CN113618548A

CN113618548A - Automatic polishing equipment

Info

Publication number: CN113618548A
Application number: CN202110811908.0A
Authority: CN
Inventors: 李赛
Original assignee: Suzhou Enzfang Intelligent Technology Co ltd
Current assignee: Suzhou Enzfang Intelligent Technology Co ltd
Priority date: 2021-07-19
Filing date: 2021-07-19
Publication date: 2021-11-09

Abstract

The invention relates to automatic polishing equipment, which belongs to the technical field of polishing and comprises a working platform, a mounting bracket, a polishing seat, a detection platform and a clamping mechanism, wherein the bottom of the working platform is welded with supporting legs, the height of the supporting legs is 1.2-1.5M, the automatic polishing equipment is suitable for being used by most workers in China, so that the workers can place parts to be polished on the working platform for polishing without bending down, the influence on health of the workers due to long-term bending is avoided, the mounting bracket is welded at the top of the working platform through a reinforcing frame, the polishing seat is fixedly arranged at the central position of the mounting bracket, a polishing structure is arranged in the polishing seat, the basic functions of the automatic polishing equipment are realized, more polishing modes are realized, different production requirements are met, intelligent cameras are fixedly arranged on two sides of the mounting bracket, two detection platforms are respectively arranged on two sides of the top of the working platform through rotating seats, the automatic polishing machine has the advantages of high automation degree, simplicity in operation, good polishing effect, various polishing modes, less dust and strong functionality.

Description

Automatic polishing equipment

Technical Field

The invention relates to the technical field of polishing, in particular to automatic polishing equipment.

Background

Grinding, which is one of surface modification technologies, generally refers to a processing method for changing physical properties of a material surface by friction with the aid of a rough object, including a sand paper containing particles with higher hardness or a grinding disc, etc., and mainly aims to obtain a specific surface roughness.

Most of the existing polishing equipment is a simple electric polisher, the polishing effect is realized by driving a grinding wheel to rotate at a high speed through a motor, although the simple structure has low cost and can also realize basic polishing function, along with the continuous development of science and technology in recent years and the scarcity of human resources, in the actual production process, the existing polishing equipment is found to be far from meeting the current use requirement, the specific embodiment is that the automation degree is low, a worker needs to wait for a long time to watch and control at one side of the machine, the existing polishing equipment is tired, dust generated by polishing is easy to suck too much, the body health of the worker is influenced, the polishing mode is single, the replacement of a polishing head is complex, the automation cannot be realized, the whole production efficiency is also influenced to a certain degree, meanwhile, dust raising is difficult to avoid, although most of the polishing equipment is provided with a dust suction device, but the equipment of polishing if can reduce the structure of raise dust from the area, also is a better function, according to above actual conditions, we have proposed an automatic equipment of polishing.

Disclosure of Invention

The invention aims to provide automatic polishing equipment to solve the problems of low automation degree, complex operation, single polishing mode, inconvenience in replacing a polishing head, much dust and poor functionality in the background art.

In order to achieve the purpose, the invention provides the following technical scheme: an automatic polishing device comprises a working platform, a mounting bracket, a polishing seat, detection platforms and a clamping mechanism, wherein the bottom of the working platform is welded with supporting legs, the height of the supporting legs is 1.2-1.5M, the automatic polishing device is suitable for most workers in China, so that the workers can place parts to be polished on the working platform for polishing without bending down, the health of the workers is prevented from being influenced by long-term bending down, the mounting bracket is welded at the top of the working platform through a reinforcing frame, the polishing seat is fixedly arranged at the central position of the mounting bracket, a polishing structure is arranged in the polishing seat, the basic functions of the automatic polishing device are realized, more polishing modes are realized, different production requirements are met, intelligent cameras are fixedly arranged on two sides of the mounting bracket, the two detection platforms are respectively arranged on two sides of the top of the working platform through rotating seats, the automatic polishing machine is characterized in that a first motor is fixedly mounted on the reinforcing frame, a threaded rod is mounted on an output shaft of the first motor, a sliding plate penetrates through the threaded rod, the first motor drives the threaded rod to rotate to drive the sliding plate to transversely move on the threaded rod, the clamping mechanism is fixedly arranged at the top of the sliding plate, so that the clamping mechanism can move along with the transverse movement of the sliding plate, the clamping mechanism is used for clamping a part to be polished, the part to be polished can automatically move, tedious manual operation is not needed, the automation degree is higher, and a power plug is arranged on one side of the working platform through a power line to provide electric energy for each electric part used in the automatic polishing machine.

Preferably, the detection platform is located the bottom of intelligent camera, the ccd camera of intelligent camera, the intelligent camera is arranged in discerning the part type, the size that need polish to transmit in real time to intelligent control terminal, and the requirement that needs polish is confirmed to the intelligent control terminal after judging the type size of the part that needs polish, the detection platform then carries out weight judgement to the part that needs polish, makes things convenient for follow-up other operation flows of carrying on.

Preferably, a side baffle is welded between the two reinforcing frames, a limiting sliding groove is formed in the side baffle, and the sliding plate is arranged in the limiting sliding groove in a sliding manner, so that the sliding plate cannot turn over.

Preferably, test platform is including placing box, handle, weighing device and elastic telescopic rod, the handle welding is in place on the outer wall of box, the weighing device is fixed to be set up place in the box, elastic telescopic rod fixed mounting is in work platform top supports place the box under elastic telescopic rod's the support work platform keeps the level and not loses the flexibility, and the handle is used for artificial lifting place the interior part that need polish of box for the part upset that need polish, it is convenient that the intelligence camera carries out comprehensive data information and gathers.

Preferably, fixture includes fixing base, second motor, connecting rod, gets a box and electronic anchor clamps, second motor fixed mounting in the fixing base, two the connecting rod is in ninety degree angle fixed mounting on the output shaft of second motor, through two of second motor control the rotation of connecting rod.

Preferably, the workpiece taking box and the electric clamp are respectively welded on the two connecting rods, a spring is fixedly arranged in the workpiece taking box, one end of the spring is connected with an extrusion plate, the top of the extrusion plate is provided with an arc plate, the electric clamp is used for clamping a part to be polished, the workpiece taking box is used for being matched with a polishing structure in the polishing seat to be used for adjusting different polishing parts, when the workpiece taking box is in practical use, the connecting rod installed in the workpiece taking box is an electric telescopic rod, when a workpiece needs to be taken, the connecting rod only needs to be controlled to stretch out, the workpiece taking box is kept at the bottom of a polishing disc to be taken out, the polishing disc is gradually sleeved on the workpiece taking box, the arc plate firstly contacts with the polishing disc, then the spring is extruded, the polishing disc enters the workpiece taking box, and under the extrusion effect of the spring, the polishing disc is tightly extruded and fixed in the workpiece taking box, then adjust fixture and get the polishing dish on the box and remove to grinding motor bottom through the rotation of threaded rod, rise the polishing dish when opening grinding motor alright install the polishing dish on grinding motor, later alright the operation of polishing, a fixture can have two kinds of functions simultaneously, the appurtenance that has saved of certain degree, the cost is reduced.

Preferably, a fixed telescopic rod is fixedly installed in the polishing seat, a polishing motor is fixedly installed at the telescopic end of the fixed telescopic rod, four placing grooves are formed in the polishing seat in an annular array, polishing discs are fixedly attached to the placing grooves in an adsorption mode, and the polishing motors are used for driving the polishing discs to rotate to achieve a basic polishing function.

Preferably, the three polishing disks are provided with polishing bulges with different shapes, one polishing disk is in a basic shape and can be used for different polishing requirements, the functionality of the polishing machine is improved, the magnetic absorption pad is bonded on the top of the polishing disk, the adsorption plate is bonded in the placing groove, and the polishing disk is fixedly mounted in the placing groove through the matching of the adsorption plate and the magnetic absorption pad, so that the polishing disk can be stably mounted in the placing groove when not in use without influencing the taking out.

Preferably, the annular groove has been seted up in the polishing dish, be provided with the blade in the annular groove, the mounting groove has been seted up at the polishing dish top, the mounting groove is the thread groove, is used for installing on polishing motor's the output shaft, the blade with the setting of annular groove then can the polishing dish produces the air current that circles round when rotating, only needs during the in-service use annular groove top installation filter screen alright filter the dust of polishing, reduce the raise dust.

The invention has the technical effects and advantages that:

1. the polishing seat is internally provided with a polishing structure, so that the basic functions of the polishing seat are realized, more polishing modes are provided, three polishing disks are provided with polishing bulges with different shapes, and one polishing disk is in the basic shape, so that the polishing seat can be used for different polishing requirements, and the functionality of the polishing seat is improved.

2. The clamping mechanism can move along with the sliding plate in a transverse moving mode, and is used for clamping the part to be polished, so that the part to be polished can move automatically, complex manual operation is not needed, and the automation degree is higher.

3. The intelligent camera is used for identifying the type and the size of the part to be polished and transmitting the type and the size to the intelligent control terminal in real time, the intelligent control terminal determines the requirement of polishing after judging the type and the size of the part to be polished, and the detection platform judges the weight of the part to be polished, so that other subsequent operation processes are facilitated.

4. When the detection platform is used, the working platform is kept horizontal under the support of the elastic telescopic rod without losing flexibility, and the handle is used for manually lifting the part to be polished in the placing box, so that the part to be polished is turned over, and the intelligent camera can conveniently acquire comprehensive data information.

5. According to the invention, the electric clamp in the clamping mechanism is used for clamping a part to be polished, the workpiece taking box is used for being matched with a polishing structure in the polishing seat for use, different polishing parts are adjusted, and the function combination is proper without manually replacing the polishing head.

6. The blades of the polishing disc and the annular groove can generate rotary airflow when the polishing disc rotates, and polished dust can be filtered only by installing the filter screen at the top of the annular groove in actual use, so that dust raising is reduced.

7. According to the invention, the magnetic absorption pad is bonded on the top of the polishing disc, the adsorption plate is bonded in the placing groove, and the polishing disc is fixedly installed in the placing groove through the matching of the adsorption plate and the magnetic absorption pad, so that the polishing disc can be stably installed in the placing groove when not in use, and the polishing disc is not influenced to be taken out.

Drawings

Fig. 1 is a cross-sectional view of the structure of the present invention.

FIG. 2 is a cross-sectional view of a detection platform according to the present invention.

FIG. 3 is a schematic view of a clamping mechanism of the present invention.

Figure 4 is a cross-sectional view of a sanding block in accordance with the present invention.

Figure 5 is a bottom view of the sanding block of the present invention.

Fig. 6 is a cross-sectional view of the inventive abrasive disc.

In the figure: 1. a working platform; 2. mounting a bracket; 3. polishing the base; 4. a detection platform; 5. a clamping mechanism; 6. supporting legs; 7. a reinforcing frame; 8. a smart camera; 9. a first motor; 10. a threaded rod; 11. a sliding plate; 12. a side dam; 13. placing the box; 14. a handle; 15. a weighing device; 16. an elastic telescopic rod; 17. a fixed seat; 18. a second motor; 19. a connecting rod; 20. taking a box; 21. a spring; 22. a pressing plate; 23. an electric clamp; 24. fixing the telescopic rod; 25. polishing the motor; 26. an adsorption plate; 27. grinding disc; 28. an annular groove; 29. a magnetic suction pad; 30. a blade.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-6, the present invention provides a technical solution:

an automatic polishing device comprises a working platform 1, a mounting bracket 2, a polishing seat 3, detection platforms 4 and a clamping mechanism 5, wherein the bottom of the working platform 1 is welded with supporting legs 6, the height of the supporting legs 6 is 1.2-1.5M, the automatic polishing device is suitable for being used by most of the heights of workers in China, so that the workers can place parts to be polished on the working platform 1 for polishing without bending down, the influence on health due to long-term bending of the workers is avoided, the mounting bracket 2 is welded on the top of the working platform 1 through a reinforcing frame 7, the polishing seat 3 is fixedly arranged at the central position of the mounting bracket 2, a polishing structure is arranged in the polishing seat 3, the basic functions of the automatic polishing device are realized, more polishing modes are provided, different production requirements are met, intelligent cameras 8 are fixedly arranged on two sides of the mounting bracket 2, the two detection platforms 4 are respectively arranged on two sides of the top of the working platform 1 through rotating seats, the reinforcing frame 7 is fixedly provided with a first motor 9, a threaded rod 10 is installed on an output shaft of the first motor 9, a sliding plate 11 penetrates through the threaded rod 10, the first motor 9 drives the threaded rod 10 to rotate to drive the sliding plate 11 to transversely move on the threaded rod 10, the clamping mechanism 5 is fixedly arranged at the top of the sliding plate 11, the clamping mechanism 5 can move along with the transverse movement of the sliding plate 11, the clamping mechanism 5 is used for clamping parts needing polishing, the parts needing polishing can automatically move, complex manual operation is not needed, the automation degree is higher, one side of the working platform 1 is provided with a power plug through a power line, and electric energy is provided for each electric part used in the electric grinding machine.

As a technical optimization scheme of the invention, as shown in fig. 1, a detection platform 4 is located at the bottom of an intelligent camera 8, a ccd camera of the intelligent camera 8 is used for identifying the type and size of a component to be polished and transmitting the type and size to an intelligent control terminal in real time, the intelligent control terminal determines the requirement to be polished after judging the type and size of the component to be polished, the detection platform 4 performs weight judgment on the component to be polished to facilitate subsequent other operation processes, the detection platform 4 and the intelligent camera 8 on one side are used for acquiring data information of the component to be polished during actual use, and the detection platform 4 and the intelligent camera 8 on the other side acquire data information of the component to be polished to ensure that the polished component meets the requirement.

As a technical optimization scheme of the invention, as shown in fig. 1, a side baffle 12 is welded between two reinforcing frames 7, a limit sliding groove is formed in the side baffle 12, and a sliding plate 11 is slidably arranged in the limit sliding groove, so that the sliding plate 11 cannot turn over, and the lower sliding plate 11 is driven by a threaded rod 10 to be brought to the direction of thread rotation because the lower sliding plate 11 cannot turn over, thereby realizing a basic transverse movement function.

As a technical optimization scheme of the invention, as shown in fig. 2, the detection platform 4 includes a placement box 13, a handle 14, a weight counter 15 and an elastic telescopic rod 16, the handle 14 is welded on an outer wall of the placement box 13, the weight counter 15 is fixedly disposed in the placement box 13, the elastic telescopic rod 16 is fixedly mounted on the top of the working platform 1 and supports the placement box 13, the working platform 1 is kept horizontal without losing flexibility under the support of the elastic telescopic rod 16, and the handle 14 is used for manually lifting a part to be polished in the placement box 13, so that the part to be polished is turned over, and the intelligent camera 8 is convenient to perform comprehensive data information acquisition.

As a technical optimization scheme of the present invention, as shown in fig. 3, the clamping mechanism 5 includes a fixed seat 17, a second motor 18, a connecting rod 19, a workpiece taking box 20 and an electric clamp 23, the second motor 18 is fixedly installed in the fixed seat 17, the two connecting rods 19 are fixedly installed on an output shaft of the second motor 18 at an angle of ninety degrees, and the rotation of the two connecting rods 19 is controlled by the second motor 18.

As a technical optimization scheme of the invention, as shown in fig. 3, a workpiece taking box 20 and an electric clamp 23 are respectively welded on two connecting rods 19, a spring 21 is fixedly arranged in the workpiece taking box 20, one end of the spring 21 is connected with an extrusion plate 22, the top of the extrusion plate 22 is provided with an arc plate, the electric clamp 23 is used for clamping a component to be polished, the workpiece taking box 20 is used for matching with a polishing structure in a polishing seat 3 and adjusting different polishing parts, when in actual use, the connecting rod 19 arranged in the workpiece taking box 20 is an electric telescopic rod, when a workpiece needs to be taken, the connecting rod 19 is only required to be controlled to extend out, and the workpiece taking box 20 is kept at the bottom of a polishing disc 2 to be taken out, so that the workpiece taking box 20 is gradually sleeved with the polishing disc 27, the arc plate firstly contacts with the polishing disc 27, then the spring 21 is extruded, the polishing disc 27 enters the workpiece taking box 20, under the extrusion effect of the spring 21, the grinding disc 27 can be tightly extruded and fixed in the workpiece taking box 20, then the clamping mechanism 5 is adjusted through rotation of the threaded rod 10, the grinding disc 20 on the workpiece taking box 20 moves to the bottom of the grinding motor 25, the grinding motor 25 is started, the grinding disc 20 can be installed on the grinding motor 25 by lifting the grinding disc 20, then grinding operation can be carried out, one clamping mechanism 5 can have two functions at the same time, auxiliary tools are saved to a certain degree, and cost is reduced.

As a technical optimization scheme of the invention, as shown in fig. 4, a fixed telescopic rod 24 is fixedly installed in the polishing seat 3, a polishing motor 25 is fixedly installed at the telescopic end of the fixed telescopic rod 24, four annular arrays of placing grooves are formed in the polishing seat 3, polishing discs 27 are fixedly attached to the placing grooves, and the polishing motor 25 is used for driving each polishing disc 27 to rotate to realize a basic polishing function.

As a technical optimization scheme of the present invention, as shown in fig. 5, three polishing disks 27 are provided with polishing protrusions of different shapes, one polishing disk 27 is a basic shape and can be used for different polishing requirements, and the functionality of the present invention is increased, a magnetic suction pad 29 is bonded on the top of the polishing disk 27, an adsorption plate 26 is bonded in a placement groove, and the polishing disk 27 is fixedly installed in the placement groove through the matching of the adsorption plate 26 and the magnetic suction pad 29, so that the polishing disk 27 can be stably installed in the placement groove when not in use without affecting the removal.

As a technical optimization scheme of the present invention, as shown in fig. 6, an annular groove 28 is formed in the polishing disc 27, a blade 30 is disposed in the annular groove 28, an installation groove is formed in the top of the polishing disc 27, the installation groove is a threaded groove and is used for being installed on an output shaft of the polishing motor 25, the blade 30 and the annular groove 28 are arranged to generate a revolving airflow when the polishing disc 27 rotates, and during actual use, only a filter screen is installed on the top of the annular groove 28 to filter polished dust, so as to reduce dust.

Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the invention.

Claims

1. The utility model provides an automatic change equipment of polishing, includes work platform (1), installing support (2), the seat of polishing (3), testing platform (4) and fixture (5), its characterized in that: the bottom of the working platform (1) is welded with supporting legs (6), the supporting legs (6) are 1.2-1.5M in height and suitable for being used by most workers in China, so that the workers can place parts to be polished on the working platform (1) without bending down to polish and avoid the influence on health caused by long-term bending down of the workers, the mounting bracket (2) is welded on the top of the working platform (1) through a reinforcing frame (7), the polishing seat (3) is fixedly arranged at the central position of the mounting bracket (2), a polishing structure is arranged in the polishing seat (3), the basic functions of the invention are realized, more polishing modes are realized, different production requirements are met, intelligent cameras (8) are fixedly arranged on two sides of the mounting bracket (2), and the two detection platforms (4) are respectively arranged on two sides of the top of the working platform (1) through rotating seats, a first motor (9) is fixedly arranged on the reinforcing frame (7), a threaded rod (10) is arranged on an output shaft of the first motor (9), a sliding plate (11) penetrates through the threaded rod (10), the first motor (9) drives the threaded rod (10) to rotate to drive the sliding plate (11) to transversely move on the threaded rod (10), the clamping mechanism (5) is fixedly arranged at the top of the sliding plate (11), so that the clamping mechanism (5) can move along with the transverse movement of the sliding plate (11), the clamping mechanism (5) is used for clamping the part to be polished, so that the part to be polished can be automatically moved without complex manual operation, the automation degree is higher, one side of the working platform (1) is provided with a power plug through a power line, so that electric energy is provided for all electric parts used in the invention.

2. An automated milling apparatus according to claim 1, wherein: detection platform (4) are located the bottom of intelligent camera (8), the ccd camera of intelligent camera (8), intelligent camera (8) are arranged in discernment need carry out the part type, the size of polishing to in real time transmitting to intelligent control terminal, the requirement that the type size back-determination need be polished of the part that the intelligent control terminal judged need carry out polishing, detection platform (4) then carry out weight judgement to the part that needs carry out polishing, make things convenient for follow-up other operation flows of carrying on.

3. An automated milling apparatus according to claim 1, wherein: a side baffle (12) is welded between the two reinforcing frames (7), a limiting sliding groove is formed in the side baffle (12), the sliding plate (11) is arranged in the limiting sliding groove in a sliding mode, so that the sliding plate (11) cannot turn over, and the sliding plate (11) can be driven by the threaded rod (10) to be brought to the direction of thread rotation due to the fact that the sliding plate (11) cannot turn over, and a basic transverse moving function is achieved.

4. An automated milling apparatus according to claim 1, wherein: detection platform (4) are including placing box (13), handle (14), weighing device (15) and elasticity telescopic link (16), handle (14) welding is in place on the outer wall of box (13), weighing device (15) are fixed to be set up place in box (13), elasticity telescopic link (16) fixed mounting be in work platform (1) top and support place box (13) the support of elasticity telescopic link (16) is down work platform (1) keeps the level and not lose the flexibility, and handle (14) are used for artificial lifting place the part that need polish in the box (13) for the part upset that need polish, it is convenient intelligent camera (8) carry out comprehensive data information and gather.

5. An automated milling apparatus according to claim 1, wherein: fixture (5) include fixing base (17), second motor (18), connecting rod (19), get a box (20) and electronic anchor clamps (23), second motor (18) fixed mounting in fixing base (17), two connecting rod (19) are in ninety degree angle fixed mounting on the output shaft of second motor (18), through second motor (18) control two the rotation of connecting rod (19).

6. An automated milling apparatus according to claim 5, wherein: get a box (20) with electric anchor clamps (23) weld respectively two on connecting rod (19), it is provided with spring (21) to get a box (20) internal fixation, the one end of spring (21) is connected with stripper plate (22), stripper plate (22) top is provided with the arc board, electric anchor clamps (23) are used for the centre gripping to need carry out the part of polishing, it is used for the cooperation to get a box (20) polish the structure use in seat (3) for adjust different parts of polishing.

7. An automated milling apparatus according to claim 1, wherein: fixed mounting has fixed telescopic link (24) in seat (3) of polishing, the flexible fixed mounting of fixed telescopic link (24) has grinding motor (25), annular array has seted up four standing grooves in seat (3) of polishing, the adsorption is fixed with grinding dish (27) in the standing groove, grinding motor (25) are used for driving each grinding dish (27) and rotate and realize basic polishing function.

8. An automated milling apparatus according to claim 7, wherein: the three polishing disks (27) are provided with polishing bulges with different shapes, one polishing disk (27) is in a basic shape and can be used for different polishing requirements, the functionality of the polishing machine is improved, the magnetic absorption pad (29) is bonded on the top of the polishing disk (27), the adsorption plate (26) is bonded in the placement groove, and the polishing disk (27) is fixedly installed in the placement groove through the matching of the adsorption plate (26) and the magnetic absorption pad (29), so that the polishing disk (27) can be stably installed in the placement groove when not in use and is not influenced to be taken out.

9. An automated milling apparatus according to claim 8, wherein: offer ring channel (28) in beating dish (27), be provided with blade (30) in ring channel (28), the mounting groove has been seted up at beating dish (27) top, the mounting groove is the thread groove, is used for installing on the output shaft of grinding motor (25), blade (30) with setting up of ring channel (28) then can beat the air current that circles round of production when dish (27) rotate, only need during the in-service use ring channel (28) top installation filter screen alright filter the dust of polishing, reduce the raise dust.