CN113611448A - Low-temperature-resistant and corrosion-resistant cable - Google Patents

Low-temperature-resistant and corrosion-resistant cable Download PDF

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Publication number
CN113611448A
CN113611448A CN202110827815.7A CN202110827815A CN113611448A CN 113611448 A CN113611448 A CN 113611448A CN 202110827815 A CN202110827815 A CN 202110827815A CN 113611448 A CN113611448 A CN 113611448A
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Prior art keywords
cable
layer
tube
resistant
waterproof layer
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CN202110827815.7A
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CN113611448B (en
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康传生
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Haiyan Edson Special Cable Co ltd
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Haiyan Edson Special Cable Co ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/28Protection against damage caused by moisture, corrosion, chemical attack or weather
    • H01B7/282Preventing penetration of fluid, e.g. water or humidity, into conductor or cable
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/18Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring

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  • Laying Of Electric Cables Or Lines Outside (AREA)
  • Cable Accessories (AREA)

Abstract

A low-temperature-resistant and corrosion-resistant cable is used for solving the technical problem that the existing cable is poor in comprehensive performance. The cable comprises a plurality of wire cores, a supporting tube for protecting the plurality of wire cores, and a low temperature resistant layer, an anti-corrosion layer, a first waterproof layer and a second waterproof layer which are sequentially arranged along the outer wall of the supporting tube outwards, wherein a limiting mechanism for fixing the plurality of wire cores and comprising a plurality of limiting assemblies is arranged in a cavity of the supporting tube, one wire core is fixed in each limiting assembly, a plurality of supporting plates are arranged in the circumferential direction of one limiting assembly, other limiting assemblies are respectively and uniformly arranged between the supporting plates and are elastically connected onto the limiting assemblies fixed with the supporting plates through elastic pieces, glass fiber cotton is filled between the limiting mechanism and the supporting tube, the wire cores are thoroughly separated, and the displacement distance is small under the action of external force so as to prevent signal interference, so that the comprehensive performance of the cable is good; the invention is mainly used in the field of communication cables.

Description

Low-temperature-resistant and corrosion-resistant cable
Technical Field
The invention relates to the field of communication cables, in particular to a low-temperature-resistant and corrosion-resistant cable.
Background
Wires and cables are collectively referred to as cables, which are wire products used to transmit electrical or magnetic energy, information, and effect electromagnetic energy conversion. The inside metal sinle silk that can set up of cable also can set up many sinle silks, then sets up compound cladding layer in the outside of sinle silk and make the cable have low temperature resistant, characteristics such as corrosion-resistant.
The cable of the present multi-thread core, at the inside supporter that sets up of cable with the sinle silk separately each other in order to prevent the signal interference between the sinle silk, but when the cable received the effect of external physical power, thereby the compound coating layer of cable can be by extrusion deformation and lead to the position change of the inside sinle silk of cable, though there is the effect of supporter to make sinle silk can not direct contact each other, but when external physical power is great, the cable warp and seriously will lead to the sinle silk to shift seriously, thereby the distance that will lead to two sinle silks under this kind of circumstances is too near to lead to signal mutual interference.
In the process of long-term use of the cable, the composite coating layer coated outside the cable core is aged, and the composite coating layer of the multi-wire cable only comprises a corrosion-resistant layer and a low-temperature-resistant layer, and the corrosion-resistant layer and the low-temperature-resistant layer can quickly lose effects, so that the service life of the cable is shortened, namely the comprehensive performance of the cable is poor.
Disclosure of Invention
The invention aims to provide a low-temperature-resistant and corrosion-resistant cable aiming at the defects of the prior art, and aims to solve the technical problem that the existing cable is poor in comprehensive performance.
In order to achieve the purpose, the invention adopts the following technical scheme:
a low-temperature-resistant and corrosion-resistant cable comprises a plurality of cable cores, a supporting tube for protecting the cable cores, and a low-temperature-resistant layer, a corrosion-resistant layer, a first waterproof layer and a second waterproof layer which are sequentially arranged along the outer wall of the supporting tube from inside to outside, wherein a limiting mechanism for fixing the cable cores is arranged in a cavity of the supporting tube and comprises a plurality of limiting assemblies, the limiting assemblies are correspondingly coated on the cable cores one by one, one of the limiting assemblies is distributed at the center of the supporting tube, a plurality of supporting plates which are respectively abutted against the inner wall of the supporting tube are fixed at intervals in the circumferential direction of the limiting assemblies, any two adjacent supporting plates and the supporting tube are enclosed to form an accommodating space, the other plurality of limiting assemblies are correspondingly arranged in the accommodating spaces one by one, and the other plurality of limiting assemblies are respectively fixed on one limiting assembly positioned at the center of the supporting tube through an elastic piece, and the accommodating space is filled with glass fiber cotton.
Further, spacing subassembly includes the mounting and along locating in the spacing subassembly the outer wall of sinle silk is from inside to outside the first glass fiber layer, haydite sand enhancement layer and the second glass fiber layer that set gradually, the mounting is the tubular structure, the second glass fiber layer is fixed on the inner wall of mounting, first glass fiber layer cladding is in on the outer wall of sinle silk.
Furthermore, the mounting includes the inner tube, the cover is established outer tube outside the inner tube and is connected the inner tube with a plurality of connecting pieces between the outer tube, it is a plurality of the connecting piece will the inner tube with a plurality of cavitys are cut apart into to the outer tube, all are equipped with absorbent paper in a plurality of these cavitys, the second glass fiber layer is fixed on the inner wall of inner tube.
Further, be provided with the butt plate in the backup pad, this butt plate with stay tube inner wall butt, butt plate integrated into one piece is in the backup pad, the butt plate is the arc to make the butt plate laminating is in on the inner wall of stay tube.
Further, the first waterproof layer is of a hollow layer structure, the first waterproof layer is made of polytetrafluoroethylene, and water-absorbing polymer particles are distributed in the first waterproof layer.
Further, the second waterproof layer is a waterproof coating layer with a lotus leaf effect, and the second waterproof layer contains a component of polyvinylpyrrolidone.
Furthermore, the supporting tube, the supporting plate and the fixing piece are all made of silicon rubber.
Furthermore, the connecting piece is made of mica tape.
Further, the cable insulation sleeve is fixedly sleeved on the outer side of the second waterproof layer, the cable insulation sleeve comprises an insulation layer, a heat preservation layer and a protection layer which are sequentially arranged, and the insulation layer is coated on the outer side of the second waterproof layer.
Further, the cable insulation support pipe is provided with the subassembly of cramping outward, the subassembly of cramping includes the area and the retaining member of cramping of elasticity material, the both ends in the area of cramping all set up the installation department of taking the mounting hole, the area of cramping is around establishing the outside of inoxidizing coating, the retaining member passes two the mounting hole is so that the area of cramping tightly cramps cable insulation support pipe.
The invention has the beneficial effects that:
the invention arranges a spacing mechanism for fixing a plurality of wire cores in a supporting tube for protecting the wire cores, and glass fiber cotton is filled between the spacing mechanism and the supporting tube to ensure that the position of the spacing mechanism is basically kept unchanged when the cable is not acted by external force, the spacing mechanism comprises a plurality of spacing components, each spacing component fixes one wire core, thereby separating the plurality of wire cores from each other, the spacing components are elastically connected by an elastic piece, namely, the displacement range of the limiting assemblies is limited, when the cable is acted by external force and the limiting assemblies are subjected to position compensation, the distance between any two limiting assemblies is restricted due to the limitation of the elastic element, the distance between two arbitrary spacing subassemblies can not be too near promptly to make can not take place signal interference in order to ensure the normal work of cable between the many sinle silks that set up in a plurality of spacing subassemblies.
And set gradually low temperature resistant layer, corrosion-resistant layer and multilayer waterproof layer by inside to outside along the stay tube outer wall on the cable for the cable possesses low temperature resistant and corrosion resistance's effect, sets up in the multilayer waterproof layer in the corrosion-resistant layer outside can avoid moisture to enter into the cable simultaneously, can not lead to the fact the corruption to corrosion-resistant layer self and make corrosion-resistant layer exert effect better, has comprehensively improved the corrosion resistance of cable, thereby wholly improves the comprehensive properties of cable.
Drawings
FIG. 1 is a cross-sectional view of an embodiment of the present invention;
FIG. 2 is an enlarged schematic view of the structure at A in FIG. 1;
FIG. 3 is an enlarged view of the structure at B in FIG. 1;
description of reference numerals: 1. supporting a tube; 1-1, a support plate; 1-2 parts of glass fiber cotton; 1-3, absorbent paper; 2. a low temperature resistant layer; 3. a corrosion-resistant layer; 4. a first waterproof layer; 4-1, water-absorbing polymer particles; 5. a second waterproof layer; 6. a cable insulation sleeve; 6-1, an insulating layer; 6-2, a heat-insulating layer; 6-3, a protective layer; 7. a tightening assembly; 7-1, tightening the belt; 7-2, a locking piece; 10. a limiting component; 10-1, an elastic member; 11-1, connecting pieces; 11. an inner tube; 12. an outer tube; 13. a first fiberglass layer; 14. a ceramsite sand enhancement layer; 15. a second fiberglass layer; 100. and a wire core.
Detailed Description
The technical solution of the present invention is further described with reference to the accompanying drawings 1-3 and the embodiments.
As shown in fig. 1-3, a low temperature resistant and corrosion resistant cable comprises a plurality of wire cores 100, a support tube 1 for protecting the plurality of wire cores 100, and a low temperature resistant layer 2, a corrosion resistant layer 3, a first waterproof layer 4 and a second waterproof layer 5 which are sequentially arranged along the outer wall of the support tube 1 from inside to outside, wherein a limiting mechanism for fixing the plurality of wire cores 100 is arranged in a cavity of the support tube 1 and is abutted against the support tube 1, glass fiber cotton 1-2 is filled between the limiting mechanism and the support tube 1 to ensure that the positions of the plurality of wire cores 100 are kept unchanged without the action of physical external force, the limiting mechanism comprises a plurality of limiting components 10, one limiting component 10 is arranged in the center of the support tube 1 and a plurality of support plates 1-1 are fixed at intervals in the circumferential direction of the limiting component 10, and an accommodating space is formed between each two adjacent support plates 1-1 and the inner wall of the support tube 1, a limiting component 10 is arranged in each accommodating space, and the limiting component 10 is elastically connected to the limiting component 10 positioned at the central position of the supporting tube 1 through an elastic piece 10-1.
The low-temperature-resistant and corrosion-resistant cable has the characteristics of low temperature resistance by arranging the low-temperature-resistant layer 2, corrosion resistance by arranging the corrosion-resistant layer 3, and the first waterproof layer 4 and the second waterproof layer 5 are further arranged, so that the corrosion-resistant layer 3 of the cable is not corroded to improve the corrosion resistance of the cable, and the plurality of cable cores 100 can be limited by the limiting mechanism, in the using process of the cable, particularly when the cable is extruded, the plurality of cable cores 100 are completely separated by the supporting plate 1-1, two adjacent limiting assemblies 10 for fixing the cable cores 100 are not contacted with each other, and the limiting assemblies 10 separated by the supporting plate 1-1 are not adhered with each other, so that the phenomenon that the two adjacent limiting assemblies 10 are adhered with each other due to softening caused by the local temperature rise of the limiting assemblies 10 is avoided, further avoiding the problem that the cable is short-circuited due to the direct contact of the two wire cores 100 respectively arranged in the two limiting assemblies 10, and effectively prolonging the service life of the cable; and because the limiting component 10 is elastically fixed by the elastic part 10-1, the position variation range of the limiting component 10 can meet the position compensation when the cable is extruded, and simultaneously can ensure that the distance between the two wire cores 100 is not too close to reduce the signal interference degree between the wire cores 100, thereby integrally improving the comprehensive performance of the cable.
Spacing subassembly 10 includes the mounting and along the first glass fiber layer 13, the haydite sand enhancement layer 14 and the second glass fiber layer 15 that the inner wall of locating sinle silk 100 in the spacing subassembly 10 set gradually from inside to outside, the mounting is tubular structure, and second glass fiber layer 15 is fixed on the inner wall of mounting, and sinle silk 100 is wrapped in first glass fiber layer 13.
The glass fiber has the characteristics of good insulation, good corrosion resistance and high mechanical strength, and the arrangement of the first glass fiber layer 13 and the second glass fiber layer 15 can ensure that the wire core 100 has good insulation and good corrosion resistance.
The ceramsite sand has the characteristics of certain strength, low density, low water absorption, good anti-freezing performance, corrosion resistance and the like, the ceramsite sand reinforcing layer 14 is made by mixing ceramsite sand and unsaturated resin, the ceramsite sand is tightly bonded with the unsaturated resin, so that the overall performance of the whole ceramsite sand reinforcing layer 14 is better, namely, the limiting component 10 is enabled to have certain strength while the corrosion resistance of the limiting component 10 is further enhanced, and when the limiting component 10 is extruded from the outside, the ceramsite sand reinforcing layer 14 can prevent the cable core 100 from being directly extruded to cause the bending deformation of the cable core 100 and further influence the service life of the cable.
The fixing piece is of a tubular structure and comprises an inner tube 11 and an outer tube 12, the inner tube 11 and the outer tube 12 are connected through a plurality of connecting pieces 11-1, the outer tube 12 is sleeved on the inner tube 11, the outer tube 12 and the inner tube 11 are coaxial, the inner tube 11 and the outer tube 12 are divided into a plurality of cavities through the plurality of connecting pieces 11-1, and absorbent paper 1-3 is placed in the cavities.
The outer end of the supporting plate 1-1 is provided with an abutting block 1-11, the abutting block 1-11 is integrally formed on the supporting plate 1-1, and the abutting block 1-11 is an arc-shaped plate which can be completely attached and abutted on the inner wall of the supporting tube 1.
The first waterproof layer 4 is a hollow layer, the first waterproof layer 4 is made of polytetrafluoroethylene, the polytetrafluoroethylene has good corrosion resistance, water-absorbing polymer particles 4-1 are distributed in the first waterproof layer 4, the main components of the water-absorbing polymer are acrylic acid and water-absorbing resin fine particles with the diameter of 150 microns, the water-absorbing performance of the water-absorbing polymer particles 4-1 is good, and after the cable is used for a long time, due to the action of physical external force or the influence of the environment where the cable is located, partial water breaks through the second waterproof layer 5 and further passes through the first waterproof layer 4, the water-absorbing polymer particles 4-1 can absorb the water to prevent the water from further penetrating into the cable.
The second waterproof layer 5 is a waterproof coating layer with a lotus leaf effect, polyvinylpyrrolidone is added into the waterproof coating, and is added into the waterproof coating as a stabilizer, so that colloidal particles are prevented from coalescing and coagulating, the compactness of a waterproof film layer formed by the waterproof coating is good, the lotus leaf efficiency is achieved, and the second waterproof layer 5 with the lotus leaf effect can ensure that external moisture permeates into the cable as far as possible.
The supporting tube 1, the supporting plate 1-1 and the fixing piece are made of silicon rubber, and the silicon rubber has good low-temperature resistance and good air permeability, so that the normal work of the cable is not influenced.
The elastic member 10-1 is made of mica tape, the mica tape is a fire-resistant insulating material and has good flexibility, and when the cable is extruded, the good flexibility is more convenient for the position compensation of the limiting component 10, so that the deformation of the wire core 100 caused by extrusion is avoided.
The cable outer side is further provided with a cable heat-insulating sleeve 6, the cable heat-insulating sleeve 6 comprises an insulating layer 6-1, a heat-insulating layer 6-2 and an protective layer 6-3 which are sequentially arranged, the insulating layer 6-1 is coated on the outer side of the second waterproof layer 5, a tightening assembly 7 is arranged outside the cable heat-insulating sleeve 6, the tightening assembly 7 comprises a tightening belt 7-1 made of elastic materials and a locking piece 7-2, one side of the tightening belt 7-1 is provided with an installation part with an installation hole, the tightening belt 7-1 is sleeved on the outer side of the protective layer 6-3, and the locking piece 7-2 penetrates through the installation hole to lock the cable heat-insulating sleeve 6 on the cable.
The working principle is as follows: when the low-temperature-resistant and corrosion-resistant cable is used, the cable heat-insulating sleeve 6 is not needed when the external environment temperature is high for a long time, the cable has good corrosion resistance due to the arrangement of the corrosion-resistant layer 3, the second waterproof layer 5, the first waterproof layer 4 and the water-absorbing paper 1-3, and the arranged low-temperature-resistant layer 2 also has certain cold resistance, so that the adverse effect of temperature difference caused by temperature reduction at night on the cable can be resisted; when the working environment of the cable belongs to a long-term low-temperature state, the cable heat-insulating sleeve 6 is required to be sleeved on the outer side of the cable and is fixed on the cable through the tightening component 7, so that the cable has good low-temperature resistance, and meanwhile, the limiting component 10 for fixing the cable core 100 is limited in the supporting tube 1 through the elastic component 10-1 made of mica tape materials, so that when the cable is under the action of physical external force, the distance between the cable cores 100 is far away to prevent signal interference, and the comprehensive performance of the low-temperature-resistant and corrosion-resistant cable is good.
In summary, the above embodiments are not intended to be limiting embodiments of the present invention, and modifications and equivalent variations made by those skilled in the art based on the spirit of the present invention are within the technical scope of the present invention.

Claims (10)

1. The utility model provides a low temperature resistant corrosion-resistant cable, its characterized in that includes many sinle silk (100), is used for protecting many stay tube (1) of sinle silk (100) and along low temperature resistant layer (2), corrosion resistant layer (3), first waterproof layer (4) and second waterproof layer (5) that stay tube (1) outer wall set gradually from inside to outside, set up in the cavity of stay tube (1) and be used for fixing many the stop gear of sinle silk (100), stop gear includes a plurality of spacing subassemblies (10), and is a plurality of spacing subassembly one-to-one cladding is many on sinle silk (100), one of them spacing subassembly (10) distribute in the center of stay tube (1), a plurality of backup pads (1-1) all with stay tube (1) inner wall butt are fixed to the circumference interval of this spacing subassembly (10), arbitrary adjacent two backup pad (1-1) with enclose between stay tube (1) and form one and hold The other limiting assemblies (10) are arranged in the containing spaces in a one-to-one correspondence mode, the other limiting assemblies (10) are fixed on one limiting assembly (10) located at the center of the supporting pipe (1) through an elastic piece (10-1), and the containing spaces are filled with glass fiber cotton (1-2).
2. The cable with low temperature resistance and corrosion resistance according to claim 1, wherein the limiting component (10) comprises a fixing member and a first glass fiber layer (13), a ceramsite sand reinforcing layer (14) and a second glass fiber layer (15) which are sequentially arranged from inside to outside along the outer wall of the cable core (100) arranged in the limiting component (10), the fixing member is of a tubular structure, the second glass fiber layer (15) is fixed on the inner wall of the fixing member, and the first glass fiber layer is coated on the outer wall of the cable core (100).
3. The cable with low temperature resistance and corrosion resistance according to claim 2, wherein the fixing member comprises an inner tube (11), an outer tube (12) sleeved outside the inner tube (11), and a plurality of connecting members (11-1) connected between the inner tube (11) and the outer tube (12), the inner tube (11) and the outer tube (12) are divided into a plurality of cavities by the plurality of connecting members (11-1), water absorbent paper (1-3) is arranged in each cavity, and the second glass fiber layer (15) is fixed on the inner wall of the inner tube (11).
4. A cable with low temperature resistance and corrosion resistance according to claim 3, wherein the support plate (1-1) is provided with an abutting plate (1-11), the abutting plate (1-11) abuts against the inner wall of the support tube (1), the abutting plate (1-11) is integrally formed on the support plate (1-1), and the abutting plate (1-11) is an arc-shaped plate, so that the abutting plate (1-11) abuts against the inner wall of the support tube (1).
5. The cable according to claim 3 or 4, wherein the first waterproof layer (4) is a hollow layer structure, the first waterproof layer (4) is made of polytetrafluoroethylene, and the first waterproof layer (4) is filled with water-absorbing polymer particles (4-1).
6. The cable of claim 5, wherein the second waterproof layer (5) is a waterproof paint layer having a lotus effect, and the second waterproof layer (5) comprises a component of polyvinylpyrrolidone.
7. The cable with low temperature resistance and corrosion resistance according to claim 6, wherein the supporting tube (1), the supporting plate (1-1) and the fixing member are made of silicone rubber.
8. The cable of claim 7, wherein the connector (11-1) is made of mica tape.
9. The cable with low temperature resistance and corrosion resistance according to claim 8, wherein a cable insulation sleeve (6) is fixedly sleeved on the outer side of the second waterproof layer (5), the cable insulation sleeve (6) comprises an insulation layer (6-1), an insulation layer (6-2) and a protection layer (6-3) which are sequentially arranged, and the insulation layer (6-1) covers the outer side of the second waterproof layer (5).
10. The cable with low temperature resistance and corrosion resistance according to claim 9, wherein a tightening component (7) is arranged outside the cable insulation sleeve (6), the tightening component (7) comprises a tightening belt (7-1) and a locking member (7-2) which are made of elastic materials, mounting portions with mounting holes are arranged at two ends of the tightening belt (7-1), the tightening belt (7-1) is wound on the outer side of the protective layer (6-3), and the locking member (7-2) penetrates through the two mounting holes to enable the tightening belt (7-1) to tighten the cable insulation sleeve (6).
CN202110827815.7A 2021-07-22 2021-07-22 Low-temperature-resistant and corrosion-resistant cable Active CN113611448B (en)

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3335325A1 (en) * 1983-09-27 1985-04-04 Siemens AG, 1000 Berlin und 8000 München FLEXIBLE POWER LINE WITH PROFILE CORE AND CARRIER
JP2008192480A (en) * 2007-02-06 2008-08-21 Fujikura Ltd Variant extrusion die and electric wire
CN104835575A (en) * 2015-03-28 2015-08-12 安徽中天电缆有限公司 Anticorrosion low temperature resistant industrial cable
CN109360687A (en) * 2018-11-30 2019-02-19 黄石昌达线缆股份有限公司 A kind of high-temperature-resistant and anti-corrosion environment-friendly type cable
CN210349348U (en) * 2019-10-29 2020-04-17 青岛海河特种电缆制造有限公司 Fill electric pile cable
JP2020095790A (en) * 2018-12-10 2020-06-18 日立金属株式会社 cable
CN111354509A (en) * 2020-05-01 2020-06-30 黄汝芬 Umbilical cable system
CN211788265U (en) * 2019-12-25 2020-10-27 江苏永鼎盛达电缆有限公司 Double-layer co-extrusion flame-retardant fire-resistant cable

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3335325A1 (en) * 1983-09-27 1985-04-04 Siemens AG, 1000 Berlin und 8000 München FLEXIBLE POWER LINE WITH PROFILE CORE AND CARRIER
JP2008192480A (en) * 2007-02-06 2008-08-21 Fujikura Ltd Variant extrusion die and electric wire
CN104835575A (en) * 2015-03-28 2015-08-12 安徽中天电缆有限公司 Anticorrosion low temperature resistant industrial cable
CN109360687A (en) * 2018-11-30 2019-02-19 黄石昌达线缆股份有限公司 A kind of high-temperature-resistant and anti-corrosion environment-friendly type cable
JP2020095790A (en) * 2018-12-10 2020-06-18 日立金属株式会社 cable
CN210349348U (en) * 2019-10-29 2020-04-17 青岛海河特种电缆制造有限公司 Fill electric pile cable
CN211788265U (en) * 2019-12-25 2020-10-27 江苏永鼎盛达电缆有限公司 Double-layer co-extrusion flame-retardant fire-resistant cable
CN111354509A (en) * 2020-05-01 2020-06-30 黄汝芬 Umbilical cable system

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Denomination of invention: A low temperature and corrosion resistant cable

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