Multifunctional adjustable pneumatic pulping machine
The technical field is as follows:
the invention relates to the field of pulping machines, in particular to a multifunctional adjustable pneumatic pulping machine.
Background art:
the pulping machine is special pulping equipment developed for grouting materials with low water-to-gel ratio, is mainly used in engineering construction in industries such as hydropower, railway, highway, building, mine and the like, and can quickly prepare grout after mixing grouting materials or grouting agents, cement and water.
At present, the existing pulping machine only can use a generator to provide power, but the motor is easy to damage, can not automatically feed at a constant speed, is more labor-consuming, unsafe in manual construction, and incapable of adjusting the feeding flow speed, and influences the pulping effect.
Especially in the mine field, the problem that an electric drive pulping machine placed under a mine easily causes the explosion loss of an electric appliance, and a motor is easy to damage under a complex environment to further influence pulping.
The invention content is as follows:
the technical problem to be solved by the invention is as follows: the defects of the prior art are overcome, the feeding system is added on the basis of the existing pulping machine, the continuous pulping operation is realized by matching with the discharging system, the electric drive is changed into the pneumatic drive, the problems that the motor is easy to damage and the electric appliance is not exploded in a mine are solved, and the stable pulping is ensured while the multifunctional debugging pneumatic pulping machine capable of reducing potential safety hazards is provided.
The technical scheme of the invention is as follows: the utility model provides a multi-functional pneumatic pulping machine that debugs, includes feed system, mixing system and discharge system, characterized by: the feeding system and the discharging system are respectively arranged on the upper side and the lower side of the stirring system and are communicated with the stirring system, so that materials enter the stirring system from the feeding system under the action of gravity to be stirred and pulped and then are discharged from the discharging system;
the feeding system comprises a feeding hopper, a water inlet and an adjusting plugboard, the discharging ends of the feeding hopper and the water inlet are communicated with the stirring system, and the adjusting plugboard can be plugged into and pulled out of the feeding hopper;
the stirring system comprises a stirring barrel, a pneumatic motor, a stirring shaft and stirring blades, wherein one end of the stirring shaft axially extends into the cylindrical stirring barrel and is connected with the stirring blades, the other end of the stirring shaft is linked with the pneumatic motor arranged at the top of the stirring barrel, and the pneumatic motor is communicated with an air inlet pipeline through an adjusting assembly;
the discharge system comprises a sewage draining outlet and a discharge outlet, wherein a filter screen is arranged at the discharge outlet.
Furthermore, a support for dividing a top port of the stirring barrel into two parts is arranged at the top of the stirring barrel, one part of the support is covered with a safety cover plate, and the other part of the support is communicated with the discharge end of the feeding hopper.
Furthermore, the stirring shaft penetrates through the support through a bearing and is linked with a pneumatic motor arranged on the support through a coupler.
Furthermore, the discharge end of the water inlet pipe penetrates through the side wall of the stirring barrel and is communicated with the side wall, and the axis of the water inlet pipe is tangent to the inner circle of the stirring barrel and opposite to the rotation direction of the stirring shaft.
Furthermore, the adjusting component comprises a filter, an oil cup, a pressure regulating valve and a pressure gauge which are communicated in sequence.
Further, be provided with the vibrator on the hopper, just the discharge end bottom of hopper through the shock attenuation fixing device with the agitator intercommunication.
Furthermore, a supporting base is arranged at the bottom of the stirring barrel.
The invention has the beneficial effects that:
1. according to the invention, the feeding system is added on the basis of the existing pulping machine, the pulping machine is matched with the discharging system to realize uninterrupted pulping operation, and meanwhile, the electric drive is changed into the pneumatic drive, so that the problems that a motor is easy to damage in a mine and an electric appliance is not exploded are solved, the pulping stability is ensured, and the potential safety hazard is reduced.
2. The feeding system and the discharging system are respectively communicated with the upper side and the lower side of the stirring system, so that materials enter the stirring system from the feeding system under the action of gravity to be stirred and pulped and then are discharged from the discharging system, uninterrupted pulping operation is realized, and the supply of pulp is ensured.
3. The discharge ends of the feeding hopper and the water inlet are communicated with the stirring system, so that automatic feeding operation is realized, meanwhile, the adjusting plugboards can be inserted into and pulled out of the feeding hopper to penetrate through the feeding hopper, the blanking speed is controlled by adjusting the number of the adjusting plugboards, a valve is required to be used for adjusting the blanking speed, the feeding proportion is adjusted, the material utilization rate is improved, materials are saved, and the pulping effect is improved.
4. One end of a stirring shaft is connected with a stirring blade and axially extends into a cylindrical stirring barrel, the other end of the stirring shaft is linked with a pneumatic motor arranged at the top of the stirring barrel, the stirring shaft and the stirring blade are driven to rotate by the pneumatic motor to stir materials in the stirring barrel, pulping operation is realized, and meanwhile, the pneumatic motor is communicated with an air inlet pipeline through an adjusting assembly, so that the stability of the action of the pneumatic motor is ensured.
5. The filter screen is arranged at the discharge port of the stirring device, the discharged slurry is filtered by the filter screen, impurities are left in the stirring barrel and are discharged through the drain outlet arranged at the bottom of the stirring barrel, the content of the impurities in the slurry is reduced, and the quality of the slurry is ensured.
6. The port of the support at the top of the mixing tank is divided into two parts by the support, one part is covered with the safety cover plate, the other part is communicated with the discharge end of the feeding hopper, the port of the mixing tank is sealed by the safety cover plate and the feeding hopper, so that the inlet of external objects is prevented, and meanwhile, the mixing tank is convenient for people to repair after the safety cover plate and the feeding hopper are removed.
7. According to the invention, the stirring shaft penetrates through the bracket through the bearing, the bracket is used for limiting and supporting the stirring shaft, the deviation of the stirring shaft during rotation is prevented, the pneumatic motor is arranged on the bracket, the distance between the pneumatic motor and the stirring shaft is reduced, the transmission loss is reduced, and the transmission efficiency is improved.
8. The axis of the water inlet pipe is tangent to the inner circle of the stirring barrel and is opposite to the rotation direction of the stirring shaft, so that the rotation direction of water entering from the water inlet pipe is opposite to the rotation direction of materials in the stirring barrel, turbulent flow is formed in the stirring barrel under the impact of the water, and the rapid mixing of the materials is promoted.
9. The pneumatic motor is communicated with the air inlet pipeline through the filter, the oil cup, the pressure regulating valve and the pressure gauge, the wind power is controlled through the pressure regulating valve, the purpose of controlling the rotating speed of the stirring fender is achieved, stirring and mixing of different materials are adapted, the power condition provided is observed through the pressure gauge, the stability of the rotating speed of the pneumatic motor is guaranteed, and the pulping quality is improved.
10. The feeding hopper is provided with the vibrator, materials in the feeding hopper are discharged at a constant speed through the vibration of the vibrator, the automatic feeding failure caused by the fact that the materials are attached to the feeding hopper or blocked is prevented, the feeding hopper is communicated with the stirring barrel through the damping fixing device, the flexible connection between the feeding hopper and the stirring barrel is achieved, the vibrator can drive the feeding hopper to vibrate conveniently, the materials fall at a constant speed, and meanwhile the connection and the support of the stirring barrel on the feeding hopper are guaranteed.
11. The bottom of the stirring barrel is provided with the supporting base, so that the stirring barrel is supported, and the stirring barrel is convenient to place and drain at a drain outlet.
Description of the drawings:
fig. 1 is a front view of the present application.
Fig. 2 is a right side view of the present application.
The specific implementation mode is as follows:
example (b): see fig. 1 and 2; in the figure, 1-a discharge port, 2-a base, 3-a stirring barrel, 4-a water inlet, 5-a safety cover plate, 6-a support, 7-a filter, 8-an oil cup, 9-a pressure regulating valve, 10-a pressure gauge, 11-a pneumatic motor, 12-an air inlet, 13-a feeding hopper, 14-a regulating plug board, 15-a vibrator, 16-a stirring blade, 17-a filter screen, 18-a sewage discharge port and 19-a damping fixing device.
The multifunctional adjustable pneumatic pulping machine comprises a feeding system, a stirring system and a discharging system, wherein the feeding system and the discharging system are respectively arranged on the upper side and the lower side of the stirring system and are communicated with the stirring system, so that materials enter the stirring system from the feeding system under the action of gravity to be stirred and pulped and then are discharged from the discharging system; through increasing feed system on the basis of current pulping machine, realize incessant slurrying operation with discharge system cooperation, change electric drive simultaneously and be pneumatic drive, solved the motor and easily damaged and the problem that the electrical apparatus lost explosion in the mine, reduce the potential safety hazard when guaranteeing slurrying stability.
The present application will be described in detail below with reference to the drawings and examples.
The first embodiment is as follows:
the feeding system and the discharging system are respectively arranged on the upper side and the lower side of the stirring system and are communicated with the stirring system, so that the materials enter the stirring system from the feeding system under the action of gravity to be stirred and pulped and then are discharged from the discharging system.
Through increasing feed system on the basis of current pulping machine, realize incessant slurrying operation with discharge system cooperation, change electric drive simultaneously and be pneumatic drive, solved the motor and easily damaged and the problem that the electrical apparatus lost explosion in the mine, reduce the potential safety hazard when guaranteeing slurrying stability.
Wherein, charge-in system includes hopper 13, water inlet 4 and adjusts picture peg 14, and hopper 13 and water inlet 4's discharge end and mixing system intercommunication, and adjust picture peg 14 pluggable and run through hopper 13 (adjust the feed flow size through adjusting picture peg 14, rethread feed valve control water inlet 4's water supply flow reaches best slurrying ratio, can automatic unloading and regulation flow, can reach more ideal slurrying effect).
The feeding system and the discharging system are respectively communicated with the upper side and the lower side of the stirring system, so that materials enter the stirring system from the feeding system under the action of gravity to be stirred and pulped and then are discharged from the discharging system, uninterrupted pulping operation is realized, and the supply of pulp is ensured.
Wherein, mixing system includes agitator 3, pneumatic motor 11, (mixing) shaft and stirring vane 16, the one end axial of (mixing) shaft stretches into in being cylindric agitator 3 to be connected with stirring vane 16 (stirring vane 16 can produce the axial, radial and hoop reposition of redundant personnel, makes the material and the quick intensive mixing of water, can reach certain stirring strength in the hybrid time of requirement), the other end links with the pneumatic motor 11 that sets up at agitator 3 top, pneumatic motor 11 is through adjusting part and air-supply line 12 way intercommunication.
Hopper 13 and water inlet 4's discharge end and mixing system intercommunication realize the automatic feed operation, but adjust the plug of picture peg 14 simultaneously and run through hopper 13, control unloading speed through the quantity of adjustment regulation picture peg 14, need use the valve to adjust unloading speed, adjust feed ratio size, improve material utilization ratio, material saving improves slurrying effect.
The discharge system comprises a sewage discharge outlet 18 and a discharge outlet 1, and a filter screen 17 is arranged at the discharge outlet 1; the discharge port 1 is provided with a filter screen 17, the discharged slurry is filtered by the filter screen 17, impurities are left in the stirring barrel 3 and are discharged through a drain outlet 18 arranged at the bottom of the stirring barrel 3, the content of the impurities in the slurry is reduced, and the quality of the slurry is ensured (the impurities flow out of the discharge port 1 after being filtered by the filter screen 17, and flow out of the drain outlet 18 after being cleaned by the filtered impurities, so that the requirements of high mixing speed, uniformity, sufficiency and the like are met, the hydraulic loss is small, and the slurry mixing device can be widely suitable for the changes of the specific gravity, the concentration, the pH value, the temperature and the viscosity of a stirring medium).
The regulating assembly comprises a filter 7, an oil cup 8, a pressure regulating valve 9 and a pressure gauge 10 which are communicated in sequence; the pneumatic motor is communicated with the air inlet pipe 12 through the filter 7, the oil cup 8, the pressure regulating valve 9 and the pressure gauge 10, the wind power is controlled through the pressure regulating valve 9, the purpose of controlling the rotating speed of the stirring fender is achieved, stirring mixing of different materials is adapted, the provided power condition is observed through the pressure gauge 10, the stability of the rotating speed of the pneumatic motor is guaranteed, and the pulping quality is improved.
Wherein, the bottom of the mixing barrel 3 is provided with a supporting base 2; the stirring barrel 3 is supported, and the sewage discharge operation of the sewage discharge outlet 18 is convenient to place.
Example two:
the embodiment is obtained by adding technical features such as the bracket 6 and the safety cover plate 5 on the basis of the first embodiment, and the rest of the technical features are the same as those of the first embodiment, and the description of the added technical features is not repeated herein, wherein: the top of the mixing tank 3 is provided with a bracket 6 which divides the top port into two parts, wherein one part is covered with a safety cover plate 5, and the other part is communicated with the discharge end of a feeding hopper 13.
Seal the port of agitator 3 through safety cover plate 5 and hopper 13, prevent that external object from getting into, simultaneously, remove the people of being convenient for after safety cover plate 5 and the feeder hopper and maintain agitator 3.
Wherein, the stirring shaft runs through the bracket 6 through the bearing and is linked with a pneumatic motor 11 arranged on the bracket 6 through a coupler (the stirring shafts are all connected in a flange connection mode, and the stirring shaft has enough strength and higher stability through a double-row angular contact thrust ball bearing and a sliding bearing).
Realize that support 6 carries out spacing support to the (mixing) shaft, prevent that the skew condition from appearing in the (mixing) shaft when rotating, pneumatic motor sets up on support 6, reduces the distance with the (mixing) shaft, reduces transmission loss, improves transmission efficiency.
Example three:
the present embodiment is obtained by adding technical features such as a specific installation structure of the water inlet pipe on the basis of the second embodiment, and other technical features are the same as those of the second embodiment, and the same parts are not described herein again, wherein the detailed description of adding the technical features is as follows: the discharge end of inlet tube runs through agitator 3's lateral wall and communicates with it, and the axis of inlet tube is tangent with agitator 3's interior circle to relative with the direction of rotation of (mixing) shaft.
The water entering from the water inlet pipe is opposite to the rotation direction of the materials in the stirring barrel 3, and turbulent flow is formed in the stirring barrel 3 under the impact of the water, so that the rapid mixing of the materials is promoted.
Example four:
the present embodiment is obtained by adding technical features such as the vibrator 15 on the basis of the third embodiment, and the remaining technical features are the same as those of the third embodiment, and the description of the addition of the technical features is not repeated herein, where: the feeding hopper 13 is provided with a vibrator 15, and the bottom of the discharging end of the feeding hopper 13 is communicated with the stirring barrel 3 through a damping fixing device 19 (the damping fixing device may be a spring damper specifically).
Through the vibrations of vibrator 15, make the material in hopper 13 at the uniform velocity unloading, prevent that the material from being attached to on hopper 13 or stopping up and causing automatic feed failure, wherein, be connected through shock attenuation fixing device 19 between hopper 13 and the agitator 3, realize the flexible coupling between hopper 13 and the agitator 3, the vibrator 15 of being convenient for drives hopper 13 and shakes, when realizing the material whereabouts at the uniform velocity, still guarantee agitator 3 to hopper 13's joint support.
When the device is used, pulping materials are poured into the feeding hopper 13, the vibration frequency is adjusted through the vibrator 15 to realize vibration uniform blanking, the size of the blanking opening is adjusted through the pressure regulating valve 9 to achieve the purpose of controlling the blanking speed, and meanwhile, the water inlet 4 is connected with a water pipe for supplying water; the power is supplied to a pneumatic motor 11 by connecting an air inlet pipe 12 with the air inlet pipe 12 through an air inlet pipe 12, the wind power is controlled through a pressure regulating valve 9, the purpose of controlling the rotating speed of a stirring blade 16 is achieved, the supplied power condition is observed through a pressure gauge 10, materials are made into pulp in a stirring barrel 3, and the pulp flows out of a discharge port 1 after being filtered through a filter screen 17; the filtered impurities flow out of the sewage outlet 18 after being cleaned.
The above embodiments are only preferred embodiments of the present invention, and are not intended to limit the present invention in any way, and all simple modifications, equivalent changes and modifications made to the above embodiments according to the technical spirit of the present invention still fall within the scope of the technical solution of the present invention.