CN113593899A - Wire feeding device for processing transformer coil - Google Patents
Wire feeding device for processing transformer coil Download PDFInfo
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- CN113593899A CN113593899A CN202110846365.6A CN202110846365A CN113593899A CN 113593899 A CN113593899 A CN 113593899A CN 202110846365 A CN202110846365 A CN 202110846365A CN 113593899 A CN113593899 A CN 113593899A
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- frame
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/096—Dispensing or feeding devices
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/077—Deforming the cross section or shape of the winding material while winding
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/082—Devices for guiding or positioning the winding material on the former
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The invention discloses a wire feeding device for processing a transformer coil, which belongs to the technical field of processing of transformer coils and comprises a feeding roller shaft, a shell, a support frame, a guide mechanism, a detection mechanism, a limiting mechanism, a traction mechanism and a discharging roller shaft, wherein the feeding roller shaft and the discharging roller shaft are symmetrically arranged at two ends of the shell, the guide mechanism is positioned at one side of the feeding roller shaft, the guide mechanism is connected with the inner side walls at two sides of the shell, the detection mechanism and the limiting mechanism are arranged in parallel, the detection mechanism is connected with the inner side walls at two sides of the shell, the limiting mechanism is positioned at a discharge hole of the shell, two ends of the limiting mechanism are connected with the inner side walls at two sides of the shell, the traction mechanism is positioned between the discharging roller shaft and the limiting mechanism, the bottom of the traction mechanism is connected with the support frame, the problem that when a copper wire in the prior art is wound on one position on the discharging roller shaft due to incapability of movement is solved, thereby make the unable even distribution of copper line on the unloading roller.
Description
Technical Field
The invention relates to the technical field of transformer coil processing, in particular to a wire feeding device for processing a transformer coil.
Background
The transformer coil is a coil, and the transformer needs a coil to operate. The transformer can utilize electromagnetic induction to change alternating voltage, wherein the coil is important part, and transformer coil adds the good or bad of quality man-hour, the holistic performance and the life-span of transformer have been decided, in transformer coil production process, the copper line need carry the coiling department through sending line mechanism, but present send the line device to have certain not enough, the length of unable accurate detection copper line coiling, and lead to unable thickness to the copper line to adjust through artifical or sending fixed removal gyro wheel in the line equipment among the prior art, thereby it is relatively poor to make the stability of sending the line, also lead to the coil too much winding together when the coiling, thereby can't guarantee that the coil keeps leveling when the coiling.
Disclosure of Invention
The invention aims to provide a wire feeding device for processing a transformer coil, which aims to solve the technical problems that the winding length of a copper wire cannot be accurately detected in the background technology, and the thickness of the copper wire cannot be adjusted due to manual work or a movable roller fixed in wire feeding equipment in the prior art, so that the wire feeding stability is poor, the coil is wound together too much during winding, and the coil cannot be kept flat during winding.
The invention provides a wire feeding device for processing a transformer coil, which comprises a feeding roll shaft, a shell, a support frame, a guide mechanism, a detection mechanism, a limiting mechanism, a traction mechanism and a discharging roll shaft, wherein the feeding roll shaft is arranged at one end of the shell, the support frame is fixedly arranged at the other end of the shell, the discharging roll shaft is arranged in the support frame, the guide mechanism is positioned at one side of the feeding roll shaft, two ends of the guide mechanism are connected with the inner side walls at two sides of the shell, the detection mechanism and the limiting mechanism are arranged in parallel, the detection mechanism is connected with the inner side walls at two sides of the shell, the limiting mechanism is positioned at a discharge port of the shell, two ends of the limiting mechanism are connected with the inner side walls at two sides of the shell, the traction mechanism is positioned between the discharging roll shaft and the limiting mechanism, and the bottom of the traction mechanism is connected with the support frame.
Further, the guiding mechanism comprises a pressing component, a first fixing plate, a first cylinder, a pressing roller, a first motor, a belt, two driven wheels, two fixed rollers and four movable rollers, wherein the pressing component is arranged on the outer side wall of one side of the shell, the pressing component penetrates through the outer side wall of the shell and extends into the shell, the two fixed rollers are symmetrically arranged right below two ends of the pressing component, two ends of the two fixed rollers are connected with the inner side walls of two sides of the shell, the four movable rollers are distributed between the pressing component and the fixed rollers in a rectangular shape, every two movable rollers are symmetrically arranged from top to bottom, the two driven wheels are sleeved at one end of the two movable rollers below, the belt is sleeved on the driven wheels, the first motor is fixedly arranged on the outer side wall of one side of the shell, the output end of the first motor penetrates through the outer side wall of the shell and extends into the shell and is connected with one of the driven wheels, the first fixing plate is located above the two movable rollers, the two ends of the first fixing plate are fixedly connected with the inner side walls of the two sides of the shell, the first air cylinder is fixedly arranged at the top of the first fixing plate, and the output end of the first air cylinder penetrates through the top end of the first fixing plate and the top end of the lower pressing roller.
Further, the pressing component comprises a second motor, a first gear, a first rack, a first fixed frame, a second fixed plate and two pressing rollers, the first fixed frame is vertically arranged on the outer side wall of one side of the shell, a sliding groove is formed in the first fixed frame, the first motor is arranged on the side wall of the outer side of the first fixed frame in a sliding mode, the bottom of the first motor corresponds to the sliding groove in the first fixed frame, the output end of the first motor penetrates through the first fixed frame to extend into the first fixed frame and be fixedly connected with the first gear, the first rack is vertically arranged in the first fixed frame, one side of the first rack is fixedly connected with the outer side wall of the shell, the first rack is meshed with the first gear, the second fixed plate is sleeved on the output end of the motor, the two pressing rollers are symmetrically arranged in the shell, and one end of each of the two pressing rollers penetrates through the inner side wall of the shell and extends to the outer side of the shell, and each pressing roller is fixedly connected with one end of the corresponding second fixing plate, and two ends of each pressing roller are slidably connected with the side wall of the shell.
Further, the detection mechanism comprises a detection roller, a resisting roller shaft, a limiting block, a limiting frame, a spring, a telescopic rod, a lead and a display screen, the two ends of the touch roll shaft are connected with the inner side wall of the inner side of the shell, the detection roller is positioned right above the touch roll shaft, the top of the detection roller is fixedly connected with a limiting block, the limiting frame is sleeved on the limiting block, the bottom of the telescopic rod is connected with the top of the limiting block, the top of the telescopic rod is connected with the top of the limiting frame, the spring is sleeved on the limiting rod, one end of the spring is connected with the top of the limiting block, the other end of the spring is connected with the top part in the limit frame, the two sides of the limit frame are connected with the inner side walls at the two sides in the shell, the display screen is arranged at the bottom of the outer side wall at one side of the shell, one end of the lead is connected with the top of the limiting block, and the other end of the wire penetrates through the inner side wall of one side of the shell to extend to the outer side to be connected with the display screen.
Further, the limiting mechanism comprises a second gear, a second fixed frame, a third motor, a third fixed plate, two second racks, two sliding rails and two groups of limiting components, the two sides of the third fixed plate are fixedly connected with the inner side walls of the two sides in the shell, the bottom of the second fixed frame is fixedly connected with the top of the third fixed plate, the third motor is arranged at the top of the second fixed frame, the output end of the third motor penetrates through the top of the second fixed frame and extends to the inside of the second fixed frame to be connected with the second gear, the two slide rails are symmetrically arranged at the top of the third fixed plate, the two groups of limiting assemblies are symmetrically arranged at the two ends of the third fixed plate, and each group of limiting assemblies corresponds to one sliding rail, the two racks are symmetrically arranged on two sides of the second gear and meshed with the second gear, and one end of each second rack is fixedly arranged on the inner side of one group of limiting assemblies.
Furthermore, each group of limiting components comprises a movable frame, a fourth motor, a transmission chain, a slide bar, four third gears and four limiting idler wheels, the slide bar is fixedly arranged at the top of the inner side of the movable frame, the sliding rod corresponds to the sliding rail, the four limiting idler wheels are arranged at the bottom of the outer side of the limiting frame in parallel, the four third gears are respectively sleeved on one limiting idler wheel, and a transmission chain is sleeved on the four third gears, the fourth motor is arranged at the top of the inner side of the movable frame, and the output end of the fourth motor penetrates through the top of the inner side of the movable frame and extends to the outer side to be connected with a limiting roller, and the fourth motor is started to drive one limiting idler wheel and one third gear to drive, the third gear drives the transmission chain to enable other third gears and four limiting idler wheels to rotate simultaneously, and then the second gear and the second gear drive the movable frame to adjust.
Further, drive mechanism includes mount, dead lever, third rack, slide, removal subassembly, two fixed guide pulleys and two sets of subassemblies that pull, bottom in the mount is equipped with the spout that two symmetries set up, and is two sets of the subassembly symmetry that pulls sets up in the mount, and every group pull the bottom of subassembly all with the spout sliding connection of the inboard bottom of mount, two fixed guide pulley longitudinal symmetry sets up between two sets of subassemblies that pull, the bottom fixed connection of dead lever top and mount, just the bottom of dead lever and the top fixed connection of third rack, the slide is fixed to be set up on the inboard inside wall of support frame, one side and the slide sliding connection of third rack, the removal subassembly sets up under the third rack.
Further, the moving assembly comprises a first rotating motor, a second cylinder, a connecting block, a connecting frame, a transmission gear, a first rotating gear, a second rotating gear and a third rotating gear, the connecting frame is Y-shaped, the transmission gear is arranged in the middle of one side of the connecting frame, the first rotating gear is arranged at one end of the connecting frame and is meshed with the transmission gear, the second rotating gear is arranged at one side of the transmission gear and is meshed with the transmission gear, the third rotating gear is arranged at the other end of the connecting frame and is meshed with the second gear, the bottom of the connecting frame is rotatably connected with the inside of the connecting block, the second cylinder is transversely arranged on the inner side wall of the inner side of the supporting frame, the output end of the second cylinder is connected with one side of the connecting block, the first rotating motor is arranged at the bottom between the outer side wall of the supporting frame and the inner side walls of the two sides of the shell, and the output end of the first rotating motor penetrates through the side wall of the support frame and the connecting frame to be connected with the transmission gear.
Further, every group the subassembly that pulls all includes rotor plate, second rotation motor, two turning blocks and two traction roller, the second rotates the motor setting on the top of mount, just the output of second rotation motor runs through the top in the mount outside and extends to the mount inside and be connected with the rotor plate, every the one end of turning block all is connected with the one end of rotor plate, and every the other end of turning block all is connected with the top of a traction roller.
Compared with the prior art, the invention has the beneficial effects that:
one of them, follow guiding mechanism through the staff with the copper line from the material loading roller, detection mechanism, stop gear, draw in the drive mechanism and draw back in the unloading roller always, open guide gear, make guide gear pull the copper line and live, make the copper line hug closely guide gear, and remove the whole of copper line by guide gear, it detects the back to open detection mechanism to the thickness and the length of copper line, again by stop gear according to copper line width adjustment and with the copper line removal to drive mechanism in, again drive the position of copper line according to the coiling of unloading roller by drive mechanism and carry out reciprocating motion, make the even coiling of copper line at the unloading roller, when the coiling of copper line among the prior art has been solved, because of can't remove and lead to copper line winding a certain department on the unloading roller, thereby make the unable even distribution of copper line on the unloading roller.
Its two, press the stopper downwards through spring and telescopic link, make the copper line and detect the roller bearing and laminate between the conflict roller, the display screen detects the length and the width of copper line through the wire, has solved among the prior art copper line when removing, can't detect the length and the width of copper line to make equipment can't adjust the width of copper line.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic perspective view of the interior of the present invention;
FIG. 3 is a cross-sectional view of the present invention;
FIG. 4 is a schematic perspective view of a guide mechanism according to the present invention;
FIG. 5 is a schematic perspective view of the detecting mechanism of the present invention;
FIG. 6 is a schematic perspective view of a spacing mechanism according to the present invention;
FIG. 7 is a perspective view of the traction mechanism of the present invention;
fig. 8 is an enlarged view of fig. 7 at a.
Reference numerals: the feeding roller shaft 1, the housing 2, the support frame 3, the guide mechanism 4, the pressing component 41, the second motor 411, the first gear 412, the first rack 413, the first fixed frame 414, the second fixed plate 415, the pressing roller 416, the first fixed plate 42, the first cylinder 43, the pressing roller 44, the first motor 45, the belt 46, the driven wheel 47, the fixed roller 48, the movable roller 49, the detection mechanism 5, the detection roller 51, the abutting roller shaft 52, the limit block 53, the limit block 54, the spring 55, the telescopic rod 56, the wire 57, the display screen 58, the limit mechanism 6, the second gear 61, the second fixed frame 62, the third motor 63, the third fixed plate 64, the second rack 65, the slide rail 66, the limit component 67, the movable frame 671, the fourth motor 672, the transmission chain 673, the slide bar 674, the third gear 675, the limit roller 676, the traction mechanism 7, the fixed frame 71, the chute 72, the fixed rod 73, the second fixed roller 48, the movable roller 49, the movable frame 49, the spring 55, the second fixed roller, the detection roller, The device comprises a third rack 74, a slideway 75, a fixed guide wheel 76, a moving assembly 77, a first rotating motor 771, a second air cylinder 772, a connecting block 773, a connecting frame 774, a transmission gear 775, a first rotating gear 776, a second rotating gear 777, a third rotating gear 778, a traction assembly 78, a rotating plate 781, a second rotating motor 782, a rotating block 783, a traction roller 784 and a blanking roller shaft 8.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it should be understood that the described embodiments are some, but not all embodiments of the present invention.
The components of embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations. Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention.
All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
The embodiment of the invention provides a wire feeding device for processing a transformer coil, which is shown by combining fig. 1 to 8, and comprises a feeding roller shaft 1, a shell 2, a support frame 3, a guide mechanism 4, a detection mechanism 5, a limiting mechanism 6, a traction mechanism 7 and a discharging roller shaft 8, wherein the feeding roller shaft 1 is arranged at one end of the shell 2, the support frame 3 is fixedly arranged at the other end of the shell 2, the discharging roller shaft 8 is arranged in the support frame 3, the guide mechanism 4 is positioned at one side of the feeding roller shaft 1, two ends of the guide mechanism 4 are connected with the inner side walls at two sides of the shell 2, the detection mechanism 5 and the limiting mechanism 6 are arranged in parallel, the detection mechanism 5 is connected with the inner side walls at two sides of the shell 2, the limiting mechanism 6 is positioned at a discharge hole of the shell 2, and two ends of the limiting mechanism 6 are connected with the inner side walls at two sides of the shell 2, when the copper wire winding machine is used, a worker pulls a copper wire from the feeding roller shaft 1 into the feeding roller shaft 8 along the guide mechanism 4, the detection mechanism 5, the limiting mechanism 6 and the traction mechanism 7, opens the guide mechanism 4 to pull the copper wire to enable the copper wire to be tightly attached to the guide mechanism 4 after the copper wire is pulled into the feeding roller shaft 8, the guide mechanism 4 moves the copper wire integrally, the detection mechanism 5 detects the thickness and the length of the copper wire, the limiting mechanism 6 adjusts the copper wire according to the width of the copper wire and moves the copper wire into the traction mechanism 7, the traction mechanism 7 drives the copper wire to reciprocate according to the position of the feeding roller shaft 8 to enable the copper wire to be uniformly wound on the feeding roller shaft 8, and the problem that the copper wire in the prior art is wound is solved, because of can't remove and lead to copper line winding in certain department on unloading roller 8 to make the unable even distribution of copper line on unloading roller 8.
Specifically, referring to fig. 1 to 4, the guide mechanism 4 includes a pressing component 41, a first fixing plate 42, a first cylinder 43, a pressing roller 44, a first motor 45, a belt 46, two driven wheels 47, two fixing rollers 48 and four moving rollers 49, the pressing component 41 is disposed on an outer side wall of one side of the housing 2, the pressing component 41 penetrates through an outer side wall of the housing 2 and extends into the housing 2, the two fixing rollers 48 are symmetrically disposed right below two ends of the pressing component 41, two ends of the two fixing rollers 48 are connected to inner side walls of two sides of the housing 2, the four moving rollers 49 are rectangularly disposed between the pressing component 41 and the fixing rollers 48, every two moving rollers 49 are symmetrically disposed up and down, the two driven wheels 47 are sleeved on one end of the two moving rollers 49 below, the driven wheels 47 are sleeved with the belt 46, the first motor 45 is fixedly arranged on the outer side wall of one side of the shell 2, the output end of the first motor 45 penetrates through the outer side wall of the shell 2 and extends to the inside to be connected with one of the driven wheels 47, the first fixing plate 42 is positioned above the two movable rollers 49, the two ends of the first fixing plate 42 are fixedly connected with the inner side walls of the two sides of the shell 2, the first air cylinder 43 is fixedly arranged at the top of the first fixing plate 42, the output end of the first air cylinder 43 penetrates through the first fixing plate 42 and is fixedly connected with the top end of the pressing roller 44, when a copper wire is arranged in the guide mechanism 4, the pressing assembly 41 is opened, the copper wire is pressed between the pressing assembly 41 and the fixed rollers 48, the copper wire is dragged, the copper wire is tightly closed on the movable rollers 49, and the first motor 45 is opened to drive the movable rollers 49 corresponding to the output end of the motor and the driven wheels 47 to rotate, drive belt 46 and another and rotate from driving wheel 47 simultaneously when rotating from driving wheel 47, make the removal gyro wheel 49 at both ends rotate simultaneously, the copper line is located when pressing down between subassembly 41 and the fixed roll 48, it presses down the copper line on fixed roll 48 to open pressing down subassembly 41, it drives down gyro wheel 44 and pushes down the copper line to open first cylinder 43 again, make the better laminating of copper line move on removing gyro wheel 49, the in-process removal gyro wheel 49 that can't laminate of copper line among the prior art has been solved, thereby lead to the stability variation of copper line when removing.
Specifically, referring to fig. 3 to 4, the pressing assembly 41 includes a second motor 411, a first gear 412, a first rack 413, a first fixing frame 414, a second fixing plate 415, and two pressing rollers 416, the first fixing frame 414 is vertically disposed on an outer sidewall of one side of the housing 2, the first fixing frame 414 is provided with a sliding groove 72, the first motor 45 is slidably disposed on a sidewall of an outer side of the first fixing frame 414, a bottom of the first motor 45 corresponds to the sliding groove 72 of the first fixing frame 414, an output end of the first motor 45 extends through the first fixing frame 414 to the inside of the first fixing frame 414 to be fixedly connected with the first gear 412, the first rack 413 is vertically disposed in the first fixing frame 414, one side of the first rack 413 is fixedly connected with an outer sidewall of the housing 2, and the first rack 413 is engaged with the first gear 412, second fixed plate 415 cover is established on the motor output, two press down gyro wheel 416 symmetry and set up in casing 2, two press down the one end of gyro wheel 416 and run through the inside wall that casing 2 was run through and extend to the casing 2 outside, and each press down gyro wheel 416 all with the one end fixed connection of corresponding second fixed plate 415, two press down the both ends of gyro wheel 416 all with casing 2's lateral wall sliding connection, during the use, can open second motor 411 and drive first gear 412 and second fixed plate 415 and set up the direction along first rack 413 and reciprocate, second fixed plate 415 drives the press down gyro wheel 416 at both ends and removes, presses down gyro wheel 416 and fixed roller 48 with the copper line laminating to solved the copper line among the prior art when removing, adjust the width of the copper line in the removal because of equipment is unable, thereby make the copper line appear skidding when removing.
Specifically, referring to fig. 2-5, the detecting mechanism 5 includes a detecting roller 51, a contact roller 52, a limiting block 53, a limiting frame 54, a spring 55, an expansion link 56, a wire 57 and a display screen 58, two ends of the contact roller 52 are connected to the inner side wall of the inner side of the housing 2, the detecting roller 51 is located right above the contact roller 52, the top of the detecting roller 51 is fixedly connected to the limiting block 53, the limiting frame 54 is sleeved on the limiting block 53, the bottom of the expansion link 56 is connected to the top of the limiting block 53, the top of the expansion link 56 is connected to the top of the limiting frame 54, the spring 55 is sleeved on the limiting rod, one end of the spring 55 is connected to the top of the limiting block 53, the other end of the spring 55 is connected to the top of the limiting frame 54, two sides of the limiting frame 54 are connected to the inner side walls of the inner side of the housing 2, the display screen 58 is located at the bottom of the outer side wall of the housing 2, wire 57 one end is connected with stopper 53 top, just the inside wall that the other end of wire 57 runs through casing 2 one side extends to the outside and is connected with display screen 58, during the use, spring 55 and telescopic link 56 press stopper 53 down, make the copper line and detect the roller bearing and conflict and laminate between the roller, display screen 58 detects the length and the width of copper line through wire 57, solved among the prior art copper line when removing, can't detect the length and the width of copper line to make equipment can't adjust the width of copper line.
Specifically, referring to fig. 3-6, the limiting mechanism 6 includes a second gear 61, a second fixing frame 62, a third motor 63, a third fixing plate 64, two second racks 65, two sliding rails 66 and two sets of limiting assemblies 67, two sides of the third fixing plate 64 are fixedly connected to the inner side walls of two sides of the housing 2, the bottom of the second fixing frame 62 is fixedly connected to the top of the third fixing plate 64, the third motor 63 is disposed at the top of the second fixing frame 62, the output end of the third motor 63 extends to the inside of the second fixing frame 62 through the top of the second fixing frame 62 and is connected to the second gear 61, two sliding rails 66 are symmetrically disposed at the top of the third fixing plate 64, two sets of limiting assemblies 67 are symmetrically disposed at two ends of the third fixing plate 64, and each set of the limiting assemblies 67 corresponds to one sliding rail 66, two second rack 65 symmetry sets up in the both sides of second gear 61 and meshes with second gear 61, and every the one end of second rack 65 all sets up with the inboard of a set of spacing subassembly 67 is fixed, during the use, open third motor 63, third motor 63 drives second gear 61 and rotates, make second gear 61 drive second rack 65 set up the direction along slide rail 66 and remove, second rack 65 drives spacing subassembly 67 and removes, spacing subassembly 67 is with the copper line restriction in spacing subassembly 67, it is skew to have solved the position that takes place when removing of prior art center copper line, thereby lead to can't carrying out effectual transport to the copper line.
Specifically, referring to fig. 6, each group of the limiting assemblies 67 includes a moving frame 671, a fourth motor 672, a transmission chain 673, a sliding rod 674, four third gears 675 and four limiting rollers 676, the sliding rod 674 is fixedly disposed at the top of the inner side of the moving frame 671, the sliding rod 674 corresponds to the sliding rail 66, the four limiting rollers 676 are disposed at the bottom of the outer side of the limiting frame 54 in parallel, the four third gears 675 are respectively sleeved on one limiting roller 676, the transmission chain 673 is sleeved on the four third gears 675, the fourth motor 672 is disposed at the top of the inner side of the moving frame 671, an output end of the fourth motor 672 penetrates through the top of the inner side of the moving frame 671 to extend to the outer side to be connected with one limiting roller 676, when in use, the fourth motor 672 is turned on to drive one limiting roller 676 and one third gear 675 to transmit, the third gear 675 drives the transmission chain 673 to simultaneously rotate the other third gears 675 and the four limiting rollers 676, the second gear 61 and the second rack 65 drive the moving frame 671 to be adjusted, so that the copper wire is positioned between the limit rollers 676, the problem that the copper wire cannot be limited in the prior art due to the fact that the copper wire cannot be limited in the prior art is solved, and the copper wire is rocked or deviates when moving.
Specifically, referring to fig. 2 and 7, the traction mechanism 7 includes a fixed frame 71, a fixed rod 73, a third rack 74, a slideway 75, a moving assembly 77, two fixed guide wheels 76, and two sets of traction assemblies 78, the bottom of the fixed frame 71 is provided with two symmetrically arranged slide grooves 72, the two sets of traction assemblies 78 are symmetrically arranged in the fixed frame 71, the bottom of each set of traction assembly 78 is slidably connected with the slide groove 72 at the bottom of the inner side of the fixed frame 71, the two fixed guide wheels 76 are vertically symmetrically arranged between the two sets of traction assemblies 78, the top of the fixed rod 73 is fixedly connected with the bottom of the fixed frame 71, the bottom of the fixed rod 73 is fixedly connected with the top of the third rack 74, the slideway 75 is fixedly arranged on the inner side wall of the inner side of the supporting frame 3, one side of the third rack 74 is slidably connected with the slideway 75, the moving assembly 77 is arranged right below the third rack 74, during the use, the copper line passes the connection back on unloading roller 8 from between traction assembly 78 and two fixed guide pulleys 76, open and pull assembly 78 and set up the direction along spout 72 in the mount 71 with the copper centre gripping between traction assembly 78, open and move subassembly 77 and drive third rack 74 and dead lever 73 and set up the direction slow movement along slide 75, make the copper line can carry out reciprocating motion according to the coiling position of unloading roller 8 when the coiling, make the even coiling of carrying out on unloading roller 8 of copper line, the copper line that has solved among the prior art is when the coiling, can't remove and lead to the too much coiling of copper line in certain department on unloading roller 8, lead to the unable smooth coiling of copper line on unloading roller 8, and the copper line body can appear bending wear.
Specifically, referring to fig. 7, the moving assembly 77 includes a first rotating motor 771, a second air cylinder 772, a connecting block 773, a connecting frame 774, a transmission gear 775, a first rotating gear 776, a second rotating gear 777 and a third rotating gear 778, the connecting frame 774 is Y-shaped, the transmission gear 775 is disposed in the middle of one side of the connecting frame 774, the first rotating gear 776 is disposed at one end of the connecting frame 774, the first rotating gear 776 is engaged with the transmission gear 775, the second rotating gear 777 is disposed at one side of the transmission gear 775, the second rotating gear 777 is engaged with the transmission gear 775, the third rotating gear 778 is disposed at the other end of the connecting frame 774, the third gear 675 is engaged with the second gear 61, the bottom of the connecting frame 774 is rotatably connected with the inside of the connecting block 773, the second air cylinder 772 is transversely disposed on the inner side wall of the inner side of the supporting frame 3, the output end of the second cylinder 772 is connected with one side of the connecting block 773, the first rotating motor 771 is arranged at the bottom between the outer side wall of the support frame 3 and the inner side wall of the two sides of the shell 2, the output end of the first rotating motor 771 penetrates through the side wall of the support frame 3 and the connecting frame 774 to be connected with the transmission gear 775, when the device is used, the first rotating motor 771 is opened to drive the transmission gear 775 to rotate, the transmission gear 775 drives the first rotating gear 776 and the second rotating gear 777 to rotate in the same direction, the second gear 61 drives the third gear 675 to rotate in the reverse direction, the first gear 412 is meshed with the third rack 74 and drives the third rack 74 to move, when the device moves to the position, the second cylinder 772 is opened to push the connecting block 773 and the connecting frame 774, when the connecting frame 774 pushes the first rotating gear 776 at one end of the connecting frame 774 to be separated from the third rack 74, the third rotating gear 778 at the other end of the connecting frame 774 is meshed with the third rack 74, the third gear 675 drives the third rack 74 to move reversely, so that the problem that the copper wire can slowly reciprocate during winding in the prior art is solved.
Specifically, as shown in fig. 7 to 8, each group of the traction assemblies 78 includes a rotating plate 781, a second rotating motor 782, two rotating blocks 783 and two traction rollers 784, the second rotating motor 782 is disposed at the top end of the fixed frame 71, an output end of the second rotating motor 782 extends through the top end of the outer side of the fixed frame 71 to the inside of the fixed frame 71 and is connected to the rotating plate 781, one end of each rotating block 783 is connected to one end of the rotating plate 781, and the other end of each rotating block 783 is connected to the top end of one traction roller 784, when the copper winding machine is used, the second rotating motor 782 is opened to drive the rotating plate 781 to rotate, the rotating plate 781 drives the rotating blocks 783 and the traction rollers 784 to move when the rotating plate 781 rotates, the two traction rollers 784 move along the direction of the sliding groove 72 at the bottom of the fixed frame 71, so that the copper wire is clamped between the traction rollers 784 and cannot swing during winding, the problem that the wire body of the copper wire is damaged due to friction caused by reciprocating motion when the copper wire is wound is solved.
The working principle is as follows: after a worker pulls a copper wire from the feeding roller shaft 1 to the discharging roller shaft 8 along the insides of all mechanisms, the first motor 45 is started, the first fixing plate 42 and the pressing roller 416 are driven to move through the matching of the first gear 412 and the first rack 413 on the output end of the first motor 45, the copper wire is dragged by the pressing roller 416 and the fixing roller 48, the first motor 45 is started to drive the driven wheel 47 and the moving roller 49 to rotate, the driven wheel 47 drives the belt 46 and the driven wheel 47 and the moving roller 49 at the other end of the belt 46 to rotate, the copper wire is moved to a position between the contact roller shaft 52 and the detection roller, the display detects the thickness and the length of the copper wire through the lead 57 and then moves into the limiting component 67, the third motor 63 drives the second gear 61 to rotate, the second gear 61 drives the two racks and the limiting component 67 to limit the copper wire, then the copper wire is moved into the fixed frame 71, the copper wire is clamped by the traction assembly 78, the fixed guide wheel 76 and the traction assembly 78 limit the position of the copper wire, then the first rotating motor 771 is started to drive the transmission gear 775 to rotate, the transmission wheel drives the first rotating gear 776 and the second transmission gear 775 to rotate in the same direction, the second rotating gear 777 drives the third rotating gear 778 to rotate in the reverse direction, the first gear 412 is meshed with the third rack 74 and drives the third rack 74 to move, the third rack 74 drives the fixed rod 73 and the fixed frame 71 to move, when the fixed position 772 is reached, the second cylinder is started to push the connecting block 773 and the connecting frame 774 to separate the first rotating gear 776 from the third rack 74, and the third rotating gear 778 is meshed with the third rack 74 and drives the third rack 74 to move in the opposite direction.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the invention has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; and the modifications or the substitutions do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present invention.
Claims (9)
1. The wire feeding device for processing the transformer coil is characterized by comprising a feeding roller shaft (1), a shell (2), a support frame (3), a guide mechanism (4), a detection mechanism (5), a limiting mechanism (6), a traction mechanism (7) and a discharging roller shaft (8), wherein the feeding roller shaft (1) is arranged at one end of the shell (2), the support frame (3) is fixedly arranged at the other end of the shell (2), the discharging roller shaft (8) is arranged in the support frame (3), the guide mechanism (4) is positioned at one side of the feeding roller shaft (1), two ends of the guide mechanism (4) are connected with inner side walls at two sides of the shell (2), the detection mechanism (5) and the limiting mechanism (6) are arranged in parallel, the detection mechanism (5) is connected with the inner side walls at two sides of the shell (2), the limiting mechanism (6) is positioned at a discharge hole of the shell (2), and the two ends of the limiting mechanism (6) are connected with the inner side walls of the two sides of the shell (2), the traction mechanism (7) is positioned between the blanking roller shaft (8) and the limiting mechanism (6), and the bottom of the traction mechanism (7) is connected with the support frame (3).
2. The wire feeding device for processing the transformer coil as recited in claim 1, wherein the guide mechanism (4) comprises a pressing component (41), a first fixing plate (42), a first cylinder (43), a pressing roller (44), a first motor (45), a belt (46), two driven wheels (47), two fixing rollers (48) and four moving rollers (49), the pressing component (41) is arranged on the outer side wall of one side of the housing (2), the pressing component (41) penetrates through the outer side wall of the housing (2) and extends into the housing (2), the two fixing rollers (48) are symmetrically arranged under the two ends of the pressing component (41), the two ends of the two fixing rollers (48) are connected with the inner side walls of the two sides of the housing (2), and the four moving rollers (49) are distributed between the pressing component (41) and the fixing rollers (48) in a rectangular shape, and every two moving rollers (49) are arranged up and down symmetrically, two driven wheels (47) are sleeved at one end of the two moving rollers (49) below, the driven wheel (47) is sleeved with a belt (46), the first motor (45) is fixedly arranged on the outer side wall of one side of the shell (2), and the output end of the first motor (45) penetrates through the outer side wall of the shell (2) and extends into the shell to be connected with one driven wheel (47), the first fixing plate (42) is positioned above the space between the two moving rollers (49), and both ends of the first fixing plate (42) are fixedly connected with the inner side walls of both sides of the shell (2), the first cylinder (43) is fixedly arranged at the top of the first fixing plate (42), and the output end of the first air cylinder (43) penetrates through the first fixing plate (42) and is fixedly connected with the top end of the pressing roller (44).
3. The wire feeding device for processing the transformer coil as recited in claim 2, wherein the pressing assembly (41) comprises a second motor (411), a first gear (412), a first rack (413), a first fixing frame (414), a second fixing plate (415) and two pressing rollers (416), the first fixing frame (414) is vertically arranged on the outer side wall of one side of the housing (2), a sliding groove (72) is arranged on the first fixing frame (414), the first motor (45) is slidably arranged on the side wall of the outer side of the first fixing frame (414), the bottom of the first motor (45) corresponds to the sliding groove (72) on the first fixing frame (414), the output end of the first motor (45) extends through the first fixing frame (414) to the inside of the first fixing frame (414) to be fixedly connected with the first gear (412), the first rack (413) is vertically arranged in the first fixing frame (414), one side of first rack (413) and the lateral wall fixed connection of casing (2), just first rack (413) and first gear (412) meshing, second fixed plate (415) cover is established on the motor output, two press down gyro wheel (416) symmetry to set up in casing (2), two the inside wall that casing (2) were run through to the one end of pressing down gyro wheel (416) extends to the casing (2) outside, and each press down gyro wheel (416) all with the one end fixed connection of corresponding second fixed plate (415), two the both ends of pressing down gyro wheel (416) all with the lateral wall sliding connection of casing (2).
4. The wire feeding device for processing the transformer coil as recited in claim 3, wherein the detection mechanism (5) comprises a detection roller (51), a contact roller shaft (52), a limiting block (53), a limiting frame (54), a spring (55), a telescopic rod (56), a wire (57) and a display screen (58), two ends of the contact roller shaft (52) are connected with the inner side wall of the inner side of the housing (2), the detection roller (51) is located right above the contact roller shaft (52), the top of the detection roller (51) is fixedly connected with the limiting block (53), the limiting frame (54) is sleeved on the limiting block (53), the bottom of the telescopic rod (56) is connected with the top of the limiting block (53), the top of the telescopic rod (56) is connected with the top of the limiting frame (54), the spring (55) is sleeved on the limiting rod, and one end of the spring (55) is connected with the top of the limiting block (53), and the other end of spring (55) is connected with the top in spacing frame (54), the inside wall of both sides is connected in spacing frame (54) both sides and casing (2), display screen (58) set up the bottom at the lateral wall of casing (2) one side, wire (57) one end is connected with stopper (53) top, just the other end of wire (57) runs through the inside wall of casing (2) one side and extends to the outside and is connected with display screen (58).
5. The wire feeding device for processing the transformer coil according to claim 4, wherein the limiting mechanism (6) comprises a second gear (61), a second fixing frame (62), a third motor (63), a third fixing plate (64), two second racks (65), two sliding rails (66) and two sets of limiting components (67), two sides of the third fixing plate (64) are fixedly connected with inner side walls of two sides in the shell (2), the bottom of the second fixing frame (62) is fixedly connected with the top of the third fixing plate (64), the third motor (63) is arranged at the top of the second fixing frame (62), an output end of the third motor (63) extends to the inside of the second fixing frame (62) through the top of the second fixing frame (62) and is connected with the second gear (61), the two sliding rails (66) are symmetrically arranged at the top of the third fixing plate (64), two sets of spacing subassembly (67) symmetry sets up the both ends at third fixed plate (64), and every group spacing subassembly (67) all correspond with a slide rail (66), two second rack (65) symmetry sets up in the both sides of second gear (61) and meshes with second gear (61), and every the one end of second rack (65) all sets up with the inboard of a set of spacing subassembly (67) is fixed.
6. The wire feeding device for processing the transformer coil as recited in claim 5, wherein each group of the limiting assemblies (67) comprises a moving frame (671), a fourth motor (672), a transmission chain (673), a sliding rod (674), four third gears (675) and four limiting rollers (676), the sliding rod (674) is fixedly arranged at the top of the inner side of the moving frame (671), the sliding rod (674) corresponds to the sliding rail (66), the four limiting rollers (676) are arranged at the bottom of the outer side of the limiting frame (54) in parallel, the four third gears (675) are respectively sleeved on one limiting roller (676), the four third gears (675) are sleeved with one transmission chain (673), the fourth motor (672) is arranged at the top of the inner side of the moving frame (671), and the output end of the fourth motor (672) extends to the outer side through the top of the inner side of the moving frame (671) and is connected with one limiting roller (676), during the use, open fourth motor (672) and drive a spacing gyro wheel (676) and a third gear (675) transmission, third gear (675) drive driving chain (673) make other third gear (675) and four spacing gyro wheels (676) rotate simultaneously, drive by second gear (61) and second rack (65) again and remove frame (671) and adjust.
7. The wire feeding device for processing the transformer coil as recited in claim 6, wherein the drawing mechanism (7) comprises a fixed frame (71), a fixed rod (73), a third rack (74), a slideway (75), a moving assembly (77), two fixed guide wheels (76) and two sets of drawing assemblies (78), two symmetrically arranged sliding grooves (72) are arranged at the bottom of the fixed frame (71), the two sets of drawing assemblies (78) are symmetrically arranged in the fixed frame (71), the bottom of each set of drawing assemblies (78) is slidably connected with the sliding groove (72) at the bottom of the inner side of the fixed frame (71), the two fixed guide wheels (76) are vertically and symmetrically arranged between the two sets of drawing assemblies (78), the top of the fixed rod (73) is fixedly connected with the bottom of the fixed frame (71), and the bottom of the fixed rod (73) is fixedly connected with the top of the third rack (74), the sliding way (75) is fixedly arranged on the inner side wall of the inner side of the support frame (3), one side of the third rack (74) is connected with the sliding way (75) in a sliding manner, the moving component (77) is arranged under the third rack (74), when the copper wire winding machine is used, a copper wire penetrates through and is connected onto the blanking roller shaft (8) from the position between the traction component (78) and the two fixed guide wheels (76), the traction component (78) is opened to clamp the copper wire between the traction component (78) along the arrangement direction of the sliding groove (72) in the fixing frame (71), the moving component (77) is opened to drive the third rack (74) and the fixing rod (73) to slowly move along the arrangement direction of the sliding way (75), the copper wire can reciprocate according to the winding position of the blanking roller shaft (8) when wound, the copper wire is uniformly wound on the blanking roller shaft (8), and the problem that the copper wire winding in the prior art is solved, unable removal leads to the too much coiling of copper line certain department on unloading roller (8), leads to the unable smooth coiling of copper line on unloading roller (8), and the crooked wearing and tearing can appear in the copper line body.
8. The wire feeding device for processing the transformer coil according to claim 7, wherein the moving assembly (77) comprises a first rotating motor (771), a second cylinder (772), a connecting block (773), a connecting frame (774), a transmission gear (775), a first rotating gear (776), a second rotating gear (777) and a third rotating gear (778), the connecting frame (774) is Y-shaped, the transmission gear (775) is arranged in the middle of one side of the connecting frame (774), the first rotating gear (776) is arranged at one end of the connecting frame (774), the first rotating gear (776) is meshed with the transmission gear (775), the second rotating gear (777) is arranged at one side of the transmission gear (775), the second rotating gear (777) is meshed with the transmission gear (775), and the third rotating gear (778) is arranged at the other end of the connecting frame (774), and the third gear (675) is meshed with the second gear (61), the bottom of the connecting frame (774) is rotatably connected with the inside of the connecting block (773), the second cylinder (772) is transversely arranged on the inner side wall of the inner side of the support frame (3), the output end of the second cylinder (772) is connected with one side of the connecting block (773), the first rotating motor (771) is arranged at the bottom between the outer side wall of the support frame (3) and the inner side walls of the two sides of the shell (2), and the output end of the first rotating motor (771) penetrates through the side wall of the support frame (3) and the connecting frame (774) to be connected with the transmission gear (775).
9. The wire feeding device for processing the transformer coil as recited in claim 9, wherein each group of the pulling assemblies (78) comprises a rotating plate (781), a second rotating motor (782), two rotating blocks (783) and two pulling rollers (784), the second rotating motor (782) is arranged at the top end of the fixed frame (71), the output end of the second rotating motor (782) penetrates through the top end of the outer side of the fixed frame (71) and extends into the fixed frame (71) to be connected with the rotating plate (781), one end of each rotating block (783) is connected with one end of the rotating plate (781), and the other end of each rotating block (783) is connected with the top end of one pulling roller (784).
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| CN202110846365.6A CN113593899B (en) | 2021-07-26 | 2021-07-26 | Transformer coil processing is with sending traditional thread binding putting |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202110846365.6A CN113593899B (en) | 2021-07-26 | 2021-07-26 | Transformer coil processing is with sending traditional thread binding putting |
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| CN113593899A true CN113593899A (en) | 2021-11-02 |
| CN113593899B CN113593899B (en) | 2023-09-22 |
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Cited By (1)
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| CN115722842A (en) * | 2022-11-30 | 2023-03-03 | 苏州斯尔特微电子有限公司 | Gold thread conveying and guiding mechanism for chip wire bonding machine |
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