CN113572089B - Intelligent cable maintenance device - Google Patents
Intelligent cable maintenance device Download PDFInfo
- Publication number
- CN113572089B CN113572089B CN202111132102.5A CN202111132102A CN113572089B CN 113572089 B CN113572089 B CN 113572089B CN 202111132102 A CN202111132102 A CN 202111132102A CN 113572089 B CN113572089 B CN 113572089B
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- repairing
- packing
- support
- fixedly connected
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G1/00—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines
- H02G1/16—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for repairing insulation or armouring of cables
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G1/00—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines
- H02G1/02—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for overhead lines or cables
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Abstract
The invention relates to the field of cable maintenance, in particular to an intelligent cable maintenance device which comprises a device support, driving mechanisms, material conveying mechanisms, clamping mechanisms, a filling mechanism and repairing devices, wherein the driving mechanisms are arranged at the front end and the rear end of the device support, the material conveying mechanisms are arranged at the front end and the rear end of the device support, the driving mechanisms are in transmission connection with the corresponding material conveying mechanisms, the two clamping mechanisms are fixedly connected to the device support, a plurality of repairing devices are connected between the two clamping mechanisms, the filling mechanism is fixedly connected to the middle part of the device support, and the repairing devices are all connected in the filling mechanism in a sliding manner; the cable can be repaired.
Description
Technical Field
The invention relates to the field of cable maintenance, in particular to an intelligent cable maintenance device.
Background
Various cables are generally installed on city community streets through wire rods, the height of each cable is usually higher and greatly exceeds the normal height of a human body, and when the cables are overhauled, an overhaul worker usually needs to use a ladder or a scaffold, so that the cables are not safe and inconvenient to move; when overhauing the longer cable of length, consuming time is longer, need invest a large amount of manpower and materials, does not have one kind among the prior art and can carry out quick intelligence to the cable and overhaul the device of repairing.
Disclosure of Invention
The invention aims to provide an intelligent cable overhauling device which can overhaul and repair cables.
The purpose of the invention is realized by the following technical scheme:
an intelligent cable overhauling device comprises a device support, driving mechanisms, material conveying mechanisms, clamping mechanisms, a filler mechanism and repairing devices, wherein the driving mechanisms are arranged at the front end and the rear end of the device support, the material conveying mechanisms are arranged at the front end and the rear end of the device support, the driving mechanisms are in transmission connection with the corresponding material conveying mechanisms, the two clamping mechanisms are fixedly connected to the device support, a plurality of repairing devices are connected between the two clamping mechanisms, the filler mechanism is fixedly connected to the middle of the device support, and the repairing devices are all connected in the filler mechanism in a sliding mode;
the driving mechanism comprises two driving supports and two driving shafts, the two driving supports are respectively connected with the two driving shafts in a rotating mode, the two corresponding driving shafts are in meshing transmission, one driving shaft is provided with a power mechanism I for driving the driving shaft to rotate, the power mechanism I is preferably a servo motor, the two driving mechanisms are arranged, the four driving supports are all connected onto the device support in a sliding mode, and a compression spring I is fixedly connected between each driving support and the device support;
the conveying mechanism comprises threaded rods, limiting sliding blocks, conveying shafts and conveying wheels, the rotating directions of threads at two ends of each threaded rod are opposite, two threaded rods are arranged, two ends of each threaded rod are connected with the limiting sliding blocks through threads, two conveying shafts are rotatably connected between the four limiting sliding blocks, the two conveying shafts are fixedly connected with the conveying wheels, the conveying mechanism is provided with two conveying shafts, eight limiting sliding blocks are slidably connected onto the device support, four threaded rods are rotatably connected onto the device support, and two ends of the four conveying shafts are in transmission connection with eight driving shafts respectively;
the clamping mechanism comprises two clamping supports, a rotating disc, a threaded disc and limiting grooves, the rotating disc is rotatably connected onto the clamping supports, a power mechanism II for driving the rotating disc to rotate is arranged on the rotating disc, the threaded disc is rotatably connected onto the rotating disc, positioning nails are connected onto the threaded disc through threads, a plurality of limiting grooves are formed in the rotating disc, and the two clamping supports are both fixedly connected onto the device support;
the packing mechanism comprises a packing cavity, a packing pipeline, a packing swivel, a telescopic mechanism and a packing pinch roller, wherein the packing cavity is fixedly connected to the middle part of the device bracket, the packing pipeline is fixedly connected to the packing cavity, the packing pipeline is communicated with the packing cavity, the packing swivel is rotatably connected to the packing cavity, a plurality of telescopic mechanisms are fixedly connected to the packing swivel, and the telescopic end of each telescopic mechanism is rotatably connected with the packing pinch roller;
the patching device is including repairing the support, repair a section of thick bamboo, the pan feeding hole, the closed post, the circular arc push pedal, sensor and one-way mechanism, sliding connection has a repair section of thick bamboo on repairing the support, repair a section of thick bamboo and repair fixedly connected with compression spring II between the support, the upper end of repairing a section of thick bamboo is provided with a plurality of pan feeding holes, fixedly connected with closed post on the repair support, closed post sliding connection is in the upper end of repairing a section of thick bamboo, repair fixedly connected with circular arc push pedal on the section of thick bamboo, repair fixedly connected with sensor on the support, the lower extreme of repairing the support is provided with one-way mechanism, the patching device is provided with a plurality ofly, the both ends of a plurality of repair supports are sliding connection respectively at two spacing inslot that correspond, the both ends of a plurality of repair supports are respectively through threaded connection on two thread disks, the equal sliding connection of a plurality of repair supports is on the filler swivel, a plurality of sensors all are connected with power unit I.
Drawings
The invention is described in further detail below with reference to the accompanying drawings and specific embodiments.
FIG. 1 is a schematic structural diagram of an intelligent cable maintenance device of the present invention;
FIG. 2 is a schematic view of the device support structure of the present invention;
FIG. 3 is a schematic view of the connection structure of the driving mechanism and the material conveying mechanism of the present invention;
FIG. 4 is a schematic view of the material handling mechanism of the present invention;
FIG. 5 is a schematic view of the drive mechanism of the present invention;
FIG. 6 is a schematic structural view of a clamping mechanism of the present invention;
FIG. 7 is a schematic structural view of a clamping mechanism of the present invention;
FIG. 8 is a schematic structural view of the packing mechanism of the present invention;
FIG. 9 is a schematic view of the repairing apparatus of the present invention;
FIG. 10 is a schematic structural diagram of the repairing apparatus of the present invention.
In the figure: a device holder 10; a drive mechanism 20; a drive bracket 21; a drive shaft 22; a material conveying mechanism 30; a threaded rod 31; a limit slider 32; a conveyance shaft 33; a conveyance wheel 34; a clamping mechanism 40; a clamping bracket 41; a rotating disk 42; a threaded disk 43; a stopper groove 44; a packing mechanism 50; a packing chamber 51; a filler conduit 52; a packing swivel 53; a telescoping mechanism 54; a packing pinch roller 55; a repair device 60; repairing the stent 61; a repair cartridge 62; a feeding hole 63; a closure post 64; a circular arc push plate 65; a sensor 66; a one-way mechanism 67.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
In order to solve the technical problem of how to repair and repair a cable, the structure and function of the intelligent cable repair device are explained in detail below, the intelligent cable repair device comprises a device support 10, a driving mechanism 20, a material conveying mechanism 30, a clamping mechanism 40, a filling mechanism 50 and a repair device 60, wherein the driving mechanism 20 is arranged at each of the front end and the rear end of the device support 10, the material conveying mechanism 30 is arranged at each of the front end and the rear end of the device support 10, the driving mechanism 20 is in transmission connection with the corresponding material conveying mechanism 30, the two clamping mechanisms 40 are fixedly connected to the device support 10, a plurality of repair devices 60 are connected between the two clamping mechanisms 40, the filling mechanism 50 is fixedly connected to the middle part of the device support 10, and the plurality of repair devices 60 are all connected in the filling mechanism 50 in a sliding manner;
the two conveying mechanisms 30 drive cables needing to be repaired to pass through the plurality of repairing devices 60, the two clamping mechanisms 40 can adjust the relative distance between the plurality of repairing devices 60, so that the device can repair cables with different diameters, when the cables are repaired and damaged, the repairing devices 60 fill repaired materials into the cables to repair the damaged parts, meanwhile, when the cables are repaired and repaired by the plurality of repairing devices 60, the two conveying mechanisms 30 automatically stop moving, and after the damaged parts on the cables are repaired, the two conveying mechanisms 30 are started again to continuously push the cables to pass through the plurality of repairing devices 60;
in order to solve the problem how to repair cables with different diameters by using a plurality of repairing devices 60, a clamping mechanism 40 is further provided, and the mechanism and function of the clamping mechanism 40 are explained in detail below, the clamping mechanism 40 comprises a clamping support 41, a rotating disc 42, a threaded disc 43 and limiting grooves 44, the clamping support 41 is rotatably connected with the rotating disc 42, the rotating disc 42 is provided with a power mechanism ii for driving the rotating disc 42 to rotate, the rotating disc 42 is rotatably connected with the threaded disc 43, the threaded disc 43 is connected with positioning nails through threads, the rotating disc 42 is provided with a plurality of limiting grooves 44, two clamping mechanisms 40 are provided, and two clamping supports 41 are both fixedly connected to the device support 10;
when the relative distance between the plurality of repairing devices 60 needs to be adjusted, the thread discs 43 on the two clamping mechanisms 40 are rotated, as shown in fig. 6 and 7, the thread discs 43 are provided with spiral threads, the repairing devices 60 are connected between the two thread discs 43 through the spiral threads, the two thread discs 43 are rotated simultaneously, the two thread discs 43 drive the plurality of repairing devices 60 to approach or separate from each other through the spiral threads, the plurality of repairing devices 60 slide on the filling mechanism 50, and when the relative distance between the plurality of repairing devices 60 is adjusted, cables with different diameters can pass through the plurality of repairing devices 60, so that cables with different diameters can be repaired;
further, when the device is used for overhauling a cable, a plurality of repairing devices 60 are required to rotate, the power mechanism II is started, the power mechanism II can be fixedly connected to the device support 10, an output shaft of the power mechanism II is in transmission connection with the corresponding rotating discs 42, the two rotating discs 42 rotate together, the two rotating discs 42 drive the repairing devices 60 to rotate, the cable concentrically penetrates through the two clamping mechanisms 40, and then the repairing devices 60 rotate around the cable to repair the cable;
the structure and function of the packing mechanism 50 will be described in detail, the packing mechanism 50 includes a packing cavity 51, a packing pipeline 52, a packing swivel 53, a telescopic mechanism 54 and a packing pinch roller 55, the packing cavity 51 is fixedly connected to the middle part of the device support 10, the packing pipeline 52 is fixedly connected to the packing cavity 51, the packing pipeline 52 is communicated with the packing cavity 51, the packing swivel 53 is rotatably connected to the packing cavity 51, a plurality of telescopic mechanisms 54 are fixedly connected to the packing swivel 53, and the telescopic end of each telescopic mechanism 54 is rotatably connected to the packing pinch roller 55;
when the repairing device is used, the repaired injection molding material is heated in advance and then is introduced into the filler pipeline 52, the repairing material can be rubber, the filler pipeline 52 is communicated with the filler cavity 51, the injection molding material enters the filler cavity 51, as shown in fig. 8 and 9, when the repairing devices 60 rotate, the repairing devices 60 drive the filler swivel 53 to rotate, the filler swivel 53 rotates on the filler cavity 51, meanwhile, when the cables penetrating through the repairing devices 60 are damaged and need to be repaired, the repairing devices 60 at the repairing positions are communicated with the filler mechanism 50, and the injection molding material in the filler cavity 51 is introduced into the repairing devices 60 to repair the cables;
further, in order to repair the surface of the cable smoothly, a telescopic mechanism 54 and a packing press wheel 55 are arranged, the telescopic mechanism 54 can be a hydraulic cylinder or an electric push rod, a telescopic end of the telescopic mechanism 54 drives the packing press wheel 55 to move, so that the packing press wheel 55 is in contact with the surface of the cable, when the repair device 60 adds the injection molding materials into the damaged part, the packing swivel 53 is driven by the repair devices 60 to rotate, the packing swivel 53 drives the telescopic mechanism 54 to rotate, the telescopic mechanism 54 drives the packing press wheel 55 to rotate, so that the packing press wheel 55 passes through the damaged part, extrudes the injection molding materials filled into the damaged part, and smoothes the injection molding materials;
the structure and function of the repairing device 60 will be described in detail below, the repairing device 60 includes a repairing support 61, a repairing cylinder 62, a feeding hole 63, a closed column 64, an arc push plate 65, a sensor 66 and a one-way mechanism 67, the repairing support 61 is slidably connected with the repairing cylinder 62, a compression spring II is fixedly connected between the repairing cylinder 62 and the repairing support 61, the upper end of the repairing cylinder 62 is provided with a plurality of feeding holes 63, the repairing support 61 is fixedly connected with the closed column 64, the closed column 64 is slidably connected with the upper end of the repairing cylinder 62, the repairing cylinder 62 is fixedly connected with the arc push plate 65, the repairing support 61 is fixedly connected with the sensor 66, the lower end of the repairing support 61 is provided with the one-way mechanism 67, the repairing device 60 is provided with a plurality of repairing devices, two ends of the repairing supports 61 are respectively slidably connected in the corresponding two limiting grooves 44, two ends of the repairing supports 61 are respectively connected on the two threaded discs 43 through threads, the plurality of repairing brackets 61 are connected to the filler rotating ring 53 in a sliding manner, and the plurality of sensors 66 are connected with the power mechanism I;
when a cable passes through a plurality of repairing devices 60, as shown in fig. 9 and 10, the lower end of a repairing cylinder 62 is in contact with the cable, and the repairing devices 60 are driven by a power mechanism ii to rotate, so that the repairing devices 60 are in full contact with the surface of the cable, and then the surface of the cable is fully inspected, when the cable is damaged, the repairing cylinder 62 is pushed by a compression spring ii to move downwards, a plurality of feeding holes 63 on the repairing cylinder 62 move downwards, a sealing column 64 can not seal the feeding holes 63 any more, the feeding holes 63 are communicated with a filling cavity 51, an injection molding material in the filling cavity 51 enters the repairing cylinder 62, and then falls into the damaged part through the repairing cylinder 62, and simultaneously the repairing cylinder 62 drives an arc push plate 65 to move downwards, the arc push plate 65 moves downwards to extrude a sensor 66, and the sensor 66 can be a contact sensor or a pressure sensor, the sensor 66 is connected with the power mechanism I by means which are customary in the art, when the sensor 66 is extruded, the sensor 66 controls the power mechanism I to stop moving, the cable stops moving, so that the plurality of repairing devices 60 can repair the damaged part for enough time, simultaneously, the plurality of repairing devices 60 rotate once to pass through the damaged part, the plurality of sensors 66 are all connected with the power mechanism I, one of the plurality of sensors 66 is extruded to stop rotating the power mechanism I, after the plurality of repairing cylinders 62 fill the injection molding material into the damaged part, the plurality of filling pressure wheels 55 level the injection molding material, after the damaged part is repaired, the plurality of repairing cylinders 62 do not move downwards any more when passing through the repaired damaged part, the cable continues to move under the driving of the two material conveying mechanisms 30, thus, when the damaged part appears on the cable, the device can be automatically repaired, after the repair is finished, the cable is continuously maintained;
further, as shown in fig. 10, a one-way mechanism 67 is disposed at the lower end of the repairing cylinder 62, the one-way mechanism 67 controls the injection molding material to flow from the inside to the outside of the repairing cylinder 62 only, the one-way mechanism 67 may be a one-way valve in the prior art, and meanwhile, the one-way mechanism 67 may also prevent the raw material in the repairing cylinder 62 from flowing out easily;
the structure and function of the driving mechanism 20 will be described in detail below, the driving mechanism 20 includes two driving brackets 21 and two driving shafts 22, the two driving brackets 21 are rotatably connected to the two driving brackets 22, the two corresponding driving shafts 22 are engaged and driven, one driving shaft 22 is provided with a power mechanism i for driving the driving mechanism to rotate, the power mechanism i is preferably a servo motor, the driving mechanism 20 is provided with two driving brackets 21, the four driving brackets 21 are slidably connected to the device bracket 10, and a compression spring i is fixedly connected between the driving brackets 21 and the device bracket 10;
as shown in fig. 5, when the cable needs to be driven to move, the power mechanism i is started, the power mechanism i can be fixedly connected to the driving bracket 21, an output shaft of the power mechanism i is in transmission connection with the driving shaft 22, the power mechanism i drives the driving shaft 22 to rotate, two driving shafts 22 on the same driving bracket 21 are in transmission connection, the rotation directions of the two driving shafts 22 are opposite, and the two driving shafts 22 drive the material conveying mechanism 30 to rotate;
the structure and the function of the material conveying mechanism 30 are explained in detail below, the material conveying mechanism 30 comprises a threaded rod 31, two limiting slide blocks 32, two conveying shafts 33 and two conveying wheels 34, the thread turning directions of two ends of the threaded rod 31 are opposite, the two threaded rods 31 are provided, two ends of each of the two threaded rods 31 are connected with the limiting slide blocks 32 through threads, two conveying shafts 33 are rotatably connected between the four limiting slide blocks 32, the two conveying shafts 33 are fixedly connected with the conveying wheels 34, the two conveying mechanisms 30 are provided, eight limiting slide blocks 32 are slidably connected to the device support 10, four threaded rods 31 are rotatably connected to the device support 10, and two ends of the four conveying shafts 33 are respectively in transmission connection with the eight driving shafts 22;
as shown in fig. 4, a cable to be repaired passes through between two material conveying wheels 34, the driving shaft 22 drives the corresponding material conveying shaft 33 to rotate, the rotation directions of the two material conveying shafts 33 on the same material conveying mechanism 30 are opposite, the rotation directions of the two material conveying wheels 34 are opposite, the two material conveying wheels 34 drive the cable to move, the threaded rod 31 is rotated, the threaded rod 31 drives the limit slide block 32 to move through threads when rotating, and thus the relative distance between the two transport wheels 34, so that the transport mechanism 30 can transport cables of different diameters, meanwhile, as shown in fig. 3, when the relative distance between the two material conveying wheels 34 changes, a compression spring i is fixedly connected between the driving bracket 21 and the device bracket 10, and the driving mechanism 20 moves under the pulling of the compression spring i, so that the transmission state between the driving mechanism 20 and the material conveying mechanism 30 is ensured.
Claims (5)
1. The utility model provides a cable intelligence overhauls device, includes filler mechanism (50) and a plurality of patching device (60) of sliding connection on filler mechanism (50), its characterized in that: the plurality of repairing devices (60) are connected between the two clamping mechanisms (40), and the two clamping mechanisms (40) are fixedly connected to the device bracket (10);
the packing mechanism (50) comprises a packing cavity (51) and a packing rotating ring (53) which is rotatably connected inside the packing cavity (51), and a packing pipeline (52) is fixedly connected to the packing cavity (51);
a plurality of telescopic mechanisms (54) are fixedly connected to the packing rotating ring (53), and a packing pressing wheel (55) is rotatably connected to the telescopic end of each telescopic mechanism (54);
the repairing device (60) comprises a repairing support (61) and a repairing cylinder (62) fixedly connected to the repairing support (61), a compression spring II is fixedly connected between the repairing cylinder (62) and the repairing support (61), the repairing cylinder (62) is connected to the packing rotating ring (53) in a sliding mode, and the repairing support (61) is connected to the packing rotating ring (53) in a sliding mode;
the upper end of the repairing cylinder (62) is provided with a plurality of feeding holes (63), the repairing support (61) is fixedly connected with a closed column (64), and the closed column (64) is connected to the upper end of the repairing cylinder (62) in a sliding manner;
fixedly connected with circular arc push pedal (65) on mending a section of thick bamboo (62), fixedly connected with sensor (66) on mending support (61), circular arc push pedal (65) can extrude sensor (66).
2. The intelligent cable overhauling device according to claim 1, wherein: the clamping mechanism (40) comprises a clamping support (41) and a rotating disc (42), the clamping support (41) is connected with the rotating disc (42) in a rotating mode, the rotating disc (42) is connected with a threaded disc (43) in a rotating mode, and a plurality of limiting grooves (44) are formed in the rotating disc (42).
3. The intelligent cable overhauling device according to claim 2, wherein: the rotating disc (42) is connected with a positioning nail through threads.
4. The intelligent cable overhauling device according to claim 1, wherein: the front end and the rear end of the device support (10) are provided with material conveying mechanisms (30).
5. The intelligent cable overhauling device according to claim 4, wherein: the front end and the rear end of the device support (10) are respectively provided with a driving mechanism (20) for driving the material conveying mechanism (30) to rotate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111132102.5A CN113572089B (en) | 2021-09-27 | 2021-09-27 | Intelligent cable maintenance device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111132102.5A CN113572089B (en) | 2021-09-27 | 2021-09-27 | Intelligent cable maintenance device |
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| Publication Number | Publication Date |
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| CN113572089A CN113572089A (en) | 2021-10-29 |
| CN113572089B true CN113572089B (en) | 2021-12-03 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202111132102.5A Active CN113572089B (en) | 2021-09-27 | 2021-09-27 | Intelligent cable maintenance device |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP5409886B1 (en) * | 2012-11-26 | 2014-02-05 | 中国電力株式会社 | Electric wire repair device and electric wire cover of electric wire repair device |
| CN108599032A (en) * | 2018-07-12 | 2018-09-28 | 国网江苏省电力有限公司扬州供电分公司 | A kind of aerial cable epidermis obturator |
| CN110265917A (en) * | 2019-06-24 | 2019-09-20 | 赵吉有 | A kind of cable fast repair device |
| CN110994484A (en) * | 2020-01-04 | 2020-04-10 | 嵊州润雅电子科技有限公司 | Repairing device for wire and cable insulating layer |
| CN112436451A (en) * | 2020-11-30 | 2021-03-02 | 义乌台维电子科技有限公司 | Self-adaptive marking and repairing device for detecting cable damage degree |
-
2021
- 2021-09-27 CN CN202111132102.5A patent/CN113572089B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP5409886B1 (en) * | 2012-11-26 | 2014-02-05 | 中国電力株式会社 | Electric wire repair device and electric wire cover of electric wire repair device |
| CN108599032A (en) * | 2018-07-12 | 2018-09-28 | 国网江苏省电力有限公司扬州供电分公司 | A kind of aerial cable epidermis obturator |
| CN110265917A (en) * | 2019-06-24 | 2019-09-20 | 赵吉有 | A kind of cable fast repair device |
| CN110994484A (en) * | 2020-01-04 | 2020-04-10 | 嵊州润雅电子科技有限公司 | Repairing device for wire and cable insulating layer |
| CN112436451A (en) * | 2020-11-30 | 2021-03-02 | 义乌台维电子科技有限公司 | Self-adaptive marking and repairing device for detecting cable damage degree |
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| CN113572089A (en) | 2021-10-29 |
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