CN113547685A

CN113547685A - Automobile parts intelligent manufacturing is with foaming machine that has filtration purification function

Info

Publication number: CN113547685A
Application number: CN202110836087.6A
Authority: CN
Inventors: 黄临坚
Original assignee: Individual
Current assignee: Individual
Priority date: 2021-07-23
Filing date: 2021-07-23
Publication date: 2021-10-26
Anticipated expiration: 2041-07-23
Also published as: CN113547685B

Abstract

The invention relates to a foaming machine with filtering and purifying functions for intelligent manufacturing of automobile parts, which comprises an equipment box body and a rotating assembly, wherein a first multi-section hydraulic cylinder penetrates through the upper wall of the equipment box body, a pressure sensor is arranged at the lower end of a pressing plate, a latex soft block is arranged in the middle of the pressing plate, liquid level sensors are arranged on the left wall and the right wall in the equipment box body, a connecting assembly is arranged at the upper end of the rotating assembly, and a filtering and purifying assembly is arranged at the lower end of the equipment box body. The invention has the beneficial effects that: this automobile spare and accessory part intelligent manufacturing is with foaming machine that has filtering and purifying function can increase the utilization ratio of raw materials to the adhesion on the box or persist the foam discharge in other places as far as, prevents that the raw materials is extravagant, and equipment also can filter the foam simultaneously, increases the cleanliness factor of foam, and equipment can carry out gas circulation and utilize, also can carry out the pressure release to the steady operation is established in the messenger.

Description

Automobile parts intelligent manufacturing is with foaming machine that has filtration purification function

Technical Field

The invention relates to the technical field of automobile part manufacturing, in particular to a foaming machine with a filtering and purifying function for intelligent manufacturing of automobile parts.

Background

The intelligent manufacturing is a man-machine integrated intelligent system which is composed of an intelligent machine and a human expert, intelligent activities can be carried out in the manufacturing process, the manufacturing automation concept is expanded to flexibility, intelligence and high integration, most of automobile parts are manufactured in an intelligent manufacturing mode, and some parts of automobiles need to be filled with manufacturing foam by using a foaming machine, so the foaming machine is also a device which is commonly used in the manufacturing process of the automobile parts.

When the existing foaming machine discharges materials after being used, a part of materials are adhered to the inner surface of the shell or the stirring blade and cannot be directly discharged, so that the waste of the materials is easily caused, and the foaming foam is adhered to the surface of a machine and is not convenient for cleaning the equipment.

Therefore, a foaming machine with a filtering and purifying function for intelligent manufacturing of automobile parts is needed to be designed for the above problems.

Disclosure of Invention

The invention aims to provide a foaming machine with a filtering and purifying function for intelligent manufacturing of automobile parts, and aims to solve the problems that when the foaming machine is used for discharging materials, a part of materials are adhered to the inner surface of a shell or a stirring blade and cannot be directly discharged, so that the materials are easily wasted, and the foaming foam is adhered to the surface of a machine and is not convenient for cleaning equipment.

In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a foaming machine with filtering and purifying function for automobile spare and accessory part intelligent manufacturing, includes equipment box and runner assembly, the upper wall of equipment box runs through there is first multisection pneumatic cylinder, and the lower extreme of first multisection pneumatic cylinder is connected with and presses the clamp plate, the lower extreme that presses the clamp plate is provided with pressure sensor, and is provided with the soft piece of latex according to the centre of clamp plate, level sensor is installed to two walls about the inside of equipment box, and installs the runner assembly in the top of equipment box, the upper end of runner assembly is provided with coupling assembling, and coupling assembling's left side is connected with gas transmission assembly, the lower extreme of equipment box is provided with the filtering and purifying subassembly, and the inside of filtering and purifying subassembly is provided with clearly expects the subassembly.

Preferably, the rotating assembly comprises a motor, a first gear and a second gear, the first gear is mounted at the right end of the motor, and the second gear is connected to the upper end of the first gear.

Preferably, the rotating assembly further comprises a rotating shaft, a bearing and stirring blades, the middle of the second gear is connected with the rotating shaft, the bearing is connected to the outer portion of the rotating shaft, and the stirring blades are arranged on the left side and the right side of the lower end of the rotating shaft.

Preferably, coupling assembling is including connecting dop, connecting pipe and baroceptor, and the upper end of connecting the dop is connected with the connecting pipe, the upper end of connecting pipe is provided with baroceptor.

Preferably, coupling assembling still includes right connector, first spring, leading truck and left connector, and the one end of connecting pipe is connected with right connector, the upper and lower both ends of right connector have set gradually first spring and leading truck from outer to interior, and the left end of leading truck connects and will have left connector.

Preferably, the air delivery assembly comprises an air delivery pipe, a support frame and an air pump, the support frame is connected to the outer portion of the air delivery pipe, and the air pump is connected to the lower end of the air delivery pipe.

Preferably, the gas transmission assembly further comprises a three-way pipe, a first electromagnetic valve and a second electromagnetic valve, the lower end of the gas pump is connected with the three-way pipe, the left end of the three-way pipe is connected with the first electromagnetic valve, and the right end of the three-way pipe is connected with the second electromagnetic valve.

Preferably, the filtering and purifying assembly comprises a discharge pipe, a third electromagnetic valve, a filter box and a discharge pipe, the right end of the discharge pipe is connected with the third electromagnetic valve, the right end of the third electromagnetic valve is provided with the filter box, and the right end of the filter box is connected with the discharge pipe.

Preferably, the filtering and purifying assembly further comprises a filtering plate, a second spring and a second multi-section hydraulic cylinder, the filtering plate is arranged inside the filtering box, the second spring is connected to the right end of the filtering plate, and the second multi-section hydraulic cylinder penetrates through the left wall of the filtering box.

Preferably, clear material subassembly includes sliding block, connecting pin, rotor plate and electro-magnet, and the lower extreme of sliding block is connected with the rotor plate through the connecting pin, the left end of rotor plate is connected with the electro-magnet.

Compared with the prior art, the invention has the beneficial effects that: this equipment can be as far as the adhesion on the box or persist the foam discharge in other places, increases the utilization ratio of raw materials, prevents that the raw materials is extravagant, and equipment also can filter the foam simultaneously, increases the cleanliness factor of foam, and equipment can carry out gas circulation and utilize, also can carry out the pressure release to the steady operation is established in the messenger.

1. According to the invention, the pressing plate is driven to descend by the first multi-section hydraulic cylinder, so that foam adhered to the inner surface of the equipment box body can be scraped, waste caused by residual foam in the equipment box body can be prevented, the pressing plate can conveniently pass through the stirring blades by the soft latex blocks, and meanwhile, the foam adhered to the stirring blades can be scraped by the soft latex blocks, so that the utilization rate of raw materials is increased.

2. The small holes are formed in the surfaces of the stirring blades, so that the stirring blades can blow gas in the stirring process, the foaming effect of the equipment is better, the foam height in the box body of the equipment can be detected at any time through the liquid level sensor, the phenomenon that the gas circulation of the equipment is influenced due to the fact that too high foam enters the second electromagnetic valve is prevented, and intelligent manufacturing is achieved.

3. The invention can separate the right connector and the left connector after the air pressure in the equipment reaches a certain value through the first spring, thereby air leakage is caused at the joint of the right connector and the left connector, the air pressure is removed, the influence on the operation of the equipment caused by the overlarge air pressure in the equipment is prevented, meanwhile, the air pressure sensor can also monitor the air pressure in the equipment in real time, and when the air pressure in the equipment is insufficient, the first electromagnetic valve can be directly controlled to be opened to supplement the air pressure.

4. According to the invention, after foam is processed, the foam passes through the filter box, and then the processed foam can be filtered through the filter plate, so that the single foam processed by equipment is cleaner, and the processing effect is improved.

5. According to the invention, after the material is discharged completely, the electromagnet is powered off, so that the rotating plate can rotate by gravity to seal the filter box, and the rotating plate can be pushed by the second multi-section hydraulic cylinder, so that the rotating plate and the sliding block slide together to push out and collect the residual foam in the filter box.

Drawings

FIG. 1 is a schematic front view of a foaming machine with filtering and purifying functions for the intelligent manufacture of automobile parts and accessories according to the present invention;

FIG. 2 is an enlarged schematic structural view of a cross section of a filtering and purifying assembly of a foaming machine with filtering and purifying functions for intelligent manufacturing of automobile parts;

FIG. 3 is an enlarged schematic structural diagram of a part A of the foaming machine with filtering and purifying functions for the intelligent manufacturing of automobile parts and accessories in the invention;

FIG. 4 is a schematic perspective view of a pressing plate of a foaming machine with filtering and purifying functions for intelligent manufacturing of automobile parts according to the present invention;

fig. 5 is a schematic view of a three-dimensional structure of a stirring blade of a foaming machine with a filtering and purifying function for intelligent manufacturing of automobile parts.

In the figure: 1. an equipment box body; 2. a first multi-section hydraulic cylinder; 3. a pressing plate; 4. a pressure sensor; 5. soft latex blocks; 6. a liquid level sensor; 7. a rotating assembly; 701. a motor; 702. a first gear; 703. a second gear; 704. a rotating shaft; 705. a bearing; 706. stirring blades; 8. a connecting assembly; 801. connecting a chuck; 802. a connecting pipe; 803. an air pressure sensor; 804. a right connector; 805. a first spring; 806. a guide frame; 807. a left connector; 9. a gas delivery assembly; 901. a gas delivery pipe; 902. a support frame; 903. an air pump; 904. a three-way pipe; 905. a first solenoid valve; 906. a second solenoid valve; 10. a filtration and purification component; 1001. a discharge pipe; 1002. a third electromagnetic valve; 1003. a filter box; 1004. a filter plate; 1005. a second spring; 1006. a second multi-section hydraulic cylinder; 1007. a discharge pipe; 11. a material cleaning component; 1101. a slider; 1102. a connecting pin; 1103. a rotating plate; 1104. an electromagnet.

Detailed Description

As shown in fig. 1 to 5, the present invention provides a technical solution: a foaming machine with filtering and purifying functions for intelligent manufacturing of automobile parts comprises an equipment box body 1 and a rotating assembly 7, wherein a first multi-section hydraulic cylinder 2 penetrates through the upper wall of the equipment box body 1, the lower end of the first multi-section hydraulic cylinder 2 is connected with a pressing plate 3, a pressure sensor 4 is arranged at the lower end of the pressing plate 3, a latex soft block 5 is arranged in the middle of the pressing plate 3, liquid level sensors 6 are arranged on the left wall and the right wall in the equipment box body 1, the rotating assembly 7 is arranged above the equipment box body 1, a connecting assembly 8 is arranged at the upper end of the rotating assembly 7, an air conveying assembly 9 is connected to the left side of the connecting assembly 8, a filtering and purifying assembly 10 is arranged at the lower end of the equipment box body 1, and a material cleaning assembly 11 is arranged in the filtering and purifying assembly 10;

the concrete operation is as follows, the pressing plate 3 is driven to descend by the first multi-section hydraulic cylinder 2, the foam adhered to the inner surface of the equipment box 1 can be scraped, thereby the waste of the foam remained in the equipment box 1 can be prevented, the latex soft block 5 can facilitate the pressing plate 3 to pass through the stirring blade 706, meanwhile, the latex soft block 5 can scrape the foam adhered to the stirring blade 706, the utilization rate of raw materials is increased, when the pressure sensor 4 detects the pressure, the pressing plate 3 descends to the designated position, the liquid level sensor 6 can detect the foam height in the equipment box 1 at any time, the foam is prevented from entering the gas transmission assembly 9 too high, the gas circulation of the equipment is influenced, the rotating assembly 7 can stir the foaming agent to facilitate the foaming, the connecting assembly 8 can connect the rotating assembly 7 and the gas transmission assembly 9, and the filtering and purifying assembly 10 can filter the foam, the material cleaning component 11 can discharge residual foam inside the filtering and purifying component 10.

As shown in fig. 1 and 5, the rotating assembly 7 includes a motor 701, a first gear 702 and a second gear 703, the first gear 702 is installed at the right end of the motor 701, the second gear 703 is connected to the upper end of the first gear 702, the rotating assembly 7 further includes a rotating shaft 704, a bearing 705 and stirring blades 706, the rotating shaft 704 is connected to the middle of the second gear 703, the bearing 705 is connected to the outside of the rotating shaft 704, and the stirring blades 706 are disposed at the left and right sides of the lower end of the rotating shaft 704;

the motor 701 drives the rotating shaft 704 to rotate through the first gear 702 and the second gear 703, so that the stirring blade 706 stirs and foams the foaming agent, the surface of the stirring blade 706 is provided with small holes, so that the stirring blade 706 can blow out gas in the stirring process, the foaming effect of the equipment is better, and the rotating shaft 704 can be conveniently rotated by the bearing 705.

As shown in fig. 1, the connecting assembly 8 includes a connecting chuck 801, a connecting pipe 802 and an air pressure sensor 803, the upper end of the connecting chuck 801 is connected with the connecting pipe 802, the upper end of the connecting pipe 802 is provided with the air pressure sensor 803, the connecting assembly 8 further includes a right connector 804, a first spring 805, a guide frame 806 and a left connector 807, one end of the connecting pipe 802 is connected with the right connector 804, the upper and lower ends of the right connector 804 are sequentially provided with the first spring 805 and the guide frame 806 from outside to inside, and the left end of the guide frame 806 is connected with the left connector 807;

connect dop 801 and can be connected with stirring leaf 706 and use, connecting pipe 802 can be connected connection dop 801 and right connector 804, can make right connector 804 and left connector 807 part after making the inside atmospheric pressure of equipment reach certain numerical value through first spring 805, thereby make the junction gas leakage of right connector 804 and left connector 807 unload atmospheric pressure, baroceptor 803 also can be to the inside atmospheric pressure real time monitoring of equipment, can directly supply atmospheric pressure when the inside atmospheric pressure of equipment is insufficient, leading truck 806 can lead to the removal of left connector 807.

As shown in fig. 1, the air delivery assembly 9 comprises an air delivery pipe 901, a support frame 902 and an air pump 903, the support frame 902 is connected to the outside of the air delivery pipe 901, the air pump 903 is connected to the lower end of the air delivery pipe 901, the air delivery assembly 9 further comprises a three-way pipe 904, a first electromagnetic valve 905 and a second electromagnetic valve 906, the lower end of the air pump 903 is connected to the three-way pipe 904, the left end of the three-way pipe 904 is connected to the first electromagnetic valve 905, and the right end of the three-way pipe 904 is connected to the second electromagnetic valve 906;

the air conveying pipe 901 can be connected with the left connector 807 to convey air, the supporting frame 902 can support the air conveying pipe 901, the air pump 903 can enable the three-way pipe 904 to generate suction to convey air, and the first electromagnetic valve 905 and the second electromagnetic valve 906 can control the on-off of the left end and the right end of the three-way pipe 904.

As shown in fig. 2, the filtering and purifying assembly 10 comprises a discharging pipe 1001, a third solenoid valve 1002, a filtering tank 1003 and a discharging pipe 1007, wherein the right end of the discharging pipe 1001 is connected with the third solenoid valve 1002, the right end of the third solenoid valve 1002 is provided with the filtering tank 1003, the right end of the filtering tank 1003 is connected with the discharging pipe 1007, the filtering and purifying assembly 10 further comprises a filtering plate 1004, a second spring 1005 and a second multi-section hydraulic cylinder 1006, the filtering plate 1004 is arranged inside the filtering tank 1003, the right end of the filtering plate 1004 is connected with the second spring 1005, and the second multi-section hydraulic cylinder 1006 penetrates through the left wall of the filtering tank 1003;

the third solenoid valve 1002 can control the break-make of discharging pipe 1001, whether controlgear arranges the material, and the filter 1004 of rose box 1003 inside can filter the foam, and the cleanliness factor of increase foam can make filter 1004 stretch out and draw back wantonly through second spring 1005, and the clear material subassembly 11 of being convenient for is clear to be expected, can promote rotor plate 1103 through second multisection pneumatic cylinder 1006 and promote, and discharge pipe 1007 is outside the discharge apparatus.

As shown in fig. 3, the cleaning assembly 11 includes a sliding block 1101, a connecting pin 1102, a rotating plate 1103 and an electromagnet 1104, wherein the lower end of the sliding block 1101 is connected with the rotating plate 1103 through the connecting pin 1102, and the left end of the rotating plate 1103 is connected with the electromagnet 1104;

when the electromagnet 1104 is powered off, the rotating plate 1103 can rotate by gravity to close the filter box 1003, and the rotating plate 1103 and the sliding block 1101 slide to push out and collect foam remaining in the filter box 1003.

The working principle is as follows: firstly, a certain amount of foaming agent is added into an equipment box body 1, a motor 701 is started to drive a rotating shaft 704 to rotate through a first gear 702 and a second gear 703, so that a stirring blade 706 stirs and foams the foaming agent, a first electromagnetic valve 905 is opened to fill gas into the equipment through a three-way pipe 904, an air pump 903, an air pipe 901, a connecting assembly 8, the rotating shaft 704 and the stirring blade 706, so that the equipment can foam, the air pressure inside the equipment is detected through an air pressure sensor 803, the first electromagnetic valve 905 is closed after the air pressure inside the equipment is sufficient, a second electromagnetic valve 906 is opened, so that the internal gas of the equipment is self-circulated, intelligent manufacturing is realized, the right connector 804 and the left connector 807 are separated after the air pressure inside the equipment reaches a certain value through a first spring 805, the air pressure at the joint of the right connector 804 and the left connector 807 is leaked, the air pressure is discharged, and the influence on the operation of the equipment caused by excessive air pressure inside the equipment is prevented, the foam height in the equipment box body 1 can be detected through the liquid level sensor 6, so that the equipment can timely run to discharge foam, the foam is prevented from entering the gas transmission assembly 9 when the liquid level of the foam is too high, the gas transmission assembly 9 is affected, the third electromagnetic valve 1002 is opened after the foaming in the equipment is completed, the first multi-section hydraulic cylinder 2 pushes the pressing plate 3, so that the foam in the equipment box body 1 is discharged, the pressing plate 3 can conveniently pass through the stirring blade 706 through the latex soft block 5, so that the foam is extruded and discharged from the equipment box body 1, meanwhile, the filter plate 1004 can also filter the foam, so that the foam processed by the equipment is cleaner, when the pressure sensor 4 has a pressure value, the pressing plate 3 is pressed to a certain position to stop pressing, then the third electromagnetic valve 1002 is closed, the foaming agent is continuously added into the equipment to repeat the steps, meanwhile, the electromagnet 1104 is powered off, the rotating plate 1103 is rotated and erected through a rotating structure formed between the connecting pin 1102 and the sliding block 1101 by virtue of the rotating plate 1103, then the second multi-section hydraulic cylinder 1006 pushes the rotating plate 1103 to discharge the residual foam in the filter tank 1003, the filter plate 1004 can contract and move through the second spring 1005, and the foam in the filter tank 1003 can be discharged from the discharge pipe 1007 as much as possible.

Claims

1. The foaming machine with the filtering and purifying functions for the intelligent manufacturing of the automobile parts is characterized by comprising an equipment box body (1) and a rotating assembly (7), wherein a first multi-section hydraulic cylinder (2) penetrates through the upper wall of the equipment box body (1), the lower end of the first multi-section hydraulic cylinder (2) is connected with a pressing plate (3), a pressure sensor (4) is arranged at the lower end of the pressing plate (3), a latex soft block (5) is arranged in the middle of the pressing plate (3), liquid level sensors (6) are arranged on the left wall and the right wall of the inside of the equipment box body (1), the rotating assembly (7) is arranged above the equipment box body (1), a connecting assembly (8) is arranged at the upper end of the rotating assembly (7), the left side of the connecting assembly (8) is connected with a gas transmission assembly (9), and a filtering and purifying assembly (10) is arranged at the lower end of the equipment box body (1), and a material cleaning component (11) is arranged in the filtering and purifying component (10).

2. The foaming machine with filtering and purifying functions for the intelligent manufacturing of automobile parts and accessories according to claim 1, wherein the rotating assembly (7) comprises a motor (701), a first gear (702) and a second gear (703), the first gear (702) is installed at the right end of the motor (701), and the second gear (703) is connected to the upper end of the first gear (702).

3. The foaming machine with the filtering and purifying functions for the intelligent manufacturing of the automobile parts and accessories is characterized in that the rotating assembly (7) further comprises a rotating shaft (704), a bearing (705) and stirring blades (706), the rotating shaft (704) is connected to the middle of the second gear (703), the bearing (705) is connected to the outer portion of the rotating shaft (704), and the stirring blades (706) are arranged on the left side and the right side of the lower end of the rotating shaft (704).

4. The foaming machine with filtering and purifying functions for the intelligent manufacturing of automobile parts and accessories as claimed in claim 1, wherein the connecting assembly (8) comprises a connecting clamp (801), a connecting pipe (802) and an air pressure sensor (803), the connecting pipe (802) is connected to the upper end of the connecting clamp (801), and the air pressure sensor (803) is arranged at the upper end of the connecting pipe (802).

5. The foaming machine with the filtering and purifying functions for the intelligent manufacturing of automobile parts and accessories as claimed in claim 4, wherein the connecting assembly (8) further comprises a right connecting head (804), a first spring (805), a guide frame (806) and a left connecting head (807), one end of the connecting pipe (802) is connected with the right connecting head (804), the first spring (805) and the guide frame (806) are sequentially arranged at the upper end and the lower end of the right connecting head (804) from outside to inside, and the left connecting head (807) is connected to the left end of the guide frame (806).

6. The foaming machine with the filtering and purifying functions for the intelligent manufacturing of automobile parts and accessories is characterized in that the air conveying assembly (9) comprises an air conveying pipe (901), a support frame (902) and an air pump (903), the support frame (902) is connected to the outside of the air conveying pipe (901), and the air pump (903) is connected to the lower end of the air conveying pipe (901).

7. The foaming machine with filtering and purifying functions for the intelligent manufacturing of automobile parts and accessories according to claim 6, wherein the gas transmission assembly (9) further comprises a three-way pipe (904), a first electromagnetic valve (905) and a second electromagnetic valve (906), the lower end of the air pump (903) is connected with the three-way pipe (904), the left end of the three-way pipe (904) is connected with the first electromagnetic valve (905), and the right end of the three-way pipe (904) is connected with the second electromagnetic valve (906).

8. The foaming machine with the filtering and purifying functions for the intelligent manufacturing of automobile parts and accessories is characterized in that the filtering and purifying assembly (10) comprises a discharging pipe (1001), a third electromagnetic valve (1002), a filtering tank (1003) and a discharging pipe (1007), the third electromagnetic valve (1002) is connected to the right end of the discharging pipe (1001), the filtering tank (1003) is arranged at the right end of the third electromagnetic valve (1002), and the discharging pipe (1007) is connected to the right end of the filtering tank (1003).

9. The foaming machine with filtering and purifying functions for the intelligent manufacturing of automobile parts and accessories according to claim 8, wherein the filtering and purifying assembly (10) further comprises a filter plate (1004), a second spring (1005) and a second multi-section hydraulic cylinder (1006), the filter plate (1004) is arranged inside the filter box (1003), the second spring (1005) is connected to the right end of the filter plate (1004), and the second multi-section hydraulic cylinder (1006) penetrates through the left wall of the filter box (1003).

10. The foaming machine with the filtering and purifying functions for the intelligent manufacturing of the automobile parts and accessories is characterized in that the material cleaning assembly (11) comprises a sliding block (1101), a connecting pin (1102), a rotating plate (1103) and an electromagnet (1104), the lower end of the sliding block (1101) is connected with the rotating plate (1103) through the connecting pin (1102), and the electromagnet (1104) is connected to the left end of the rotating plate (1103).