CN113613823A - Machine for processing textile articles by means of laser and method thereof - Google Patents
Machine for processing textile articles by means of laser and method thereof Download PDFInfo
- Publication number
- CN113613823A CN113613823A CN201980094450.2A CN201980094450A CN113613823A CN 113613823 A CN113613823 A CN 113613823A CN 201980094450 A CN201980094450 A CN 201980094450A CN 113613823 A CN113613823 A CN 113613823A
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- CN
- China
- Prior art keywords
- laser
- textile product
- computer
- picture
- chromaticity
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 239000004753 textile Substances 0.000 title claims abstract description 71
- 238000000034 method Methods 0.000 title claims abstract description 14
- 238000005516 engineering process Methods 0.000 claims abstract description 13
- 239000004744 fabric Substances 0.000 claims description 29
- 230000005855 radiation Effects 0.000 claims description 29
- 230000003287 optical effect Effects 0.000 claims description 8
- 238000005299 abrasion Methods 0.000 claims description 7
- 230000008859 change Effects 0.000 claims description 6
- 238000010438 heat treatment Methods 0.000 claims description 5
- 230000000694 effects Effects 0.000 claims description 3
- 230000007246 mechanism Effects 0.000 claims description 2
- 230000000644 propagated effect Effects 0.000 claims description 2
- 239000003086 colorant Substances 0.000 claims 2
- 238000003672 processing method Methods 0.000 claims 1
- 239000000428 dust Substances 0.000 abstract description 3
- 239000013618 particulate matter Substances 0.000 abstract description 3
- 230000032683 aging Effects 0.000 abstract description 2
- 230000008569 process Effects 0.000 description 2
- 241001226611 Allium textile Species 0.000 description 1
- 230000003718 aged appearance Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 230000005802 health problem Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000011282 treatment Methods 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B11/00—Treatment of selected parts of textile materials, e.g. partial dyeing
- D06B11/0093—Treatments carried out during or after a regular application of treating materials, in order to get differentiated effects on the textile material
- D06B11/0096—Treatments carried out during or after a regular application of treating materials, in order to get differentiated effects on the textile material to get a faded look
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/08—Devices involving relative movement between laser beam and workpiece
- B23K26/082—Scanning systems, i.e. devices involving movement of the laser beam relative to the laser head
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/352—Working by laser beam, e.g. welding, cutting or boring for surface treatment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/352—Working by laser beam, e.g. welding, cutting or boring for surface treatment
- B23K26/355—Texturing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/70—Auxiliary operations or equipment
- B23K26/702—Auxiliary equipment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2103/00—Materials to be soldered, welded or cut
- B23K2103/30—Organic material
- B23K2103/38—Fabrics, fibrous materials
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Plasma & Fusion (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
- Laser Beam Processing (AREA)
Abstract
The invention relates to a machine (1) for processing textile products with laser and a method thereof, the machine (1) being used for any and all textile products, (A) primarily for denim, marking a point-based picture onto the textile product (A) by means of the laser technology of the machine (1) and providing the textile product (A) with a natural worn appearance. Due to the accessories of the machine (1) for processing textiles by means of laser according to the invention, the products burned by means of laser do not need to be processed and ground again by hand. Thus, labor and labor are saved, and exposure of the staff to dust and particulate matter generated during the aging process is prevented.
Description
Technical Field
The present invention relates to a machine for processing textile products with laser and a method thereof, for any and all textile products, mainly for denim, and by means of the laser technology of said machine to mark dot base pictures onto the textile products and to provide the textile products with a natural worn appearance.
Background
Nowadays, abrasion treatments are carried out on denim and similar fabrics and give the fabrics a more natural appearance. In addition to the abrasion operation, marking, picture processing and other similar pattern processing may be performed on the fabric according to different needs of a user.
Laser technology is also used today for abrasion and marking operations on fabrics. Furthermore, there is no embodiment that provides the operator with ease of performing operations with laser technology. In addition, the result of the performed operations does not provide the natural appearance of the fabric.
A machine using laser technology irradiates a laser onto a fabric and burns the surface of the fabric with the laser ray. After such a burning operation, in particular the denim fabric and the products made of it undergo a color change.
"burning pictures" is a name given to a digital picture or image having an aged appearance. The "burn picture" is point based and the color value of each point determines the color to be on the fabric. Based on the color values, the fabric is exposed to the laser radiation for a period of time.
Various shades (shades) are formed on the fabric exposed to low or high or various amounts of laser radiation in proportion to the intensity of the exposed radiation. The color of the fabric exposed to the laser radiation changes depending on the intensity and period of a given laser.
The laser radiation first heats the fabric surface and then begins to burn the fabric surface and impart the desired abrasive appearance to the fabric. The temperature required for the operation of cauterizing the surface is reached to initiate cauterization on the fabric surface. Thus, the low tone (tone) dots seen in the "burn picture" are only effective before heating of the fabric and do not result in a color change on the fabric.
The local grey shades seen in the "burn picture" are not visible on the fabric. In other words, a difference occurs between an image seen on a computer screen and an image formed on a fabric by means of burning with a laser ray. Such differences are immediately recognized, as compared to manually performing the abrasion operation, and result in an unnatural appearance of the fabric after the operation is performed. For this reason, most of the time, the laser technique is not used or the product after burning with the laser is again handled and ground by human power. This results in more labour and effort expenditure. Furthermore, employees are exposed to dust and particulate matter generated during such abrasive operations and may encounter serious health problems.
The utility model application numbered TR2009/04229 in the literature discloses an apparatus for abrading fabrics, in particular denim in the textile industry. The apparatus comprises: a circular tube having a plurality of abrading members for use during application by hand-held and rotational work; and a handle for holding the tube. The apparatus does not have an embodiment that uses laser technology to apply indicia to the textile product and impart a natural worn appearance to the textile product.
Patent application No. WO2018127838 in the literature discloses a cauterizing operation of a fabric by using laser light. The operations disclosed according to said document differ from the subject matter of the invention in content and method.
Therefore, due to the drawbacks and deficiencies of the prior art solutions described above, there is a need for development of related art.
Disclosure of Invention
The present invention has been developed in light of the present circumstances and is intended to obviate the above-mentioned disadvantages.
The object of the present invention is to perform a marking operation of a point-based picture on a textile product by using laser technology.
It is another object of the present invention to provide a natural wear appearance on textile products by means of laser technology.
The structural and characteristic features and all the advantages of the present invention will be better understood in the detailed description in conjunction with the drawings given below and with reference to the drawings, and therefore, should be evaluated in view of the drawings and the detailed description.
Drawings
Figure 1 is a schematic view of a machine for processing textile articles with laser light as subject of the invention.
Fig. 2 is a burning picture created by a computer provided in the machine for processing textiles with a laser of the present invention.
Fig. 3 is a graph and curve created by a computer provided in the machine for processing textiles with laser of the present invention according to the color chromaticity of a burning picture.
Description of the component reference numerals
1. Machine for processing textile articles by means of laser
2. Laser generator
3. Optical mechanism
4. Scanning head
5. Control unit
6. Computer with a memory card
A. Textile product
B. Burning picture
C. Graphics
D. Curve line
Detailed Description
In this particular embodiment, for the purpose of better understanding this subject, a preferred embodiment of the machine (1) and the method for processing textiles with laser light according to the present disclosure has been disclosed.
The invention relates to a machine (1) for processing textile products with laser and a method thereof, the machine (1) being used for any and all textile products (A), mainly for denim, marking dot-based pictures onto the textile products (A) by means of the laser technology of the machine (1) and providing the textile products (A) with a natural worn appearance. Due to the accessories of the machine (1) for processing textiles by means of laser according to the invention, the products burned by means of laser do not need to be processed and ground again by hand. Thus, savings in labor and labour are provided, and exposure of personnel to dust and particulate matter generated during the ageing process is prevented.
The machine (1) for machining with laser light, shown schematically in fig. 1, comprises:
at least one laser generator (2), the at least one laser generator (2) providing the generation of laser rays for cauterizing the textile product (A) according to the cauterizing picture (B);
at least one optical means (3), said at least one optical means (3) providing the direction of the laser radiation generated by the laser generator (2) at an optimal angle;
at least one scanning head (4), the at least one scanning head (4) having a movable structure and providing laser radiation of a direction generated by the laser generator (2) onto the textile product (A) so as to cauterize the textile product (A) with the laser radiation;
at least one control unit (5), said at least one control unit (5) controlling and commanding said laser generator (2) and said scanning head (4) so as to provide, through said scanning head (4), onto the textile product (a), laser rays of a direction generated by said laser generator (2) and refracted and propagated in said optical means (3) at a desired angle; and
at least one computer (6), said at least one computer (6) generating digitally a cauterizing picture (B) to perform an abrasion operation on textile products (A) made of denim and similar other fabrics, by using laser technology, in the following way: after adjusting the required parameters as a result of the input entered by the operator, forming the proportion of the required colour shade and adjusting the intensity of the laser radiation to be produced by the laser generator (2) according to said parameters, and sending such data to the control unit (5), so as to first provide heating of the textile product (a), and after said heating operation, burn the textile product (a) and change the colour of the surface, provide marking of point-based pictures onto the textile product (a) due to such colour change, and provide the textile product (a) with a natural worn appearance.
A digitally prepared burning picture (B) is required for the abrasion operation of textile products (a) made of fabrics, such as denim and other fabrics, by using laser technology. The burning picture (B) is created by a computer (6) arranged in a machine (1) for processing textiles with a laser according to the present disclosure. The created cautery picture (B) is then sent to the control unit (5). The computer (6) adjusts the position of the cauterizing picture (B) on the textile product (A) and the power of the laser generator (2) desired to be used by means of various parameters.
After placing the textile product (A) to be abraded by the laser radiation, the machine (1) for processing textiles with laser light is operated. As a result of the commands and control of the control unit (5), the laser generator (2) generates laser radiation, the optical means (3) refracts and guides the laser radiation at an optimum angle, and the scanning head (4) emits the laser radiation onto the textile product (A) to be cauterized. When the laser radiation contacts the textile product (a), the contact area heats up, then the burning process starts and the color of the surface of the textile product (a) changes.
The operator first transmits the burning picture (B) to a design program in a computer (6) for marking with laser radiation. The computer (6) checks the burning picture (B) based on the point having the portion with the color chromaticity of 255 or 255. The computer (6) checks and creates parameters in such a manner that the white color is exposed to the laser ray least and the black color is exposed to the laser ray most according to the color chromaticity of the burning picture (B) as shown in fig. 2.
Some initial portions of the points defined between 0 and 255 shades or 255 shades only heat the fabric and are not visible on the fabric. The shade seen in the burning picture (B) cannot be transferred to the textile product (a) with the same appearance. The computer (6) creates a graph (C) for points defined between 0 chroma and 255 chroma or a part of 255 chroma from the color tone (color ringing) of the burning picture (B), as shown in fig. 3. The computer (6) then adjusts the colour shading in the graph (C) by means of the curve (D) used in the graph (C).
The computer (6) adjusts the intensity of the required laser ray by using (unit darkest color laser ray) × (tone of dot to be burned + variation of curve (D))/maximum chroma value formula according to the value obtained from curve (D). By using this method, the computer (6) can use a separate curve (D) for each textile product (a) and each cauterization picture (B).
The computer (6) then sends parameters relating to the intensity of the relevant laser light to the control unit (5) and provides the operation of the laser generator (2) in such a way that laser rays of appropriate intensity are generated. Thus, the control unit (5) emits laser radiation to the textile product (a) providing a natural appearance of the desired form by means of the laser generator (2) and the scanning head (4) controlled and commanded by the control unit, taking into account the relevant parameters.
The method for processing textiles with a laser according to the invention comprises the following processing steps:
the operator (6) transmits the cautery picture (B) to a design program in a computer for marking with laser radiation.
The computer (6) checks the burning picture (B) based on the point having the portion with the color chromaticity of 255 or 255.
The computer (6) checks and creates parameters by exposing the white color to the laser ray at a minimum and the black color to the laser ray at a maximum according to the color chromaticity of the burning picture (B),
the computer (6) creates a graph (C) for points defined by the computer between 0 chromaticity and 255 chromaticity or a partial chromaticity of 255 from the color chromaticity of the burning picture (B), and changes the shape of a curve (D) of the effect of the laser ray with respect to the chromaticity adjustment on the textile product (A) in the graph (C),
the computer (6) adjusts the intensity of the required laser ray by using a (unit darkest-tone laser ray) × (tone of dot to be burned + variation of curve (D))/maximum tone value formula in accordance with the value obtained from the curve (D).
The computer (6) sends a parameter relating to the intensity of the relevant laser ray to the control unit (5); and
Claims (3)
1. A machine (1) for processing textile products with laser light, comprising:
at least one laser generator (2), the at least one laser generator (2) providing the generation of laser rays for cauterizing the textile product (A) according to a cauterization picture (B),
at least one optical means (3), the at least one optical means (3) providing the direction of the laser radiation generated by the laser generator (2) at an optimum angle,
at least one scanning head (4), the at least one scanning head (4) having a movable structure and providing the direction of the laser radiation generated by the laser generator (2) onto the textile product (A) so as to burn the textile product (A) with the laser radiation, and
at least one control unit (5), said at least one control unit (5) controlling and commanding said laser generator (2) and said scanning head (4) so as to provide said direction of laser radiation generated by said laser generator (2) and refracted and propagated in said optical mechanism (3) at a desired angle onto said textile product (A) through said scanning head (4),
and the machine (1) is used for any and all textile products, (a) mainly for denim, marking a point-based picture onto the textile product (a) by means of the laser technique of the machine (1) and providing the textile product (a) with a natural worn appearance, and the machine (1) is characterized in that it comprises:
at least one computer (6), said at least one computer (6) producing said cauterizing picture (B) digitally to carry out an abrasion operation on said textile product (A) made of denim and similar other fabrics by using laser technology, in the following way: after adjusting the required parameters as a result of the input entered by the operator, forming the proportion of the required colour shade and adjusting the intensity of the laser radiation to be produced by the laser generator (2) according to said parameters, and sending such data to the control unit (5), so as to first provide heating of the textile product (a), and after the heating operation, burn the textile product (a) and change the colour of the surface, provide marking of the point-based picture onto the textile product (a) due to such colour change, and provide the textile product (a) with a natural worn appearance.
2. Machine (1) for processing textiles with lasers according to claim 1, characterised in that it comprises: the computer (6) comprises
Receiving the cauterization picture (B) transmitted by the operator to a design program provided in the computer (6) for marking with the laser radiation,
the burning picture (B) is checked based on a point having a portion with a color chromaticity of 255 or 255.
According to the color chromaticity of the burning picture (B), exposing the white color to the laser rayThe parameters are checked and created at a minimum and at a maximum by exposing the black color to the laser radiation,
creating a graph (C) according to the color chromaticity of the burning picture (B) for points defined by the computer between 0 chromaticity and 255 chromaticity or a partial chromaticity of 255, and changing the shape of the curve (D) of the effect of the laser ray with respect to the chromaticity adjustment on the textile product (A) in the graph (C),
by adjusting the intensity of the required laser ray using ((unit darkest-tone laser ray) × (tone of dot to be burned + variation of curve (D))/maximum tone value formula according to the value obtained from the curve (D),
-sending parameters related to the intensity of the relevant laser rays to the control unit (5), and thus-in view of the relevant parameters-the control unit (5) controls and commands, by means of the control unit (5), the laser generator (2) and the scanning head (4) to emit the laser rays to the textile product (a) that provide a natural appearance of the desired form.
3. A laser textile processing method for any and all textile products, (a) primarily for denim, by means of which laser technology point-based graphics are marked onto the textile product (a) and the textile product (a) is provided with a natural wear appearance, and which method is characterized by comprising the following processing steps:
the operator transmits the cautery picture (B) to a design program in the computer (6) for marking with the laser radiation.
The computer (6) checks the burning picture (B) based on the points having the portions with the color chromaticities of 255 or 255.
The computer (6) checks and creates parameters by exposing white colors to the laser radiation at a minimum and black colors to the laser radiation at a maximum according to the color tone of the burned picture (B),
the computer (6) creating a graph (C) according to the color chromaticity of the burning picture (B) for points defined by the computer between 0 chromaticity and 255 chromaticity or a partial chromaticity of 255, and changing the shape of the curve (D) of the effect of the laser ray with respect to the tone adjustment on the textile product (A) in the graph (C),
the computer (6) adjusts the intensity of the required laser ray by using a ((unit darkest-tone laser ray) × (tone of dot to be burned + variation of curve (D))/maximum tone value formula according to the value obtained from the curve (D).
The computer (6) sends a parameter relating to the intensity of the relevant laser ray to the control unit (5), and
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/TR2019/050517 WO2021002811A1 (en) | 2019-07-01 | 2019-07-01 | A machine processing textile with laser and its method |
Publications (1)
Publication Number | Publication Date |
---|---|
CN113613823A true CN113613823A (en) | 2021-11-05 |
Family
ID=74100737
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201980094450.2A Pending CN113613823A (en) | 2019-07-01 | 2019-07-01 | Machine for processing textile articles by means of laser and method thereof |
Country Status (5)
Country | Link |
---|---|
CN (1) | CN113613823A (en) |
BR (1) | BR112021020633A2 (en) |
MX (1) | MX2021011544A (en) |
TN (1) | TN2021000224A1 (en) |
WO (1) | WO2021002811A1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114086351A (en) * | 2021-11-11 | 2022-02-25 | 安徽原野滤材有限公司 | Calendering equipment is used in production of industry filter cloth |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20020179580A1 (en) * | 1995-10-30 | 2002-12-05 | Technolines Llc., Delaware Corporation | Laser method of scribing graphics |
CN1408098A (en) * | 1999-10-05 | 2003-04-02 | 技术线有限公司 | Material surface processing with laser having scan modulated effective power to achieve multiple worn looks |
CN103415370A (en) * | 2011-03-10 | 2013-11-27 | 伊雷克托科学工业股份有限公司 | Method and apparatus for reliably laser marking articles |
CN107075785A (en) * | 2014-08-27 | 2017-08-18 | 莱沃拉泽有限责任公司 | System and method, the fabric being made up of methods described and the product being made of the fabric that pattern or image are generated on fabric are radiated at linear laser |
EP3346038A1 (en) * | 2017-01-05 | 2018-07-11 | Jeanología, S.L. | Method for laser engraving of clothing and corresponding machine |
CN109641317A (en) * | 2016-08-19 | 2019-04-16 | 利惠商业有限公司 | The laser of clothes arranges |
-
2019
- 2019-07-01 CN CN201980094450.2A patent/CN113613823A/en active Pending
- 2019-07-01 TN TNP/2021/000224A patent/TN2021000224A1/en unknown
- 2019-07-01 WO PCT/TR2019/050517 patent/WO2021002811A1/en active Application Filing
- 2019-07-01 BR BR112021020633A patent/BR112021020633A2/en not_active Application Discontinuation
- 2019-07-01 MX MX2021011544A patent/MX2021011544A/en unknown
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20020179580A1 (en) * | 1995-10-30 | 2002-12-05 | Technolines Llc., Delaware Corporation | Laser method of scribing graphics |
CN1408098A (en) * | 1999-10-05 | 2003-04-02 | 技术线有限公司 | Material surface processing with laser having scan modulated effective power to achieve multiple worn looks |
CN103415370A (en) * | 2011-03-10 | 2013-11-27 | 伊雷克托科学工业股份有限公司 | Method and apparatus for reliably laser marking articles |
CN107075785A (en) * | 2014-08-27 | 2017-08-18 | 莱沃拉泽有限责任公司 | System and method, the fabric being made up of methods described and the product being made of the fabric that pattern or image are generated on fabric are radiated at linear laser |
CN109641317A (en) * | 2016-08-19 | 2019-04-16 | 利惠商业有限公司 | The laser of clothes arranges |
EP3346038A1 (en) * | 2017-01-05 | 2018-07-11 | Jeanología, S.L. | Method for laser engraving of clothing and corresponding machine |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114086351A (en) * | 2021-11-11 | 2022-02-25 | 安徽原野滤材有限公司 | Calendering equipment is used in production of industry filter cloth |
Also Published As
Publication number | Publication date |
---|---|
BR112021020633A2 (en) | 2021-12-21 |
MX2021011544A (en) | 2021-10-19 |
WO2021002811A1 (en) | 2021-01-07 |
TN2021000224A1 (en) | 2023-07-04 |
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