CN113580316A - Edge sealing device for solid wood composite door and using method thereof - Google Patents
Edge sealing device for solid wood composite door and using method thereof Download PDFInfo
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- CN113580316A CN113580316A CN202111014143.4A CN202111014143A CN113580316A CN 113580316 A CN113580316 A CN 113580316A CN 202111014143 A CN202111014143 A CN 202111014143A CN 113580316 A CN113580316 A CN 113580316A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N7/00—After-treatment, e.g. reducing swelling or shrinkage, surfacing; Protecting the edges of boards against access of humidity
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B29/00—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents
- B24B29/02—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents designed for particular workpieces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27C—PLANING, DRILLING, MILLING, TURNING OR UNIVERSAL MACHINES FOR WOOD OR SIMILAR MATERIAL
- B27C5/00—Machines designed for producing special profiles or shaped work, e.g. by rotary cutters; Equipment therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27G—ACCESSORY MACHINES OR APPARATUS FOR WORKING WOOD OR SIMILAR MATERIALS; TOOLS FOR WORKING WOOD OR SIMILAR MATERIALS; SAFETY DEVICES FOR WOOD WORKING MACHINES OR TOOLS
- B27G11/00—Applying adhesives or glue to surfaces of wood to be joined
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M3/00—Manufacture or reconditioning of specific semi-finished or finished articles
- B27M3/18—Manufacture or reconditioning of specific semi-finished or finished articles of furniture or of doors
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Wood Science & Technology (AREA)
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- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
Abstract
The invention discloses a solid wood composite door edge sealing device and a using method thereof, relates to the technical field of solid wood composite door edge sealing devices, and aims to solve the problems that an existing edge sealing machine is long in structural ridge, four groups of different edge sealing assembly lines are required to be arranged when the solid wood composite door is subjected to edge sealing, the four edges of the solid wood composite door can be sealed, and the efficiency is low. The utility model discloses a machine frame, including frame, telescopic roller, limit mechanism, gluing mechanism, limit mechanism, rough cutting mechanism, telescopic roller is provided with a plurality ofly, and the frame is all installed to the both sides of a plurality of telescopic roller, the mechanism of preheating is installed to the top of frame one end, the gluing mechanism is installed to the rear end of the mechanism of preheating, the rear end of gluing mechanism is installed and is put limit mechanism, one side of putting limit mechanism is provided with the rim charge and winds the roll platform, put the rear end of limit mechanism and install rough cutting mechanism, the rear end of rough cutting mechanism is provided with side pressfitting trimming mechanism, side pressfitting trimming mechanism's rear end is provided with scrapes limit polishing mechanism.
Description
Technical Field
The invention relates to the technical field of edge sealing devices for solid wood composite doors, in particular to an edge sealing device for a solid wood composite door and a using method thereof.
Background
The edge bonding machine is a program for bonding edges by replacing manual work: the machine for carrying out high automation by conveying, gluing and edge pasting, cutting, aligning front and back, scraping edges up and down and polishing mainly comprises a semi-automatic machine and a portable machine. An edge bonding machine is one of woodworking machines.
However, the existing edge bonding machine has a long ridge structure, and when the edge bonding of the solid wood composite door is performed, four groups of different edge bonding assembly lines are required to be arranged so as to achieve edge bonding of four edges of the solid wood composite door, so that the efficiency is low; therefore, we propose a solid wood composite door edge banding device and a method for using the same so as to solve the problems mentioned above.
Disclosure of Invention
The invention aims to provide a solid wood composite door edge sealing device and a using method thereof, and aims to solve the problems that the existing edge sealing machine in the background art is long in structural ridge, four groups of different edge sealing assembly lines are required to be arranged to seal the four edges of a solid wood composite door when the solid wood composite door is sealed, and the efficiency is low.
In order to achieve the purpose, the invention provides the following technical scheme: a solid wood composite door edge sealing device comprises a plurality of telescopic roll shafts, frames are arranged on two sides of the plurality of telescopic roll shafts, a preheating mechanism is arranged above one end of each frame, a gluing mechanism is arranged at the rear end of the preheating mechanism, an edge placing mechanism is arranged at the rear end of the gluing mechanism, an edge material winding table is arranged on one side of the edge placing mechanism, a rough cutting mechanism is arranged at the rear end of the edge placing mechanism, a side edge pressing and trimming mechanism is arranged at the rear end of the rough cutting mechanism, an edge scraping and polishing mechanism is arranged at the rear end of the side edge pressing and trimming mechanism, a bidirectional lead screw guide rail is arranged on each of two sides and the middle position below the frame, a bearing sheet is arranged at the middle position inside the bidirectional lead screw guide rail, a forward lead screw is arranged at the rear end of the bearing sheet, and a reverse lead screw is arranged at the front end of the bearing sheet, the one end of reverse lead screw is provided with the power end, and the power end passes through the speed reducer and is connected with power end motor drive, all install the slip table on forward lead screw and the reverse lead screw, and the slip table on forward lead screw and the reverse lead screw is connected with both sides frame transmission respectively, and is adjacent install guiding mechanism between the two-way lead screw guide rail, guiding mechanism's inside is provided with the pulley groove, and the bottom of frame passes through guide pulley and pulley groove sliding connection, the rim charge is around rolling up the bench and installs the rolling dish, range finding sensor is installed to one side of rolling dish, the opposite side of rolling dish is provided with the tight wheel that rises, the front end of the tight wheel that rises is provided with the direction wheelset, install two bin outlet doors on the inner wall of frame.
Preferably, flexible roller axle includes center pin, mantle roller and sprocket, the mantle roller sets up the both ends at the center pin, the one end at the mantle roller is installed to the sprocket, the inside of mantle roller is provided with the guide slot, flexible post is all installed at the both ends of center pin, and flexible post runs through and extends to the inside of guide slot, the elastic damping head is installed to the one end of flexible post, linear bearing is installed with the junction of mantle roller to flexible post.
Preferably, a plurality of heating lamp tubes are installed inside the preheating mechanism, three guide posts are arranged at the front end of the preheating mechanism, and the guide posts are rotatably connected with the preheating mechanism.
Preferably, the rubber roll is installed at the front end of the rubber coating mechanism, the rubber roll motor is installed at the rear end of the rubber coating mechanism, and the output end of the rubber roll motor is in transmission connection with the rubber coating mechanism through the belt mechanism.
Preferably, put limit mechanism and include bottom plate, roof, drive roll and driven voller all set up between bottom plate and roof, the drive roll motor is installed to the upper end of drive roll, the roller of driven voller upper end is provided with the adjustment tank with the junction of roof, the driven voller roller passes through the retaining member and is connected with the adjustment tank, rough cutting mechanism includes blade holder, rough cutter piece and cutter motor, the inside at the blade holder is installed to the one end of rough cutter piece, the cutter motor sets up the outer wall at the blade holder, and the output and the rough cutter piece transmission of cutter motor are connected.
Preferably, side pressfitting trimming mechanism includes frame, side compression roller and knife rest, the side compression roller is provided with a plurality ofly, and a plurality of side compression rollers all install in the inside of frame, the knife rest is provided with two, and two knife rests all set up between the side compression roller, the internally mounted of knife rest has the cutting wheel, one side of cutting wheel is provided with the cutting wheel motor, and the output and the cutting wheel transmission of cutting wheel motor are connected.
Preferably, the junction of knife rest and frame is provided with oblique forty-five degree spout, the rear end of oblique forty-five degree spout is provided with the sliding block, and the sliding block passes through the connecting axle to be connected with the knife rest, install the hydraulic stem on the rear end face of frame, and the output of hydraulic stem is connected with the sliding block transmission, the below of knife rest is provided with receives the silo, and receives silo and frame integrated into one piece setting.
Preferably, scrape limit polishing mechanism and include loading board and expansion plate, the cylinder is all installed to the both sides of loading board upper end, and the output of cylinder runs through and extends to the lower extreme of loading board, and with expansion plate fixed connection, both sides install a plurality of guide pillars between the cylinder, the one end of guide pillar runs through and extends to the lower extreme of loading board, and with expansion plate fixed connection, the stopper is installed to the other end of guide pillar, a plurality of compression rollers on are installed to one side of expansion plate lower surface, the compression roller is installed down to the below of going up the compression roller.
Preferably, one side of the upper compression roller is provided with an upper scraper, a lower scraper is arranged below the upper scraper, one side of the upper scraper is provided with an upper polishing wheel, a lower polishing wheel is arranged below the upper polishing wheel, and polishing wheel motors are arranged at one ends of the upper polishing wheel and the lower polishing wheel.
Preferably, the use method of the edge sealing device for the solid wood composite door comprises the following steps:
the method comprises the following steps: butting the feed end of the device with a solid wood composite door production line, adaptively adjusting the width of the device according to the long edge or the short edge of the wood door, and driving the racks and the edge sealing mechanisms on the sliding tables on the two sides to move oppositely under the synergistic action of a plurality of groups of bidirectional screw rod guide rails during adjustment;
step two: after the width adjustment is finished, tensioning the rim charge on the winding disc along a tensioning wheel, and penetrating through a guide wheel set to extend out to a gap between a driving roller and a driven roller of the rim releasing mechanism;
step three: starting a chain wheel driving motor of the telescopic roll shaft, driving the telescopic roll shaft to rotate by virtue of a chain wheel, firstly conveying the wood plate at the feeding end to a preheating mechanism, and preheating the edge of the wood door by virtue of a plurality of groups of heating lamp tubes in the preheating mechanism to perform subsequent gluing;
step four: after preheating is finished, the wooden door is continuously conveyed to the gluing mechanism through the telescopic roller shaft, a rubber roller is arranged in the gluing mechanism, the gluing mechanism is driven to rotate by a motor belt mechanism, and after glue is introduced by a pump machine, the glue is uniformly leaked out along a surface silk screen structure to realize gluing;
step five: after gluing is finished, the wooden door continues to move to the edge placing mechanism, the wooden door is attached to the protruding edge materials of the edge placing mechanism by the aid of adhesive force of the glue materials, and when the tail end of the wooden door moves to the rough cutting mechanism, the rough cutting blade is driven by the motor to turn over, so that tail end material breaking is realized;
step six: the wooden door after preliminary edge pasting continues to move to a side edge pressing and trimming mechanism under the action of a roller shaft, the width of two sides of the device is adjusted in an adaptive manner, an edge material part is tightly pressed with side edge pressing rollers on two sides of the mechanism, so that the edge material is connected more firmly, and meanwhile, when the wooden door moves below two groups of tool apron, the tool apron can move along a forty-five-degree inclined sliding groove under the driving of a hydraulic rod, and cutting wheels on the two groups of tool apron are driven to track and cut redundant edge materials at the front end and the rear end of the wooden door successively;
step seven: the wooden door after trimming is continuously moved to a trimming and polishing mechanism, under the action of an air cylinder, a compression roller on a telescopic plate moves downwards to enable the redundant part of the edge to be folded, then the redundant part of the upper edge and the lower edge is scraped by a scraper, and after trimming is finished, the edge of the wooden door is polished by a polishing wheel;
step eight: after the sealing of a set of opposite side of this timber finishes, can transport it to the banding device of another opposite side by the conveying mechanism of discharge end, repeat above-mentioned step once after, can accomplish the banding work of timber four sides.
Compared with the prior art, the invention has the beneficial effects that:
1. the invention arranges two groups of frames, and glue coating, edge pasting, cutting, front and back edging, upper and lower scraping edges and polishing mechanisms are arranged on the two groups of frames in contraposition, the lower ends of the two groups of frames are connected by a plurality of groups of bidirectional screw rod guide rails in a transmission way, the width of the device can be adjusted adaptively according to the distance between the long sides or the short sides of the wooden door before the wooden door is processed, when the adjustment is carried out, the frames on the sliding tables at two sides and the edge sealing mechanism are driven to move oppositely by the cooperation of the plurality of groups of bidirectional screw rod guide rails, meanwhile, a conveying mechanism of the device adopts a telescopic roller shaft structure, the telescopic roller shaft can realize extension and retraction by a sleeve roller and a telescopic column structure in the width adjusting process, after the width adjustment, the telescopic roller shaft can still drive the wooden door to move by the sleeve rollers at two ends under the power action, and the glue coating, edge pasting, cutting, front and back edging, upper and lower scraping edges and polishing operations of opposite edges are sequentially completed, compare in traditional unilateral banding device, work efficiency has promoted one time, has solved current bag sealer structure ridge length, when to the solid wood composite door banding, need establish four different banding assembly lines of group, just can realize the banding to the four sides of solid wood composite door, the problem of inefficiency.
2. Through setting up the interval regulation that two-way lead screw guide rail realized both sides banding mechanism, when manufacturing cost is limited, can concentrate preferentially and accomplish the banding work of a set of opposite sides of timber, drive two-way lead screw guide rail again, adjust the device width into the interval of another set of opposite sides, convey the timber in ninety degrees back again to the device in, can accomplish the banding work of another set of opposite sides, the flexibility is high, can reduce manufacturing cost by a wide margin under the circumstances that has the demand.
3. Through the side-mounting range sensor of rolling up the dish on the rim charge winding table, range sensor can rely on the interval of laser surveying installation site and rolling up the rim charge on the dish, and when the rim charge reduced, laser surveying's distance can increase gradually, if when the distance was greater than the sensor default, it was not enough to represent the clout promptly, and the sensor can send signal to terminal department this moment, reminds personnel to change the rolling dish, has guaranteed the continuous production nature of banding device.
Drawings
FIG. 1 is a schematic top view of the present invention;
FIG. 2 is a partial structural view of the side frame of the present invention;
FIG. 3 is a partial schematic structural view of the edge releasing mechanism and the rough cutting mechanism of the present invention;
FIG. 4 is a schematic view of a partial structure of a side edge pressing and trimming mechanism according to the present invention;
FIG. 5 is a schematic view of a partial structure of the scraping and polishing mechanism of the present invention;
FIG. 6 is a schematic view showing the internal structure of the telescopic roller shaft according to the present invention;
FIG. 7 is an enlarged view of the structure at A of the present invention;
in the figure: 1. a telescopic roll shaft; 101. a central shaft; 102. sleeving a roller; 103. a telescopic column; 104. an elastic damping head; 105. a guide groove; 106. a sprocket; 107. a linear bearing; 2. a frame; 3. a preheating mechanism; 4. a gluing mechanism; 5. an edge placing mechanism; 501. a base plate; 502. a top plate; 503. a drive roll; 504. a drive roll motor; 505. a driven roller; 506. an adjustment groove; 507. a locking member; 6. a rough cutting mechanism; 601. a tool apron; 602. roughly cutting a blade; 603. a cutter motor; 7. a scrap coiling table; 8. side edge pressing and trimming mechanism; 801. a frame; 802. side press rolls; 803. a tool holder; 804. a cutting wheel; 805. a cutting wheel motor; 806. a forty-five degree chute; 807. a material receiving groove; 9. a scraping and polishing mechanism; 901. a carrier plate; 902. a retractable plate; 903. a cylinder; 904. a guide post; 905. a limiting block; 906. an upper compression roller; 907. a lower pressing roller; 908. a scraper is arranged; 909. a lower scraper; 910. an upper polishing wheel; 911. a lower polishing wheel; 912. a polishing wheel motor; 10. a bidirectional lead screw guide rail; 11. a positive lead screw; 12. a reverse screw rod; 13. a guide mechanism; 14. a pulley groove; 15. a winding disc; 16. a ranging sensor; 17. a tension wheel; 18. a guide wheel set; 19. a sliding table; 20. a bearing sheet; 21. a power end; 22. heating the lamp tube; 23. a guide post; 24. a rubber roller; 25. a rubber roller motor; 26. a discharge gate; 27. a sliding block; 28. a hydraulic rod.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Referring to fig. 1-7, an embodiment of the present invention is shown: a solid wood composite door edge sealing device comprises a plurality of telescopic roll shafts 1, wherein a rack 2 is arranged on each of two sides of each of the plurality of telescopic roll shafts 1, a preheating mechanism 3 is arranged above one end of each rack 2, a gluing mechanism 4 is arranged at the rear end of each preheating mechanism 3, an edge placing mechanism 5 is arranged at the rear end of each gluing mechanism 4, an edge material winding table 7 is arranged on one side of each edge placing mechanism 5, a rough cutting mechanism 6 is arranged at the rear end of each edge placing mechanism 5, a side edge pressing and trimming mechanism 8 is arranged at the rear end of each rough cutting mechanism 6, an edge scraping and polishing mechanism 9 and an edge scraping and polishing mechanism 9 are arranged at the rear end of each side edge pressing and trimming mechanism 8, two-way lead screw guide rails 10 are arranged on each of two sides and at the middle position below the racks 2, a bearing sheet 20 is arranged at the middle position inside each two-way lead screw guide rail 10, a forward lead screw 11 is arranged at the rear end of each bearing sheet 20, a reverse lead screw 12 is arranged at the front end of each bearing sheet 20, one end of the reverse screw rod 12 is provided with a power end 21, the power end 21 is in transmission connection with a power end motor through a speed reducer, sliding tables 19 are mounted on the forward screw rod 11 and the reverse screw rod 12, the sliding tables 19 on the forward screw rod 11 and the reverse screw rod 12 are in transmission connection with the racks 2 on the two sides respectively, a guide mechanism 13 is mounted between the adjacent two-way screw rod guide rails 10, a pulley groove 14 is formed in the guide mechanism 13, the bottom of each rack 2 is in sliding connection with the pulley groove 14 through a guide wheel, a winding disc 15 is mounted on the rim material winding table 7, a distance measuring sensor 16 is mounted on one side of the winding disc 15, a tension wheel 17 is arranged on the other side of the winding disc 15, a guide wheel group 18 is arranged at the front end of the tension wheel 17, and two discharge doors 26 are mounted on the inner wall of each rack 2.
Further, the telescopic roll shaft 1 comprises a central shaft 101, a sleeve roller 102 and a chain wheel 106, the sleeve roller 102 is arranged at two ends of the central shaft 101, the chain wheel 106 is arranged at one end of the sleeve roller 102, a guide groove 105 is arranged inside the sleeve roller 102, telescopic columns 103 are arranged at two ends of the central shaft 101, the telescopic columns 103 penetrate through and extend into the guide groove 105, elastic damping heads 104 are arranged at one ends of the telescopic columns 103, linear bearings 107 are arranged at joints of the telescopic columns 103 and the sleeve roller 102, when the device needs to adjust the distance between the frames 2 at two sides according to the edge distance of a wood board, the frames 2 on the sliding tables 19 at two sides and the edge sealing mechanism are driven to move oppositely through the cooperation of a plurality of groups of bidirectional lead screw guide rails 10, in the moving process, the telescopic roll shaft 1 can realize extension and retraction by means of the sleeve roller 102 and the telescopic columns 103, and the elastic damping heads 104 are arranged at one ends of the telescopic columns 103, so that the damping sense of the telescopic columns 103 and the guide groove 105 during extension and retraction is improved, the telescopic process is more stable.
Further, the internally mounted who preheats mechanism 3 has a plurality of heating fluorescent tubes 22, and the front end that preheats mechanism 3 is provided with three guide post 23, and guide post 23 rotates with preheating mechanism 3 to be connected, and preheating mechanism 3 can carry out preheating treatment to the both sides of timber, makes things convenient for follow-up sizing material adhesion.
Further, a rubber roller 24 is installed at the front end of the gluing mechanism 4, a rubber roller motor 25 is installed at the rear end of the gluing mechanism 4, the output end of the rubber roller motor 25 is in transmission connection with the gluing mechanism 4 through a belt mechanism, the rubber roller 24 is driven to rotate by the motor belt mechanism, and after a pump machine is used for guiding rubber materials, the rubber materials are evenly seeped out along a surface silk screen structure, so that gluing is achieved.
Further, the edge placing mechanism 5 comprises a bottom plate 501, a top plate 502, a driving roller 503 and a driven roller 505, the driving roller 503 and the driven roller 505 are both arranged between the bottom plate 501 and the top plate 502, a driving roller motor 504 is installed at the upper end of the driving roller 503, an adjusting groove 506 is arranged at the joint of a roller shaft at the upper end of the driven roller 505 and the top plate 502, a roller shaft of the driven roller 505 is connected with the adjusting groove 506 through a locking member 507, the rough cutting mechanism 6 comprises a knife holder 601, a rough cutting blade 602 and a cutter motor 603, one end of the rough cutting blade 602 is installed inside the knife holder 601, the cutter motor 603 is arranged on the outer wall of the knife holder 601, the output end of the cutter motor 603 is in transmission connection with the rough cutting blade 602, the edge placing mechanism 5 mainly discharges edges through the driving roller 503, so that wood door fitting is facilitated, the rough cutting mechanism 6 can cut off the edges at the tail end of the wood door, and continuous edge attaching is facilitated.
Further, side pressfitting trimming mechanism 8 includes frame 801, side compression roller 802 and knife rest 803, side compression roller 802 is provided with a plurality ofly, and a plurality of side compression rollers 802 all install in the inside of frame 801, knife rest 803 is provided with two, and two knife rests 803 all set up between side compression roller 802, the internally mounted of knife rest 803 has cutting wheel 804, one side of cutting wheel 804 is provided with cutting wheel motor 805, and the output and the cutting wheel 804 transmission of cutting wheel motor 805 are connected, can fully pressfitting rim charge and timber to a side compression roller 802, make both connect inseparabler.
Further, the junction of knife rest 803 and frame 801 is provided with oblique forty-five degree spout 806, the rear end of oblique forty-five degree spout 806 is provided with sliding block 27, and sliding block 27 is connected with knife rest 803 through the connecting axle, install hydraulic stem 28 on the rear end face of frame 801, and the output of hydraulic stem 28 is connected with sliding block 27 transmission, the below of knife rest 803 is provided with receipts silo 807, and receives silo 807 and frame 2 integrated into one piece setting, blade holder 601 can move along oblique forty-five degree spout 806 under the drive of hydraulic stem 28, drive the cutting wheel 804 on two sets of blade holders 601 and successively track the cutting to the unnecessary rim charge of timber front end and rear end, the waste material that finishes the cutting drops to the receipts silo 807 of below and retrieves.
Further, scrape limit polishing mechanism 9 and include loading board 901 and expansion plate 902, cylinder 903 is all installed to the both sides of loading board 901 upper end, the output of cylinder 903 runs through and extends to the lower extreme of loading board 901, and with expansion plate 902 fixed connection, install a plurality of guide pillars 904 between the cylinder 903 of both sides, the one end of guide pillar 904 runs through and extends to the lower extreme of loading board 901, and with expansion plate 902 fixed connection, stopper 905 is installed to the other end of guide pillar 904, a plurality of last compression roller 906 are installed to one side of expansion plate 902 lower surface, go up compression roller 907 below the compression roller 906, the timber that the side cut finishes moves when scraping limit polishing mechanism 9, under the effect of cylinder 903, the compression roller on the expansion plate 902 moves down, make the unnecessary part in edge crease appear.
Further, an upper scraper 908 is arranged on one side of the upper pressure roller 906, a lower scraper 909 is arranged below the upper scraper 908, an upper polishing wheel 910 is arranged on one side of the upper scraper 908, a lower polishing wheel 911 is arranged below the upper polishing wheel 910, polishing wheel motors 912 are arranged at one ends of the upper polishing wheel 910 and the lower polishing wheel 911, and the scraping and polishing work of the edge of the wooden door can be finished by the scrapers and the polishing wheels respectively.
Further, a use method of the edge sealing device for the solid wood composite door comprises the following steps:
the method comprises the following steps: the feeding end of the device is butted with a solid wood composite door production line, the width of the device is adaptively adjusted according to the long edge or the short edge of the wood door, and when the width of the device is adjusted, the frame 2 and the edge sealing mechanism on the sliding tables 19 at two sides are driven to move oppositely by the synergistic effect of a plurality of groups of bidirectional screw rod guide rails 10;
step two: after the width adjustment is finished, tensioning the rim charge on the winding disc 15 along the tensioning wheel 17, and then penetrating through the guide wheel set 18 to extend out to a gap between the driving roller 503 and the driven roller 505 of the rim releasing mechanism 5;
step three: starting a chain wheel 106 driving motor of the telescopic roll shaft 1, driving the telescopic roll shaft 1 to rotate by the chain wheel 106, firstly conveying the wood plate at the feeding end to a preheating mechanism 3, and preheating the edge of the wood door by a plurality of groups of heating lamp tubes 22 in the preheating mechanism 3 for later gluing;
step four: after preheating, the wooden door is continuously conveyed to the gluing mechanism 4 through the telescopic roller shaft 1, the gluing mechanism 4 is internally provided with a rubber roller 24 and is driven to rotate by a motor belt mechanism, and after glue is introduced by a pump machine, the glue is uniformly leaked along a surface silk screen structure to realize gluing;
step five: after gluing, the wooden door continues to move to the edge placing mechanism 5, the wooden door is attached to the protruding edge materials of the edge placing mechanism 5 by the adhesive force of the glue, and when the tail end of the wooden door moves to the rough cutting mechanism 6, the rough cutting blade 602 is driven by the motor to turn over, so that tail end material breaking is realized;
step six: the primarily welted wooden door continues to move to the side edge pressing and trimming mechanism 8 under the action of the roller shaft, the width of the two sides of the device is adjusted adaptively, the edge material part is tightly pressed with the side edge pressing rollers 802 on the two sides of the mechanism, so that the edge material is connected more firmly, and meanwhile, when the wooden door moves below the two groups of tool apron 601, the tool apron 601 can move along the oblique forty-five degree sliding groove 806 under the driving of the hydraulic rod 28, and the cutting wheels 804 on the two groups of tool apron 601 are driven to track and cut redundant edge materials at the front end and the rear end of the wooden door successively;
step seven: the trimmed wooden door continues to move to a scraping and polishing mechanism 9, a compression roller on the telescopic plate 902 moves downwards under the action of the air cylinder 903, so that the redundant edge part is folded, then the redundant upper and lower edge parts are scraped by a scraper, and after finishing trimming, the edge of the wooden door is polished by a polishing wheel;
step eight: after the sealing of a set of opposite side of this timber finishes, can transport it to the banding device of another opposite side by the conveying mechanism of discharge end, repeat above-mentioned step once after, can accomplish the banding work of timber four sides.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (10)
1. The utility model provides a wood composite door banding device, includes telescopic roll axle (1), its characterized in that: the device is characterized in that the number of the telescopic roll shafts (1) is multiple, the machine frame (2) is installed on two sides of each of the telescopic roll shafts (1), the preheating mechanism (3) is installed above one end of the machine frame (2), the gluing mechanism (4) is installed at the rear end of the preheating mechanism (3), the edge placing mechanism (5) is installed at the rear end of the gluing mechanism (4), an edge winding table (7) is arranged on one side of the edge placing mechanism (5), the rough cutting mechanism (6) is installed at the rear end of the edge placing mechanism (5), the side edge pressing and trimming mechanism (8) is arranged at the rear end of the rough cutting mechanism (6), the edge scraping and polishing mechanism (9) is arranged at the rear end of the side edge pressing and trimming mechanism (8), the bidirectional guide rail (10) is installed on two sides and at the middle position below the machine frame (2), and the bearing sheet (20) is installed at the middle position inside the bidirectional guide rail (10), forward lead screw (11) is installed to the rear end of bearing piece (20), reverse lead screw (12) are installed to the front end of bearing piece (20), the one end of reverse lead screw (12) is provided with power end (21), and power end (21) are connected with power end motor drive through the speed reducer, all install slip table (19) on forward lead screw (11) and reverse lead screw (12), and slip table (19) on forward lead screw (11) and reverse lead screw (12) are connected with both sides frame (2) transmission respectively, and are adjacent install guiding mechanism (13) between two-way lead screw guide rail (10), the inside of guiding mechanism (13) is provided with pulley groove (14), and the bottom of frame (2) passes through guide pulley and pulley groove (14) sliding connection, the rim charge is installed rolling disc (15) on rolling table (7), ranging sensor (16) are installed to one side of rolling disc (15), the other side of the winding disc (15) is provided with a tension wheel (17), the front end of the tension wheel (17) is provided with a guide wheel set (18), and the inner wall of the rack (2) is provided with two discharging doors (26).
2. The edge sealing device for the solid wood composite door according to claim 1, wherein: telescopic roller axle (1) includes center pin (101), mantle roller (102) and sprocket (106), mantle roller (102) set up the both ends at center pin (101), the one end at mantle roller (102) is installed in sprocket (106), the inside of mantle roller (102) is provided with guide slot (105), flexible post (103) are all installed at the both ends of center pin (101), and flexible post (103) run through and extend to the inside of guide slot (105), elastic damping head (104) are installed to the one end of flexible post (103), linear bearing (107) are installed with the junction of mantle roller (102) in flexible post (103).
3. The edge sealing device for the solid wood composite door according to claim 1, wherein: the preheating mechanism (3) is internally provided with a plurality of heating lamp tubes (22), the front end of the preheating mechanism (3) is provided with three guide posts (23), and the guide posts (23) are rotatably connected with the preheating mechanism (3).
4. The edge sealing device for the solid wood composite door according to claim 1, wherein: rubber roll (24) are installed to the front end of rubber coating mechanism (4), rubber roll motor (25) are installed to the rear end of rubber coating mechanism (4), and the output of rubber roll motor (25) passes through belt mechanism and is connected with rubber coating mechanism (4) transmission.
5. The edge sealing device for the solid wood composite door according to claim 1, wherein: the edge placing mechanism (5) comprises a bottom plate (501), a top plate (502), a driving roller (503) and a driven roller (505), the driving roller (503) and the driven roller (505) are both arranged between the bottom plate (501) and the top plate (502), a driving roller motor (504) is arranged at the upper end of the driving roller (503), an adjusting groove (506) is arranged at the joint of a roller shaft at the upper end of the driven roller (505) and the top plate (502), the roller shaft of the driven roller (505) is connected with the adjusting groove (506) through a locking piece (507), the rough cutting mechanism (6) comprises a cutter holder (601), a rough cutting blade (602) and a cutting motor (603), one end of the rough cutting blade (602) is arranged in the cutter holder (601), the cutter motor (603) is arranged on the outer wall of the cutter holder (601), and the output end of the cutter motor (603) is in transmission connection with the rough cutting blade (602).
6. The edge sealing device for the solid wood composite door according to claim 1, wherein: side pressfitting trimming mechanism (8) are including frame (801), side compression roller (802) and knife rest (803), side compression roller (802) are provided with a plurality ofly, and a plurality of side compression rollers (802) all install the inside at frame (801), knife rest (803) are provided with two, and two knife rests (803) all set up between side compression roller (802), the internally mounted of knife rest (803) has cutting wheel (804), one side of cutting wheel (804) is provided with cutting wheel motor (805), and the output and the cutting wheel (804) transmission of cutting wheel motor (805) are connected.
7. The edge sealing device for the solid wood composite door according to claim 6, wherein: the utility model discloses a hydraulic pressure welding machine, including frame (801), knife rest (803) and frame (801), the junction of knife rest (803) and frame (801) is provided with oblique forty-five degree spout (806), the rear end of oblique forty-five degree spout (806) is provided with sliding block (27), and sliding block (27) are connected with knife rest (803) through the connecting axle, install hydraulic stem (28) on the rear end face of frame (801), and the output and the sliding block (27) transmission of hydraulic stem (28) are connected, the below of knife rest (803) is provided with receipts silo (807), and receives silo (807) and frame (2) integrated into one piece setting.
8. The edge sealing device for the solid wood composite door according to claim 1, wherein: the edge scraping and polishing mechanism (9) comprises a bearing plate (901) and a telescopic plate (902), wherein cylinders (903) are installed on two sides of the upper end of the bearing plate (901), the output ends of the cylinders (903) penetrate through and extend to the lower end of the bearing plate (901), the output ends of the cylinders (903) are fixedly connected with the telescopic plate (902), a plurality of guide pillars (904) are installed between the cylinders (903) on two sides, one ends of the guide pillars (904) penetrate through and extend to the lower end of the bearing plate (901), the guide pillars are fixedly connected with the telescopic plate (902), a limiting block (905) is installed at the other end of each guide pillar (904), a plurality of upper compression rollers (906) are installed on one side of the lower surface of the telescopic plate (902), and a lower compression roller (907) is installed below the upper compression roller (906).
9. The edge sealing device for the solid wood composite door according to claim 8, wherein: one side of the upper pressure roller (906) is provided with an upper scraper (908), a lower scraper (909) is arranged below the upper scraper (908), one side of the upper scraper (908) is provided with an upper polishing wheel (910), a lower polishing wheel (911) is arranged below the upper polishing wheel (910), and polishing wheel motors (912) are respectively arranged at one ends of the upper polishing wheel (910) and the lower polishing wheel (911).
10. An application method of the edge sealing device for the solid wood composite door is realized based on the edge sealing device for the solid wood composite door of any one of claims 1 to 9, and is characterized by comprising the following steps:
the method comprises the following steps: the feeding end of the device is butted with a solid wood composite door production line, the width of the device is adaptively adjusted according to the long edge or the short edge of the wood door, and during adjustment, the frame (2) and the edge sealing mechanism on the sliding tables (19) at two sides are driven to move oppositely by the synergistic effect of a plurality of groups of bidirectional screw rod guide rails (10);
step two: after the width adjustment is finished, tensioning the edge material on the winding disc (15) along a tensioning wheel (17), and then penetrating through a guide wheel set (18) to extend out to a gap between a driving roller (503) and a driven roller (505) of the edge placing mechanism (5);
step three: starting a chain wheel (106) driving motor of the telescopic roll shaft (1), driving the telescopic roll shaft (1) to rotate by virtue of the chain wheel (106), firstly conveying the wood board at the feeding end to a preheating mechanism (3), and preheating the edge of the wood door by virtue of a plurality of groups of heating lamp tubes (22) in the preheating mechanism (3) so as to perform subsequent gluing;
step four: after preheating, the wooden door is continuously conveyed to the gluing mechanism (4) through the telescopic roller shaft (1), the gluing mechanism (4) is internally provided with a rubber roller (24) and is driven to rotate by a motor belt mechanism, and after glue is introduced by a pump machine, the glue is uniformly leaked out along a surface silk screen structure to realize gluing;
step five: after gluing is finished, the wooden door is continuously moved to the edge placing mechanism (5), the wooden door is attached to the extending edge materials of the edge placing mechanism (5) by the adhesive force of the glue, and when the tail end of the wooden door is moved to the rough cutting mechanism (6), the rough cutting blade (602) is driven by the motor to turn over, so that tail end material breaking is realized;
step six: the primarily welted wooden door continues to move to a side edge pressing and trimming mechanism (8) under the action of a roller shaft, the width of two sides of the device is adjusted adaptively, an edge material part is tightly pressed with side edge pressing rollers (802) on two sides of the mechanism, so that the edge material is connected more firmly, and meanwhile, when the wooden door moves below two groups of tool apron (601), the tool apron (601) can move along an inclined forty-five degree sliding groove (806) under the drive of a hydraulic rod (28) to drive cutting wheels (804) on the two groups of tool apron (601) to track and cut redundant edge materials at the front end and the rear end of the wooden door successively;
step seven: the wooden door after trimming is continuously moved to a trimming and polishing mechanism (9), under the action of an air cylinder (903), a compression roller on a telescopic plate (902) moves downwards to enable the redundant part of the edge to be folded, then the redundant part of the upper edge and the lower edge is scraped by a scraper, and after finishing trimming, the edge of the wooden door is polished by a polishing wheel;
step eight: after the sealing of a set of opposite side of this timber finishes, can transport it to the banding device of another opposite side by the conveying mechanism of discharge end, repeat above-mentioned step once after, can accomplish the banding work of timber four sides.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202111014143.4A CN113580316B (en) | 2021-08-31 | 2021-08-31 | Edge sealing device for solid wood composite door and using method thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202111014143.4A CN113580316B (en) | 2021-08-31 | 2021-08-31 | Edge sealing device for solid wood composite door and using method thereof |
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| CN113580316B CN113580316B (en) | 2022-08-12 |
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| CN115609691A (en) * | 2022-10-27 | 2023-01-17 | 湖北千川门窗有限公司 | High-precision drilling device for wooden door machining and drilling method thereof |
| CN115625773A (en) * | 2022-11-14 | 2023-01-20 | 白小飞 | Gluing and edge sealing system and method for ecological plate for furniture processing |
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| CN113580316B (en) | 2022-08-12 |
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