring I (40), a torsion spring II (41), a side polishing grinding wheel I (42), a side polishing grinding wheel II (43), a side polishing motor I (44), a side polishing motor II (45), a side support plate I (46), a side support plate II (47), a main support plate (48), a main polishing grinding wheel (49) and a main polishing motor (50), wherein the polishing replacement magnetic block (36) is embedded and adsorbed on the magnetic block adsorption groove (15), the polishing support frame (37) is fixedly connected on the polishing replacement magnetic block (36), the self-adjusting adaptation groove I (38) is arranged on the polishing support frame (37), and the self-adjusting adaptation groove II (39) is arranged on the polishing support frame (37), the side edge supporting plate I (46) is rotatably arranged on the self-adjusting adaptive groove I (38), the torsion spring I (40) is arranged on the shaft of the side edge supporting plate I (46), the side edge supporting plate II (47) is rotatably arranged on the self-adjusting adaptive groove II (39), the torsion spring II (41) is arranged on the shaft of the side edge supporting plate II (47), the side edge grinding wheel I (42) is rotatably arranged on the side edge supporting plate I (46), the body of the side edge grinding motor I (44) is arranged on the side edge supporting plate I (46), the output end of the side edge grinding motor I (44) is arranged on the side edge grinding wheel I (42), the side edge grinding wheel II (43) is rotatably arranged on the side edge supporting plate II (47), the body of the side edge grinding motor II (45) is arranged on the side edge supporting plate II (47), the output end of the side edge grinding motor II (45) is arranged on the side edge grinding wheel II (43), the main support plate (48) is fixedly connected to the grinding support frame (37), the main grinding wheel (49) is rotatably arranged on the main support plate (48), the body of the main grinding motor (50) is arranged on the main support plate (48), and the output end of the main grinding motor (50) is connected to the main grinding wheel (49).
6. The adaptive debris catching surface preparation water pump impeller sander of claim 5, wherein: the quick replacement device is characterized in that an electric telescopic rod (51) is arranged at the junction of the taking and placing through hole (17) and the integral hanging bracket (5), an impeller contact plate (52) is arranged at the output end of the electric telescopic rod (51), an impeller body (53) is clamped on the impeller contact plate (52), the quick replacement pre-acting piece (7) is located in a gap at an interval on the impeller body (53), and the side grinding wheel I (42), the side grinding wheel II (43) and the main grinding wheel (49) are arranged on the impeller body (53) in a contact mode.
7. The adaptive debris catching surface preparation water pump impeller sander of claim 6, wherein: the solution putting frame (35) is C-shaped.
8. The adaptive debris catching surface preparation water pump impeller sander of claim 7, wherein: the quick replacement pre-acting piece (7) is made of carbon fiber sponge, and the telescopic sliding rod (14) is made of iron.
9. The adaptive debris catching surface preparation water pump impeller sander of claim 8, wherein: the contact adhesive layer (22) is made of an all-purpose cleaning adhesive material.
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| CN114102381A (en) * | 2021-11-29 | 2022-03-01 | 湖北诺伯特科技有限公司 | Automobile flywheel housing end face grinding device with self-cleaning function |
| CN114367370A (en) * | 2021-12-27 | 2022-04-19 | 江苏淮洋建筑材料有限公司 | Self-switching impact pretreatment type waste crusher for construction engineering |
| CN114412396A (en) * | 2021-12-14 | 2022-04-29 | 徐州博诺威机械设备有限公司 | Environment-friendly dynamic replenishment type mine drilling equipment |
| CN115070571A (en) * | 2022-08-16 | 2022-09-20 | 睢宁县桃园镇陈海峰森鑫板材厂 | Surface activity intervenes dustless processing equipment of polishing of intervention processing formula plank |
| CN115070541A (en) * | 2022-08-22 | 2022-09-20 | 江苏凯能机械设备有限公司 | Deburring and polishing equipment for flywheel of diesel engine |
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