CN113578577B - Battery heat preservation spraying device - Google Patents

Battery heat preservation spraying device Download PDF

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Publication number
CN113578577B
CN113578577B CN202110770620.3A CN202110770620A CN113578577B CN 113578577 B CN113578577 B CN 113578577B CN 202110770620 A CN202110770620 A CN 202110770620A CN 113578577 B CN113578577 B CN 113578577B
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China
Prior art keywords
bracket
gear
bevel gear
transmission rod
rod
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CN202110770620.3A
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Chinese (zh)
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CN113578577A (en
Inventor
冯家飞
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Roofer Electronic Technology Shanwei Co ltd
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Roofer Electronic Technology Shanwei Co ltd
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Priority to CN202110770620.3A priority Critical patent/CN113578577B/en
Publication of CN113578577A publication Critical patent/CN113578577A/en
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
    • B05B12/08—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means
    • B05B12/084—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means responsive to condition of liquid or other fluent material already sprayed on the target, e.g. coating thickness, weight or pattern
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • B05B13/0278—Arrangement or mounting of spray heads
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B14/00—Arrangements for collecting, re-using or eliminating excess spraying material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/0007—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding involving treatment or provisions in order to avoid deformation or air inclusion, e.g. to improve surface quality
    • B32B37/003—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding involving treatment or provisions in order to avoid deformation or air inclusion, e.g. to improve surface quality to avoid air inclusion
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00—Ancillary operations in connection with laminating processes
    • B32B38/0004—Cutting, tearing or severing, e.g. bursting; Cutter details
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/14—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
    • B32B37/24—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer not being coherent before laminating, e.g. made up from granular material sprinkled onto a substrate
    • B32B2037/243—Coating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2457/00—Electrical equipment
    • B32B2457/10—Batteries
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Engineering & Computer Science (AREA)
  • Quality & Reliability (AREA)
  • Battery Electrode And Active Subsutance (AREA)
  • Primary Cells (AREA)

Abstract

The invention relates to the field of batteries, in particular to a battery heat-insulating layer spraying device. The technical problems of the invention are as follows: a battery thermal insulation layer spraying device is provided. The technical implementation scheme of the invention is as follows: the battery heat-insulating layer spraying device comprises a defoaming unit, a rim charge processing unit, a cutting unit, a secondary spraying unit and a laminating unit; the secondary spraying unit is internally connected with a bubble removing unit for removing bubbles in the coating; and a rim charge treatment unit for treating the coating overflowed after lamination is connected to the left part below the secondary spraying unit. The invention can realize the spraying of the heat-insulating coating on the battery diaphragm material and the lamination of the anode material and the cathode material, wherein the bubbles in the coating with the ceramic microbead additive can be removed, the overflowed coating can be recycled in the lamination process, and the utilization rate of the material and the heat-insulating performance of the product can be effectively improved.

Description

Battery heat preservation spraying device
Technical Field
The invention relates to the field of batteries, in particular to a battery heat-insulating layer spraying device.
Background
Along with the updating iteration of the mobile phone, the performance requirement of the user on the mobile phone is higher and higher, and accordingly the burden of the mobile phone battery is larger and larger, and based on the use habit of the user on the mobile phone, the battery needs to be optimized to a certain extent on the premise that the battery cannot be excessively huge, wherein one is to apply a heat insulation coating on the battery so as to improve the comprehensive performance of the mobile phone battery.
The membrane can be processed in the current mobile phone battery, the membrane material can be used for completing separation of the positive electrode and the negative electrode, energy loss caused by direct contact reaction of the positive electrode and the negative electrode is prevented, the battery can be kept warm in the working process, the effect that the reaction efficiency of the electrolytic reaction is higher at a certain temperature is achieved, the membrane material has better heat preservation effect, usually some additives are added, ceramic microbeads have better heat preservation and heat insulation performance, ceramic microbeads are generally added into the coating in production, but the ceramic microbeads can cause bubbles in the coating in the spraying process after being added into the coating, the coating surface layer thickness is uneven in the process of processing the bubbles, the substrate is fully coated with the coating and then attached to the positive electrode material due to the influence of the thickness problem, and meanwhile, the utilization rate of the material is improved.
In summary, there is a need to develop a battery thermal insulation layer spraying device to overcome the above-mentioned problems.
Disclosure of Invention
In order to overcome the defects that after ceramic microbeads are added into a coating, the coating can cause bubbles in the coating in the spraying process, the coating surface layer thickness is uneven in the bubble treatment process, the reaction process is influenced because of the thickness problem in the process of isolating anode and cathode materials, and meanwhile, the utilization rate of the materials is improved, the substrate is required to be coated with the coating fully and then attached to the anode and cathode materials, at the moment, the coating can overflow to a side position, the overflowed coating cannot be treated in time, the substrate and the plane material are adhered together in the winding process after the attachment, and the separation is difficult, the technical problem of the invention is that: a battery thermal insulation layer spraying device is provided.
The technical implementation scheme of the invention is as follows: the battery thermal insulation layer spraying device comprises a bottom frame, a bubble removing unit, a rim charge processing unit, a control screen, a secondary spraying unit, a detector, an air pump and a base; the front part above the underframe is connected with a control screen; a base is connected below the underframe; the secondary spraying unit is internally connected with a bubble removing unit; the left part below the secondary spraying unit is connected with a rim charge treatment unit for treating the overflow paint after lamination; a detector is connected inside the secondary spraying unit; an air pump is connected above the bubble removing unit.
More preferably, the bubble removing unit comprises a first transmission rod, a first transmission wheel, a second transmission rod, a first bevel gear, a second bevel gear, a third transmission rod, a first gear, a first rack, an electric sliding frame, an E-shaped electric sliding frame, an electric rotating shaft, a second gear, a third gear, a first screw rod, a U-shaped fixing frame, a first shaft lever, a fourth gear, a fifth gear, a bubble removing needle, a spring ball head, a sliding lug, a wind resistance plate and a first bracket; the secondary spraying unit is internally connected with a first bracket; the front part above the first bracket is connected with an air pump; a second transmission rod is movably connected to the rear part above the first bracket; a third transmission rod is movably connected to the middle part above the first bracket; the upper part of the first bracket is movably connected with an electric sliding frame; the outer surface of the middle part of the second transmission rod is connected with a second transmission wheel; the front part of the second transmission rod is connected with a first bevel gear; the outer ring surface of the second driving wheel is connected with the first driving wheel through belt transmission; the inner axle center of the first driving wheel is connected with a first driving rod; the rear part of the first transmission rod is movably connected with a secondary spraying unit; the first transmission rod is connected with a cutting unit; the first bevel gear is connected with the second bevel gear; the inner axle center of the second bevel gear is connected with a third transmission rod; the outer surface of the third transmission rod is connected with a first gear; the left side of the first gear is connected with a first rack; the left side of the first rack is connected with an electric sliding frame; a plurality of groups of E-shaped electric sliding frames are movably connected to the electric sliding frames; the E-shaped electric sliding frame is movably connected with an electric rotating shaft; the outer surface of the upper part of the electric rotating shaft is connected with a second gear; the outer surface of the lower part of the electric rotating shaft is connected with a fifth gear; the second gear is connected with the second gear; the second gear is connected with the third gear; the inner axle center of the third gear is connected with a first screw rod; the first screw rod is connected with the E-shaped electric sliding frame; the lower part of the first screw rod is movably connected with a U-shaped fixing frame; the two sides of the U-shaped fixing frame are movably connected with a first shaft lever; the outer surface of the first shaft lever is connected with a fourth gear; the first shaft lever is connected with a bubble removing needle; the fourth gear is connected with the fifth gear; the inner surface of the bubble removing needle contacts with the spring ball head; the bubble removing needle is movably connected with a sliding lug; the spring ball head is connected with the sliding lug; a wind resistance plate is connected above the sliding convex block; e-type electric sliding frames to wind resistance plates are uniformly arranged in a plurality of groups; the first rack to the windage plate are symmetrically arranged in two groups by the center of the first gear.
More preferably, the rim charge processing unit comprises a first electric push rod, an I-shaped frame, a second screw rod, a second shaft rod, a sixth gear, a second rack, a third rack, a T-shaped frame, a limiting spring, a rim charge recoverer, a rim charge collector, a sweeping plate and a second bracket; the left part below the secondary spraying unit is connected with a first electric push rod; the left part below the secondary spraying unit is connected with a second bracket; the first electric push rod is positioned at the left side of the second bracket; the second bracket is movably connected with a second shaft rod; a sixth gear is arranged in the second bracket; a second rack is movably connected in the left side of the second bracket; a third rack is movably connected in the right of the second bracket; the second shaft rod is internally connected with a second screw rod; the middle part of the outer side of the second shaft rod is connected with a sixth gear; the lower part of the second screw rod is connected with an I-shaped frame; the left part above the I-shaped frame is connected with a first electric push rod; the lower rear part of the I-shaped frame is connected with a sweeping plate; a T-shaped frame is arranged on the side surface of the third rack; the lower part behind the T-shaped frame is connected with a limit spring; the rear part of the limiting spring is connected with the I-shaped frame; the T-shaped frame is movably connected with the I-shaped frame; the left side below the T-shaped frame is connected with a rim charge recoverer; the right side below the T-shaped frame is connected with a residue collector; the T-shaped frame and the sweeping plate are symmetrically arranged in two groups by the center of the I-shaped frame.
More preferably, the cutting machine further comprises a cutting unit, wherein the cutting unit comprises a motor, a fourth transmission rod, a third bevel gear, a fourth bevel gear, a fifth transmission rod, a gear lack, a sixth transmission rod, a fifth bevel gear, a sixth bevel gear, a seventh gear, a fourth rack, a cutter set, a material supporting plate, a spring rod, a third transmission wheel, a fourth transmission wheel and a third bracket; the middle part below the underframe is connected with a motor; four groups of spring rods are connected to the middle part above the underframe; the four groups of spring rods are connected with a material supporting plate; a third bracket is connected to the middle part above the underframe; a fourth transmission rod is movably connected with the middle part in front of the third bracket; a fifth transmission rod is movably connected to the lower part in front of the third bracket; a sixth transmission rod is movably connected to the upper part in front of the third bracket; the third bracket is movably connected with a fourth rack; a secondary spraying unit is connected above the third bracket; the output shaft of the motor is connected with a fourth transmission rod; the middle part of the outer surface of the fourth transmission rod is connected with a third bevel gear; the fourth transmission rod is connected with a fourth bevel gear, the upper part of the outer surface of the fourth transmission rod is connected with a gear lack, and the inner axis of the fourth bevel gear is connected with a fifth transmission rod; the fifth transmission rod is connected with a laminating unit; a sixth transmission rod is arranged above the gear lack wheel; a fifth bevel gear is connected to the front part of the outer surface of the sixth transmission rod; a sixth bevel gear is connected to the front part of the outer surface of the sixth transmission rod; the sixth bevel gear is positioned behind the fifth bevel gear; a seventh gear is connected to the middle part of the outer surface of the sixth transmission rod; the rear part of the outer surface of the sixth transmission rod is connected with a third transmission wheel; the outer ring surface of the third driving wheel is connected with the fourth driving wheel through belt transmission; the inner axle center of the fourth driving wheel is connected with a first driving rod; the seventh gear is connected with the fourth rack; a cutter group is connected below the fourth rack; the cutter group is positioned above the material supporting plate.
More preferably, the secondary spraying unit comprises a first paint bucket, a first pump, a first material guide pipe, a first sprayer, a fan, a side air box, a second paint bucket, a second pump, a second material guide pipe, a second sprayer and a fourth bracket; the third bracket is connected with a fourth bracket; the left part below the fourth bracket is connected with a second bracket; the left part below the fourth bracket is connected with a first electric push rod; the fourth bracket is movably connected with a laminating unit; a second paint bucket is arranged at the left part above the fourth bracket; the left part above the fourth bracket is connected with a second material guide pipe; the left part above the fourth bracket is connected with a second sprayer; the second sprayer is positioned below the second material guide pipe; a first paint bucket is arranged at the right part above the fourth bracket; the right part above the fourth bracket is connected with a first sprayer; the right part above the fourth bracket is connected with a first material guide pipe; the first material guide pipe is positioned above the first sprayer; the middle part of the fourth bracket is connected with a first bracket; a first transmission rod is movably connected to the middle part above the fourth bracket; the first transmission rod is positioned behind the first paint bucket; a fan is connected to the middle part above the fourth bracket; the middle part above the fourth bracket is connected with a side air box; the fan is positioned at the left side of the side air box; the first paint bucket is provided with a first pump; the first pump is connected with a first material guide pipe through a guide pipe; a first sprayer is connected below the first material guide pipe; the second paint bucket is provided with a second pump; the second pump is connected with a second material guide pipe through a guide pipe; a second sprayer is connected below the second material guide pipe; the fourth bracket is connected with the detector.
More preferably, the device further comprises a laminating unit, wherein the laminating unit comprises a first material roller, a guide roller, a driving roller, a first bevel gear, a second bevel gear, a seventh driving rod, a third bevel gear, a fourth bevel gear, a second material roller, a tension roller, a sliding block, a second electric push rod, a pressure roller, a collecting roller, an eighth gear, an inner gear ring, an eighth driving rod, an electric slide plate, a third shaft lever, a fifth driving wheel, a sixth driving wheel, a fifth bracket, a sixth bracket, a seventh bracket and an eighth bracket; the left part above the underframe is connected with an eighth bracket; a seventh bracket is connected to the left part above the underframe; the left part above the underframe is connected with a sixth bracket; the eighth bracket is positioned at the left side of the seventh bracket; the seventh bracket is positioned at the left side of the sixth bracket; a fifth bracket is connected to the right part above the underframe; the underframe is movably connected with the electric skateboard; the underframe is movably connected with a third shaft lever; the fifth bracket is connected with the fourth bracket; the fifth bracket is connected with the sixth bracket; the sixth bracket is connected with the fourth bracket; a seventh transmission rod is movably connected to the upper part of the sixth bracket; the upper part of the fifth bracket is provided with a transferable first material roller; the lower part of the fifth bracket is provided with a transferable collecting roller; the sixth bracket is movably connected with a guide roller; the guide roller is positioned at the left side of the first material roller; a second electric push rod is connected to the rear upper part of the seventh bracket; a sliding block is movably connected to the middle part of the rear part of the seventh bracket; the lower part behind the seventh bracket is movably connected with a pressure roller; a transferable second material roller is arranged in the middle of the eighth bracket; the right upper part of the seventh transmission rod is connected with a second bevel gear; the second bevel gear is connected with the first bevel gear; the first bevel gear is connected with a driving roller; the driving roller is movably connected with the fourth bracket; the outer surface of the left lower part of the seventh transmission rod is connected with a third bevel gear; the third bevel gear is connected with the fourth bevel gear; the inner axis of the fourth helical gear is connected with a tension roller; the front part of the collecting roller is connected with an eighth gear; an eighth transmission rod is movably connected inside the third shaft rod; the outer surface of the front part of the third shaft rod is connected with a sixth driving wheel; the outer ring surface of the fifth driving wheel is connected with the sixth driving wheel through belt transmission; the inner axle center of the sixth driving wheel is connected with a fifth driving rod; the rear part of the eighth transmission rod is movably connected with the electric skateboard; an inner gear ring is connected to the outer surface of the rear part of the eighth transmission rod; the electric skateboard is positioned in front of the inner gear ring; the inner gear ring is positioned in front of the eighth gear; the first bevel gear to the fourth bevel gear are symmetrically arranged in two groups by the center of the driving roller; the sliding block and the second electric push rod are symmetrically arranged in two groups by the center of the tension roller.
More preferably, the rim charge recoverer is arranged into a wedge-shaped structure with flow guiding lines.
More preferably, the residue collector is arranged in a special-shaped wedge-shaped structure with a slope bottom side offset.
More preferably, the first sprayer is configured with a two-set spray head configuration.
The invention has the advantages that: 1. in order to solve the defects that after ceramic microbeads are added into the coating, the coating can be caused to generate bubbles in the coating in the spraying process, the thickness of the surface layer of the coating is uneven in the treatment process of the bubbles, the reaction process is influenced because of the thickness problem in the isolation process of the anode material and the cathode material, meanwhile, the utilization rate of the material is improved, the substrate is required to be coated with the coating and then attached to the anode material and the cathode material, at the moment, the coating can overflow to a next position, the overflowed coating cannot be treated timely, the substrate and the plane material are adhered together in the winding process after the attachment, and the separation is difficult.
2. The invention is provided with a bubble removing unit, a rim charge processing unit, a cutting unit, a secondary spraying unit and a laminating unit; when the battery thermal insulation layer spraying device is used, the battery thermal insulation layer spraying device is placed at a position to be used, the underframe on the base is placed at a stable position, then a power supply is externally connected, and the battery thermal insulation layer spraying device is controlled to be started through the control screen; firstly, guiding out a substrate on a laminating unit through a traction belt, then spraying the coating with ceramic microbeads on the substrate through a secondary spraying unit, detecting the position of the coating with bubbles through a detector, removing the bubbles in the coating through the matching of a bubble removing unit and an air pump, then blowing the surface of the coating to be flat through the secondary spraying unit, carrying out secondary spraying on the coating without the coating with ceramic microbead additives, leveling the coating through the laminating unit, and attaching positive electrode surface materials with the width slightly larger than that of the substrate together, wherein at the moment, an edge material processing unit carries out recovery processing on the coating overflowed from the substrate in the laminating process, and carries out rolling on the laminating unit, after the attachment of the positive electrode surface materials is completed, repositioning the coiled material on the position of the substrate, guiding out through the traction belt, carrying out coating operation on the back surface of the substrate, then carrying out attachment through a negative electrode surface material, and cutting unit is used for cutting off redundant edge materials after the attachment is completed.
3. The invention can realize the spraying of the heat-insulating coating on the battery diaphragm material and the lamination of the anode material and the cathode material, wherein the bubbles in the coating with the ceramic microbead additive can be removed, the overflowed coating can be recycled in the lamination process, and the utilization rate of the material and the heat-insulating performance of the product can be effectively improved.
Drawings
FIG. 1 is a schematic perspective view of a first embodiment of the present invention;
FIG. 2 is a schematic view of a second perspective structure of the present invention;
FIG. 3 is a schematic view of a third perspective structure of the present invention;
FIG. 4 is a schematic perspective view of a bubble removal unit according to the present invention;
FIG. 5 is a schematic plan view of a first portion of the bubble removal unit according to the present invention;
FIG. 6 is a schematic perspective view of a second portion of the bubble removal unit according to the present invention;
FIG. 7 is an enlarged perspective view of the X-ray structure of the present invention;
FIG. 8 is a schematic perspective view of a third portion of the bubble removal unit according to the present invention;
FIG. 9 is a schematic perspective view of a rim charge handling unit according to the present invention;
FIG. 10 is a schematic perspective view of a first portion of the rim charge treating unit of the present invention;
FIG. 11 is a schematic perspective view of a second portion of the rim charge treating unit of the present invention;
FIG. 12 is a schematic perspective view of a cutting unit according to the present invention;
FIG. 13 is a schematic view showing a perspective view of a cutting unit portion of the present invention;
FIG. 14 is a schematic perspective view of a secondary spraying unit according to the present invention;
FIG. 15 is a schematic view of a part of a perspective structure of a secondary spraying unit according to the present invention;
FIG. 16 is a schematic perspective view of a laminating unit according to the present invention;
fig. 17 is a schematic perspective view of a lamination unit portion of the present invention.
The marks of the components in the drawings are as follows: 1: chassis, remove bubble unit, rim charge processing unit, cutting unit, 5: control panel, secondary spraying unit, laminating unit, 8: detector, 9: air pump, 10: base, 201: first transfer bar, 202: first drive wheel, 203: second drive wheel, 204: second transfer line, 205: first bevel gear, 206: second bevel gear, 207: third transfer bar, 208: first gear, 209: first rack, 2010: electric carriage, 2011: e-type electric carriage 2012: electric spindle, 2013: second gear, 2014: third gear, 2015: first lead screw, 2016: u-shaped fixing frame, 2017: first shaft, 2018: fourth gear, 2019: fifth gear, 2020: bubble removal needle, 2021: spring ball, 2022: sliding bump, 2023: wind resistance plate, 2024: first bracket, 301: first electric putter, 302: spool, 303: second screw, 304: second shaft, 305: sixth gear, 306: second rack, 307: third rack, 308: t-rack, 309: spacing spring, 3010: rim charge recoverer, 3011: residue collector, 3012: sweep board, 3013: second stand, 401: motor, 402: fourth transfer bar, 403: third bevel gear, 404: fourth bevel gear, 405: fifth transfer bar, 406: gear-missing, 407: sixth transfer lever, 408: fifth bevel gear, 409: sixth bevel gear, 4010: seventh gear, 4011: fourth rack, 4012: cutter group 4013: material-supporting plate 4014: spring lever, 4015: third drive wheel, 4016: fourth drive wheel, 4017: third stand, 601: first paint bucket, 602: first pump, 603: first feed tube, 604: first sprayer, 605: blower, 606: side bellows, 607: second paint bucket, 608: second pump, 609: second material guiding pipe, 6010: second sprayer, 6011: fourth bracket, 701: first material roller, 702: guide roller, 703: driving roller, 704: first helical gear, 705: second helical gear, 706: seventh transfer line, 707: third bevel gear, 708: fourth helical gear, 709: second material roll, 7010: tension roller, 7011: slider, 7012: second electric putter, 7013: pressure roller, 7014: collection roller, 7015: eighth gear, 7016: ring gear, 7017: eighth transfer bar, 7018: motor skateboard, 7019: third shaft, 7020: fifth drive wheel, 7021: sixth drive wheel, 7022: fifth stent, 7023: sixth stent, 7024: seventh stand, 7025: and an eighth bracket.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Examples
The battery thermal insulation layer spraying device comprises a bottom frame, a bubble removal unit, a rim charge processing unit, a control screen, a secondary spraying unit, a detector, an air pump and a base, wherein the bottom frame is arranged on the bottom frame; the front part above the underframe is connected with a control screen; a base is connected below the underframe; the secondary spraying unit is internally connected with a bubble removing unit; the left part below the secondary spraying unit is connected with a rim charge treatment unit for treating the overflow paint after lamination; a detector is connected inside the secondary spraying unit; an air pump is connected above the bubble removing unit.
The working process comprises the following steps: when the battery thermal insulation layer spraying device is used, the battery thermal insulation layer spraying device is placed at a position to be used, the underframe on the base is placed at a stable position, then a power supply is externally connected, and the battery thermal insulation layer spraying device is controlled to be started through the control screen; firstly, guiding out a substrate on a laminating unit through a traction belt, then spraying a coating with ceramic microbeads on the substrate through a secondary spraying unit, detecting the position of a coating with bubbles through a detector, removing the bubbles in the coating through the cooperation of a bubble removing unit and an air pump, then blowing the surface of the coating to be flat through the secondary spraying unit, carrying out secondary spraying on the coating without ceramic microbead additives, leveling the coating through the laminating unit, and attaching positive electrode surface materials with the width slightly larger than that of the substrate together, wherein in the laminating process, an edge material treatment unit carries out recovery treatment on the coating overflowed from the substrate, and carries out rolling in the laminating unit, after the attachment of the positive electrode surface materials is completed, repositioning the coiled material on the position of the substrate, guiding out through the traction belt, carrying out coating operation on the back surface of the substrate, and then carrying out attachment through a negative electrode surface material, and cutting unit is used for cutting off redundant edge materials after the attachment is completed; the invention can realize the spraying of the heat-insulating coating on the battery diaphragm material and the lamination of the anode material and the cathode material, wherein the bubbles in the coating with the ceramic microbead additive can be removed, the overflowed coating can be recycled in the lamination process, and the utilization rate of the material and the heat-insulating performance of the product can be effectively improved.
The bubble removing unit comprises a first transmission rod, a first transmission wheel, a second transmission rod, a first bevel gear, a second bevel gear, a third transmission rod, a first gear, a first rack, an electric sliding frame, an E-type electric sliding frame, an electric rotating shaft, a second gear, a third gear, a first screw rod, a U-shaped fixing frame, a first shaft lever, a fourth gear, a fifth gear, a bubble removing needle, a spring ball head, a sliding lug, a wind resistance plate and a first bracket; a first bracket is fixedly connected inside the secondary spraying unit; an air pump is fixedly connected to the front part above the first bracket; a second transmission rod is rotatably connected to the rear part above the first bracket; a third transmission rod is rotationally connected to the middle part above the first bracket; the upper part of the first bracket is connected with an electric sliding frame in a sliding way; the outer surface of the middle part of the second transmission rod is fixedly connected with a second transmission wheel; the front part of the second transmission rod is fixedly connected with a first bevel gear; the outer ring surface of the second driving wheel is connected with the first driving wheel through belt transmission; the first transmission rod is fixedly connected with the inner axle center of the first transmission wheel; the rear part of the first transmission rod is rotationally connected with a secondary spraying unit; the first transmission rod is fixedly connected with a cutting unit; the first bevel gear is meshed with the second bevel gear; a third transmission rod is fixedly connected with the inner axle center of the second bevel gear; the outer surface of the third transmission rod is fixedly connected with a first gear; the left side of the first gear is meshed with the first rack; an electric sliding frame is fixedly connected to the left side of the first rack; a plurality of groups of E-shaped electric sliding frames are connected to the electric sliding frames in a sliding manner; the E-shaped electric sliding frame is rotationally connected with an electric rotating shaft; the outer surface of the upper part of the electric rotating shaft is fixedly connected with a second gear; a fifth gear is fixedly connected with the outer surface of the lower part of the electric rotating shaft; the second gear is meshed with the second gear; the second gear is meshed with the third gear; the first screw rod is fixedly connected with the inner axle center of the third gear; the first screw rod is screwed with the E-shaped electric sliding frame; the lower part of the first screw rod is rotationally connected with a U-shaped fixing frame; the two sides of the U-shaped fixing frame are rotationally connected with a first shaft lever; the outer surface of the first shaft lever is fixedly connected with a fourth gear; the first shaft lever is fixedly connected with a bubble removing needle; the fourth gear is meshed with the fifth gear; the inner surface of the bubble removing needle contacts with the spring ball head; the inner surface of the bubble removing needle is connected with a sliding lug in a sliding way; the spring ball head is fixedly connected with a sliding lug; a wind resistance plate is fixedly connected above the sliding convex block; e-type electric sliding frames to wind resistance plates are uniformly arranged in a plurality of groups; the first rack to the windage plate are symmetrically arranged in two groups by the center of the first gear.
When the traction belt guides the coating substrate sprayed with ceramic microbeads to pass below the bubble removing needle, the fourth driving wheel drives the first driving wheel to drive the first driving rod to rotate, the first driving wheel drives the second driving wheel to drive the second driving rod to rotate on the first bracket, the second driving rod drives the first bevel gear to drive the second bevel gear to rotate, the second bevel gear drives the third driving rod to drive the first gear to rotate, the first gear drives two groups of symmetrically arranged first racks to move in opposite directions, the first racks drive the electric sliding frame to horizontally move on the first bracket and simultaneously drive the E-shaped electric sliding frame to move, at the moment, a plurality of groups of E-shaped electric sliding frames on the electric sliding frame can vertically slide, when the detector detects that bubbles exist on the coating, the E-shaped electric sliding frame is driven to horizontally move on the first bracket through the electric sliding frame, when one group of E-shaped electric sliding frames reach the position right above the bubble, the E-shaped electric sliding frames move downwards, at the moment, the E-shaped electric sliding frames drive the electric rotating shafts to move downwards, the electric rotating shafts drive the second gears and the fifth gears to rotate, the second gears drive the third gears to drive the first screw rod to rotate, the first screw rod drives the U-shaped fixing frame to drive the first shaft rod to move downwards, the fifth gears drive the fourth gear to drive the bubble removing needle to rotate, so that when the bubble removing needle cleans bubbles and comes out of the coating, the coating around the bubble removing needle can gather and fill the hole position under the action of friction force through rotation, wherein when bubbles coexist with ceramic micro beads, the bubble removing needle is adsorbed to the ceramic micro beads, air in the bubble removing needle cannot absorb the wind resistance plate, at the moment, under the action of gravity, the sliding protruding block drives the wind resistance plate and the spring ball head to fall downwards, after the spring ball head breaks away from the restriction of the bubble removal needle, the torsion force of the spring ball head throws away ceramic microbeads adsorbed at the opening of the bubble removal needle, then, the air suction force upwards absorbs the wind resistance plate, and the wind resistance plate drives the sliding convex block to drive the spring ball head to move upwards, so that the spring ball head is restricted by the inner wall of the bubble removal needle again, and the problem that bubbles cannot be removed due to the blocking of the opening of the bubble removal needle can be effectively solved.
The rim charge processing unit comprises a first electric push rod, an I-shaped frame, a second screw rod, a second shaft rod, a sixth gear, a second rack, a third rack, a T-shaped frame, a limit spring, a rim charge recoverer, a rim charge collector, a sweeping plate and a second bracket; the left part below the secondary spraying unit is fixedly connected with a first electric push rod; a second bracket is fixedly connected to the left part below the secondary spraying unit; the first electric push rod is positioned at the left side of the second bracket; the second bracket is rotationally connected with a second shaft rod; a sixth gear is arranged in the second bracket; the left inner part of the second bracket is connected with a second rack in a sliding way; a third rack is connected to the right inner part of the second bracket in a sliding way; the second screw rod is screwed inside the second shaft rod; a sixth gear is fixedly connected to the middle part of the outer side of the second shaft rod; the lower part of the second screw rod is fixedly connected with an I-shaped frame; the left part above the I-shaped frame is fixedly connected with a first electric push rod; a sweeping plate is fixedly connected to the rear part below the I-shaped frame; a T-shaped frame is arranged on the side surface of the third rack; a limit spring is fixedly connected to the lower part of the rear part of the T-shaped frame; the rear part of the limiting spring is fixedly connected with an I-shaped frame; the T-shaped frame is connected with the I-shaped frame in a sliding way; the left side below the T-shaped frame is fixedly connected with a rim charge recoverer; the right side below the T-shaped frame is fixedly connected with a residual material collector; the T-shaped frame and the sweeping plate are symmetrically arranged in two groups by the center of the I-shaped frame.
When the adhesion of the positive electrode material and the base material is finished, the traction belt guides the composite material to pass through from the lower part of the I-shaped frame, at the moment, the I-shaped frame drives the second screw rod and the sweeping plate to move downwards, the second screw rod drives the second shaft rod to rotate on the second bracket, meanwhile, the sixth gear drives the second rack and the third rack to move in the opposite direction on the second bracket, the third rack moves in the direction away from the T-shaped frame, the T-shaped frame is pushed by the limiting spring to move in the direction close to the first electric push rod, the T-shaped frame simultaneously drives the edge material recoverer and the residual material collector to move together, and when two groups of edge material recoverers and residual material collectors which are symmetrically arranged are attached to two sides of the composite material, the edge material recoverer collects and flows back to one side of the base material which is not coated, and then the back flow paint is uniformly swept on the surface of the base material through the sweeping plate, so that the adhesion influence of the aggregated paint on rolling and discharging is avoided.
The cutting unit comprises a motor, a fourth transmission rod, a third bevel gear, a fourth bevel gear, a fifth transmission rod, a gear deficiency, a sixth transmission rod, a fifth bevel gear, a sixth bevel gear, a seventh gear, a fourth rack, a cutter set, a material supporting plate, a spring rod, a third transmission wheel, a fourth transmission wheel and a third bracket; a motor is fixedly connected to the middle part below the underframe; four groups of spring rods are fixedly connected to the middle part above the underframe; the four groups of spring rods are fixedly connected with a material supporting plate; a third bracket is fixedly connected to the middle part above the underframe; a fourth transmission rod is rotationally connected to the middle part in front of the third bracket; a fifth transmission rod is rotatably connected to the lower part in front of the third bracket; a sixth transmission rod is rotatably connected to the upper part in front of the third bracket; the third bracket is connected with a fourth rack in a sliding way; a secondary spraying unit is fixedly connected above the third bracket; the output shaft of the motor is fixedly connected with a fourth transmission rod; a third bevel gear is fixedly connected in the middle of the outer surface of the fourth transmission rod; the fourth transmission rod is meshed with a fourth bevel gear, a gear lack is fixedly connected to the upper part of the outer surface of the fourth transmission rod, and a fifth transmission rod is fixedly connected to the inner axis of the fourth bevel gear; the fifth transmission rod is fixedly connected with a laminating unit; a sixth transmission rod is arranged above the gear lack wheel; a fifth bevel gear is fixedly connected to the front part of the outer surface of the sixth transmission rod; a sixth bevel gear is fixedly connected to the front part of the outer surface of the sixth transmission rod; the sixth bevel gear is positioned behind the fifth bevel gear; a seventh gear is fixedly connected in the middle of the outer surface of the sixth transmission rod; a third driving wheel is fixedly connected at the rear part of the outer surface of the sixth driving rod; the outer ring surface of the third driving wheel is connected with the fourth driving wheel through belt transmission; the inner axle center of the fourth driving wheel is fixedly connected with a first driving rod; the seventh gear is meshed with the fourth rack; a cutter set is fixedly connected below the fourth rack; the cutter group is positioned above the material supporting plate.
When the substrate is attached with the anode and cathode surface materials, the composite material passes through the upper part of the material supporting plate along with the traction belt, at the moment, the motor drives the fourth transmission rod to rotate on the third support, the third bevel gear and the defect gear rotate, the third bevel gear drives the fourth bevel gear to drive the fifth transmission rod to rotate on the third support, the fifth transmission rod drives the attaching unit to operate, meanwhile, when the defect gear is meshed with the fifth bevel gear, the defect gear drives the fifth bevel gear to drive the sixth transmission rod to rotate, when the defect gear is meshed with the sixth bevel gear, the defect gear drives the sixth bevel gear to drive the sixth transmission rod to rotate, the fifth bevel gear and the sixth bevel gear respectively drive the sixth transmission rod to rotate positively and negatively, the sixth transmission rod simultaneously drives the seventh gear and the third transmission wheel to rotate, the seventh gear drives the fourth transmission rod to slide on the third support, and simultaneously drives the cutter set to move up and down, the cutter set can realize that the cutter set presses down two sides of the composite material, when the defect gear is meshed with the fifth bevel gear, the defect gear sets drive the fifth bevel gear to rotate on the third support, when the defect gear is meshed with the fifth bevel gear, the defect of the composite material is effectively avoided, the cutter is driven by the fourth transmission wheel to move by the upper and the lower position of the cutter set through the four sets of the matching rods, and the defect of the transmission unit is effectively avoided.
The secondary spraying unit comprises a first paint bucket, a first pump, a first material guide pipe, a first sprayer, a fan, a side air box, a second paint bucket, a second pump, a second material guide pipe, a second sprayer and a fourth bracket; the third bracket is fixedly connected with a fourth bracket; the left part below the fourth bracket is fixedly connected with a second bracket; the left part below the fourth bracket is fixedly connected with a first electric push rod; the fourth bracket is rotationally connected with a laminating unit; a second paint bucket is arranged at the left part above the fourth bracket; a second material guide pipe is fixedly connected to the left part above the fourth bracket; a second sprayer is fixedly connected to the left part above the fourth bracket; the second sprayer is positioned below the second material guide pipe; a first paint bucket is arranged at the right part above the fourth bracket; the right part above the fourth bracket is fixedly connected with a first sprayer; a first material guide pipe is fixedly connected to the right part above the fourth bracket; the first material guide pipe is positioned above the first sprayer; the middle part of the fourth bracket is fixedly connected with a first bracket; the middle part above the fourth bracket is rotationally connected with a first transmission rod; the first transmission rod is positioned behind the first paint bucket; a fan is fixedly connected to the middle part above the fourth bracket; a side bellows is fixedly connected to the middle part above the fourth bracket; the fan is positioned at the left side of the side air box; the first paint bucket is provided with a first pump; the first pump is connected with a first material guide pipe through a guide pipe; a first sprayer is fixedly connected below the first material guide pipe; the second paint bucket is provided with a second pump; the second pump is connected with a second material guide pipe through a guide pipe; a second sprayer is fixedly connected below the second material guide pipe; the fourth bracket is fixedly connected with the detector.
The traction belt guides the base material to pass through from the lower parts of the first sprayer and the second sprayer, at the moment, the first pump pumps the coating with the ceramic micro-bead additive in the first coating barrel on the fourth bracket into the first sprayer through the first guide pipe, the first sprayer starts to spray double-interference coating on the surface of the base material, then after bubbles in the coating are removed by matching of the bubble removing unit, the fan starts to operate, air is supplied into the side bellows, an inclined vent is arranged at the bottom of the side bellows, air flow can be realized to blow the coating at a relatively gentle angle, the coating without the ceramic micro-bead in the second coating barrel on the fourth bracket can be pumped into the second sprayer through the second guide pipe, and the second sprayer also performs small secondary spraying on the coating through a double-interference spraying mode so as to compensate part of the coating taken away when the bubble removing unit works.
The laminating unit comprises a first material roller, a guide roller, a driving roller, a first bevel gear, a second bevel gear, a seventh driving rod, a third bevel gear, a fourth bevel gear, a second material roller, a tension roller, a sliding block, a second electric push rod, a pressure roller, a collecting roller, an eighth gear, an annular gear, an eighth driving rod, an electric sliding plate, a third shaft rod, a fifth driving wheel, a sixth driving wheel, a fifth bracket, a sixth bracket, a seventh bracket and an eighth bracket; an eighth bracket is fixedly connected to the left part above the underframe; a seventh bracket is fixedly connected to the left part above the underframe; a sixth bracket is fixedly connected to the left part above the underframe; the eighth bracket is positioned at the left side of the seventh bracket; the seventh bracket is positioned at the left side of the sixth bracket; a fifth bracket is fixedly connected to the right part above the underframe; the underframe is connected with the electric skateboard in a sliding way; the underframe is rotationally connected with a third shaft lever; the fifth bracket is fixedly connected with the fourth bracket; the fifth bracket is fixedly connected with the sixth bracket; the sixth bracket is fixedly connected with the fourth bracket; a seventh transmission rod is rotatably connected to the upper part of the sixth bracket; the upper part of the fifth bracket is provided with a transferable first material roller; the lower part of the fifth bracket is provided with a transferable collecting roller; the sixth bracket is rotationally connected with a guide roller; the guide roller is positioned at the left side of the first material roller; a second electric push rod is fixedly connected to the rear upper part of the seventh bracket; a sliding block is connected in the middle of the rear part of the seventh bracket in a sliding way; the lower part behind the seventh bracket is rotationally connected with a pressure roller; a transferable second material roller is arranged in the middle of the eighth bracket; a second bevel gear is fixedly connected to the upper right of the seventh transmission rod; the second bevel gear is meshed with the first bevel gear; the first bevel gear is fixedly connected with a driving roller; the driving roller is rotationally connected with the fourth bracket; a third bevel gear is fixedly connected to the outer surface of the left lower part of the seventh transmission rod; the third bevel gear is meshed with the fourth bevel gear; the inner axle center of the fourth helical gear is fixedly connected with a tension roller; an eighth gear is fixedly connected to the front part of the collecting roller; an eighth transmission rod is rotatably connected inside the third shaft rod; an eighth transmission rod is connected inside the third shaft rod in a sliding way; a sixth driving wheel is fixedly connected to the outer surface of the front part of the third shaft rod; the outer ring surface of the fifth driving wheel is connected with the sixth driving wheel through belt transmission; the inner axle center of the sixth driving wheel is fixedly connected with a fifth driving rod; the rear part of the eighth transmission rod is rotationally connected with the electric skateboard; an inner gear ring is fixedly connected with the outer surface of the rear part of the eighth transmission rod; the electric skateboard is positioned in front of the inner gear ring; the inner gear ring is positioned in front of the eighth gear; the first bevel gear to the fourth bevel gear are symmetrically arranged in two groups by the center of the driving roller; the sliding block and the second electric push rod are symmetrically arranged in two groups by the center of the tension roller.
Firstly, placing a base material on a first material roller on a fifth bracket, placing a surface material on a second material roller on an eighth bracket, after the base material is ready, driving a sixth driving wheel to drive a fifth driving wheel to rotate by a fifth driving wheel, driving a third shaft to drive an eighth driving rod to rotate by a fifth driving wheel, driving an inner gear ring to rotate by the eighth driving wheel, driving the inner gear ring to rotate by an electric sliding plate, driving an eighth gear transmission collecting roller to rotate by the inner gear ring when the inner gear ring is meshed with an eighth gear, realizing material rolling, simultaneously, guiding the base material to pass above a guide roller on the sixth bracket, winding the base material above a driving roller, then winding the base material to pass below a tension roller side, driving the driving roller to rotate under the action of friction force when the base material is contacted with the driving roller, driving the first bevel gear to drive a second bevel gear to rotate by the driving roller, the second bevel gear drives the seventh transmission rod to rotate on the sixth bracket, meanwhile, the third bevel gear is driven to rotate, the third bevel gear drives the fourth bevel gear to drive the second material roller to rotate, wherein the steering of the first bevel gear and the fourth bevel gear is opposite, the discharging process of the surface material can be realized, the surface material also passes through between the tension roller and the pressure roller under the guidance of the traction belt, at the moment, two groups of symmetrically arranged second electric push rods respectively control one slide block to move downwards on the seventh bracket, the two groups of slide blocks simultaneously control the tension roller to move downwards, so that the tension roller is close to the pressure roller, the base material and the surface material can be pressed together, then the base material is wound on the collecting roller on the fifth bracket through the rim charge processing unit, after single-sided attachment is completed, a semi-finished product is taken out, the semi-finished product is put into the position of the base material, and the other side of the semi-finished product starts to attach the negative material, when the attachment is completed, the edges are processed by the cutting unit and then wound up at the position of the collecting roller.
The rim charge recoverer is arranged into a wedge-shaped structure with flow guide lines.
The overflowing paint can be collected by the wedge-shaped structure and directionally transferred through the diversion lines.
The residue collector is arranged into a special-shaped wedge-shaped structure with a slope bottom side offset.
The coating material not collected can be applied back to the side of the substrate material by a structure that deflects the underside of the slope.
The first sprayer is configured with two sets of spray head configurations.
The coating can be mutually interfered by the cooperation of the double spray heads in the spraying process, so that the coating is more uniform in surface.
While the present disclosure has been shown and described with reference to certain exemplary embodiments thereof, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the present disclosure as defined by the appended claims and their equivalents. The scope of the disclosure should, therefore, not be limited to the above-described embodiments, but should be determined not only by the following claims, but also by the equivalents of the following claims.

Claims (6)

1. The battery thermal insulation layer spraying device comprises a bottom frame (1), a control screen (5) and a detector (8); a control screen (5) is connected to the front part above the underframe (1); the method is characterized in that: the device also comprises a bubble removal unit, a rim charge treatment unit and a secondary spraying unit; the secondary spraying unit is internally connected with a bubble removing unit for removing bubbles in the coating; the left part below the secondary spraying unit is connected with a rim charge treatment unit for treating the overflow paint after lamination; a detector (8) is connected inside the secondary spraying unit;
The bubble removing unit comprises a first transmission rod (201), a first transmission wheel (202), a second transmission wheel (203), a second transmission rod (204), a first bevel gear (205), a second bevel gear (206), a third transmission rod (207), a first gear (208), a first rack (209), an electric sliding frame (2010), an E-type electric sliding frame (2011), an electric rotating shaft (2012), a second gear (2013), a third gear (2014), a first screw rod (2015), a U-shaped fixing frame (2016), a first shaft lever (2017), a fourth gear (2018), a fifth gear (2019), a bubble removing needle (2020), a spring ball head (2021), a sliding lug (2022), a wind resistance plate (2023) and a first bracket (2024); the secondary spraying unit is internally connected with a first bracket (2024); an air pump (9) is connected to the front part above the first bracket (2024); a second transmission rod (204) is movably connected to the rear part above the first bracket (2024); a third transmission rod (207) is movably connected to the middle part above the first bracket (2024); an electric sliding frame (2010) is movably connected to the upper part of the first bracket (2024); the outer surface of the middle part of the second transmission rod (204) is connected with a second transmission wheel (203); the front part of the second transmission rod (204) is connected with a first bevel gear (205); the second driving wheel (203) is in driving connection with the first driving wheel (202); the inner axle center of the first driving wheel (202) is connected with a first driving rod (201); the rear part of the first transmission rod (201) is movably connected with a secondary spraying unit; the first transmission rod (201) is connected with a cutting unit; the first bevel gear (205) is connected with a second bevel gear (206); a third transmission rod (207) is connected to the inner axis of the second bevel gear (206); the outer surface of the third transmission rod (207) is connected with a first gear (208); a first rack (209) is connected to the left side of the first gear (208); an electric sliding frame (2010) is connected to the left side of the first rack (209); a plurality of groups of E-shaped electric sliding frames (2011) are movably connected to the electric sliding frames (2010); an electric rotating shaft (2012) is movably connected with the E-shaped electric sliding frame (2011); the outer surface of the upper part of the electric rotating shaft (2012) is connected with a second gear (2013); a fifth gear (2019) is connected to the outer surface of the lower part of the electric rotating shaft (2012); the second gear (2013) is connected with a second gear (2013); the second gear (2013) is connected with a third gear (2014); a first screw rod (2015) is connected to the inner axis of the third gear (2014); the first screw rod (2015) is movably connected with the E-shaped electric sliding frame (2011); the lower part of the first screw rod (2015) is movably connected with a U-shaped fixing frame (2016); two sides of the U-shaped fixing frame (2016) are movably connected with a first shaft lever (2017); the outer surface of the first shaft lever (2017) is connected with a fourth gear (2018); the first shaft lever (2017) is connected with a bubble removing needle (2020); a fifth gear (2019) is connected to the fourth gear (2018); the inner surface of the bubble removing needle (2020) is contacted with the spring ball head (2021); the inner surface of the bubble removing needle (2020) is connected with a sliding lug (2022) in a sliding way; the spring ball head (2021) is connected with the sliding lug (2022); a wind resistance plate (2023) is connected above the sliding bump (2022); e-type electric carriages (2011) to wind resistance plates (2023) are uniformly arranged in a plurality of groups on the electric carriages (2010); the first racks (209) to the windage plates (2023) are symmetrically arranged in two groups by the centers of the first gears (208);
The rim charge processing unit comprises a first electric push rod (301), an I-shaped frame (302), a second screw rod (303), a second shaft (304), a sixth gear (305), a second rack (306), a third rack (307), a T-shaped frame (308), a limiting spring (309), a rim charge recoverer (3010), a residue collector (3011), a sweeping plate (3012) and a second bracket (3013); the left part below the secondary spraying unit is connected with a first electric push rod (301); a second bracket (3013) is connected to the left part below the secondary spraying unit; the first electric push rod (301) is positioned at the left side of the second bracket (3013); the second bracket (3013) is movably connected with a second shaft rod (304); a sixth gear (305) is arranged in the second bracket (3013); a second rack (306) is movably connected in the left side of the second bracket (3013); a third rack (307) is movably connected in the right of the second bracket (3013); the second shaft rod (304) is internally and movably connected with a second screw rod (303); a sixth gear (305) is connected to the middle part of the outer side of the second shaft rod (304); the lower part of the second screw rod (303) is connected with an I-shaped frame (302); the left part above the I-shaped frame (302) is connected with a first electric push rod (301); a sweeping plate (3012) is connected at the rear part below the I-shaped frame (302); a T-shaped frame (308) is arranged on the side surface of the third rack (307); a limit spring (309) is connected to the lower part of the rear part of the T-shaped frame (308); the rear part of the limiting spring (309) is connected with the I-shaped frame (302); the T-shaped frame (308) is movably connected with the I-shaped frame (302); the left side below the T-shaped frame (308) is connected with a rim charge recoverer (3010); a residue collector (3011) is connected to the right side below the T-shaped frame (308); two groups of T-shaped frames (308) to the sweeping board (3012) are symmetrically arranged at the center of the I-shaped frame (302);
The secondary spraying unit comprises a first paint bucket (601), a first pump (602), a first material guide pipe (603), a first sprayer (604), a fan (605), a side air box (606), a second paint bucket (607), a second pump (608), a second material guide pipe (609), a second sprayer (6010) and a fourth bracket (6011); the third bracket (4017) is connected with a fourth bracket (6011); the left part below the fourth bracket (6011) is connected with a second bracket (3013); the left part below the fourth bracket (6011) is connected with a first electric push rod (301); the fourth bracket (6011) is movably connected with a laminating unit; a second paint bucket (607) is arranged at the left part above the fourth bracket (6011); a second material guide pipe (609) is connected to the left part above the fourth bracket (6011); the left part above the fourth bracket (6011) is connected with a second sprayer (6010); the second sprayer (6010) is positioned below the second material guide pipe (609); a first paint bucket (601) is arranged at the right part above the fourth bracket (6011); the right part above the fourth bracket (6011) is connected with a first sprayer (604); a first material guide pipe (603) is connected to the right part above the fourth bracket (6011); the first material guiding pipe (603) is arranged above the first sprayer (604); the middle part of the fourth bracket (6011) is connected with a first bracket (2024); a first transmission rod (201) is movably connected to the middle part above the fourth bracket (6011); the first transmission rod (201) is positioned behind the first paint bucket (601); a fan (605) is connected to the middle part above the fourth bracket (6011); a side air box (606) is connected to the middle part above the fourth bracket (6011); the fan (605) is positioned at the left side of the side air box (606); the first paint bucket (601) is provided with a first pump (602); the first pump (602) is connected with a first material guide pipe (603) through a guide pipe; a first sprayer (604) is connected below the first material guide pipe (603); the second paint bucket (607) is provided with a second pump (608); the second pump (608) is connected with a second material guide pipe (609) through a conduit; a second sprayer (6010) is connected below the second material guide pipe (609); the fourth bracket (6011) is connected with the detector (8).
2. A battery thermal insulation layer spraying apparatus according to claim 1, wherein: the cutting device comprises a cutting unit, and the cutting unit comprises a motor (401), a fourth transmission rod (402), a third bevel gear (403), a fourth bevel gear (404), a fifth transmission rod (405), a gear deficiency (406), a sixth transmission rod (407), a fifth bevel gear (408), a sixth bevel gear (409), a seventh gear (4010), a fourth rack (4011), a cutter set (4012), a material supporting plate (4013), a spring rod (4014), a third transmission wheel (4015), a fourth transmission wheel (4016) and a third bracket (4017); a motor (401) is connected to the middle part below the underframe (1); four groups of spring rods (4014) are connected to the middle part of the upper part of the underframe (1); the four groups of spring rods (4014) are connected with a material supporting plate (4013); a third bracket (4017) is connected to the middle part of the upper part of the underframe (1); a fourth transmission rod (402) is movably connected with the front middle part of the third bracket (4017); a fifth transmission rod (405) is movably connected to the lower part in front of the third bracket (4017); a sixth transmission rod (407) is movably connected to the upper part in front of the third bracket (4017); the third bracket (4017) is movably connected with a fourth rack (4011); a secondary spraying unit is connected above the third bracket (4017); an output shaft of the motor (401) is connected with a fourth transmission rod (402); a third bevel gear (403) is connected to the middle part of the outer surface of the fourth transmission rod (402);
The fourth transmission rod (402) is connected with a fourth bevel gear (404), the upper part of the outer surface of the fourth transmission rod (402) is connected with a gear-missing wheel (406), and the inner axis of the fourth bevel gear (404) is connected with a fifth transmission rod (405);
the fifth transmission rod (405) is connected with a laminating unit; a sixth transmission rod (407) is arranged above the gear lack (406); a fifth bevel gear (408) is connected to the front part of the outer surface of the sixth transmission rod (407); a sixth bevel gear (409) is connected to the front part of the outer surface of the sixth transmission rod (407); the sixth bevel gear (409) is located behind the fifth bevel gear (408); a seventh gear (4010) is connected in the middle of the outer surface of the sixth transmission rod (407); the rear part of the outer surface of the sixth transmission rod (407) is connected with a third transmission wheel (4015); the outer ring surface of the third driving wheel (4015) is connected with a fourth driving wheel (4016) through belt transmission; the inner axle center of the fourth driving wheel (4016) is connected with a first driving rod (201); the seventh gear (4010) is connected with a fourth rack (4011); a cutter group (4012) is connected below the fourth rack (4011); the cutter group (4012) is arranged above the material supporting plate (4013).
3. A battery thermal insulation layer spraying apparatus according to any one of claims 1 to 2, wherein: the device also comprises a laminating unit, wherein the laminating unit comprises a first material roller (701), a guide roller (702), a driving roller (703), a first bevel gear (704), a second bevel gear (705), a seventh driving rod (706),
A third bevel gear (707), a fourth bevel gear (708), a second material roller (709), a tension roller (7010), a sliding block (7011), a second electric push rod (7012), a pressure roller (7013), a collecting roller (7014), an eighth gear (7015), an inner gear ring (7016), an eighth transmission rod (7017), an electric sliding plate (7018), a third shaft (7019), a fifth transmission wheel (7020), a sixth transmission wheel (7021), a fifth bracket (7022), a sixth bracket (7023), a seventh bracket (7024) and an eighth bracket (7025); an eighth bracket (7025) is connected to the left part above the underframe (1); a seventh bracket (7024) is connected to the left part above the underframe (1); a sixth bracket (7023) is connected to the left part above the underframe (1); the eighth bracket (7025) is positioned at the left side of the seventh bracket (7024); the seventh bracket (7024) is positioned at the left side of the sixth bracket (7023); a fifth bracket (7022) is connected to the right part above the underframe (1); the underframe (1) is movably connected with the electric skateboard (7018); the underframe (1) is movably connected with a third shaft lever (7019); the fifth bracket (7022) is connected with the fourth bracket (6011); the fifth bracket (7022) is connected with the sixth bracket (7023); the sixth bracket (7023) is connected with the fourth bracket (6011); a seventh transmission rod (706) is movably connected to the upper part of the sixth bracket (7023); the upper part of the fifth bracket (7022) is provided with a transferable first material roller (701); the lower part of the fifth bracket (7022) is provided with a transferable collecting roller (7014); the sixth bracket (7023) is movably connected with a guide roller (702); the guide roller (702) is positioned at the left side of the first material roller (701); a second electric push rod (7012) is connected to the rear upper part of the seventh bracket (7024); a sliding block (7011) is movably connected to the middle part of the rear part of the seventh bracket (7024); a pressure roller (7013) is movably connected to the lower part of the rear part of the seventh bracket (7024); a transferable second material roller (709) is arranged in the middle of the eighth bracket (7025);
The right upper part of the seventh transmission rod (706) is connected with a second bevel gear (705); the second bevel gear (705) is connected with the first bevel gear (704); the first bevel gear (704) is connected with a driving roller (703); the driving roller (703) is rotationally connected with the fourth bracket (6011); a third bevel gear (707) is connected to the outer surface of the left lower part of the seventh transmission rod (706); the third bevel gear (707) is connected with a fourth bevel gear (708); the inner axis of the fourth bevel gear (708) is connected with a tension roller (7010); an eighth gear (7015) is connected to the front part of the collecting roller (7014); an eighth transmission rod (7017) is movably connected inside the third shaft rod (7019); the outer surface of the front part of the third shaft rod (7019) is connected with a sixth driving wheel (7021); the outer ring surface of the fifth driving wheel (7020) is connected with the sixth driving wheel (7021) through belt transmission; the inner axle center of the sixth driving wheel (7021) is connected with a fifth driving rod (405); the rear part of the eighth transmission rod (7017) is rotationally connected with the electric skateboard (7018);
an inner gear ring (7016) is connected to the outer surface of the rear part of the eighth transmission rod (7017); the electric skateboard (7018) is positioned in front of the inner gear ring (7016); the inner gear ring (7016) is positioned in front of the eighth gear (7015); the first bevel gear (704) to the fourth bevel gear (708) are symmetrically arranged in two groups by the center of the driving roller (703); the sliding block (7011) and the second electric push rod (7012) are arranged in two groups with the center of the tension roller (7010) symmetrically.
4. A battery thermal insulation layer spraying apparatus according to claim 1, wherein: the rim charge recoverer (3010) is of a wedge-shaped structure with flow guide lines.
5. A battery thermal insulation layer spraying apparatus according to claim 1, wherein: the residual material collector (3011) is arranged into a special-shaped wedge-shaped structure with a slope bottom side offset.
6. A battery thermal insulation layer spraying apparatus according to claim 1, wherein: the first sprayer (604) is configured with a two-set spray head configuration.
CN202110770620.3A 2021-07-08 2021-07-08 Battery heat preservation spraying device Active CN113578577B (en)

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