CN113560415A - Automatic production line - Google Patents
Automatic production line Download PDFInfo
- Publication number
- CN113560415A CN113560415A CN202110793413.XA CN202110793413A CN113560415A CN 113560415 A CN113560415 A CN 113560415A CN 202110793413 A CN202110793413 A CN 202110793413A CN 113560415 A CN113560415 A CN 113560415A
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- Prior art keywords
- punch press
- production line
- press mechanism
- whole
- hydraulic pressure
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 54
- 230000007246 mechanism Effects 0.000 claims abstract description 118
- 239000000463 material Substances 0.000 claims abstract description 56
- 238000001514 detection method Methods 0.000 claims abstract description 25
- 238000000034 method Methods 0.000 claims description 16
- 238000007493 shaping process Methods 0.000 claims description 15
- 230000008569 process Effects 0.000 claims description 14
- 238000009434 installation Methods 0.000 claims description 7
- 238000003825 pressing Methods 0.000 claims description 4
- 230000006835 compression Effects 0.000 claims description 3
- 238000007906 compression Methods 0.000 claims description 3
- 238000004080 punching Methods 0.000 abstract description 8
- 238000007599 discharging Methods 0.000 abstract description 2
- 230000009471 action Effects 0.000 description 3
- 230000008901 benefit Effects 0.000 description 3
- TVEXGJYMHHTVKP-UHFFFAOYSA-N 6-oxabicyclo[3.2.1]oct-3-en-7-one Chemical compound C1C2C(=O)OC1C=CC2 TVEXGJYMHHTVKP-UHFFFAOYSA-N 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/02—Punching blanks or articles with or without obtaining scrap; Notching
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/02—Punching blanks or articles with or without obtaining scrap; Notching
- B21D28/04—Centering the work; Positioning the tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
- Press Drives And Press Lines (AREA)
Abstract
The invention discloses an automatic production line, which comprises a feeding mechanism, wherein one side of the feeding mechanism is provided with an integral boss hydraulic mechanism, one side of the integral boss hydraulic mechanism is provided with a forming hydraulic mechanism, one side of the forming hydraulic mechanism is provided with a notch punching mechanism, one side of the notch punching mechanism is provided with a forming punching mechanism, one side of the forming punching mechanism is provided with an integral punching mechanism, one side of the integral punching mechanism is provided with a finished product detection mechanism, one side of the finished product detection mechanism is provided with a material receiving mechanism, and feeding and discharging robots are arranged between the feeding mechanism and the mechanisms thereof. The production floor area is reduced, the production cost is reduced, the production period is shortened, and the production balance is ensured.
Description
Technical Field
The invention relates to the technical field of automatic production, in particular to an automatic production line.
Background
The production line product production process is a route formed by a series of production activities such as processing, conveying, assembling, inspecting and the like from the time when raw materials enter a production field. The automatic production line is a production system which automatically completes all or part of the manufacturing process of a product by connecting a group of automatic machine tools and auxiliary equipment according to a process sequence by a workpiece conveying system and a control system, and is called an automatic line for short.
Traditional production line need cooperate the staff in the production process and carry out auxiliary work by side, and when the staff carried out long-time auxiliary production, can produce fatigue, goes wrong in auxiliary process, leads to the damage of production line stagnation or product to traditional production line area is big, production cycle is long and manufacturing cost is high, and these all can lead to the problem that staff intensity of labour is high, production efficiency is low. To this end, we propose an automated production line.
Disclosure of Invention
The present invention is directed to an automatic production line to solve the above problems.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides an automatic production line, includes feeding mechanism, feeding mechanism one side is provided with whole boss hydraulic pressure mechanism, whole boss hydraulic pressure mechanism one side is provided with shaping hydraulic pressure mechanism, shaping hydraulic pressure mechanism one side is provided with incision punch press mechanism, incision punch press mechanism one side is provided with shaping punch press mechanism, shaping punch press mechanism one side is provided with whole punch press mechanism, whole punch press mechanism one side is provided with finished product detection mechanism, finished product detection mechanism one side is provided with receiving agencies, be provided with between feeding mechanism and each mechanism and go up the unloading robot.
Preferably, feeding mechanism sends the material to whole boss hydraulic pressure mechanism department through last unloading robot and processes, the material that whole boss hydraulic pressure mechanism processing was accomplished loops through last unloading robot and sends to incision punch press mechanism, shaping punch press mechanism and whole punch press mechanism department and process, the material that whole punch press mechanism processing was accomplished sends to finished product detection mechanism through last unloading robot and detects, receiving agencies carries out the pile-up to the material that processing detected the completion.
Preferably, finished product detection mechanism includes the workstation, the workstation top is provided with the slider that is used for adjusting other device positions, slider top both ends are equipped with the clamping device of symmetry, both sides be equipped with a plurality of stop device that are used for the material to place the position spacing between the clamping device, it is a plurality of stop device one side all is equipped with and is used for placing the fixed fixing device of good material.
Preferably, the workbench comprises four supporting legs, a plurality of transverse supporting rods are arranged between the four supporting legs, a baffle is arranged between the transverse supporting rods, and the top is provided with a detector frame for installing and placing a detector.
Preferably, the sliding device comprises two symmetrically distributed base blocks connected to the top of the workbench, slide rails are arranged at the tops of the base blocks, a plurality of slide blocks are arranged on the outer sides of the slide rails, and a plurality of supporting plates for installing and placing clamping devices are arranged at the tops of the slide blocks.
Preferably, clamping device is including connecting the fixed block of two symmetries at backup pad top both ends, two the inside two gliding travellers that all are equipped with of fixed block, two the traveller outside is equipped with the first spring that compression resilience was used, two traveller one end is equipped with the movable block that presss from both sides tight usefulness, one side of movable block is equipped with the inclined plane, the inclined plane is used for the material to extrude first spring when placing, both sides be equipped with a plurality of stop device between the clamping device.
Preferably, the limiting device comprises an installation block connected to the top of the supporting plate, the top of the installation block is provided with two symmetrical second springs, the top end of each second spring is provided with a supporting block for placing materials, two symmetrical limiting baffles are arranged at two ends of each supporting block and are used for limiting the positions where the materials are placed, and a fixing device is arranged on one side of the limiting device.
Preferably, the fixing device comprises a motor connected to the top of the supporting plate, the output end of the motor is provided with a rotating block rotating along with the motor, the bottom of one end of the rotating block is provided with a connecting column, the bottom of the connecting column is provided with a pressing block, and the pressing block is matched with the supporting block to fix the material.
Compared with the prior art, the invention has the beneficial effects that:
1. the invention forms a whole set of automatic production line by feeding through the feeding mechanism and matching the integral boss hydraulic mechanism, the forming hydraulic mechanism, the notch feeding mechanism, the forming punch mechanism, the integral punch mechanism, the finished product detection mechanism and the material receiving mechanism, so that the product design and process are advanced, stable and reliable, and are kept unchanged basically for a long time, the labor productivity can be improved, the product quality can be stably improved, the labor condition can be improved, the production floor area can be reduced, the production cost can be reduced, the production period can be shortened, the production balance can be ensured, and the invention has obvious economic benefit.
2. The sliding device is arranged on the workbench of the finished product detection mechanism and used for adjusting the positions of other devices to facilitate the placement of materials, the clamping device is arranged on the sliding device and used for clamping two ends of the materials, the limiting device is arranged in the middle of the clamping device and used for limiting the positions of the placed materials, and the fixing device is arranged on one side of the limiting device and used for fixing the placed materials to facilitate the subsequent detection work.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic structural diagram of a finished product inspection mechanism according to the present invention;
FIG. 3 is a schematic view of the structure of the working table of the present invention;
FIG. 4 is a schematic view of the sliding device of the present invention;
FIG. 5 is a schematic view of a clamping device according to the present invention;
FIG. 6 is a schematic view of the structure of the position limiting device of the present invention;
FIG. 7 is a schematic view of a fixing device according to the present invention.
In the figure: 1-a feeding mechanism; 2-integral boss hydraulic mechanism; 3-forming a hydraulic mechanism; 4-a notch punching mechanism; 5-forming a punch mechanism; 6-integral punching mechanism; 7-a finished product detection mechanism; 8-a material receiving mechanism; 9-a loading and unloading robot; 71-a workbench; 72-a slide; 73-a clamping device; 74-a stop device; 75-a fixation device; 711-support legs; 712-transverse support rods; 713-a baffle; 714-detector rack; 721-a base block; 722-a slide rail; 723-a slider; 724-a support plate; 731-fixed block; 732-a strut; 733 — first spring; 734-active block; 735-bevel; 741-a mounting block; 742-a second spring; 743-a support block; 744-limit baffle; 751-a motor; 752-turning block; 753-connecting column; 754-pressing block.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-7, the present invention provides a technical solution: an automatic production line is characterized in that a feeding mechanism feeds materials, and an integral boss hydraulic mechanism 2, a forming hydraulic mechanism 3, a notch feeding mechanism 1, a forming punch mechanism 5, an integral punch mechanism 6, a finished product detection mechanism 7 and a material receiving mechanism 8 are matched to form a whole set of automatic production line, so that the product design and process are advanced, stable and reliable, and are kept unchanged basically for a long time, the labor productivity can be improved, the product quality is stabilized and improved, the labor condition is improved, the production floor area is reduced, the production cost is reduced, the production cycle is shortened, the production balance is ensured, and remarkable economic benefits are achieved, a sliding device 72 is arranged on a workbench 71 of the finished product detection mechanism 7 and used for adjusting the positions of other devices, the placement of materials is convenient, and a clamping device 73 is arranged on the sliding device 72 and used for clamping two ends of the materials, set up stop device 74 in the middle of clamping device 73 for it is spacing to carry out the position to the material of placing, set up fixing device 75 in stop device 74 one side, be used for fixing the material of placing, make things convenient for follow-up detection achievement.
This automation line includes feeding mechanism 1, feeding mechanism 1 one side is connected with whole boss hydraulic pressure mechanism 2, 2 one side of whole boss hydraulic pressure mechanism is connected with shaping hydraulic pressure mechanism 3, 3 one side of shaping hydraulic pressure mechanism is connected with incision punch press mechanism 4, 4 one sides of incision punch press mechanism are connected with shaping punch press mechanism 5, 5 one side of shaping punch press mechanism is connected with whole punch press mechanism 6, 6 one side of whole punch press mechanism is connected with finished product detection mechanism 7, 7 one side of finished product detection mechanism is connected with receiving agencies 8, be connected with between each mechanism and go up unloading robot 9, carry out the transport in the material processing through going up unloading robot 9.
Feeding mechanism 1 sends the material to whole boss hydraulic pressure mechanism 2 department through last unloading robot 9 and processes, the material that whole boss hydraulic pressure mechanism 2 processing was accomplished sends to incision punch press mechanism 4 in proper order through last unloading robot 9, shaping punch press mechanism 5 and 6 departments of whole punch press mechanism process, the material that whole punch press mechanism 6 processing was accomplished sends to finished product detection mechanism 7 through last unloading robot 9 and detects, the material after the detection was accomplished carries receiving agencies 8 through last unloading robot 9 and collects and puts things in good order.
Finished product detection mechanism 7 includes workstation 71, and workstation 71 top is connected with two symmetrical slider 72 that are used for adjusting other device positions, and slider 72 top both ends position is connected with symmetrical clamping device 73, is connected with two between the clamping device 73 of both sides to be used for the material to place the spacing stop device 74 of position, and two stop device 74 one side all are connected with the fixed fixing device 75 of the material that is used for placing.
The sliding device 72 comprises two symmetrically distributed base blocks 721 connected to the top of the workbench 71, the tops of the two base blocks 721 are connected with a sliding rail 722, the outer sides of the two sliding rails 722 are respectively connected with two sliding blocks 723 in a sliding manner, the tops of the two sliding blocks 723 on the outer side of the same sliding rail 722 are connected with a supporting plate 724 mounted and placed by a clamping device 73, the air cylinder is connected with the workbench 71 in an inner part, the air cylinder drives the supporting plate 724 to move through the sliding rails 722 and the sliding blocks 723, the position of the supporting plate 724 is conveniently adjusted, and the placing and the detection of materials are facilitated.
Clamping device 73 is including connecting two symmetrical fixed blocks 731 at backup pad 724 top both ends, two inside equal sliding connection of fixed block 731 has two gliding travellers 732, two traveller 732 outsides are connected with the first spring 733 that compression resilience used, one end of two first springs 733 is connected in one side of fixed block 731, the one end that two travellers 732 kept away from fixed block 731 is connected with the movable block 734 that presss from both sides tightly usefulness, one side of movable block 734 is equipped with the inclined plane 735, the inclined plane 735 is used for the material to place the first spring 733 of extrusion, be equipped with a plurality of stop device 74 between the clamping device 73 of both sides.
When the feeding and discharging robot 9 places a material between the two clamping devices 73, the two ends of the material extrude the movable block 734 through the inclined surface 735, the first spring 733 on the movable block 734 compresses, the two sliding columns 732 slide into the fixed block 731 until the material is completely placed on the top of the limiting device 74, and the movable blocks 734 on the two sides clamp and fix the two ends of the material through the first spring 733.
The automatic production line is a production system which is formed by connecting a group of automatic machine tools and auxiliary equipment according to a process sequence by a workpiece conveying system and a control system and automatically finishes all or part of the manufacturing process of products, and the products produced by adopting the automatic line have enough yield; the product design and process should be advanced, stable, reliable, and remain substantially unchanged for a longer period of time. The automatic line is adopted in mass production, so that the labor productivity can be improved, the product quality can be stabilized and improved, the labor condition can be improved, the production floor area can be reduced, the production cost can be reduced, the production period can be shortened, the production balance can be ensured, and the obvious economic benefit can be realized.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. The utility model provides an automatic production line, includes feeding mechanism (1), its characterized in that: feeding mechanism (1) one side is provided with whole boss hydraulic pressure mechanism (2), whole boss hydraulic pressure mechanism (2) one side is provided with shaping hydraulic pressure mechanism (3), shaping hydraulic pressure mechanism (3) one side is provided with incision punch press mechanism (4), incision punch press mechanism (4) one side is provided with shaping punch press mechanism (5), shaping punch press mechanism (5) one side is provided with whole punch press mechanism (6), whole punch press mechanism (6) one side is provided with finished product detection mechanism (7), finished product detection mechanism (7) one side is provided with receiving agencies (8), be provided with between feeding mechanism (1) and each mechanism and go up unloading robot (9).
2. An automated production line according to claim 1, characterized in that: feeding mechanism (1) delivers to whole boss hydraulic pressure mechanism (2) department through last unloading robot (9) and processes, the material that whole boss hydraulic pressure mechanism (2) processing was accomplished loops through last unloading robot (9) and delivers to incision punch press mechanism (4), shaping punch press mechanism (5) and whole punch press mechanism (6) department and processes, the material that whole punch press mechanism (6) processing was accomplished delivers to finished product detection mechanism (7) through last unloading robot (9) and detects, receiving agencies (8) carry out the stacking to the material that processing detected the completion.
3. An automated production line according to claim 2, characterized in that: finished product detection mechanism (7) are including workstation (71), workstation (71) top is provided with slider (72) that are used for adjusting other device positions, slider (72) top both ends are equipped with symmetrical clamping device (73), both sides be equipped with a plurality of stop device (74) that are used for the material to place the position spacing between clamping device (73), it is a plurality of stop device (74) one side all is equipped with and is used for placing fixed fixing device (75) of good material.
4. An automated production line according to claim 3, characterized in that: the workbench (71) comprises four supporting legs (711), a plurality of transverse supporting rods (712) are arranged between the four supporting legs (711), baffles (713) are arranged between the transverse supporting rods (712), and a detector frame (714) for installing and placing a detector is arranged on the top of each transverse supporting rod (712).
5. An automated production line according to claim 3, characterized in that: the sliding device (72) comprises two symmetrically distributed base blocks (721) connected to the top of the workbench (71), sliding rails (722) are arranged at the tops of the two base blocks (721), a plurality of sliding blocks (723) are arranged on the outer sides of the two sliding rails (722), and supporting plates (724) arranged with clamping devices (73) are arranged at the tops of the plurality of sliding blocks (723).
6. An automated production line according to claim 5, characterized in that: clamping device (73) are including connecting fixed block (731) at two symmetries at backup pad (724) top both ends, two fixed block (731) inside all is equipped with two gliding travellers (732), two traveller (732) outside is equipped with first spring (733) that compression resilience used, two traveller (732) one end is equipped with the movable block (734) of pressing from both sides tight usefulness, one side of movable block (734) is equipped with inclined plane (735), first spring (733) are extruded when inclined plane (735) are used for the material to place, both sides be equipped with a plurality of stop device (74) between clamping device (73).
7. An automated production line according to claim 6, characterized in that: stop device (74) are including connecting installation piece (741) at backup pad (724) top, the top of installation piece (741) is equipped with two symmetrical second spring (742), two the top of second spring (742) is provided with tray (743) that the material was placed, tray (743) both ends are equipped with two symmetrical limit baffle (744), two limit baffle (744) is used for restricting the position that the material was placed, stop device (74) one side is equipped with fixing device (75).
8. An automated production line according to claim 7, characterized in that: fixing device (75) are including connecting motor (751) at backup pad (724) top, motor (751) output is equipped with commentaries on classics piece (752) along with motor (751) pivoted, the one end bottom of commentaries on classics piece (752) is equipped with spliced pole (753), the bottom of spliced pole (753) is equipped with briquetting (754), briquetting (754) and tray (743) cooperation are fixed the material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110793413.XA CN113560415B (en) | 2021-07-14 | 2021-07-14 | Automatic production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110793413.XA CN113560415B (en) | 2021-07-14 | 2021-07-14 | Automatic production line |
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| Publication Number | Publication Date |
|---|---|
| CN113560415A true CN113560415A (en) | 2021-10-29 |
| CN113560415B CN113560415B (en) | 2024-03-19 |
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| CN202110793413.XA Active CN113560415B (en) | 2021-07-14 | 2021-07-14 | Automatic production line |
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| CN210209504U (en) * | 2019-06-25 | 2020-03-31 | 无锡鑫快精密机械自动化有限公司 | Clamping mechanism for machining machine tool cover |
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| CN211135171U (en) * | 2019-10-18 | 2020-07-31 | 广州数控设备有限公司 | Automatic stamping production line for electric kettle shell |
| CN211542362U (en) * | 2019-11-20 | 2020-09-22 | 青岛联大凯威管路***有限公司 | Flaring device is used in production of PPR pipe fitting |
| CN211967416U (en) * | 2019-12-28 | 2020-11-20 | 宿迁市新联发钢结构有限公司 | Steel structural member fixed mounting seat |
| CN212944959U (en) * | 2020-08-20 | 2021-04-13 | 新昌县锦兴机械有限公司 | Stable form assistance-localization real-time punching machine |
-
2021
- 2021-07-14 CN CN202110793413.XA patent/CN113560415B/en active Active
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN208373600U (en) * | 2018-03-31 | 2019-01-15 | 无锡立诚科技有限公司 | A kind of finished product photoelectric detection system |
| CN208867136U (en) * | 2018-09-30 | 2019-05-17 | 苏州奥塞德精密科技有限公司 | A kind of detection rotary type jig |
| CN210146825U (en) * | 2019-04-12 | 2020-03-17 | 浙江博拉自动化科技有限公司 | Full-automatic punch press feeding mechanism |
| CN210209504U (en) * | 2019-06-25 | 2020-03-31 | 无锡鑫快精密机械自动化有限公司 | Clamping mechanism for machining machine tool cover |
| CN211135171U (en) * | 2019-10-18 | 2020-07-31 | 广州数控设备有限公司 | Automatic stamping production line for electric kettle shell |
| CN211542362U (en) * | 2019-11-20 | 2020-09-22 | 青岛联大凯威管路***有限公司 | Flaring device is used in production of PPR pipe fitting |
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| CN211967416U (en) * | 2019-12-28 | 2020-11-20 | 宿迁市新联发钢结构有限公司 | Steel structural member fixed mounting seat |
| CN212944959U (en) * | 2020-08-20 | 2021-04-13 | 新昌县锦兴机械有限公司 | Stable form assistance-localization real-time punching machine |
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| CN113560415B (en) | 2024-03-19 |
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