CN113561310A - Permeable brick manufacturing equipment and manufacturing process thereof - Google Patents
Permeable brick manufacturing equipment and manufacturing process thereof Download PDFInfo
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- CN113561310A CN113561310A CN202110682655.1A CN202110682655A CN113561310A CN 113561310 A CN113561310 A CN 113561310A CN 202110682655 A CN202110682655 A CN 202110682655A CN 113561310 A CN113561310 A CN 113561310A
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- 239000011449 brick Substances 0.000 title claims abstract description 150
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 36
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 77
- 239000002994 raw material Substances 0.000 claims abstract description 43
- 238000001514 detection method Methods 0.000 claims abstract description 40
- 238000001035 drying Methods 0.000 claims abstract description 33
- 239000000835 fiber Substances 0.000 claims abstract description 33
- 238000003756 stirring Methods 0.000 claims abstract description 27
- 239000002699 waste material Substances 0.000 claims abstract description 27
- 238000002156 mixing Methods 0.000 claims abstract description 23
- 238000010276 construction Methods 0.000 claims abstract description 19
- 239000000463 material Substances 0.000 claims abstract description 18
- 238000005336 cracking Methods 0.000 claims abstract description 15
- -1 shale Substances 0.000 claims abstract description 14
- 239000004568 cement Substances 0.000 claims abstract description 12
- 238000007493 shaping process Methods 0.000 claims abstract description 10
- 238000012216 screening Methods 0.000 claims abstract description 5
- 239000000843 powder Substances 0.000 claims abstract description 3
- 238000004080 punching Methods 0.000 claims description 25
- 230000035699 permeability Effects 0.000 claims description 22
- 230000006835 compression Effects 0.000 claims description 17
- 238000007906 compression Methods 0.000 claims description 17
- 238000000034 method Methods 0.000 claims description 11
- 239000000203 mixture Substances 0.000 claims description 10
- 238000012545 processing Methods 0.000 claims description 8
- 238000012546 transfer Methods 0.000 claims description 7
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 6
- 229920000049 Carbon (fiber) Polymers 0.000 claims description 6
- 229920003043 Cellulose fiber Polymers 0.000 claims description 6
- 239000004743 Polypropylene Substances 0.000 claims description 6
- 239000004917 carbon fiber Substances 0.000 claims description 6
- 238000001816 cooling Methods 0.000 claims description 6
- 239000003365 glass fiber Substances 0.000 claims description 6
- 229910021389 graphene Inorganic materials 0.000 claims description 6
- 229920001155 polypropylene Polymers 0.000 claims description 6
- 229920001343 polytetrafluoroethylene Polymers 0.000 claims description 6
- 239000004810 polytetrafluoroethylene Substances 0.000 claims description 6
- 239000004627 regenerated cellulose Substances 0.000 claims description 6
- 239000004033 plastic Substances 0.000 claims description 4
- 238000005520 cutting process Methods 0.000 claims description 2
- 239000002245 particle Substances 0.000 description 9
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 4
- 241001391944 Commicarpus scandens Species 0.000 description 2
- 239000004566 building material Substances 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 230000001133 acceleration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004049 embossing Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/08—Apparatus or processes for treating or working the shaped or preshaped articles for reshaping the surface, e.g. smoothing, roughening, corrugating, making screw-threads
- B28B11/089—Using impacting tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
- B28B11/243—Setting, e.g. drying, dehydrating or firing ceramic articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
- B28B13/027—Feeding the moulding material in measured quantities from a container or silo by using a removable belt or conveyor transferring the moulding material to the moulding cavities
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/20—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein the material is extruded
- B28B3/205—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein the material is extruded using vibrations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/003—Methods for mixing
- B28C5/006—Methods for mixing involving mechanical aspects
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
- B28C5/10—Mixing in containers not actuated to effect the mixing
- B28C5/12—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Ceramic Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Structural Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
The invention discloses a water permeable brick manufacturing device and a manufacturing process thereof, wherein the manufacturing process comprises the following steps: obtaining construction waste, shale, cement and anti-cracking fibers, and performing powder screening operation on the construction waste and the shale; mixing the building waste, shale, cement and anti-cracking fibers to obtain a mixed raw material; mixing the mixed raw materials with water, and stirring and mixing to obtain a brick making spare material; performing brick making operation on the brick making standby material to obtain a brick blank to be shaped; carrying out shaping operation on the green brick to be shaped to obtain a shaped brick; drying the shaped bricks to obtain dry permeable bricks; performing quality detection on the dry water permeable bricks to obtain finished water permeable bricks; the manufacturing apparatus includes: the water permeable brick comprises a raw material mixing machine, a stirring machine, a brick making machine, a forming machine, a drying kiln, a quality detection machine, an inclined conveying belt and a horizontal conveying belt.
Description
Technical Field
The invention relates to the technical field of building material manufacturing, in particular to a water permeable brick manufacturing device and a manufacturing process thereof.
Background
Along with the continuous scarcity of urban water resources, people pursue humanization of living environment, and the water permeable bricks enter the visual field of people. The water permeable brick is also called a water permeable brick, is a brick with high-efficiency water permeability, and is widely used as an environment-friendly building material.
However, the existing permeable bricks are expensive in raw materials, and are easy to break and break along with the increase of the service life.
In addition, with the acceleration of urbanization hypothesis, more and more building waste materials are generated, most of the building waste materials are directly buried and cannot be well recycled, and resource waste is caused.
Disclosure of Invention
The invention mainly solves the problems that the existing permeable brick is expensive in raw material and easy to break and damage, and the construction waste of urban construction cannot be well utilized, so that the resource is wasted.
In order to solve the above problems, the present invention adopts a technical solution that: provided is a water permeable brick manufacturing apparatus including:
the device comprises a raw material mixing machine, a stirring machine, a brick making machine, a forming machine, a drying kiln, a quality detection machine, a plurality of inclined conveying belts and a plurality of horizontal conveying belts;
the stirrer is respectively connected with the raw material mixer and the brick making machine through the inclined conveyor belt;
the forming machine is respectively connected with the brick making machine and the drying kiln through the horizontal conveying belts;
the drying kiln is connected with the quality detector through the horizontal conveyor belt.
Further, the raw materials mix the machine with all be provided with a plurality of rabbling arms in the mixer, the rabbling arm respectively with the raw materials mix the machine with mixer bottom central point passes through the dwang and connects.
Further, the brick making machine comprises a base, a die mechanism, a punching mechanism, an anti-skid setting mechanism and a plurality of transfer plates;
the mould mechanism, the punching mechanism and the antiskid setting mechanism are all arranged on the base, and the punching mechanism is positioned between the mould mechanism and the antiskid setting mechanism;
the punching mechanism and the middle of the die mechanism and the antiskid setting mechanism are respectively provided with the transfer plate on the base.
Further, the quality detector comprises a compression resistance detection mechanism and a water permeability detection mechanism; the compression-resistant detection mechanism is used for detecting the compression resistance of the water permeable brick, and the water permeability detection mechanism is used for detecting the water permeability of the water permeable brick.
A manufacturing process of a water permeable brick comprises the following steps:
preparing raw materials: obtaining a plurality of parts of construction waste, a plurality of parts of shale, a plurality of parts of cement and a plurality of parts of anti-cracking fibers, and performing powder screening operation on the construction waste and the shale; mixing the building waste, the shale, the cement and the anti-cracking fibers according to a certain proportion to obtain a mixed raw material;
processing raw materials: mixing the mixed raw materials with clear water according to a certain proportion, and performing stirring operation to obtain a brick making standby material;
making green bricks: performing brick making operation on the brick making standby material to obtain a green brick to be shaped;
setting the green brick: performing shaping operation on the green brick to be shaped through the shaping machine to obtain a shaped green brick, wherein the shaping pressure is 25-35 Mpa;
drying: drying and cooling the shaped green bricks through the drying kiln to obtain dry permeable bricks, wherein the drying temperature is 180-200 ℃, the drying time is 20-30 hours, and the drying and cooling time is 4-6 hours;
and (3) quality detection: and performing quality detection operation on the dry permeable brick to obtain a finished product permeable brick.
Further, the step of processing the feedstock further comprises: mixing the mixed raw materials with clean water according to the mass ratio of 1:0.8, placing the mixture into a stirrer for stirring, wherein the stirring process is that after stirring for 15-25 minutes, the mixture is suspended for 5-10 minutes, stirring is continued for 15-25 minutes, stirring is stopped to obtain the brick making standby material, and the stirring speed of the stirrer is 180-300 revolutions per minute.
Further, the step of making the brick by the brick making machine further comprises: putting the brick making spare material into the brick making machine, mixing the brick making spare material with a plastic frame through the die mechanism, and performing cutting operation to obtain an initial green brick;
punching the initial green brick by the punching mechanism to obtain a punched green brick;
and coating an anti-skid layer on the punched green brick through the anti-skid setting mechanism to obtain the green brick to be shaped.
Further, the step of quality detection further comprises: putting the rod water permeable brick into the quality detection device, and performing compression resistance detection operation on the dry water permeable brick through the compression resistance detection mechanism;
performing a water permeability detection operation on the dry permeable brick through the water permeability detection mechanism;
the qualified standard of the compressive strength is 30-35Mpa, and the qualified standard of the water permeability is 15-20cm/s at normal temperature.
Further, the mixed raw materials comprise the following components: 50-60 parts of building waste, 10-15 parts of shale, 20-30 parts of cement and 10-20 parts of anti-cracking fiber.
Further, the anti-cracking fiber comprises the following components: 7-10% of carbon fibers, 9-11% of regenerated cellulose fibers, 18-22% of polypropylene fibers, 20-23% of glass fibers, 12-16% of polytetrafluoroethylene fibers and 22-26% of graphene fibers.
The invention has the beneficial effects that:
the invention carries out secondary utilization on the construction waste generated by urban construction, improves the utilization rate of resources and reduces the production cost of the water permeable brick; the anti-cracking fiber is added in the manufacturing process of the water permeable brick, so that the quality of the water permeable brick is improved; the full-automatic brick making process improves the work efficiency of water permeable brick making.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.
FIG. 1 is a flow chart of a process for manufacturing a water permeable brick according to examples 1 and 2 of the present invention;
fig. 2 is a schematic structural diagram of a water permeable brick manufacturing apparatus in embodiment 3 of the present invention.
The parts in the drawings are numbered as follows:
1. a raw material mixer; 2. an oblique conveyor belt; 3. a blender; 4. a brick making machine; 5. a horizontal conveyor belt; 6. a forming machine; 7. a drying kiln; 8. a quality detector; 41. a base; 42. a mold mechanism; 43. a punching mechanism; 44. an anti-slip setting mechanism; 45. a transfer plate; 81. a compression resistance detection mechanism; 82. and a water permeability detection mechanism.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it should be understood that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it is to be noted that the terms "sifting", "mixing", "setting", "green brick", "water permeability" and the like are to be understood in a broad sense unless otherwise specifically stated and limited. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Example 1
The embodiment of the invention provides a manufacturing process of a water permeable brick, please refer to fig. 1, which comprises the following steps:
s100, preparing raw materials:
obtaining a plurality of parts of construction waste, a plurality of parts of shale, a plurality of parts of cement, a plurality of parts of carbon fiber, a plurality of parts of regenerated cellulose fiber, a plurality of parts of polypropylene fiber, a plurality of parts of glass fiber, a plurality of parts of polytetrafluoroethylene fiber and a plurality of parts of graphene fiber.
Separating the metal products in the construction waste by a construction waste separating device, and screening out construction waste particles with the diameter of 5 mm by a mesh screen for later use.
And crushing the shale into shale particles with the diameter of 3 mm by a shale crusher for later use.
The anti-cracking fiber is obtained by mixing 7% of carbon fiber, 9% of regenerated cellulose fiber, 18% of polypropylene fiber, 20% of glass fiber, 12% of polytetrafluoroethylene fiber and 22% of graphene fiber.
Mixing 50 parts of construction waste particles, 10 parts of shale particles, 20 parts of cement and 10 parts of anti-cracking fibers, and putting the mixture into a raw material mixer 1 for mixing to obtain a mixed raw material.
S200, processing raw materials:
conveying the mixed raw materials to a stirrer 3 through an inclined conveyor belt 2, adding clean water into the stirrer 3, setting the stirring speed of the stirrer 3 to be 180 revolutions per minute, pausing for 5 minutes after the stirrer 3 works for 15 minutes, fully mixing the mixed raw materials with the clean water, stirring for 15 minutes again, and stopping stirring to obtain the brick making spare material.
S300, green brick manufacturing:
the brickmaking standby materials are put into a brickmaking machine 4 for processing through an inclined conveyor belt 2, and the brickmaking standby materials and a plastic frame arranged in a mould mechanism are mixed through the mould mechanism 42, tamped and cut to obtain initial adobes;
punching the initial green brick by a punching mechanism 43, wherein the punching position and the size of the through hole are set according to requirements to obtain a punched green brick;
and (4) coating an anti-slip layer on the front surface of the punched green brick through an anti-slip setting mechanism 44 to obtain the green brick to be shaped.
S400, green brick shaping:
according to requirements, the shape of the permeable brick is set in the forming machine 6, the pressure of the forming machine 6 is set to be 25Mpa, the brick blank to be formed is sent into the forming machine 6 through the horizontal conveyor belt 5, and the forming machine 6 obtains the formed brick blank through vibration extrusion.
S500, drying:
and (3) putting the shaped green bricks into a drying kiln 7 through a horizontal conveyor belt 5 for drying, setting the temperature in the drying kiln 7 to be 180 ℃, drying for 20 hours, and cooling for 4 hours to obtain the dry permeable bricks.
S600, quality detection:
the dry permeable brick is conveyed to a quality detector 8 through a horizontal conveyor belt 5, the compression resistance of the dry permeable brick is detected through a compression resistance detection mechanism 81, the water permeability of the dry permeable brick is detected through a water permeability detection mechanism 82, and at normal temperature, if the water permeability reaches 15cm/s and the compression strength is 30Mpa, the current permeable brick is qualified; otherwise, the water permeable brick is unqualified.
The water permeable brick manufactured by the manufacturing process is low in cost, high in water permeability and high in pressure resistance, and the work efficiency is improved by the full-automatic process.
Example 2
The embodiment of the invention provides a manufacturing process of a water permeable brick, please refer to fig. 1, which comprises the following steps:
s100, preparing raw materials:
obtaining a plurality of parts of construction waste, a plurality of parts of shale, a plurality of parts of cement, a plurality of parts of carbon fiber, a plurality of parts of regenerated cellulose fiber, a plurality of parts of polypropylene fiber, a plurality of parts of glass fiber, a plurality of parts of polytetrafluoroethylene fiber and a plurality of parts of graphene fiber.
Separating the metal products in the construction waste by a construction waste separating device, and screening out construction waste particles with the diameter of 10 mm by a mesh screen for later use.
And crushing the shale into shale particles with the diameter of 5 mm by a shale crusher for later use.
The anti-cracking fiber is obtained by mixing 10% of carbon fiber, 11% of regenerated cellulose fiber, 22% of polypropylene fiber, 23% of glass fiber, 16% of polytetrafluoroethylene fiber and 26% of graphene fiber.
The building waste particles are mixed according to the proportion of 60 parts of the building waste particles, 15 parts of the shale particles, 30 parts of the cement and 20 parts of the anti-cracking fibers, and the mixture is put into a raw material mixer 1 to be mixed to obtain a mixed raw material.
S200, processing raw materials:
conveying the mixed raw materials to a stirrer 3 through an inclined conveyor belt 2, adding clean water into the stirrer 3, setting the stirring speed of the stirrer 3 to be 300 revolutions per minute, stopping stirring for 10 minutes after the stirrer 3 works for 25 minutes, fully mixing the mixed raw materials with the clean water, and stopping stirring after stirring for 25 minutes to obtain the brick making spare material.
S300, making bricks by using a brick making machine:
the brickmaking standby materials are put into a brickmaking machine 4 for processing through an inclined conveyor belt 2, and the brickmaking standby materials and a plastic frame arranged in a mould mechanism are mixed through the mould mechanism 42, tamped and cut to obtain initial adobes;
punching the initial green brick by a punching mechanism 43, wherein the punching position and the size of the through hole are set according to requirements to obtain a punched green brick;
and embossing an anti-skid layer on the surface of the punched green brick through the mesh-shaped die of the anti-skid setting mechanism 44 to obtain the green brick to be shaped.
S400, shaping by a shaping machine:
according to the requirements, the shape of the permeable brick is arranged in the forming machine 6, the pressure of the forming machine 6 is set to be 35Mpa, the brick blank to be formed is sent into the forming machine 6 through the water product conveyor belt 5, and the forming machine 6 obtains the formed brick blank through vibration extrusion.
S500, drying:
and (3) putting the shaped green bricks into a drying kiln 7 through a horizontal conveyor belt 5 for drying, setting the temperature in the drying kiln to be 200 ℃, drying for 30 hours, and then cooling for 6 hours to obtain the dry permeable bricks.
S600, quality detection:
the dried permeable brick is sent to a quality detector 8 through a horizontal conveyor belt 5 for permeable rate and compressive strength detection, and at normal temperature, if the permeable rate reaches 20cm/s and the compressive strength is 35Mpa, the current permeable brick is qualified; otherwise, the water permeable brick is unqualified.
Example 3
In order to realize the manufacturing process of the water permeable brick of the above embodiments 1 and 2, an embodiment of the present invention provides a manufacturing apparatus of a water permeable brick, please refer to fig. 2, including:
the production process comprises the following steps of (1) mixing raw materials, a stirrer 3, a brick making machine 4, a forming machine 6, a drying kiln 7, a quality detector 8, a plurality of inclined conveyor belts 2 and a plurality of horizontal conveyor belts 5; the stirring machine 3 is respectively connected with the raw material mixing machine 1 and the brick making machine 4 through an inclined conveying belt 2; the forming machine 6 is respectively connected with the brick making machine 4 and the drying kiln 7 through the horizontal conveying belts 5; the drying kiln 7 is connected with a quality detector 8 through a horizontal conveyor belt.
All be provided with a plurality of rabbling arms in raw materials mixes machine 1 and the mixer 3, the rabbling arm passes through the dwang with raw materials mixes machine 1 and 3 bottom central points of mixer respectively and is connected.
The brick making machine 4 comprises a base 41, a mould mechanism 42, a punching mechanism 43, an antiskid setting mechanism 44 and a plurality of transfer plates 45; the mould mechanism 42, the punching mechanism 43 and the antiskid setting mechanism 44 are all arranged on the base 41, and the punching mechanism 43 is positioned between the mould mechanism 42 and the antiskid setting mechanism 44; transfer plates 45 are provided on the base 41 between the hole-punching mechanism 43 and the mold mechanism 42 and between the hole-punching mechanism 44 and the antiskid setting mechanism.
The quality detector 8 comprises a compression-resistant detection mechanism 81 and a water permeability detection mechanism 82; the compression-resistant detection mechanism 81 is used for detecting the compression resistance of the water permeable brick, and the water permeability detection mechanism 82 is used for detecting the water permeability of the water permeable brick.
The numbers of the embodiments disclosed in the embodiments of the present invention are merely for description, and do not represent the merits of the embodiments.
The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes performed by the present specification and drawings, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.
Claims (10)
1. An apparatus for manufacturing water permeable bricks, comprising:
the device comprises a raw material mixing machine (1), a stirring machine (3), a brick making machine (4), a forming machine (6), a drying kiln (7), a quality detection machine (8), a plurality of inclined conveying belts (2) and a plurality of horizontal conveying belts (5);
the stirrer (3) is respectively connected with the raw material mixer (1) and the brick making machine (4) through the inclined conveyor belt (2);
the brick making machine (4), the forming machine (6), the drying kiln (7) and the quality detection machine (8) are sequentially connected through the horizontal conveying belt (5).
2. The apparatus for manufacturing water permeable bricks according to claim 1, wherein:
raw materials mix machine (1) with all be provided with dwang and a plurality of rabbling arm in mixer (3), raw materials mix a plurality of in machine (1) the rabbling arm passes through the dwang rotates to be located raw materials mix machine (1) well upper portion, a plurality of in mixer (3) the rabbling arm passes through the dwang is connected mixer (3) middle part position.
3. The apparatus for manufacturing water permeable bricks according to claim 2, wherein:
the brick making machine (4) comprises a base (41), a die mechanism (42), a punching mechanism (43), an anti-skid setting mechanism (44) and a plurality of transfer plates (45);
the die mechanism (42), the punching mechanism (43) and the anti-skid setting mechanism (44) are all arranged on the base (41), and the punching mechanism (43) is positioned between the die mechanism (42) and the anti-skid setting mechanism (44);
the transfer plate (45) is arranged on the base (41) between the punching mechanism (43) and the die mechanism (42) and between the punching mechanism and the antiskid setting mechanism (44).
4. The apparatus for manufacturing water permeable bricks according to claim 3, wherein:
the quality detector (8) comprises a compression-resistant detection mechanism (81) and a water permeability detection mechanism (82); the compression-resistant detection mechanism (81) is used for detecting the compression resistance of the water permeable brick, and the water permeability detection mechanism (82) is used for detecting the water permeability of the water permeable brick.
5. A manufacturing process for manufacturing water permeable bricks based on the manufacturing apparatus for water permeable bricks of claim 4, characterized by comprising the steps of:
preparing raw materials: obtaining a plurality of parts of construction waste, a plurality of parts of shale, a plurality of parts of cement and a plurality of parts of anti-cracking fibers, and performing powder screening operation on the construction waste and the shale; mixing the building waste, the shale, the cement and the anti-cracking fibers according to a certain proportion to obtain a mixed raw material;
processing raw materials: mixing the mixed raw materials with clear water according to a certain proportion, and performing stirring operation to obtain a brick making standby material;
making green bricks: performing brick making operation on the brick making standby material to obtain a green brick to be shaped;
setting the green brick: performing shaping operation on the green brick to be shaped through the shaping machine (6) to obtain a shaped green brick, wherein the shaping pressure is 25-35 Mpa;
drying: drying and cooling the shaped green bricks through the drying kiln (7) to obtain dry permeable bricks, wherein the drying temperature is 180-200 ℃, the drying time is 20-30 hours, and the drying and cooling time is 4-6 hours;
and (3) quality detection: and performing quality detection operation on the dry permeable brick to obtain a finished product permeable brick.
6. The process for manufacturing water permeable bricks according to claim 5, wherein:
the step of processing the feedstock further comprises: mixing the mixed raw materials with clean water according to the mass ratio of 1:0.8, placing the mixture into a stirrer (3) for stirring, wherein the stirring process is that after stirring for 15-25 minutes, the stirring is suspended for 5-10 minutes, the stirring is continued for 15-25 minutes, the stirring is stopped to obtain the brick making standby material, and the stirring speed of the stirrer (3) is 180 revolutions per minute.
7. The process for manufacturing water permeable bricks according to claim 6, wherein:
the step of making green bricks further comprises: putting the brick making spare material into the brick making machine (4), mixing the brick making spare material with a plastic frame through the die mechanism (42) and performing cutting operation to obtain an initial green brick;
punching the initial green brick by the punching mechanism (43) to obtain a punched green brick;
and (3) executing anti-skid layer setting operation on the punched green bricks through the anti-skid setting mechanism (44) to obtain the green bricks to be shaped.
8. The process for manufacturing water permeable bricks according to claim 7, wherein:
the step of quality detection further comprises: putting the rod water permeable brick into the quality detection device (8), and performing compression resistance detection operation on the dry water permeable brick through the compression resistance detection mechanism (81);
performing a water permeability detection operation on the dry permeable brick by the water permeability detection mechanism (82);
the qualified standard of the compressive strength is 30-35Mpa, and the qualified standard of the water permeability is 15-20cm/s at normal temperature.
9. The process for manufacturing water permeable bricks according to claim 5, wherein:
the mixed raw materials comprise the following components: 50-60 parts of building waste, 10-15 parts of shale, 20-30 parts of cement and 10-20 parts of anti-cracking fiber.
10. The process for manufacturing water permeable bricks according to claim 5, wherein:
the anti-cracking fiber comprises the following components: 7-10% of carbon fibers, 9-11% of regenerated cellulose fibers, 18-22% of polypropylene fibers, 20-23% of glass fibers, 12-16% of polytetrafluoroethylene fibers and 22-26% of graphene fibers.
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