CN113561679A

CN113561679A - Manufacturing device of myopia-preventing exercise book

Info

Publication number: CN113561679A
Application number: CN202110834142.8A
Authority: CN
Inventors: 祁小桐; 祁俊生; 孙弥
Original assignee: Chongqing Shuaishanzhong Printing Co ltd
Current assignee: Chongqing Shuaishanzhong Printing Co ltd
Priority date: 2021-07-20
Filing date: 2021-07-20
Publication date: 2021-10-29

Abstract

The invention belongs to the technical field of school supplies, and particularly discloses a device for manufacturing a myopia-preventing exercise book, which comprises a conveying unit, an ordering unit and a binding unit, wherein the conveying unit is used for conveying a book page; the conveying unit comprises two conveying belts arranged side by side, conveying rollers are arranged in the conveying belts, and a vibration mechanism is arranged below the conveying belts; the tidying unit comprises a bottom plate with an L-shaped cross section, two baffle plates are vertically arranged on the bottom plate, the L-shaped bottom plate and the two baffle plates form a rectangular cavity for placing a pile of operation paper, and a clamping groove is formed in the conveyor belt; one side of the middle part of the conveyor belt is provided with an inclined block which pushes the bottom plate out of the clamping groove and inclines towards the other conveyor belt; the binding unit includes a pickup mechanism and a binding machine. Compared with the prior art, this device aligns through putting in order the operation paper at the transfer process, has avoided the environment to the influence of operation paper, has also reduced the processing step that the operation paper was put in order and is aligned, and this is that myopia prevention operation originally is in manufacturing process, and production efficiency and production quality obtain promoting greatly.

Description

Manufacturing device of myopia-preventing exercise book

Technical Field

The invention belongs to the technical field of school supplies, and particularly discloses a manufacturing device of a myopia-preventing exercise book.

Background

The homework book is a book specially used by students and other study people for homework, and the myopia prevention homework book is a homework book capable of preventing myopia to a certain extent as the name suggests.

In the manufacturing process of the myopia-preventing exercise book, the exercise paper printed with the printing ink needs to be stacked into a pile, the pile of exercise paper is conveyed to a binding position, and the pile of exercise paper is bound after being arranged and aligned; in the process, a pile of operation paper is conveyed, so that the operation paper is easily influenced by external environment, for example, the operation paper is blown by wind or scattered due to vibration, and the binding processing cannot be carried out; in addition, in the process of arranging and aligning a pile of operation paper, because of the friction acting force between the paper sheets, the operation paper piles are arranged and aligned in a side extrusion mode, the operation paper is not always aligned, the operation paper is easy to bend, and the production quality of the myopia-preventing operation book is poor.

Disclosure of Invention

The invention aims to provide a device for manufacturing a myopia prevention exercise book, which aims to solve the problems that processing cannot be easily performed and the processing quality is poor in the manufacturing process of the myopia prevention exercise book.

In order to achieve the purpose, the basic scheme of the invention is as follows: a device for manufacturing a myopia prevention exercise book comprises a conveying unit, an aligning unit and a binding unit; the conveying unit comprises two conveying belts arranged side by side, conveying rollers are arranged in the conveying belts, and a vibration mechanism for vibrating the conveying belts is arranged below the conveying belts; the tidying unit comprises a bottom plate with an L-shaped cross section, two baffle plates are vertically arranged on the bottom plate, the L-shaped bottom plate and the two baffle plates form a rectangular cavity for placing a pile of operation paper, and a clamping groove for placing the bottom plate is formed in the conveyor belt; one side of the middle part of the conveyor belt is provided with an inclined block which pushes the bottom plate out of the clamping groove and inclines towards the other conveyor belt; the binding unit comprises an taking mechanism and a binding machine, hollow parts which are convenient for the taking mechanism to take a pile of operation paper are arranged on the two baffles, and the binding mechanism is used for binding the operation paper.

The working principle of the basic scheme is as follows: when the myopia prevention exercise book is manufactured, the device can be used for conveying and binding. A bundle of operation paper to be bound is placed in a rectangular cavity formed by the L-shaped bottom plate and the two baffles, then the bottom plate of the tidying unit is placed on one of the conveying belts and clamped through clamping grooves in the conveying belts. The tidying units are conveyed by the conveyor belt, the vibration mechanism is opened in the conveying process, a pile of operation paper can vibrate along with the conveyor belt in the conveying process in the rectangular cavity, and one side of the pile of operation paper is arranged and aligned along the bottom plate in the rectangular cavity under the vibration effect.

When the operation paper is conveyed to the middle of the conveying belt, the inclined block pushes the bottom plate out of the clamping groove, so that the tidying unit is inclined towards the other conveying belt and sunk into the corresponding clamping groove, one side of the operation paper is aligned at the moment, and the other side of the operation paper is aligned along the other side of the L-shaped bottom plate under the vibration effect in the conveying process of the conveying belt.

When the operation paper is conveyed to the terminal, the operation paper is taken through the taking mechanism, and then the binding is completed through the binding mechanism.

The beneficial effect of this basic scheme lies in:

1. the device arranges and aligns two sides of a pile of the operation paper in the conveying process through the tidying unit, thereby reducing the step of arranging and aligning the operation paper before binding, and greatly improving the manufacturing efficiency of the anti-myopia exercise book.

2. This device aligns through the cooperation of vibrations mechanism and neat unit to the automatic arrangement in both sides of a pile of operation paper, and the alignment process to the operation paper is gone on in whole transfer process, mainly makes a pile of operation paper align through the mode of vibrations in the rectangle intracavity, does not extrude etc. can not cause the operation paper to buckle, has just avoided the poor problem of production quality that the myopia prevention operation originally appears buckling because of operation paper alignment process and leads to.

3. The device conveys a pile of the operation paper through the rectangular frame of the integral unit, and prevents the operation paper from receiving the influence of the external environment to cause the unsmooth manufacturing process of the anti-myopia operation book.

Compared with the prior art, this device aligns through putting in order the operation paper at the transfer process, has avoided the environment to the influence of operation paper, has also reduced the processing step that the operation paper was put in order and is aligned, and this is that myopia prevention operation originally is in manufacturing process, and production efficiency and production quality obtain promoting greatly.

Furthermore, the two ends of the bottom plate, which are positioned on the baffle, are provided with abutting blocks, and the abutting blocks are connected to the bottom plate in a sliding manner.

The sliding abutting block can abut against the aligned operation paper, and the aligned operation paper is prevented from being scattered when the bottom plate is toppled.

Furthermore, a plurality of vent holes are formed in the baffle plate on the bottom plate, and an air pump communicated with the vent holes is arranged outside the bottom plate.

In the process of conveying, air is supplied into the operation paper through the air pump and the through holes, so that the operation paper is prevented from being misaligned due to friction.

Furthermore, the angle between the conveying surfaces of the two conveying belts is 120-160 degrees, a sliding strip is arranged between the two conveying belts, and the middle part of the bottom plate is detachably connected with the sliding strip in a sliding manner.

The aligning unit has a pouring angle of less than 90 DEG after one conveyor belt is poured to the other conveyor belt, which prevents the side of the operation paper which is aligned in order from being scattered due to pouring. The sliding strip can limit the conveying position of the bottom plate, so that the position of the bottom plate in the conveying direction is kept unchanged after the bottom plate is toppled.

Further, the vibration mechanism comprises a driving bevel gear, a driven bevel gear, a cam and a rotating rod, the driving bevel gear is coaxially fixed with the conveying roller, the driven bevel gear is meshed with the driving bevel gear, the rotating rod is coaxially fixed with the driven bevel gear, and the cam is fixed on the rotating rod and is positioned below the conveying belt.

Through the rotation power of transfer roller, drive initiative bevel gear, driven bevel gear, bull stick, cam rotation in proper order, the cam is located the below of conveyer belt, and the rotation in-process of cam can be to the support tight and relax of conveyer belt clearance nature, and then makes the conveyer belt realize vibrations, also makes simultaneously vibration mechanism's vibrations effect need not to set up power unit in addition.

Further, the rotating rod is arranged along the conveying direction of the conveying belt, the cams are multiple, and the convex parts of the cams are different in orientation.

Can make the conveyer belt continuously vibrate, the vibrations effect is better, and then makes the alignment that the operation paper can be better fast.

Further, the surface of the inclined block inclines upwards along the conveying direction of the conveying belt, and a ball is embedded in the surface of the inclined block.

When the inclined block pushes the bottom plate, the friction force between the inclined block and the bottom plate is small, and the pushing effect is smooth.

Further, the taking mechanism comprises a support and two cylinders, piston rods of the two cylinders are arranged oppositely, pressing plates used for clamping operation paper are arranged on the piston rods of the cylinders, and the cylinders are fixed on the support.

The pressing plate is pushed by the two cylinders, and the hollow-out part can stretch into the rectangular cavity to clamp a pile of operation paper.

Furthermore, be equipped with electric telescopic handle and rotating electrical machines on the support, electric telescopic handle is used for controlling the flexible of support, and the rotating electrical machines is used for controlling the rotation of support.

Through the cooperation of electric telescopic handle and rotating electrical machines, be convenient for remove a pile of operation paper to binding mechanism department and bind.

Drawings

FIG. 1 is a schematic view of an embodiment of an apparatus for manufacturing a myopia prevention exercise book according to the present invention;

fig. 2 is a left side schematic view of fig. 1 (the staple unit and the vibrating mechanism are not shown).

Detailed Description

The following is further detailed by way of specific embodiments:

reference numerals in the drawings of the specification include: the device comprises a conveyor belt 11, a clamping groove 111, a conveyor roller 12, a slide bar 13, an inclined block 14, a ball 141, a driving bevel gear 21, a driven bevel gear 22, a cam 23, a rotating rod 24, a bottom plate 31, an air vent 311, a baffle 32, a hollow 321, a butting block 33, a rectangular cavity 34, a taking mechanism, a support 41, an air cylinder 42, a pressing plate 43, an electric telescopic rod 44, a rotating motor 45, a binding mechanism 50 and an air pump 60.

As shown in fig. 1 and 2, the apparatus for manufacturing a myopia prevention workbook includes a conveying unit, an aligning unit, and a binding unit. The conveying unit comprises two conveying belts 11 arranged side by side, conveying rollers 12 for driving the conveying belts 11 to convey are arranged in the conveying belts 11, the angle between the conveying surfaces of the two conveying belts 11 is 120 degrees and 160 degrees, and a slide bar 13 is arranged between the two conveying belts 11.

The vibrating mechanism for vibrating the conveying belt 11 is arranged below the conveying belt 11 and comprises a driving bevel gear 21, a driven bevel gear 22, a cam 23 and a rotating rod 24, the driving bevel gear 21 is coaxially fixed with the conveying roller 12, the driven bevel gear 22 is meshed with the driving bevel gear 21, the rotating rod 24 is coaxially fixed with the driven bevel gear 22, and the cam 23 is fixed on the rotating rod 24 and located below the conveying belt 11. The rotating rod 24 is arranged along the conveying direction of the conveyor belt 11, the cams 23 are multiple, the convex parts of the cams 23 are in different directions, the cams 23 are preferably 4 in the embodiment, and the conveyor belt 11 vibrates in the conveying process through the action of the 4 cams 23 on the lower surface of the conveyor belt 11 in sequence.

The tidying unit comprises a bottom plate 31 with an L-shaped cross section, two baffle plates 32 are vertically arranged on the bottom plate 31, and the L-shaped bottom plate 31 and the two baffle plates 32 enclose a rectangular cavity 34 for placing a stack of operation paper; the middle part of the bottom plate 31 is detachably connected with the sliding strip 13 in a sliding manner, and the conveyor belt 11 is provided with a clamping groove 111 for placing the bottom plate 31. The bottom plate 31 is provided with abutting blocks 33 at two ends of the baffle 32, and the abutting blocks 33 are slidably connected to the bottom plate 31. A plurality of vent holes 311 are arranged in the bottom plate 31 and positioned in the baffle plate 32, and an air pump 60 communicated with the vent holes 311 is arranged outside the bottom plate 31; the air pump 60 and the through hole are used for ventilating the rectangular cavity 34, so that the working paper in the rectangular cavity 34 can be prevented from being misaligned due to friction.

An inclined block 14 which pushes the bottom plate 31 out of the clamping groove 111 and inclines towards the other conveyor belt 11 is arranged on one side of the middle part of the conveyor belt 11, and the surface of the inclined block 14 inclines upwards along the conveying direction of the conveyor belt 11; in order to reduce the friction force applied by the inclined block 14 to the bottom plate 31, a ball 141 is embedded in the surface of the inclined block 14.

The binding unit comprises an taking mechanism and a binding mechanism 50, the two baffles 32 are respectively provided with a hollow 321 which is convenient for the taking mechanism to take a bundle of operation paper, and the binding mechanism 50 is used for binding the operation paper. The taking mechanism comprises a support 41 and two air cylinders 42, piston rods of the two air cylinders 42 are arranged oppositely, a pressing plate 43 for clamping the operation paper is arranged on the piston rod of the air cylinder 42, and the air cylinder 42 is fixed on the support 41. The bracket 41 is provided with an electric telescopic rod 44 and a rotating motor 45, the electric telescopic rod 44 is used for controlling the extension and contraction of the bracket 41, and the rotating motor 45 is used for controlling the rotation of the bracket 41.

The specific implementation process is as follows: when the myopia prevention exercise book is manufactured, the device can be used for conveying and binding. A bundle of operation paper to be bound is placed in a rectangular cavity 34 formed by enclosing of an L-shaped bottom plate 31 and two baffles 32, the bottom plate 31 of the tidying unit is placed on one of the conveyor belts 11, rotating balls are arranged in the middle of the bottom plate 31, the rotating balls are clamped with the sliding strips 13 in a sliding mode, and the rotating balls are clamped through clamping grooves 111 in the conveyor belts 11. The tidying unit is conveyed by the conveying belt 11, the driving bevel gear 21, the driven bevel gear 22, the rotating rod 24 and the cam 23 are sequentially driven to rotate by the rotating power of the conveying roller 12 in the conveying process, the cam 23 is located below the conveying belt 11, and the conveying belt 11 can be pressed tightly and loosened in a clearance mode in the rotating process of the cam 23, so that the conveying belt 11 is vibrated. A stack of sheets will be vibrated during transport within the rectangular cavity 34, and one side of the stack of sheets will be aligned along the bottom plate 31 in the rectangular cavity 34 by the vibration.

When the operation paper is conveyed to the middle of the conveyor belt 11, the inclined block 14 pushes the bottom plate 31 out of the clamping groove 111, so that the tidying unit is inclined towards the other conveyor belt 11 and falls into the corresponding clamping groove 111, one side of the operation paper is aligned, and the other side of the operation paper is tidy and aligned along the other side of the L-shaped bottom plate 31 through the vibration effect in the subsequent conveying process of the conveyor belt 11. In this process, the slidable abutting block 33 abuts against the aligned work sheet, and the aligned work sheet is prevented from being scattered when the bottom plate 31 is tilted.

When the operation paper is conveyed to the terminal, the pressing plate 43 on the air cylinder 42 is aligned to the hollow 321 on the baffle 32 through the electric telescopic rod 44, the pressing plate 43 is pushed by the two air cylinders 42, and the rectangular cavity 34 can be extended from the hollow 321 to clamp a stack of operation paper. Through the cooperation of the electric telescopic rod 44 and the rotating motor 45, a bundle of the working paper is convenient to move to the binding mechanism 50 for binding.

The foregoing is merely an example of the present invention and common general knowledge in the art of designing and/or characterizing particular aspects and/or features is not described in any greater detail herein. It should be noted that, for those skilled in the art, without departing from the technical solution of the present invention, several variations and modifications can be made, which should also be regarded as the protection scope of the present invention, and these will not affect the effect of the implementation of the present invention and the practicability of the patent. The scope of the claims of the present application shall be determined by the contents of the claims, and the description of the embodiments and the like in the specification shall be used to explain the contents of the claims.

Claims

1. A manufacturing installation of myopia prevention exercise book which characterized in that: comprises a conveying unit, an ordering unit and a binding unit; the conveying unit comprises two conveying belts arranged side by side, conveying rollers are arranged in the conveying belts, and a vibration mechanism for vibrating the conveying belts is arranged below the conveying belts; the tidying unit comprises a bottom plate with an L-shaped cross section, two baffle plates are vertically arranged on the bottom plate, the L-shaped bottom plate and the two baffle plates form a rectangular cavity for placing a pile of operation paper, and a clamping groove for placing the bottom plate is formed in the conveyor belt; one side of the middle part of the conveyor belt is provided with an inclined block which pushes the bottom plate out of the clamping groove and inclines towards the other conveyor belt; the binding unit comprises an taking mechanism and a binding machine, hollow parts which are convenient for the taking mechanism to take a pile of operation paper are arranged on the two baffles, and the binding mechanism is used for binding the operation paper.

2. A device for manufacturing a myopia prevention exercise book according to claim 1, wherein the bottom plate is provided with abutting blocks at two ends of the baffle plate, and the abutting blocks are slidably connected to the bottom plate.

3. A device for manufacturing a myopia prevention exercise book according to claim 2, wherein a plurality of vent holes are formed in the baffle plate on the bottom plate, and an air pump communicated with the vent holes is arranged outside the bottom plate.

4. The apparatus for manufacturing exercise books for preventing myopia according to claim 3, wherein the angle between the conveying surfaces of the two conveyors is 120-160 °, a slide bar is disposed between the two conveyors, and the middle portion of the bottom plate is detachably connected with the slide bar in a sliding manner.

5. The apparatus for manufacturing a myopia-preventing exercise book according to claim 4, wherein the vibration mechanism comprises a driving bevel gear, a driven bevel gear, a cam and a rotating rod, the driving bevel gear is coaxially fixed with the conveying roller, the driven bevel gear is meshed with the driving bevel gear, the rotating rod is coaxially fixed with the driven bevel gear, and the cam is fixed on the rotating rod and is positioned below the conveying belt.

6. A device for manufacturing a myopia prevention exercise book according to claim 5, wherein the rotating rod is arranged along the conveying direction of the conveyor belt, the cam is provided in plurality, and the convex portions of the plurality of cams are oriented differently.

7. A device for manufacturing a myopia-preventing exercise book according to claim 6, wherein the surface of the sloping block slopes upward in the conveying direction of the conveyor belt, and balls are embedded in the surface of the sloping block.

8. The device for manufacturing a myopia-preventing exercise book according to claim 7, wherein the taking mechanism comprises a support and two air cylinders, piston rods of the two air cylinders are arranged oppositely, a pressing plate for clamping the exercise paper is arranged on the piston rod of the air cylinder, and the air cylinder is fixed on the support.

9. The apparatus for manufacturing a myopia prevention exercise book according to claim 8, wherein the support is provided with an electric telescopic rod and a rotating motor, the electric telescopic rod is used for controlling the expansion and contraction of the support, and the rotating motor is used for controlling the rotation of the support.