CN113552268B - Rapid extraction device not limited by shale sample amount and working method thereof - Google Patents

Rapid extraction device not limited by shale sample amount and working method thereof Download PDF

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Publication number
CN113552268B
CN113552268B CN202110744861.0A CN202110744861A CN113552268B CN 113552268 B CN113552268 B CN 113552268B CN 202110744861 A CN202110744861 A CN 202110744861A CN 113552268 B CN113552268 B CN 113552268B
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pipe
cabin
plate
liquefied gas
liquid
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CN113552268A (en
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高玉巧
吴艳艳
龚月
李小越
熊斌
张婷婷
杨媛媛
田荣斌
孙婧
任祖慧
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China Petroleum and Chemical Corp
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China Petroleum and Chemical Corp
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N30/00Investigating or analysing materials by separation into components using adsorption, absorption or similar phenomena or using ion-exchange, e.g. chromatography or field flow fractionation
    • G01N30/02Column chromatography
    • G01N30/04Preparation or injection of sample to be analysed
    • G01N30/06Preparation
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N1/00Sampling; Preparing specimens for investigation
    • G01N1/28Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N1/00Sampling; Preparing specimens for investigation
    • G01N1/28Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
    • G01N1/286Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q involving mechanical work, e.g. chopping, disintegrating, compacting, homogenising

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  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
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  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Crushing And Pulverization Processes (AREA)
  • Extraction Or Liquid Replacement (AREA)

Abstract

The utility model provides a do not receive quick extraction element of shale sample size restriction, the on-line screen storage device comprises a base, crushing portion, dissolving part, distilling part, heating portion and condensing part, the upper surface fixed mounting of base has vertical support, crushing portion, dissolving part and distilling part top-down fixed mounting are on vertical support in proper order, condensing part fixed mounting is in the left side of dissolving part, the lower extreme discharge gate of crushing part and the upper end feed inlet fixed connection of dissolving part, the lower extreme discharge gate of dissolving part and the feed inlet fixed connection of distilling part, heating part fixed mounting is in the upper surface of base and is located the below of distilling part, the steam outlet of distilling part is connected with the steam inlet of condensing part, the liquid outlet of condensing part is connected with the liquid inlet of dissolving part. The invention can adjust the extraction volume according to the oil content of the shale sample, has high extraction efficiency, integrates extraction and distillation operation, saves time and saves samples.

Description

Rapid extraction device not limited by shale sample amount and working method thereof
Technical Field
The invention relates to the technical field of shale extraction, in particular to a quick extraction device which is not limited by shale sample amount and a working method thereof.
Background
One of the important methods for oil-gas exploration is to separate the group components of oil in shale, and then to analyze the characteristic organic compounds of various information such as deposition environment and diagenetic change by performing chromatographic mass spectrometry on the aromatic hydrocarbon. The currently common method is a soxhlet extraction method, for example, when chloroform or dichloromethane is used to extract bitumen a in shale (bitumen a is taken as an example, and then chemical dissolution is needed to remove asphaltene after bitumen a is obtained to obtain aromatic hydrocarbon substances), an extract obtained after an extraction experiment (minimum 7 days) is a mixture of oil and a reagent, and organic reagent dichloromethane is distilled and recovered to obtain bitumen a for a longer time, and an extraction device can only put down 100g of a sample, so that aromatic hydrocarbon substances obtained finally by 100g of the sample can not be subjected to mass spectrometry at all, and repeated extraction and distillation are time-consuming and labor-consuming, while in the case of oil sand with high oil content, the found problem is that too much oil is extracted by 100g of the sample (up to twenty-several g), and experiments such as separation of family components of extracted oil at the later stage do not need so much sample amount (as long as 1g of the sample amount), so much waste is caused to the design of a device which can change the oil content of the sample and can shorten the extraction volume and extract the extraction time at the later stage, and integrate the extraction with the distillation time at the earlier stage.
Disclosure of Invention
The invention aims to provide a quick extraction device which is not limited by the amount of a shale sample and a working method thereof.
In order to achieve the purpose, the invention adopts the following technical scheme:
the utility model provides a do not receive quick extraction element of shale sample size restriction, the on-line screen storage device comprises a base, crushing portion, dissolving part, distilling part, heating portion and condensing part, the upper surface fixed mounting of base has vertical support, crushing portion, dissolving part and distilling part top-down fixed mounting are on vertical support in proper order, condensing part fixed mounting is in the left side of dissolving part, the lower extreme discharge gate of crushing part and the upper end feed inlet fixed connection of dissolving part, the lower extreme discharge gate of dissolving part and the feed inlet fixed connection of distilling part, heating part fixed mounting is in the upper surface of base and is located the below of distilling part, the steam outlet of distilling part is connected with the steam inlet of condensing part, the liquid outlet of condensing part is connected with the liquid inlet of dissolving part.
The crushing part comprises a crushing box, a feeding box, a crushing speed reduction motor, a first crushing tooth roller, a second crushing tooth roller and a discharging box, wherein the upper side and the lower side of the crushing box and the upper side and the lower side of the feeding box are all open, the periphery of the bottom of the crushing box is fixedly arranged at the top of a vertical support, the lower end of the feeding box is fixedly connected to the upper end of the crushing box, the discharging box is of a rectangular pyramid box structure with the large upper part and the small lower part and the upper side and the lower side both open, the upper end of the discharging box is fixedly connected with the lower end of the crushing box, a material cutting box with the upper side and the right side both open is integrally formed on the upper part of the left side plate of the feeding box, a right side opening of the material cutting box is communicated with the inner upper part of the feeding box, a front arch plate with the upper side and the rear arch plate both open is fixedly connected between the right side edge of the front side plate of the material cutting box and the left side edge of the rear side plate of the feeding box, a rear arch plate with the feeding box, a cutting blade which moves up and down is arranged between the front arch plate and the rear arch plate, the plane where the cutting blade is located is vertically arranged along the front-rear direction, the lower side edge of the cutting blade is a cutting edge, the left front side of the front side plate of the feeding box and the left rear side of the rear side plate are respectively provided with a first hydraulic oil cylinder which is vertically arranged, the two first hydraulic oil cylinders are symmetrically arranged front and back under the two arch plates respectively, the lower end of the cylinder body of the first hydraulic oil cylinder at the front side is hinged on the left front side of the lower part of the front side plate of the feeding box, the piston rod of the first hydraulic oil cylinder at the front side upwards penetrates through the lower side plate of the arch plate at the front side and is hinged with the front end of the cutting blade, the lower end of the cylinder body of the first hydraulic oil cylinder at the rear side is hinged on the left rear side of the lower part of the rear side plate of the feeding box, the piston rod of the first hydraulic oil cylinder at the rear side upwards penetrates through the lower side plate of the arch plate at the rear side and is hinged with the rear end of the cutting blade, a push plate is arranged in the material cutting box in a sliding manner along the left-right direction, the plane of the push plate is vertically arranged along the front-back direction, the lower side edge of the push plate is in sliding contact with the upper surface of the bottom plate of the material cutting box, the front side edge of the push plate is in sliding contact with the rear side surface of the front side plate of the material cutting box, the rear side edge of the push plate is in sliding contact with the front side surface of the rear side plate of the material cutting box, two second hydraulic cylinders which are arranged side by side in the front-back direction and horizontally along the left-right direction are fixedly connected between the left side surface of the push plate and the right side surface of the left side plate of the material cutting box, the left end of a cylinder body of each second hydraulic cylinder is hinged on the right side surface of the left side plate of the material cutting box, two vertical guide plates which are symmetrical in the front-back direction are fixedly arranged on the right side part of the upper surface of the bottom plate of the material cutting box, the lower side edges of the vertical guide plates are fixedly connected on the upper surface of the bottom plate of the material cutting box, and the two vertical guide plates are arranged in a splayed manner, the distance between the two vertical guide plates is gradually increased from left to right, the left side edge of the vertical guide plate at the front side is fixedly connected with the rear side surface of the front side plate of the material cutting box, the left side edge of the vertical guide plate at the rear side is fixedly connected with the front side surface of the rear side plate of the material cutting box, the upper side edge of the right side plate of the material feeding box is hinged with a sealing cover plate, the shape of the sealing cover plate is the same as the upper end openings of the material feeding box, the two arch plates and the material cutting box, the middle part of the left side edge of the sealing cover plate is fixedly connected with an upward bent clamping hook, the middle part of the upper side of the left side plate of the material cutting box is fixedly provided with a lock catch matched with the clamping hook in a clamping way, a crushing speed reduction motor is fixedly arranged on the lower surface of a bottom plate of the material cutting box, a power shaft of the crushing speed reduction motor, a central shaft of a first crushing toothed roller and a central shaft of a second crushing toothed roller are horizontally arranged along the left-right direction, the first crushing toothed roller and the second crushing toothed roller are arranged in the crushing box in a paired roller in parallel way, the left end of a central shaft of the first crushing toothed roller and the left end of a central shaft of the second crushing toothed roller are rotatably installed on a left side plate of the crushing box, the right end of the central shaft of the first crushing toothed roller and the right end of the central shaft of the second crushing toothed roller are rotatably installed on a right side plate of the crushing box, the left end of the central shaft of the first crushing toothed roller penetrates through the left side plate of the crushing box leftwards, the right end of a power shaft of a crushing speed reduction motor is in transmission connection with the left end of the central shaft of the first crushing toothed roller through a belt transmission mechanism, the right end of the central shaft of the first crushing toothed roller and the right end of the central shaft of the second crushing toothed roller penetrate through a right side plate of the crushing box rightwards, a first gear is fixedly installed at the right end of the central shaft of the first crushing toothed roller, a second gear is fixedly installed at the right end of the central shaft of the second crushing toothed roller, and the first gear is in meshing transmission connection with the second gear.
The dissolving part comprises a dissolving tank and a dichloromethane solution tank, the lower side of the dissolving tank is open, the middle part of the top plate of the dissolving tank is provided with a solid feeding hole, the lower end of the discharging box is fixedly connected with the solid feeding hole, the upper part of the right side of the vertical support is fixedly connected with a first horizontal support plate positioned above the dissolving tank, the dichloromethane solution tank is fixedly arranged on the upper surface of the first horizontal support plate, the middle part of the top plate of the dichloromethane solution tank is provided with a liquid filling opening, a solution tank cover is arranged at the liquid filling opening, the lower part of the left side of the outer circumference of the dichloromethane solution tank is fixedly connected with a liquid inlet pipe, the outlet end of the liquid inlet pipe is fixedly arranged on the right side part of the top plate of the dissolving tank and extends downwards into the dissolving tank, the liquid inlet pipe is provided with a first ball valve, a sealing piston is arranged in the dissolving tank in a vertical sliding manner, the outer circle of the sealing piston is in sealing sliding contact with the inner circle of the dissolving tank, the middle part of the sealing piston is provided with a through round hole from top to bottom, a liquid outlet pipe is vertically arranged concentrically in the dissolving tank, the upper end of the liquid outlet pipe extends to the top of the dissolving tank and is fixedly connected with the outlet end of the liquid inlet pipe through a horizontal pipe, the lower end of the liquid outlet pipe penetrates through a round hole and is positioned below the sealing piston, the liquid outlet pipe is in sealing sliding connection with the round hole, the right side part of the upper surface of the sealing piston is fixedly provided with a water pump, the water inlet of the water pump is positioned at the lower part of the right side of the water pump, the water outlet of the water pump is positioned at the top of the water pump and is connected with the horizontal pipe through a vertically arranged first corrugated pipe, the upper surface of the sealing piston is fixedly provided with a vertically arranged liquid level meter, a second horizontal support plate is arranged under the dissolving tank and is a circular plate, the bottom of the outer circumference of the dissolving tank is fixedly provided with a plurality of lug seats arranged in circumferential array, and the outer circle of the second horizontal support plate is fixedly connected with a plurality of lug plates arranged in circumferential array in an integrated forming way, each lug plate is respectively arranged corresponding to each lug seat up and down one to one, a vertical screw rod is fixedly connected between each lug plate and each lug seat, a liquid injection pipe is fixedly connected to the middle part of a second horizontal support plate, the upper end of the liquid injection pipe upwards passes through the second horizontal support plate and is positioned below the dissolving tank, a second corrugated pipe is fixedly connected between the upper end of the liquid injection pipe and the lower end of a liquid outlet pipe in a sealing manner, a plurality of third hydraulic cylinders are fixedly arranged between the upper surface of the second horizontal support plate and the lower surface of a sealing piston, a plurality of circumferential arrays are arranged around the second corrugated pipe, the lower end of a cylinder body of each third hydraulic cylinder is hinged to the upper surface of the second horizontal support plate, the upper end of a piston of each third hydraulic cylinder is fixedly connected to the lower surface of the sealing piston, an electronic ball valve positioned below the second horizontal support plate is arranged on the liquid injection pipe, an observation window is vertically arranged on the front side part of the outer circumference of the dissolving tank, the liquid outlet pipe is a transparent pipe, a liquid outlet pipe is fixedly arranged on the bottom of the right side plate of the dissolving tank, and a liquid outlet pipe is provided with a liquid outlet valve.
The distillation part comprises a cabin cover, a cabin body, a first steam pipe, a second steam pipe and a rotary speed reduction motor, the cabin cover is of a cylindrical structure with an open bottom, the cabin body is of a cylindrical structure with an open top, a first liquid guiding blind hole with an open upper side is formed in the center of the upper surface of a top plate of the cabin cover, the lower end of a liquid injection pipe is fixedly connected in the first liquid guiding blind hole in a sealing manner, a first pipe column, a second pipe column and a third pipe column are fixedly connected to the lower surface of the top plate of the cabin cover in a concentric manner, the lower ends of the first pipe column, the second pipe column and the third pipe column are flush with each other and higher than the lower end of the cabin cover, the diameter of the first pipe column is smaller than that of the second pipe column, the diameter of the second pipe column is smaller than that of the third pipe column, a circular cover plate is fixedly connected to the upper side part of the inner circumference of the cabin body in an integrated manner, a first vertical partition plate is fixedly connected to the middle part of the upper surface of a bottom plate of the cabin body in an integrated manner along the front-back direction, the front side part of the first vertical partition plate is fixedly connected with the inner circumference of the cabin body, the rear side edge of the first vertical clapboard is fixedly connected with the rear side part of the inner circumference of the cabin body, the upper side edge of the first vertical clapboard is fixedly connected with the lower surface of the circular cover plate, the first vertical clapboard divides the cavity between the circular cover plate and the cabin body into a first cabin and a second cabin in bilateral symmetry, the internal volume of the first cabin is smaller than the maximum internal volume of the dissolving tank, the circular cover plate is provided with a first arc-shaped through hole and a second arc-shaped through hole which are through up and down, the first arc-shaped through hole and the second arc-shaped through hole have the same structure and are symmetrically arranged in the bilateral direction, the circle centers of the first arc-shaped through hole and the second arc-shaped through hole are coincided with the circle center of the circular cover plate, the first arc-shaped through hole is communicated with the first cabin up and down, the second arc-shaped through hole is communicated with the second cabin up and down, and the upper surface of the circular cover plate is fixedly connected with a fourth tubular column and a fifth tubular column in a concentric manner, the upper ends of the fourth pipe column, the fifth pipe column and the cabin body are flush, the diameter of the fourth pipe column is larger than the diameter of the first pipe column and smaller than the diameter of the second pipe column, the diameter of the fifth pipe column is larger than the diameter of the second pipe column and smaller than the diameter of the third pipe column, the outer diameter of the cabin body is smaller than the inner diameter of the cabin cover, the inner diameter of the cabin body is larger than the diameter of the third pipe column, the inner diameter of the first arc-shaped through hole is the same as the diameter of the fifth pipe column, the outer diameter of the first arc-shaped through hole is smaller than the diameter of the third pipe column, a circular groove in the fourth pipe column is formed in the middle of the upper surface of the circular cover plate, the diameter of the circular groove is the same as the diameter of the first pipe column, a fan-shaped through hole which is communicated with the second cabin from top to bottom is formed in the right side of the circular groove, an annular groove which is formed in the upper surface of the circular cover plate and is formed between the fourth pipe column and the fifth pipe column, and the outer circle diameter of the annular groove is the same as the diameter of the second pipe column, the diameter of the inner circle of the annular groove is the same as that of the fourth pipe column, a third arc-shaped through hole which is communicated with the first cabin up and down is formed in the bottom of the left side of the annular groove, the sizes of the first pipe column, the second pipe column, the third pipe column, the fourth pipe column and the fifth pipe column in the up-down direction are equal, the cabin cover is concentrically arranged on the upper side of the cabin body, the upper side part of the outer circumference of the cabin body is rotatably arranged in the cabin cover, the upper ends of the fourth pipe column, the fifth pipe column and the cabin body are all in contact with the lower surface of a top plate of the cabin cover, the lower ends of the first pipe column, the second pipe column and the third pipe column are all in contact with the upper surface of the circular cover plate, a thrust bearing and a limiting ring are sequentially sleeved on the upper side part of the outer circumference of the cabin body from top to bottom, the outer circumferences of the thrust bearing and the limiting ring are all in sliding contact with the inner circle of the cabin cover, the lower surface of the thrust bearing is in tight pressing contact with the upper surface of the limiting ring, an annular limiting groove is formed in the middle part of the limiting ring along the circumferential direction, a plurality of limit bolts arranged in a circumferential array are fixedly arranged on the outer circumference of the cabin cover along the circumferential direction, the inner ends of the limit bolts extend into the cabin cover and are correspondingly inserted into the annular limit groove, the inner ends of the limit bolts are in sliding connection with the annular limit groove, the outer circumference of a third tubular column is sequentially fixedly sleeved with a first sealing ring and a ball bearing from top to bottom, the outer circles of the first sealing ring and the ball bearing are in sliding contact with the inner circle of the cabin body, the outer circle of the second tubular column is fixedly sleeved with a second sealing ring, the outer circle of the second sealing ring is in sliding contact with the inner circle of a fifth tubular column, the outer circle of the first tubular column is fixedly sleeved with a third sealing ring, the outer circle of the third sealing ring is in sliding contact with the inner circle of a fourth tubular column, a second liquid guide blind hole with an opening at the lower side is formed in the eccentric position on the lower surface of the top plate of the cabin cover, and the second liquid guide blind hole is positioned between the third tubular column and the fifth tubular column, a liquid guide channel used for communicating the lower end of the first liquid guide blind hole with the upper end of the second liquid guide blind hole is radially arranged in a top plate of the hatch cover, a first steam through hole and a second steam through hole which are through up and down are arranged on the top plate of the hatch cover, the lower end of the first steam through hole is positioned between the second tubular column and the fourth tubular column, the lower end of the second steam through hole is positioned at the eccentric part in the first tubular column, the lower end of the first steam pipe is fixedly arranged in the first steam through hole in a sealing way, the lower end of the second steam pipe is fixedly arranged in the second steam through hole in a sealing way, a first belt wheel is integrally formed at the lower side part of the outer circumference of the cabin body, an annular heat insulation baffle is integrally formed at the bottom part of the outer circumference of the first belt wheel, a first discharging pipe communicated with the interior of the first cabin is fixedly arranged at the bottom part of the left side of the outer circumference of the cabin body, a second pipe communicated with the interior of the second cabin is fixedly arranged at the bottom part of the outer circumference of the cabin body, all install the second ball valve on first row material pipe and the second row material pipe, the vertical fixed mounting of rotatory gear motor is in the upper surface right side portion of base, and rotatory gear motor's power shaft upper end fixed mounting has the second band pulley, and the cover is equipped with driving belt between first band pulley and the second band pulley are high and.
The heating part comprises a liquefied gas tank and a combustion disc, the liquefied gas tank and the combustion disc are fixedly arranged on the upper surface of the base, the liquefied gas tank is positioned on the left side of the vertical support, the combustion disc is positioned under the cabin body, the central line of the combustion disc is vertically arranged, the combustion disc is of a hollow disc structure, a second vertical partition plate arranged along the front-back direction is arranged in the combustion disc, the combustion disc is internally divided into a first liquefied gas chamber and a second liquefied gas chamber by the second vertical partition plate, the first liquefied gas chamber and the second liquefied gas chamber are identical in structure and are arranged in a left-right symmetrical mode, igniters are arranged in the first liquefied gas chamber and the second liquefied gas chamber, a plurality of heating flame nozzles are uniformly arranged on a top plate of the combustion disc, each heating flame nozzle on the left side is communicated with the first liquefied gas chamber, each heating flame nozzle on the right side is communicated with the second liquefied gas chamber, the upper portion fixed mounting of burning disc has the heating mantle of cover in burning disc top, each heating bocca is located inside the heating mantle, the lateral wall lower part of heating mantle is equipped with the exhaust hole, liquefied gas tank's a liquefied gas main pipe of gas outlet fixedly connected with, the gas outlet that liquefied gas is responsible for is passed through tee bend fixedly connected with first liquefied gas lateral pipe and second liquefied gas lateral pipe, the left end fixed mounting of first liquefied gas lateral pipe is on the outer circumference left side wall of burning dish, the outer circumference left side wall that the left end of second liquefied gas lateral pipe passed the burning dish stretches into in the first liquefied gas cavity, the gas outlet of first liquefied gas lateral pipe and the inside intercommunication of first liquefied gas cavity, the gas outlet of second liquefied gas lateral pipe and the inside intercommunication of second liquefied gas cavity, install the third ball valve on the first liquefied gas lateral pipe, install the fourth ball valve on the second liquefied gas lateral pipe.
The condensing part comprises a shell-and-tube condenser, the top of the left side of the vertical support is fixedly connected with a third horizontal support plate, the shell-and-tube condenser is fixedly connected with the lower surface of the third horizontal support plate through two support rods, the shell-and-tube condenser is obliquely arranged in a left-high and right-low manner, two steam condensing pipes which are arranged along the left-right direction and spirally arranged are fixedly installed in the shell of the shell-and-tube condenser, the upper end of the first steam pipe and the left end of the steam condensing pipe at the front side as well as the upper end of the second steam pipe and the left end of the steam condensing pipe at the rear side are fixedly connected through steam hoses, the equal fixedly connected with condensate back flow of right-hand member of two steam condenser pipes, the equal fixed mounting of right-hand member of two condensate back flows is on the outer circumference left side upper portion of dissolving tank and with the inside intercommunication of dissolving tank, shell-and-tube condenser's casing right-hand member lower part fixedly connected with cooling water inlet tube, shell-and-tube condenser's casing left end upper portion fixedly connected with cooling water outlet pipe.
A working method of a quick extraction device which is not limited by shale sample amount specifically comprises the following steps:
(1) Crushing the shale sample in a crushing part;
(2) Dissolving the crushed shale sample in a dissolving part;
(3) The dissolution liquid formed after dissolution of the shale sample is extracted and distilled in a distillation section.
The step (1) is specifically as follows: the method comprises the steps of opening a sealing cover plate, placing a shale sample to be detected on a bottom plate in a material cutting box along the left-right direction and on the right side of a push plate, making the shale sample into a semi-cylindrical structure, enabling the right end of the shale sample to be flush with the right side edge of the bottom plate of the material cutting box, closing the sealing cover plate, buckling a lock catch on a clamping hook, enabling the sealing cover plate to be tightly pressed on a feeding box in a sealing mode, two arch plates and the upper end of the material cutting box, controlling piston rods of two second hydraulic cylinders to synchronously extend out to a certain length rightwards, pushing the push plate to a certain distance rightwards by the piston rods of the two second hydraulic cylinders, pushing the shale sample rightwards by the push plate, enabling the right end of the shale sample to extend out of the right side of the material cutting box to the required length according to the oil content of the shale sample, controlling the piston rods of the two first hydraulic cylinders to synchronously contract downwards, driving the piston rods of the two first hydraulic cylinders to drive a cutting blade to move downwards, cutting blade to cut off the section of the shale sample extending out of the right side of the shale sample, enabling the section of the shale sample to extend out of the right side of the material cutting box, enabling the section of the shale sample to pass through a feeding box, enabling the feeding box to fall into a crushing reduction gear, enabling the section of a second crushing roller to enter a crushing roller and a second reduction roller after the crushing roller is meshed with a discharge roller, and enabling the crushing roller to enter a solid sample to be meshed with a crushing roller.
The step (2) is specifically as follows: opening the electronic ball valve, closing the first ball valve, opening a solution tank cover, adding a dichloromethane solution into a dichloromethane solution tank through a liquid filling port, controlling piston rods of all third hydraulic oil cylinders to synchronously move up and down in a telescopic manner, driving sealing pistons to move up and down in the dissolving tank by the piston rods of all third hydraulic oil cylinders, adjusting the internal space of the dissolving tank to a proper size according to the oil content of a shale sample, initially, enabling a second liquid guiding blind hole to vertically correspond to a first arc-shaped through hole, then, opening the first ball valve, enabling the dichloromethane solution in the dichloromethane solution tank to enter the first liquid guiding blind hole through a liquid inlet pipe, a horizontal pipe, a liquid outlet pipe, a second corrugated pipe and a liquid filling pipe, enabling the dichloromethane solution to enter the first liquid guiding blind hole through a liquid guiding channel, the second liquid guiding blind hole and the first arc-shaped through hole, when the first cabin is filled with the dichloromethane solution, closing the first ball valve, stopping filling the liquid into the dissolving tank, enabling the water inlet end of the dissolving tank and the second cabin to be empty, connecting the water inlet end of a cooling water inlet pipe to a sewer or other clean water, connecting the water outlet pipe to a water outlet pipe or other liquid collecting container, at the right side of the first cabin, opening the right side of the second liquefied gas chamber of a liquefied gas chamber, and then, enabling the liquefied gas heating branch pipe to heat the liquefied gas chamber in the liquefied gas chamber, and enabling the liquefied gas chamber to heat liquefied gas chamber in the liquefied chamber, and enabling the liquefied gas chamber to heat liquefied gas chamber, and enabling the liquefied gas heating branch pipe to pass through the liquefied chamber, the dichloromethane solution in the first cabin is heated to form steam, the steam escapes upwards through the third arc-shaped through hole and enters the first steam through hole, the steam enters the corresponding steam condenser pipe in the shell-and-tube condenser through the first steam pipe and the corresponding steam hose, the steam is condensed to form condensed liquid, the condensed liquid flows back to the dissolving tank through the corresponding condensate return pipe, and thus the dichloromethane solution is gradually filled into the dissolving tank to be contacted with the shale sample in the dissolving tank, so that the shale sample is dissolved to form the dissolved liquid.
The step (3) is specifically as follows: continuously heating the first cabin to ensure that the solution in the first cabin is continuously evaporated, condensed and then reflowed to the dissolving tank, starting a rotary speed reduction motor and a water pump when the liquid level of the solution in the dissolving tank rises to a set liquid level at the upper part of a liquid level meter, driving the cabin to rotate 180 degrees by a power shaft of the rotary speed reduction motor through a second belt wheel, a transmission belt and a first belt wheel, enabling the positions of the first cabin and the second cabin to be interchanged, a second liquid guide blind hole to vertically correspond to a second arc-shaped through hole, at the moment, the first cabin is positioned right above a second liquefied gas chamber, the second cabin is positioned right above the first liquefied gas chamber, simultaneously triggering the water pump by the liquid level meter to work, sucking the solution in the dissolving tank by a water inlet of the water pump, pumping the solution into a horizontal pipe through a first corrugated pipe, and enabling the solution to enter the first liquid guide blind hole through a liquid outlet pipe, a second corrugated pipe and a liquid injection pipe, the solution is injected into the second cabin through the liquid guide channel, the second liquid guide blind hole and the second arc-shaped through hole, then the fourth ball valve is opened, the liquefied gas in the liquefied gas tank enters the second liquefied gas chamber through the second liquefied gas branch pipe, the igniter in the second liquefied gas chamber is started to ignite the liquefied gas in the second liquefied gas chamber, the liquefied gas in the second liquefied gas chamber is combusted, flames are upwards sprayed out through the heating flame nozzles on the right side to continuously heat the first cabin, the liquefied gas in the first liquefied gas chamber is continuously combusted at the moment, flames are upwards sprayed out through the heating flame nozzles on the left side to heat the second cabin, similarly, the solution in the second cabin also forms steam after being heated, the steam escapes upwards through the fan-shaped through hole and enters the second steam through hole, and the steam enters the corresponding steam condensing pipe in the shell-and-tube through the second steam pipe and the corresponding steam hose, the steam is condensed to form condensed liquid which flows back to the dissolving tank through a corresponding condensed liquid return pipe and is mixed with the initial dissolved liquid to form mixed solution, when most of the dissolved liquid in the dissolving tank is pumped into the second cabin and the liquid level of the dissolved liquid in the dissolving tank is lower than the lower set liquid level of the liquid level meter, the water pump stops working to prevent the liquid level of the dissolved liquid in the dissolving tank from being lower than the water inlet of the water pump to cause the water pump to idle, the dissolved liquid in the first cabin and the second cabin continues to be heated and evaporated, the generated steam is condensed through a steam condensing pipe in the shell-type condenser to form condensed liquid, the condensed liquid enters the dissolving tank through a condensed liquid return pipe to enable the liquid level of the mixed solution in the dissolving tank to continue to rise, when the liquid level of the mixed solution in the dissolving tank rises to the upper set liquid level of the liquid level meter, and at the moment, the liquid level in the second cabin is higher than the liquid level in the first cabin, controlling a rotary speed reducing motor to rotate by a certain angle, driving the cabin body to rotate by 180 degrees again by the rotary speed reducing motor, enabling the positions of the first cabin and the second cabin to be exchanged, enabling the second liquid guiding blind hole to vertically correspond to the first arc-shaped through hole, simultaneously starting a water pump to work, pumping the mixed solution in the dissolving tank into the first cabin by the water pump until the liquid level in the dissolving tank is lower than the lower set liquid level of the liquid level meter, continuing heating and distilling, circularly operating in such a way until mixed liquid of asphalt and dichloromethane is obtained in the first cabin and the second cabin, completely extracting the mixture of the asphalt and the dichloromethane in the shale sample, completing extraction work of the shale sample, then closing an electronic ball valve, the rotary speed reducing motor and the water pump, controlling piston rods of all third hydraulic oil cylinders to contract downwards to move, enabling sealing pistons to move downwards, and adjusting the internal space of the dissolving tank to be large, continuously distilling, heating the first cabin and the second cabin, so that dichloromethane solutions in the first cabin and the second cabin are evaporated, then respectively discharged through a first steam pipe and a second steam pipe, then condensed liquid is formed by condensing a steam condenser pipe in a pipe shell type condenser, the condensed liquid flows back into a dissolving tank through a condensed liquid return pipe, so that all dichloromethane solutions in the first cabin and the second cabin are transferred into the dissolving tank, only asphalt is left in the first cabin and the second cabin, distillation of a shale sample is completed, a third ball valve and a fourth ball valve are closed, after liquefied gases in a first liquefied gas chamber and a second liquefied gas chamber are burnt out, the two second ball valves are opened, the asphalt extracted from the first cabin is discharged through a first discharge pipe, the asphalt extracted from the second cabin is discharged through a second discharge pipe, and finally the asphalt is collected into a designated container; when the inside residue of dissolving tank need be cleared up after whole operation is accomplished, open the flowing back valve earlier, will dissolve the dichloromethane solution in the jar and discharge and collect through the fluid-discharge tube, sealed piston is extracted from the bottom of dissolving tank to each third hydraulic cylinder's of rethread piston rod to the convenient inside residue clean up of dissolving tank.
Compared with the prior art, the invention has outstanding substantive characteristics and remarkable progress, and particularly has the following advantages:
1. the invention can double the conventional extraction efficiency through the circulating extraction work of the first chamber and the second chamber, the traditional mode is that the mixture of the original solution and the solution which is just purified is extracted every time, and the solution which is just purified is extracted every time in the invention.
2. According to the invention, the using amount of the shale sample and the internal volume of the dissolving tank can be adjusted according to the oil content of the shale sample, but when the oil content is high, less shale sample is cut, and the internal volume of the dissolving tank is reduced, on the contrary, when the oil content is low, more shale sample is cut, and the internal volume of the dissolving tank is increased, so that the shale sample dissolving tank is not limited by the amount of the shale sample.
3. The invention integrates the extraction and distillation operations, and does not need to adopt other devices to separate the asphalt from the dichloromethane.
Drawings
Fig. 1 is a front view of the present invention.
Fig. 2 is an isometric view of the present invention.
Fig. 3 is a sectional view of the crushing section of the present invention.
Fig. 4 is a partial structural view of the crushing section of the present invention.
FIG. 5 is a sectional view of the dissolving section of the present invention.
FIG. 6 is a schematic view of the structure of the distillation section of the present invention.
FIG. 7 is an isometric view of the hatch of the present invention.
FIG. 8 is a bottom view of the hatch of the present invention.
Figure 9 is an isometric view of the enclosure of the present invention.
Fig. 10 is a top view of the enclosure of the present invention.
Fig. 11 is a sectional view of a distillation part of the present invention.
Fig. 12 is an exploded sectional view of the distillation part of the present invention.
Fig. 13 is a top view of a combustion disc of the present invention.
Fig. 14 is a schematic view of the internal structure of the combustion disc of the present invention.
Fig. 15 is a partially enlarged view of a portion a in fig. 1.
Fig. 16 is a partially enlarged view of fig. 2 at B.
Detailed Description
Embodiments of the present invention are further described below with reference to the accompanying drawings.
With the direction of fig. 1 toward the viewer being forward.
As shown in fig. 1-16, a do not receive shale sample size restriction quick extraction element, including base 1, crushing portion, dissolving portion, distilling part, heating portion and condensing part, the last fixed surface of base 1 installs vertical support 2, crushing portion, dissolving portion and distilling part top-down fixed mounting are on vertical support 2 in proper order, condensing part fixed mounting is in the left side of dissolving portion, the lower extreme discharge gate of crushing portion and the upper end feed inlet fixed connection of dissolving portion, the lower extreme discharge gate of dissolving portion and the feed inlet fixed connection of distilling part, heating portion fixed mounting is in the upper surface of base 1 and is located the below of distilling part, the steam outlet of distilling part is connected with the steam inlet of condensing part, the liquid outlet of condensing part is connected with the liquid inlet of dissolving portion.
The crushing part comprises a crushing box 3, a feeding box 4, a crushing gear motor 5, a first crushing toothed roller 6, a second crushing toothed roller 7 and a discharging box 8, wherein the upper side and the lower side of the crushing box 3 and the upper side and the lower side of the feeding box 4 are all open, the periphery of the bottom of the crushing box 3 is fixedly arranged at the top of the vertical support 2, the lower end of the feeding box 4 is fixedly connected at the upper end of the crushing box 3, the discharging box 8 is of a rectangular pyramid box structure with the upper part being large and the lower part being small, the upper end of the discharging box 8 is fixedly connected with the lower end of the crushing box 3, a cutting box 9 with the upper side and the right side being open is integrally formed at the upper part of a left side plate of the feeding box 4, a right side opening of the cutting box 9 is communicated with the inner upper part of the feeding box 4, a front arch plate 10 with the upper side and the rear side being open is fixedly formed between the front right side edge of the cutting box 9 and the left side plate of the front side plate of the feeding box 4, a rear arch plate 11 with an open upper side and a front side is fixedly connected between the right side of the rear side plate of the blanking box 9 and the left side of the rear side plate of the feeding box 4 in an integrated forming manner, a cutting blade 12 moving up and down is arranged between the front arch plate 10 and the rear arch plate 11, the plane where the cutting blade 12 is located is vertically arranged along the front-rear direction, the lower side of the cutting blade 12 is a cutting edge, the left front side of the front side plate of the feeding box 4 and the left rear side of the rear side plate are respectively provided with a first hydraulic oil cylinder 13 which is vertically arranged, the two first hydraulic oil cylinders 13 are symmetrically arranged in front and rear directions and are respectively arranged under the two arch plates, the lower end of the cylinder body of the first hydraulic oil cylinder 13 at the front side is hinged at the left front side of the lower part of the front side plate of the feeding box 4, the piston rod of the first hydraulic oil cylinder 13 at the front side upwards penetrates through the lower side plate of the front side and is hinged with the front end of the cutting blade 12, the lower end of the cylinder body of the first hydraulic oil cylinder 13 at the rear side is hinged at the left rear side of the lower part of the rear side plate of the rear side plate of the feeding box 4, a piston rod of a first hydraulic oil cylinder 13 at the rear side upwards penetrates through the lower side plate of an arched plate at the rear side and is hinged with the rear end of a cutting blade 12, a push plate 14 is arranged in the material cutting box 9 in a sliding manner along the left-right direction, the plane where the push plate 14 is located is vertically arranged along the front-rear direction, the lower side edge of the push plate 14 is in sliding contact with the upper surface of the bottom plate of the material cutting box 9, the front side edge of the push plate 14 is in sliding contact with the rear side surface of the front side plate of the material cutting box 9, the rear side edge of the push plate 14 is in sliding contact with the front side surface of the rear side plate of the material cutting box 9, two second hydraulic oil cylinders 15 which are arranged side by side from front to back and horizontally along the left-right direction are fixedly connected between the left side surface of the push plate 14 and the right side surface of the left side plate of the material cutting box 9, the left end of a cylinder body of the second hydraulic oil cylinder 15 is hinged on the right side surface of the left side plate of the material cutting box 9, the piston rod of the second hydraulic oil cylinder 15 is fixedly connected on the left side surface of the push plate 14, the right side part of the upper surface of the bottom plate of the blanking box 9 is fixedly provided with two vertical guide plates 16 which are symmetrical from front to back, the lower side edge of each vertical guide plate 16 is fixedly connected with the upper surface of the bottom plate of the blanking box 9, the two vertical guide plates 16 are arranged in a splayed manner, the distance between the two vertical guide plates 16 is gradually increased from left to right, the left side edge of each vertical guide plate 16 at the front side is fixedly connected with the rear side surface of the front side plate of the blanking box 9, the left side edge of each vertical guide plate 16 at the rear side is fixedly connected with the front side surface of the rear side plate of the blanking box 9, the upper side edge of the right side plate of the feeding box 4 is hinged with a sealing cover plate 17, the shape of the sealing cover plate 17 is the same as the shapes of the upper openings of the feeding box 4, the two arch plates and the blanking box 9, the middle part of the left side edge of the sealing cover plate 17 is fixedly connected with an upwardly bent clamping hook 18, the middle part of the upper side of the left side plate of the blanking box 9 is fixedly provided with a locking buckle 19 which is clamped and matched with the clamping hook 18, the crushing gear motor 5 is fixedly installed on the lower surface of a bottom plate of the material cutting box 9, a power shaft of the crushing gear motor 5, a central shaft of the first crushing gear roller 6 and a central shaft of the second crushing gear roller 7 are horizontally arranged along the left-right direction, the front and back of the first crushing gear roller 6 and the central shaft of the second crushing gear roller 7 are arranged in the crushing box 3 in a parallel paired-roller rotating mode, the left end of the central shaft of the first crushing gear roller 6 and the left end of the central shaft of the second crushing gear roller 7 are both rotatably installed on a left side plate of the crushing box 3, the right end of the central shaft of the first crushing gear roller 6 and the right end of the central shaft of the second crushing gear roller 7 are both rotatably installed on a right side plate of the crushing box 3, the left end of the central shaft of the first crushing gear roller 6 penetrates through a left side plate of the crushing box 3 to the left, the right end of the central shaft of the crushing gear motor 5 is in transmission connection with the left end of the central shaft of the first crushing gear roller 6 through the belt transmission mechanism 20, the right end of the central shaft of the first crushing gear roller 6 and the right end of the central shaft of the second crushing roller 7 are both penetrate through a right side plate of the crushing box 3 to the right, the right end of the central shaft of the first crushing gear roller 6, the central shaft of the second crushing gear roller 7 is fixedly installed on the central shaft 21, and the central shaft 22, and the central shaft of the second gear 21 are fixedly installed with the second gear 21, and the second gear 21 are engaged with the second gear 22.
The dissolving part comprises a dissolving tank 23 and a dichloromethane solution tank 24, the lower side of the dissolving tank 23 is open, the middle part of the top plate of the dissolving tank 23 is provided with a solid feeding hole 25, the lower end of a discharging box 8 is fixedly connected in the solid feeding hole 25, the upper part of the right side of a vertical support 2 is fixedly connected with a first horizontal support plate 26 positioned above the dissolving tank 23, the dichloromethane solution tank 24 is fixedly installed on the upper surface of the first horizontal support plate 26, the middle part of the top plate of the dichloromethane solution tank 24 is provided with a liquid filling opening, a solution tank cover 27 is installed at the liquid filling opening, the lower part of the left side of the outer circumference of the dichloromethane solution tank 24 is fixedly connected with a liquid inlet pipe 28, the outlet end of the liquid inlet pipe 28 is fixedly installed on the right side part of the top plate of the dissolving tank 23 and extends downwards into the dissolving tank 23, the liquid inlet pipe 28 is provided with a first ball valve 29, the dissolving tank 23 is internally provided with a sealing piston 30 which slides vertically, the outer circle of the sealing piston 30 is in sealing contact with the inner circle of the dissolving tank 23, the middle part of the sealing piston 30 is provided with an upper circular pipe 31 which is provided with an upper through a vertical through hole, the upper sealing ring of a water pump 33, the water pump which a water pump 33 is installed on the lower part of a vertical sealing piston 33, the lower sealing piston 33, the horizontal support plate 33, the lower sealing piston 33 which is fixedly connected with a vertical sealing piston 33, the water pump which is connected with a vertical piston 33, the water pump which is installed on the upper sealing piston 33, the lower part of a vertical sealing piston 33, the vertical piston 33, the horizontal support plate 33, the vertical piston 33 which is installed on the lower part of a vertical piston 33, the vertical piston 33 which is connected with a vertical piston 33, the water pump which is installed on the top sealing piston 33, a plurality of lug seats 36 arranged in a circumferential array are fixedly arranged at the bottom of the outer circumference of the dissolving tank 23, a plurality of lug plates 104 arranged in a circumferential array are fixedly connected to the outer circumference of the second horizontal support plate 35 in an integrated forming mode, each lug plate 104 is arranged in an up-and-down one-to-one correspondence with each lug seat 36, a vertical screw 37 is fixedly connected between each lug plate 104 and each lug seat 36, a liquid injection pipe 38 is fixedly connected to the middle of the second horizontal support plate 35, the upper end of the liquid injection pipe 38 penetrates through the second horizontal support plate 35 upwards and is positioned below the dissolving tank 23, a second corrugated pipe 39 is fixedly connected between the upper end of the liquid injection pipe 38 and the lower end of the liquid outlet pipe 31 in a sealing mode, a plurality of third hydraulic oil cylinders 40 arranged around the second corrugated pipe 39 in a circumferential array are fixedly arranged between the upper surface of the second horizontal support plate 35 and the lower surface of the sealing piston 30, the lower end of the third hydraulic oil cylinder 40 is hinged to the upper end of the upper surface of the second horizontal support plate 35, an upper end of a piston of the third hydraulic oil cylinder 40 is fixedly connected to the lower surface of the sealing piston 30, an electronic ball valve 41 positioned below the second horizontal support plate 35 is arranged on the upper portion of the liquid injection pipe 38, a transparent ball valve 106 arranged along the front side of the dissolving tank 23, a transparent ball valve 106, and a liquid outlet pipe 106 is arranged on the right side of the outer circumference of the dissolving tank 23, and a liquid outlet pipe 106.
The distillation part comprises a hatch 43, a cabin body 44, a first steam pipe 45, a second steam pipe 46 and a rotary speed reduction motor 47, the hatch 43 is of a cylindrical structure with an open bottom, the cabin body 44 is of a cylindrical structure with an open top, a first liquid guiding blind hole 48 with an open upper side is formed in the center of the upper surface of a top plate of the hatch 43, the lower end of the liquid injection pipe 38 is fixedly connected in the first liquid guiding blind hole 48 in a sealing manner, a first tubular column 49, a second tubular column 50 and a third tubular column 51 are fixedly connected on the lower surface of the top plate of the hatch 43 in a concentric manner, the lower ends of the first tubular column 49, the second tubular column 50 and the third tubular column 51 are flush and higher than the lower end of the hatch 43, the diameter of the first tubular column 49 is smaller than that of the second tubular column 50, the diameter of the second tubular column 50 is smaller than that of the third tubular column 51, a circular cover plate 52 is fixedly connected on the upper side part of the inner circumference of the cabin body 44 in an integrally formed manner, a first vertical partition plate 53 is fixedly connected in the middle part of the upper surface of the bottom plate of the cabin body 44 in an integrally formed manner in a forward and backward direction, the front side edge of the first vertical partition plate 53 is fixedly connected with the front side part of the inner circumference of the cabin body 44, the rear side edge of the first vertical partition plate 53 is fixedly connected with the rear side part of the inner circumference of the cabin body 44, the upper side edge of the first vertical partition plate 53 is fixedly connected with the lower surface of the circular cover plate 52, the cavity between the circular cover plate 52 and the cabin body 44 is divided into a first chamber 54 and a second chamber 55 in bilateral symmetry by the first vertical partition plate 53, the internal volume of the first chamber 54 is smaller than the maximum internal volume of the dissolving tank 23, the circular cover plate 52 is provided with a first arc-shaped through hole 56 and a second arc-shaped through hole 57 which are through up and down, the first arc-shaped through hole 56 and the second arc-shaped through hole 57 are identical in structure and are arranged in bilateral symmetry, the circle centers of the first arc-shaped through hole 56 and the second arc-shaped through hole 57 are overlapped with the circle center of the circular cover plate 52, the first arc-shaped through hole 56 is communicated with the first chamber 54 up and down, the second arc-shaped through hole 57 is communicated with the second chamber 55 up and down, the upper surface of the circular cover plate 52 is concentrically and fixedly connected with a fourth tubular column 58 and a fifth tubular column 59, the upper ends of the fourth tubular column 58, the fifth tubular column 59 and the cabin body 44 are flush, the diameter of the fourth tubular column 58 is larger than that of the first tubular column 49 and smaller than that of the second tubular column 50, the diameter of the fifth tubular column 59 is larger than that of the second tubular column 50 and smaller than that of the third tubular column 51, the outer diameter of the cabin body 44 is smaller than that of the cover plate 43, the inner diameter of the cabin body 44 is larger than that of the third tubular column 51, the inner diameter of the first arc-shaped through hole 56 is the same as that of the fifth tubular column 59, the outer diameter of the first arc-shaped through hole 56 is smaller than that of the third tubular column 51, a circular groove 60 in the fourth tubular column 58 is formed in the middle part of the upper surface of the circular cover plate 52, the diameter of the circular groove 60 is the same as that of the first tubular column 49, and a fan-shaped through hole 61 communicated with the second chamber 55 up and down is formed in the right bottom of the circular groove 60, the upper surface of the circular cover plate 52 is provided with an annular groove 62 positioned between a fourth tubular column 58 and a fifth tubular column 59, the outer diameter of the annular groove 62 is the same as the diameter of the second tubular column 50, the inner diameter of the annular groove 62 is the same as the diameter of the fourth tubular column 58, the bottom of the left side of the annular groove 62 is provided with a third arc-shaped through hole 63 which is communicated with the first chamber 54 up and down, the first tubular column 49, the second tubular column 50, the third tubular column 51, the fourth tubular column 58 and the fifth tubular column 59 have the same size in the up-down direction, the cover 43 is concentrically arranged on the upper side of the chamber body 44, the upper side part of the outer circumference of the chamber body 44 is rotatably arranged in the cover 43, the upper ends of the fourth tubular column 58, the fifth tubular column 59 and the chamber body 44 are all contacted with the lower surface of the top plate of the cover 43, the lower ends of the first tubular column 49, the second tubular column 50 and the third tubular column 51 are all contacted with the upper surface of the circular cover plate 52, a thrust bearing 64 and a limit ring 65 are sequentially sleeved and fixed on the upper side part of the outer circumference of the cabin body 44 from top to bottom, the outer circumferences of the thrust bearing 64 and the limit ring 65 are in sliding contact with the inner circumference of the cabin cover 43, the lower surface of the thrust bearing 64 is in tight press contact with the upper surface of the limit ring 65, the middle part of the outer circumference of the limit ring 65 is circumferentially provided with an annular limit groove 66, the outer circumference of the cabin cover 43 is circumferentially and fixedly provided with a plurality of limit bolts 67 arranged in a circumferential array, the inner end of each limit bolt 67 extends into the cabin cover 43 and is correspondingly inserted into the annular limit groove 66, the inner end of each limit bolt 67 is slidably connected with the annular limit groove 66, the outer circumference of the third tubular column 51 is sequentially and fixedly sleeved with a first seal ring 68 and a ball bearing 69 from top to bottom, the outer circumferences of the first seal ring 68 and the ball bearing 69 are in sliding contact with the inner circumference of the cabin body 44, and the outer circumference of the second tubular column 50 is fixedly sleeved with a second seal ring 70, the outer circle of the second sealing ring 70 is in sliding contact with the inner circle of the fifth pipe column 59, the outer circle of the first pipe column 49 is fixedly sleeved with a third sealing ring 71, the outer circle of the third sealing ring 71 is in sliding contact with the inner circle of the fourth pipe column 58, a second liquid guiding blind hole 72 with an opening at the lower side is formed in the eccentric position at the left side of the lower surface of the top plate of the hatch 43, the second liquid guiding blind hole 72 is positioned between the third pipe column 51 and the fifth pipe column 59, a liquid guiding channel 73 for communicating the lower end of the first liquid guiding blind hole 48 with the upper end of the second liquid guiding blind hole 72 is radially formed in the top plate of the hatch 43, a first steam through hole 74 and a second steam through hole 75 which are through up and down are formed in the top plate of the hatch 43, the lower end of the first steam through hole 74 is positioned between the second pipe column 50 and the fourth pipe column 58, the lower end of the second steam through hole 75 is positioned at the eccentric position in the first pipe column 49, the lower end of the first steam pipe 45 is hermetically and fixedly installed in the first steam through hole 74, the lower end of the second steam pipe 46 is fixedly installed in the second steam through hole 75 in a sealing manner, a first belt wheel 76 is integrally formed on the lower side portion of the outer circumference of the cabin body 44, an annular heat insulation baffle plate 77 is integrally formed at the bottom of the outer circumference of the first belt wheel 76, a first discharging pipe 78 communicated with the inside of the first cabin 54 is fixedly installed at the bottom of the left side of the outer circumference of the cabin body 44, a second discharging pipe 79 communicated with the inside of the second cabin 55 is fixedly installed at the bottom of the right side of the outer circumference of the cabin body 44, second ball valves 80 are installed on the first discharging pipe 78 and the second discharging pipe 79, the rotating speed reduction motor 47 is vertically and fixedly installed on the right side portion of the upper surface of the base 1, a second belt wheel 81 is fixedly installed at the upper end of a power shaft of the rotating speed reduction motor 47, and a transmission belt 82 is sleeved between the first belt wheel 76 and the second belt wheel 81. The endless heat insulating shutter 77 protects the drive belt 82 from flames generated by combustion of the liquefied gas burning the drive belt 82.
The heating part comprises a liquefied gas tank 83 and a combustion disc 84, the liquefied gas tank 83 and the combustion disc 84 are both fixedly mounted on the upper surface of the base 1, the liquefied gas tank 83 is located on the left side of the vertical support 2, the combustion disc 84 is located under the cabin 44, the center line of the combustion disc 84 is vertically arranged, the combustion disc 84 is of a hollow disc structure, a second vertical partition plate 85 arranged along the front-back direction is arranged in the combustion disc 84, the combustion disc 84 is internally partitioned into a first liquefied gas chamber 86 and a second liquefied gas chamber 87 by the second vertical partition plate 85, the first liquefied gas chamber 86 and the second liquefied gas chamber 87 are identical in structure and are arranged in bilateral symmetry, igniters (not shown) are arranged in the first liquefied gas chamber 86 and the second liquefied gas chamber 87, a plurality of heating flame nozzles 88 are uniformly mounted on the top plate of the combustion disc 84, each heating flame nozzle 88 on the left side is communicated with the first liquefied gas chamber 86, each heating flame nozzle 88 on the right side is communicated with the second liquefied gas chamber 87, the heating cover 105 covered above the combustion disc 84 is fixedly installed on the upper part of the combustion disc 84, each heating flame nozzle 88 is positioned inside the heating cover 105, the lower part of the side wall of the heating cover 105 is provided with an exhaust hole, the gas outlet of the liquefied gas tank 83 is fixedly connected with a liquefied gas main pipe 89, the gas outlet of the liquefied gas main pipe 89 is fixedly connected with a first liquefied gas branch pipe 91 and a second liquefied gas branch pipe 92 through a tee 90, the left end of the first liquefied gas branch pipe 91 is fixedly installed on the left side wall of the outer circumference of the combustion disc, the left end of the second liquefied gas branch pipe 92 penetrates through the left side wall of the outer circumference of the combustion disc to extend into the first liquefied gas chamber 86, the gas outlet of the first liquefied gas branch pipe 91 is communicated with the inside of the first liquefied gas chamber 86, the outlet of the second liquefied gas branch pipe 92 is communicated with the inside of the second liquefied gas chamber 87, the third ball valve 93 is installed on the first liquefied gas branch pipe 91, and the fourth ball valve 94 is installed on the second liquefied gas branch pipe 92. Since the laboratory does not allow open flame heating, the heating mantle 105 is provided on the upper part of the combustion disc 84, and combustion is performed in the heating mantle 105, thereby satisfying the requirements of the laboratory.
The condensation portion includes shell-and-tube condenser 95, the left side top fixedly connected with third horizontal extension board 96 of vertical support 2, shell-and-tube condenser 95 passes through two spinal branch 97 fixed connection at the lower surface of third horizontal extension board 96, shell-and-tube condenser 95 high-low slope sets up about, fixed mounting has two along the left and right sides direction setting and is the steam condenser 98 that the heliciform was arranged in the casing of shell-and-tube condenser 95, the upper end of first steam pipe 45 and the left end of the steam condenser 98 of front side and the upper end of second steam pipe 46 all pass through steam hose 99 fixed connection with the left end of the steam condenser 98 of rear side, the equal fixedly connected with condensate back flow 100 of right-hand member of two steam condenser 98, the equal fixed mounting of right-hand member of two condensate back flow 100 is on the outer circumference left side upper portion of dissolving tank 23 and communicates with the inside of dissolving tank 23, shell-and-tube condenser 95's shell right-hand member lower part fixedly connected with cooling water inlet tube 101, shell-and shell condenser 95's shell left end upper portion fixedly connected with cooling water outlet pipe 102.
A working method of a quick extraction device which is not limited by shale sample amount specifically comprises the following steps:
(1) Crushing the shale sample 103 in a crushing section;
(2) Dissolving the crushed shale sample 103 in a dissolution part;
(3) The dissolved solution formed after dissolution of the shale sample 103 is extracted and distilled in a distillation section.
The step (1) is specifically as follows: the method comprises the steps of opening a sealing cover plate 17, placing a shale sample 103 to be detected on a bottom plate in a material cutting box 9 along the left-right direction and on the right side of a push plate 14, manufacturing the shale sample 103 into a semi-cylindrical structure, enabling the right end of the shale sample 103 to be flush with the right side edge of the bottom plate of the material cutting box 9, closing the sealing cover plate 17, buckling a lock catch 19 on a hook 18, enabling the sealing cover plate 17 to be tightly sealed and pressed on the upper end of the material feeding box 4, two arch plates and the material cutting box 9, controlling piston rods of two second hydraulic cylinders 15 to synchronously extend rightwards for a certain length, enabling the piston rods of the two second hydraulic cylinders 15 to push the push plate 14 rightwards for a certain distance, enabling the push plate 14 to push the shale sample 103 rightwards, enabling the right end of the shale sample 103 to extend out of the right side of the material cutting box 9 to reach the required length according to the oil content of the shale sample, then controlling the piston rods of the two first hydraulic cylinders 13 to synchronously contract downwards, enabling the piston rods of the two first hydraulic cylinders 13 to drive a cutting blade 12 to drive a cutting blade to move downwards, enabling the shale sample 103 to extend out of the right side of the shale sample 9 to cut off, enabling a section of the shale sample 103 to pass through a crushing roller 4 and then to fall into a crushing roller 5, enabling a second gear belt to drive a crushing motor 7 to drive a crushing roller 5 to pass through a crushing roller 5, enabling a crushing roller 5 to rotate, enabling a crushing roller 7 of a second crushing roller 5 to pass through a crushing roller 5, and a crushing roller 5, enabling a second crushing roller to drive a crushing roller to rotate, and a crushing roller 5, and a second crushing roller 5 to drive a crushing roller 7, and a crushing roller 7.
The step (2) is specifically as follows: opening the electronic ball valve 41, closing the first ball valve 29, opening the solution tank cover 27, adding a dichloromethane solution into the dichloromethane solution tank 24 through the liquid adding port, controlling the piston rod of each third hydraulic cylinder 40 to synchronously move up and down in a telescopic manner, driving the sealing piston 30 to move up and down in the dissolving tank 23 by the piston rod of each third hydraulic cylinder 40, adjusting the internal space of the dissolving tank 23 to a proper size according to the oil content of the shale sample 103, initially, enabling the second liquid guiding blind hole 72 to vertically correspond to the first arc-shaped through hole 56, then opening the first ball valve 29, enabling the dichloromethane solution in the dichloromethane solution tank 24 to enter the first liquid guiding blind hole 48 through the liquid inlet pipe 28, the horizontal pipe 32, the liquid outlet pipe 31, the second corrugated pipe 39 and the liquid injection pipe 38, and injecting the dichloromethane solution into the first chamber 54 through the liquid guiding channel 73, the second liquid guiding blind hole 72 and the first arc-shaped through hole 56, when the first cabin 54 is filled with dichloromethane solution, the first ball valve 29 is closed, the solution filling is stopped, the dissolving tank 23 and the second cabin 55 are both empty, the water inlet end of the cooling water inlet pipe 101 is connected to tap water or other clean water source, the water outlet end of the cooling water outlet pipe 102 is connected to a sewer or other liquid collecting container, the first cabin 54 is positioned right above the first liquefied gas chamber 86, the second cabin 55 is positioned right above the second liquefied gas chamber 87, then the third ball valve 93 is opened, the liquefied gas in the liquefied gas tank 83 enters the first liquefied gas chamber 86 through the first liquefied gas branch pipe 91, the igniter in the first liquefied gas chamber 86 is started to ignite the liquefied gas in the first liquefied gas chamber 86, the liquefied gas in the first liquefied gas chamber 86 is combusted and is upwardly sprayed with flames through the left heating flame nozzles 88, the heating cover 105 covers an open fire (meeting laboratory requirements), the heating cover 105 heats the first chamber 54 after being heated, the dichloromethane solution in the first chamber 54 forms steam after being heated, the steam escapes upwards through the third arc-shaped through hole 63 and enters the first steam through hole 74, the steam enters the corresponding steam condensation pipe 98 in the shell-and-tube condenser 95 through the first steam pipe 45 and the corresponding steam hose 99, the steam is condensed to form condensed liquid, the condensed liquid flows back to the dissolving tank 23 through the corresponding condensate return pipe 100, and thus the dichloromethane solution is gradually filled into the dissolving tank 23 to be in contact with the shale sample 103 in the dissolving tank 23, and the shale sample 103 is dissolved to form the dissolved liquid.
The step (3) is specifically as follows: heating the first compartment 54, evaporating the solution in the first compartment 54, condensing the solution, returning the solution to the dissolving tank 23, driving the compartment 44 to rotate 180 ° via the second pulley 81, the driving belt 82 and the first pulley 76 when the solution level in the dissolving tank 23 rises to the set level in the upper part of the level gauge 105, switching on the rotary speed-reducing motor 47 and the water pump 33, driving the compartment 44 to rotate 180 ° via the second pulley 81, the driving belt 82 and the first pulley 76, switching the positions of the first compartment 54 and the second compartment 55, pumping the solution in the dissolving tank 23 via the water inlet of the water pump 33, passing the solution through the first bellows 34 into the horizontal tube, allowing the solution 31, the second bellows 39 and the liquefied tube 38 to enter the first liquid-guiding chamber 86, injecting the solution into the second liquid-guiding chamber via the liquid-guiding passage, the second liquid-guiding chamber and the second arc-shaped through hole 88, heating the flame-burning chamber 94, and igniting the flame-burning chamber by the flame-burning ball valve 88, and igniting the flame-burning chamber 87, and igniting the flame-burning liquid in the second chamber by the flame-burning ball valve 88, the steam escapes upwards through the fan-shaped through hole 61 and enters the second steam through hole 75, the steam enters the corresponding steam condensing pipe 98 in the shell-and-tube condenser 95 through the second steam pipe 46 and the corresponding steam hose 99, the steam is condensed to form condensed liquid, the condensed liquid flows back to the dissolving tank 23 through the corresponding condensate return pipe 100 to be mixed with the initial dissolved liquid to form mixed solution, when most of the dissolved liquid in the dissolving tank 23 is pumped into the second chamber 55 and the liquid level of the dissolved liquid in the dissolving tank 23 is lower than the lower set liquid level of the liquid level meter 105, the water pump 33 stops working, the phenomenon that the liquid level of the dissolved liquid in the dissolving tank 23 is lower than the water inlet of the water pump 33 to cause the idling of the water pump 33 is avoided, the dissolved liquid in the first chamber 54 and the second chamber 55 continues to be heated and evaporated, and the generated steam is condensed to form condensate through the steam condensing pipe 98 in the shell-and-tube condenser 95, the condensate enters the dissolving tank 23 through the condensate return pipe 100, so that the liquid level of the mixed solution in the dissolving tank 23 continuously rises, when the liquid level of the mixed solution in the dissolving tank 23 rises to the upper set liquid level of the liquid level meter 105, and at the moment, the liquid level in the second chamber 55 is higher than the liquid level in the first chamber 54, the rotary speed reducing motor 47 is controlled to rotate for a certain angle, the rotary speed reducing motor 47 drives the chamber body 44 to rotate for 180 degrees, so that the positions of the first chamber 54 and the second chamber 55 are exchanged, the second liquid guide blind hole 72 corresponds to the first arc-shaped through hole 56 from top to bottom, the water pump starts to work at the same time, the mixed solution in the dissolving tank 23 is pumped into the first chamber 54 by the water pump until the liquid level in the dissolving tank is lower than the lower set liquid level of the liquid level meter, the heating and distillation are continuously carried out, and the operation is circulated until the mixed solution of asphalt and dichloromethane is obtained in the first chamber 54 and the second chamber 55, extracting all the asphalt and dichloromethane mixture in the shale sample 103, completing extraction of the shale sample 103, then closing the electronic ball valve 41, the rotary speed-reducing motor 47 and the water pump 33, controlling the piston rods of the third hydraulic cylinders 40 to contract and move downwards, enabling the sealing piston 30 to move downwards, adjusting the internal space of the dissolving tank 23 to be large, continuing distillation, heating the first chamber 54 and the second chamber 55, evaporating dichloromethane solution in the first chamber 54 and the second chamber 55, discharging the dichloromethane solution through the first steam pipe 45 and the second steam pipe 46 respectively, condensing the condensed liquid through a steam condenser pipe 98 in the shell-type condenser 95, returning the condensed liquid to the dissolving tank 23 through a condensed liquid return pipe 100, thus, transferring all the dichloromethane solution in the first chamber 54 and the second chamber 55 to the dissolving tank 23, leaving only asphalt in the first chamber 54 and the second chamber 55, completing distillation of the shale sample 103, closing the third ball valve 93 and the fourth ball valve 94, opening a liquefied gas ball valve chamber 86 and a second liquid chamber 87 after the dichloromethane solution in the first chamber 54 and the second chamber 55 is completely transferred, discharging the extracted asphalt through a second liquefied gas chamber 80, discharging the second liquefied gas from a second liquefied gas container 80, discharging the second liquefied gas container 80, and discharging the discharged asphalt through a second gas discharge pipe 79; when the residues in the dissolving tank 23 need to be cleaned after the whole operation is completed, the liquid discharge valve 107 is opened firstly, the dichloromethane solution in the dissolving tank 23 is discharged and collected through the liquid discharge pipe 106, and the sealing piston 30 is drawn out from the bottom of the dissolving tank 23 through the piston rod of each third hydraulic oil cylinder 40, so that the residues in the dissolving tank 23 can be cleaned conveniently.
The above embodiments are merely to illustrate rather than to limit the technical solutions of the present invention, and although the present invention has been described in detail with reference to the above embodiments, those of ordinary skill in the art should understand that; modifications and equivalents may be made thereto without departing from the spirit and scope of the invention and it is intended to cover in the claims the invention as defined in the appended claims.

Claims (5)

1. The utility model provides a do not receive quick extraction element of shale sample volume restriction which characterized in that: the device comprises a base, a crushing part, a dissolving part, a distilling part, a heating part and a condensing part, wherein a vertical support is fixedly arranged on the upper surface of the base, the crushing part, the dissolving part and the distilling part are sequentially and fixedly arranged on the vertical support from top to bottom, the condensing part is fixedly arranged on the left side of the dissolving part, a lower end discharge port of the crushing part is fixedly connected with an upper end feed port of the dissolving part, a lower end discharge port of the dissolving part is fixedly connected with a feed port of the distilling part, the heating part is fixedly arranged on the upper surface of the base and is positioned below the distilling part, a steam outlet of the distilling part is connected with a steam inlet of the condensing part, and a liquid outlet of the condensing part is connected with a liquid inlet of the dissolving part;
the crushing part comprises a crushing box, a feeding box, a crushing speed reducing motor, a first crushing tooth roller, a second crushing tooth roller and a discharging box, the upper side and the lower side of the crushing box and the upper side and the lower side of the feeding box are all open, the periphery of the bottom of the crushing box is fixedly installed on the top of a vertical support, the lower end of the feeding box is fixedly connected to the upper end of the crushing box, the discharging box is of a rectangular pyramid box structure with a large upper part and a small lower part, the upper side and the lower side of the discharging box are both open, a cutting box with an upper side and a right side both open is integrally formed on the upper part of the left side plate of the feeding box, a right side opening of the cutting box is communicated with the inner upper part of the feeding box, a front arch plate with an upper side and a rear side both open is fixedly formed between the right side of the front side plate of the cutting box and the left side of the front side plate of the feeding box, a rear side plate of the cutting box and a rear arch plate are integrally formed between the right side of the rear side plate of the feeding box and the left side of the feeding box, a rear arch plate of the cutting box are fixedly connected with a rear arch plate of the rear box, a rear arch plate of the rear box, and a rear arch plate of the rear arch plate are both open, respectively, a cutting blade which moves up and down is arranged between the front arch plate and the rear arch plate, the plane where the cutting blade is located is vertically arranged along the front-rear direction, the lower side edge of the cutting blade is a cutting edge, the left front side of the front side plate of the feeding box and the left rear side of the rear side plate are respectively provided with a first hydraulic oil cylinder which is vertically arranged, the two first hydraulic oil cylinders are symmetrically arranged front and back under the two arch plates respectively, the lower end of the cylinder body of the first hydraulic oil cylinder at the front side is hinged on the left front side of the lower part of the front side plate of the feeding box, the piston rod of the first hydraulic oil cylinder at the front side upwards penetrates through the lower side plate of the arch plate at the front side and is hinged with the front end of the cutting blade, the lower end of the cylinder body of the first hydraulic oil cylinder at the rear side is hinged on the left rear side of the lower part of the rear side plate of the feeding box, the piston rod of the first hydraulic oil cylinder at the rear side upwards penetrates through the lower side plate of the arch plate at the rear side and is hinged with the rear end of the cutting blade, a push plate is arranged in the material cutting box in a sliding manner along the left-right direction, the plane of the push plate is vertically arranged along the front-back direction, the lower side edge of the push plate is in sliding contact with the upper surface of the bottom plate of the material cutting box, the front side edge of the push plate is in sliding contact with the rear side surface of the front side plate of the material cutting box, the rear side edge of the push plate is in sliding contact with the front side surface of the rear side plate of the material cutting box, two second hydraulic cylinders which are arranged side by side in the front-back direction and horizontally arranged along the left-right direction are fixedly connected between the left side surface of the push plate and the right side surface of the left side plate of the material cutting box, the left end of a cylinder body of each second hydraulic cylinder is hinged on the right side surface of the left side plate of the material cutting box, two vertical guide plates which are symmetrical in the front-back direction are fixedly arranged on the right side part of the upper surface of the bottom plate of the material cutting box, the lower side edges of the vertical guide plates are fixedly connected on the upper surface of the bottom plate of the material cutting box, the two vertical guide plates are arranged in a splayed shape, the distance between the two vertical guide plates is gradually increased from left to right, the left side edge of the vertical guide plate at the front side is fixedly connected with the rear side surface of the front side plate of the material cutting box, the left side edge of the vertical guide plate at the rear side is fixedly connected with the front side surface of the rear side plate of the material cutting box, the upper side edge of the right side plate of the material feeding box is hinged with a sealing cover plate, the shape of the sealing cover plate is the same as that of the upper end opening of the material feeding box, the two arch plates and the material cutting box, the middle part of the left side edge of the sealing cover plate is fixedly connected with an upward bent hook, the middle part of the upper side of the left side plate of the material cutting box is fixedly provided with a lock catch matched with the hook in a clamping way, a crushing speed reducing motor is fixedly arranged on the lower surface of a bottom plate of the material cutting box, a power shaft of the crushing speed reducing motor, a central shaft of a first crushing toothed roller and a central shaft of a second crushing toothed roller are horizontally arranged along the left and right direction, the front and side by side in the crushing box, the left end of a central shaft of the first crushing toothed roller and the left end of a central shaft of the second crushing toothed roller are rotatably arranged on a left side plate of the crushing box, the right end of the central shaft of the first crushing toothed roller and the right end of the central shaft of the second crushing toothed roller are rotatably arranged on a right side plate of the crushing box, the left end of the central shaft of the first crushing toothed roller penetrates through the left side plate of the crushing box leftwards, the right end of a power shaft of a crushing speed reduction motor is in transmission connection with the left end of the central shaft of the first crushing toothed roller through a belt transmission mechanism, the right end of the central shaft of the first crushing toothed roller and the right end of the central shaft of the second crushing toothed roller penetrate through the right side plate of the crushing box rightwards, a first gear is fixedly arranged at the right end of the central shaft of the first crushing toothed roller, a second gear is fixedly arranged at the right end of the central shaft of the second crushing toothed roller, and the first gear is in meshing transmission connection with the second gear;
the dissolving part comprises a dissolving tank and a dichloromethane solution tank, the lower side of the dissolving tank is open, the middle part of the top plate of the dissolving tank is provided with a solid feeding hole, the lower end of the discharging box is fixedly connected with the solid feeding hole, the upper part of the right side of the vertical support is fixedly connected with a first horizontal support plate positioned above the dissolving tank, the dichloromethane solution tank is fixedly arranged on the upper surface of the first horizontal support plate, the middle part of the top plate of the dichloromethane solution tank is provided with a liquid filling opening, a solution tank cover is arranged at the liquid filling opening, the lower part of the left side of the outer circumference of the dichloromethane solution tank is fixedly connected with a liquid inlet pipe, the outlet end of the liquid inlet pipe is fixedly arranged on the right side part of the top plate of the dissolving tank and extends downwards into the dissolving tank, the liquid inlet pipe is provided with a first ball valve, a sealing piston is arranged in the dissolving tank in a vertical sliding manner, the outer circle of the sealing piston is in sealing sliding contact with the inner circle of the dissolving tank, the middle part of the sealing piston is provided with a through round hole from top to bottom, a liquid outlet pipe is vertically arranged concentrically in the dissolving tank, the upper end of the liquid outlet pipe extends to the top of the dissolving tank and is fixedly connected with the outlet end of the liquid inlet pipe through a horizontal pipe, the lower end of the liquid outlet pipe penetrates through a round hole and is positioned below the sealing piston, the liquid outlet pipe is in sealing sliding connection with the round hole, the right side part of the upper surface of the sealing piston is fixedly provided with a water pump, the water inlet of the water pump is positioned at the lower part of the right side of the water pump, the water outlet of the water pump is positioned at the top of the water pump and is connected with the horizontal pipe through a vertically arranged first corrugated pipe, the upper surface of the sealing piston is fixedly provided with a vertically arranged liquid level meter, a second horizontal support plate is arranged right below the dissolving tank and is a circular plate, the bottom of the outer circumference of the dissolving tank is fixedly provided with a plurality of lug seats arranged in a circumferential array, and a plurality of lug plates arranged in circumferential array are fixedly connected with the excircle of the second horizontal support plate in an integrated forming way, each lug plate is respectively arranged in a one-to-one correspondence with each lug seat, a vertical screw is respectively fixedly connected between each lug plate and each lug seat, the middle part of a second horizontal support plate is fixedly connected with a liquid injection pipe, the upper end of the liquid injection pipe upwards passes through the second horizontal support plate and is positioned below the dissolving tank, a second corrugated pipe is fixedly connected between the upper end of the liquid injection pipe and the lower end of a liquid outlet pipe in a sealing manner, a plurality of third hydraulic cylinders arranged around the second corrugated pipe in a circumferential array manner are fixedly arranged between the upper surface of the second horizontal support plate and the lower surface of a sealing piston, the lower end of a cylinder body of each third hydraulic cylinder is hinged on the upper surface of the second horizontal support plate, the upper end of a piston of each third hydraulic cylinder is fixedly connected on the lower surface of the sealing piston, an electronic ball valve positioned below the second horizontal support plate is arranged on the liquid injection pipe, the front side part of the outer circumference of the dissolving tank is vertically provided with an observation window, and the liquid outlet pipe is a transparent pipe;
the distillation part comprises a cabin cover, a cabin body, a first steam pipe, a second steam pipe and a rotary speed reduction motor, the cabin cover is of a cylindrical structure with an open bottom, the cabin body is of a cylindrical structure with an open top, a first liquid guiding blind hole with an open upper side is formed in the center of the upper surface of a top plate of the cabin cover, the lower end of the liquid injection pipe is fixedly connected in the first liquid guiding blind hole in a sealing manner, a first pipe column, a second pipe column and a third pipe column are fixedly connected to the lower surface of the top plate of the cabin cover in a concentric manner, the lower ends of the first pipe column, the second pipe column and the third pipe column are flush with and higher than the lower end of the cabin cover, the diameter of the first pipe column is smaller than that of the second pipe column, the diameter of the second pipe column is smaller than that of the third pipe column, a circular cover plate is fixedly connected to the upper side part of the inner circumference of the cabin body in an integrally formed manner, a first vertical partition plate is fixedly connected to the middle part of the upper surface of the bottom plate of the cabin body in a front and back direction in an integrally formed manner, the front side of the first vertical partition plate is fixedly connected with the front side part of the inner circumference of the cabin body, the rear side edge of the first vertical clapboard is fixedly connected with the rear side part of the inner circumference of the cabin body, the upper side edge of the first vertical clapboard is fixedly connected with the lower surface of the circular cover plate, the first vertical clapboard divides the cavity between the circular cover plate and the cabin body into a first cabin and a second cabin in bilateral symmetry, the internal volume of the first cabin is smaller than the maximum internal volume of the dissolving tank, the circular cover plate is provided with a first arc-shaped through hole and a second arc-shaped through hole which are through up and down, the first arc-shaped through hole and the second arc-shaped through hole have the same structure and are symmetrically arranged in the bilateral direction, the circle centers of the first arc-shaped through hole and the second arc-shaped through hole are superposed with the circle center of the circular cover plate, the first arc-shaped through hole is communicated with the first cabin up and down, the second arc-shaped through hole is communicated with the second cabin up and down, and the upper surface of the circular cover plate is concentrically and fixedly connected with a fourth tubular column and a fifth tubular column, the upper ends of the fourth pipe column, the fifth pipe column and the cabin body are flush, the diameter of the fourth pipe column is larger than the diameter of the first pipe column and smaller than the diameter of the second pipe column, the diameter of the fifth pipe column is larger than the diameter of the second pipe column and smaller than the diameter of the third pipe column, the outer diameter of the cabin body is smaller than the inner diameter of the cabin cover, the inner diameter of the cabin body is larger than the diameter of the third pipe column, the inner diameter of the first arc-shaped through hole is the same as the diameter of the fifth pipe column, the outer diameter of the first arc-shaped through hole is smaller than the diameter of the third pipe column, a circular groove in the fourth pipe column is formed in the middle of the upper surface of the circular cover plate, the diameter of the circular groove is the same as the diameter of the first pipe column, a fan-shaped through hole which is communicated with the second cabin from top to bottom is formed in the right side of the circular groove, an annular groove which is formed in the upper surface of the circular cover plate and is formed between the fourth pipe column and the fifth pipe column, and the outer circle diameter of the annular groove is the same as the diameter of the second pipe column, the diameter of the inner circle of the annular groove is the same as that of the fourth pipe column, the left bottom of the annular groove is provided with a third arc-shaped through hole which is communicated with the first cabin up and down, the sizes of the first pipe column, the second pipe column, the third pipe column, the fourth pipe column and the fifth pipe column in the up-down direction are equal, the cabin cover is concentrically arranged at the upper side of the cabin body, the upper side part of the outer circumference of the cabin body is rotatably arranged in the cabin cover, the upper ends of the fourth pipe column, the fifth pipe column and the cabin body are all contacted with the lower surface of the top plate of the cabin cover, the lower ends of the first pipe column, the second pipe column and the third pipe column are all contacted with the upper surface of the circular cover plate, the upper side part of the outer circumference of the cabin body is sequentially sleeved with a thrust bearing and a limiting ring from top to bottom, the outer circles of the thrust bearing and the limiting ring are all in sliding contact with the inner circle of the cabin cover, the lower surface of the thrust bearing is in tight pressing contact with the upper surface of the limiting ring, the middle part of the limiting ring is provided with an annular limiting groove along the circumferential direction, a plurality of limit bolts arranged in a circumferential array are fixedly arranged on the outer circumference of the cabin cover along the circumferential direction, the inner ends of the limit bolts extend into the cabin cover and are correspondingly inserted into the annular limit groove, the inner ends of the limit bolts are in sliding connection with the annular limit groove, the outer circumference of a third pipe column is fixedly sleeved with a first sealing ring and a ball bearing in sequence from top to bottom, the outer circles of the first sealing ring and the ball bearing are in sliding contact with the inner circle of the cabin body, the outer circle of the second pipe column is fixedly sleeved with a second sealing ring, the outer circle of the second sealing ring is in sliding contact with the inner circle of a fifth pipe column, the outer circle of the first pipe column is fixedly sleeved with a third sealing ring, the outer circle of the third sealing ring is in sliding contact with the inner circle of a fourth pipe column, a second liquid guide blind hole with an opening at the lower side is formed in the eccentric position on the left side of the lower surface of the top plate of the cabin cover, and the second liquid guide blind hole is positioned between the third pipe column and the fifth pipe column, a liquid guide channel which is used for communicating the lower end of the first liquid guide blind hole and the upper end of the second liquid guide blind hole is arranged in the top plate of the hatch cover along the radial direction, a first steam through hole and a second steam through hole which are through up and down are arranged on the top plate of the hatch cover, the lower end of the first steam through hole is positioned between the second tubular column and the fourth tubular column, the lower end of the second steam through hole is positioned at the eccentric part in the first tubular column, the lower end of the first steam pipe is fixedly arranged in the first steam through hole in a sealing way, the lower end of the second steam pipe is fixedly arranged in the second steam through hole in a sealing way, a first belt wheel is integrally formed at the lower side part of the outer circumference of the cabin body, an annular heat insulation baffle is integrally formed at the bottom part of the outer circumference of the first belt wheel, a first discharging pipe which is communicated with the inside of the first cabin is fixedly arranged at the bottom part of the left side of the outer circumference of the cabin body, a second discharging pipe which is fixedly arranged at the bottom part of the right side of the cabin body, the first discharging pipe and the second discharging pipe are respectively provided with a second ball valve, the rotary speed reducing motor is vertically and fixedly arranged on the right side part of the upper surface of the base, the upper end of a power shaft of the rotary speed reducing motor is fixedly provided with a second belt wheel, and the first belt wheel and the second belt wheel are at the same height and are sleeved with a transmission belt;
the heating part comprises a liquefied gas tank and a combustion disc, the liquefied gas tank and the combustion disc are fixedly arranged on the upper surface of the base, the liquefied gas tank is positioned on the left side of the vertical support, the combustion disc is positioned under the cabin body, the central line of the combustion disc is vertically arranged, the combustion disc is of a hollow disc structure, a second vertical partition plate arranged along the front-back direction is arranged in the combustion disc, the combustion disc is internally divided into a first liquefied gas chamber and a second liquefied gas chamber by the second vertical partition plate, the first liquefied gas chamber and the second liquefied gas chamber are identical in structure and are arranged in a left-right symmetrical mode, igniters are arranged in the first liquefied gas chamber and the second liquefied gas chamber, a plurality of heating flame nozzles are uniformly arranged on a top plate of the combustion disc, each heating flame nozzle on the left side is communicated with the first liquefied gas chamber, each heating flame nozzle on the right side is communicated with the second liquefied gas chamber, the upper part of the combustion disc is fixedly provided with a heating cover covering the combustion disc, each heating flame nozzle is positioned inside the heating cover, the lower part of the side wall of the heating cover is provided with an exhaust hole, the air outlet of the liquefied gas tank is fixedly connected with a liquefied gas main pipe, the air outlet of the liquefied gas main pipe is fixedly connected with a first liquefied gas branch pipe and a second liquefied gas branch pipe through a tee joint, the left end of the first liquefied gas branch pipe is fixedly arranged on the left side wall of the outer circumference of the combustion disc, the left end of the second liquefied gas branch pipe penetrates through the left side wall of the outer circumference of the combustion disc and extends into the first liquefied gas chamber, the air outlet of the first liquefied gas branch pipe is communicated with the inside of the first liquefied gas chamber, the air outlet of the second liquefied gas branch pipe is communicated with the inside of the second liquefied gas chamber, the first liquefied gas branch pipe is provided with a third ball valve, and the second liquefied gas branch pipe is provided with a fourth ball valve;
the condensation portion includes shell-and-tube condenser, the left side top fixedly connected with third horizontal extension board of vertical support, shell-and-tube condenser passes through the lower surface of two spinal branch pole fixed connection at the third horizontal extension board, the high right-hand low slope in shell-and-tube condenser left side sets up, fixed mounting has two to set up and be the steam condenser pipe that the heliciform was arranged along left right direction in shell-and-tube condenser's the casing, the upper end of the steam condenser pipe of first steam pipe and front side and the upper end of the steam condenser pipe of second steam pipe and the left end of the steam condenser pipe of rear side all pass through steam hose fixed connection, the equal fixedly connected with of right-hand member of two steam condenser pipes has a condensate back flow, the equal fixedly mounted of right-hand member of two condensate back flows is on the outer circumference left side upper portion of dissolving tank and communicates with the inside of dissolving tank, the casing right-hand member lower part fixedly connected with cooling water inlet tube of condenser, the casing left end upper portion fixedly connected with cooling water outlet pipe of shell-and-tube condenser.
2. The working method of the fast extraction device not limited by the shale sample amount as claimed in claim 1, characterized in that: the method specifically comprises the following steps:
(1) Crushing the shale sample in a crushing part;
(2) Dissolving the crushed shale sample in a dissolving part;
(3) The dissolution liquid formed after dissolution of the shale sample is extracted and distilled in a distillation section.
3. The working method of the quick extraction device not limited by the shale sample volume as claimed in claim 2, characterized in that: the step (1) is specifically as follows: opening a sealing cover plate, placing a shale sample to be tested on a bottom plate in a material cutting box along the left-right direction and on the right side of a push plate, wherein the shale sample is made into a semi-cylindrical structure, the right end of the shale sample is flush with the right side edge of the bottom plate of the material cutting box, then closing the sealing cover plate, buckling a lock catch on the lock catch, enabling the sealing cover plate to be tightly sealed and pressed on the upper ends of a feeding box, two arch plates and the material cutting box, then controlling piston rods of two second hydraulic cylinders to synchronously extend out to a certain length rightwards, pushing the push plate to push the push plate to a certain distance rightwards by the piston rods of the two second hydraulic cylinders, pushing the shale sample to the right by the push plate, and enabling the right end of the shale sample to extend out of the right side of the material cutting box to the required length according to the oil content of the shale sample, then piston rods of the two first hydraulic oil cylinders are controlled to synchronously contract downwards, the piston rods of the two first hydraulic oil cylinders drive the cutting blade to move downwards, the cutting blade cuts off one section of the shale sample extending out of the right side of the material cutting box, the section of the shale sample extending out of the right side of the material cutting box falls into the crushing box through the feeding box, then the crushing speed reducing motor is started, a power shaft of the crushing speed reducing motor drives the first crushing tooth roller to rotate through the belt transmission mechanism, the right end of the first crushing tooth roller drives the right end of the second crushing tooth roller through the meshing of the first gear and the second gear, the first crushing tooth roller and the second crushing tooth roller rotate to crush the shale sample, and the crushed shale sample enters the dissolving tank through the discharging box and the solid feeding hole.
4. The working method of the quick extraction device not limited by the shale sample volume as claimed in claim 3, characterized in that: the step (2) is specifically as follows: opening an electronic ball valve, closing a first ball valve, opening a solution tank cover, adding dichloromethane solution into a dichloromethane solution tank through a liquid filling port, controlling piston rods of all third hydraulic oil cylinders to synchronously move up and down in a telescopic manner, driving sealing pistons to move up and down in the dissolving tank by the piston rods of all third hydraulic oil cylinders, adjusting the internal space of the dissolving tank to a proper size according to the oil content of a shale sample, initially, enabling a second liquid guiding blind hole to vertically correspond to a first arc-shaped through hole, then opening a first ball valve, enabling the dichloromethane solution in the dichloromethane solution tank to enter the first liquid guiding blind hole through a liquid inlet pipe, a horizontal pipe, a liquid outlet pipe, a second corrugated pipe and a liquid injection pipe, injecting the dichloromethane solution into the first cabin through a liquid guiding channel, the second liquid guiding blind hole and the first arc-shaped through hole, closing the first ball valve when the dichloromethane solution is filled in the first cabin, stopping filling the solution, enabling the dissolving tank and the second cabin to be empty, connecting a water source end of a cooling water inlet pipe into a tap water or other clean water, connecting a water outlet end of a cooling water outlet pipe into a liquefied gas collection container or other liquefied gas collection container when the first liquefied gas cabin is filled with the dichloromethane cabin, opening, enabling the first liquefied gas cabin to be located above a first liquefied gas hood, heating chamber, enabling the liquefied gas hood to heat the liquefied gas cabin to pass through a first liquefied gas hood, heating chamber in the first liquefied gas hood, heating chamber, enabling the liquefied gas hood to heat the liquefied gas hood in the liquefied gas cabin, heating chamber in the liquefied gas hood, and then enabling the liquefied gas hood to heat the liquefied gas cabin, and heat the liquefied gas hood, steam escapes upwards through the third arc-shaped through hole and enters the first steam through hole, the steam enters the corresponding steam condensation pipe in the shell-and-tube condenser through the first steam pipe and the corresponding steam hose, the steam is condensed to form condensed liquid, the condensed liquid flows back to the dissolving tank through the corresponding condensate return pipe, and therefore dichloromethane solution is gradually filled into the dissolving tank to be contacted with the shale sample in the dissolving tank, and the shale sample is dissolved to form dissolved liquid.
5. The working method of the rapid extraction device not limited by the shale sample volume as claimed in claim 4, wherein: the step (3) is specifically as follows: continuously heating the first cabin to ensure that the solution in the first cabin is continuously evaporated, condensed and then flows back to the dissolving tank, when the liquid level of the solution in the dissolving tank rises to the upper part of the liquid level meter, starting a rotary speed reducing motor and a water pump, driving the cabin to rotate 180 degrees by a power shaft of the rotary speed reducing motor through a second belt wheel, a transmission belt and a first belt wheel, ensuring that the positions of the first cabin and the second cabin are interchanged and a second liquid guide blind hole is vertically corresponding to a second arc-shaped through hole, at the moment, the first cabin is positioned right above a second liquefied gas chamber, the second cabin is positioned right above the first liquefied gas chamber, simultaneously triggering the water pump by the liquid level meter to work, a water inlet of the water pump sucks the solution in the dissolving tank, the solution is pumped into a horizontal pipe through a first corrugated pipe, and the solution enters the first liquid guide blind hole through a liquid outlet pipe, a second corrugated pipe and a liquid injection pipe, the dissolved liquid is injected into the second cabin through the liquid guide channel, the second liquid guide blind hole and the second arc-shaped through hole, then the fourth ball valve is opened, the liquefied gas in the liquefied gas tank enters the second liquefied gas chamber through the second liquefied gas branch pipe, the igniter in the second liquefied gas chamber is started to ignite the liquefied gas in the second liquefied gas chamber, the liquefied gas in the second liquefied gas chamber is combusted, flames are upwards sprayed out through the heating flame-spraying nozzles on the right side to continuously heat the first cabin, the liquefied gas in the first liquefied gas chamber is continuously combusted, flames are upwards sprayed out through the heating flame-spraying nozzles on the left side to heat the second cabin, similarly, the dissolved liquid in the second cabin forms steam after being heated, the steam escapes upwards through the fan-shaped through hole and enters the second steam through hole, and the steam enters the corresponding steam condensing pipe in the shell-and tube through the second steam pipe and the corresponding steam hose, the steam is condensed to form condensed liquid which flows back to the dissolving tank through a corresponding condensed liquid return pipe and is mixed with the initial dissolved liquid to form mixed solution, when most of the dissolved liquid in the dissolving tank is pumped into the second cabin and the liquid level of the dissolved liquid in the dissolving tank is lower than the lower set liquid level of the liquid level meter, the water pump stops working to prevent the liquid level of the dissolved liquid in the dissolving tank from being lower than the water inlet of the water pump to cause the water pump to idle, the dissolved liquid in the first cabin and the second cabin continues to be heated and evaporated, the generated steam is condensed through a steam condensing pipe in the shell-type condenser to form condensed liquid, the condensed liquid enters the dissolving tank through a condensed liquid return pipe to enable the liquid level of the mixed solution in the dissolving tank to continue to rise, when the liquid level of the mixed solution in the dissolving tank rises to the upper set liquid level of the liquid level meter, and at the moment, the liquid level in the second cabin is higher than the liquid level in the first cabin, controlling a rotary speed reducing motor to rotate by a certain angle, driving the cabin body to rotate by 180 degrees again by the rotary speed reducing motor, enabling the positions of the first cabin and the second cabin to be exchanged, enabling the second liquid guiding blind hole to vertically correspond to the first arc-shaped through hole, simultaneously starting a water pump to work, pumping the mixed solution in the dissolving tank into the first cabin by the water pump until the liquid level in the dissolving tank is lower than the lower set liquid level of the liquid level meter, continuing heating and distilling, circularly operating in such a way until mixed liquid of asphalt and dichloromethane is obtained in the first cabin and the second cabin, completely extracting the mixture of the asphalt and the dichloromethane in the shale sample, completing extraction work of the shale sample, then closing an electronic ball valve, the rotary speed reducing motor and the water pump, controlling piston rods of all third hydraulic oil cylinders to contract downwards to move, enabling sealing pistons to move downwards, and adjusting the internal space of the dissolving tank to be large, continuously distilling, heating the first cabin and the second cabin, so that dichloromethane solutions in the first cabin and the second cabin are evaporated, then respectively discharged through a first steam pipe and a second steam pipe, then condensed liquid is formed by condensing a steam condenser pipe in a pipe shell type condenser, the condensed liquid flows back into a dissolving tank through a condensed liquid return pipe, so that all dichloromethane solutions in the first cabin and the second cabin are transferred into the dissolving tank, only asphalt is left in the first cabin and the second cabin, distillation of a shale sample is completed, a third ball valve and a fourth ball valve are closed, after liquefied gases in a first liquefied gas chamber and a second liquefied gas chamber are burnt out, the two second ball valves are opened, the asphalt extracted from the first cabin is discharged through a first discharge pipe, the asphalt extracted from the second cabin is discharged through a second discharge pipe, and finally the asphalt is collected into a designated container; when the inside residue of dissolving tank need be cleared up after whole operation is accomplished, open the flowing back valve earlier, will dissolve the dichloromethane solution in the jar and discharge and collect through the fluid-discharge tube, sealed piston is extracted from the bottom of dissolving tank to each third hydraulic cylinder's of rethread piston rod to the convenient inside residue clean up of dissolving tank.
CN202110744861.0A 2021-07-01 2021-07-01 Rapid extraction device not limited by shale sample amount and working method thereof Active CN113552268B (en)

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