CN113541557A - High-speed air compressor starting method based on frequency converter - Google Patents

High-speed air compressor starting method based on frequency converter Download PDF

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CN113541557A
CN113541557A CN202110779771.5A CN202110779771A CN113541557A CN 113541557 A CN113541557 A CN 113541557A CN 202110779771 A CN202110779771 A CN 202110779771A CN 113541557 A CN113541557 A CN 113541557A
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rotor
current
degrees
phase
motor
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CN113541557B (en
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潘刚
景孝凯
汤忠
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Shenzhen Freecool Science & Technology Co ltd
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Shenzhen Freecool Science & Technology Co ltd
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02PCONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
    • H02P21/00Arrangements or methods for the control of electric machines by vector control, e.g. by control of field orientation
    • H02P21/24Vector control not involving the use of rotor position or rotor speed sensors
    • H02P21/32Determining the initial rotor position
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02PCONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
    • H02P21/00Arrangements or methods for the control of electric machines by vector control, e.g. by control of field orientation
    • H02P21/14Estimation or adaptation of machine parameters, e.g. flux, current or voltage
    • H02P21/18Estimation of position or speed
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02PCONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
    • H02P21/00Arrangements or methods for the control of electric machines by vector control, e.g. by control of field orientation
    • H02P21/34Arrangements for starting
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02PCONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
    • H02P25/00Arrangements or methods for the control of AC motors characterised by the kind of AC motor or by structural details
    • H02P25/02Arrangements or methods for the control of AC motors characterised by the kind of AC motor or by structural details characterised by the kind of motor
    • H02P25/022Synchronous motors
    • H02P25/024Synchronous motors controlled by supply frequency
    • H02P25/026Synchronous motors controlled by supply frequency thereby detecting the rotor position
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02PCONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
    • H02P27/00Arrangements or methods for the control of AC motors characterised by the kind of supply voltage
    • H02P27/04Arrangements or methods for the control of AC motors characterised by the kind of supply voltage using variable-frequency supply voltage, e.g. inverter or converter supply voltage
    • H02P27/06Arrangements or methods for the control of AC motors characterised by the kind of supply voltage using variable-frequency supply voltage, e.g. inverter or converter supply voltage using dc to ac converters or inverters
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02PCONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
    • H02P2207/00Indexing scheme relating to controlling arrangements characterised by the type of motor
    • H02P2207/05Synchronous machines, e.g. with permanent magnets or DC excitation
    • H02P2207/055Surface mounted magnet motors
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B30/00Energy efficient heating, ventilation or air conditioning [HVAC]
    • Y02B30/70Efficient control or regulation technologies, e.g. for control of refrigerant flow, motor or heating

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Control Of Motors That Do Not Use Commutators (AREA)

Abstract

The invention belongs to the technical field of surface-mounted permanent magnet synchronous motor control, and discloses a high-speed air compressor starting method based on a frequency converter, wherein a rotor magnetic chain angle is set to be equal to 0 degrees, and a set current I _ ref is injected from an A phase, so that I _ a is equal to I _ ref; when the rotor reaches a preset position and stops rotating, obtaining that I _ a is 2| I _ b | -2 | I _ c |, if the initial angle is at the dead zone position, stopping at 180 degrees, otherwise stopping at 0 degrees; and setting a rotor magnetic chain angle to be equal to 120 degrees in secondary positioning, injecting a set current I _ ref from the phase B, obtaining I _ B as 2| I _ a | 2| I _ c |, and judging that the rotor rotates to be close to 120 degrees through current after the rotor reaches a preset position and stops rotating, so that the preset position of the initial position of the rotor is completed. The invention can effectively avoid the dead zone position, shorten the positioning time and improve the positioning accuracy.

Description

High-speed air compressor starting method based on frequency converter
Technical Field
The invention belongs to the technical field of surface-mounted permanent magnet synchronous motor control, and particularly relates to a high-speed air compressor starting method based on a frequency converter.
Background
The control algorithm without the position sensor of the frequency converter is widely applied to the field of high-speed motors with higher requirements on system cost and reliability, and the initial position of a rotor is accurately obtained to determine whether the starting can be successfully carried out. The method for detecting the initial position of the rotor by the current position sensor-free control algorithm mainly comprises the following steps and has the following respective disadvantages:
1. a pre-positioning method; the pre-positioning method has some dead zone positions, the positioning is inaccurate, and the positioning time of the rotor is long;
2. a high-frequency signal injection method; the high-frequency injection method is only suitable for the built-in permanent magnet synchronous motor with a certain salient pole rate, is not suitable for surface mounting and cannot well determine the polarity of a magnetic pole;
3. an observer method; the calculation amount is large, and the Kalman gain and the noise of an actual system are difficult to determine.
Disclosure of Invention
The embodiment of the invention aims to provide a high-speed air compressor starting method based on a frequency converter, which can effectively avoid dead zone positions, shorten positioning time and improve positioning accuracy.
The embodiment of the invention is realized as follows:
a high-speed air compressor starting method based on a frequency converter is characterized in that a converter topology is composed of three-phase inverters, the motors are surface-mounted permanent magnet synchronous motors, and three-phase output currents of the inverters are Ia、IbAnd IcWhen the high-speed air compressor is started, the initial position of the rotor of the motor is prepositioned;
when the motor is in a static state, the motor can be subjected to torque T formed by the positioning force of the rotor tooth grooves and the static friction force of the bearing0Electromagnetic torque T generated only when current vector is appliedeGreater than T0When the motor is started, the rotor of the motor can rotate to a preset position; since the initial positioning angle of the rotor of the electric machine is uncertain, the electromagnetic torque of the electric machine
Figure BDA0003156046820000021
In the formula: l issIs the stator inductance of the motor; pnThe number of pole pairs of the motor is shown; psis、ψfThe amplitude of the flux linkage of the stator and the rotor of the motor is shown; thetasrIs the included angle between the stator current and the rotor; from the equation, there are two dead zone position cases: when theta issrWhen the angle is 180 degrees, namely the applied current vector direction is just the negative direction of the rotor current, the positioning torque force is 0; when theta issrSmall, generated detent torque force TeLess than T0The rotor cannot be dragged to a preset position;
setting rotor flux angle equal to 0 deg, injecting set current I from phase ArefThen, IaIs equal to IrefRespectively outputting current I from phase B and phase CbAnd Ic(ii) a When the rotor reaches a preset position and stops rotating, I is obtaineda=2|Ib|=2|IcJudging whether the rotor rotates to 0 degree or 180 degrees or not through current, if the initial angle is at the dead zone position, stopping at 180 degrees, otherwise stopping at 0 degrees;
setting the rotor magnetic chain angle equal to 120 degree in secondary positioning, injecting set current I from phase BrefThen, IbIs equal to IrefRespectively outputting current I from phase A and phase CaAnd IcAt the moment, the rotor is positioned at 0 degrees or 180 degrees, no dead zone position exists, and the rotor rotates to a target position by 120 degrees; when the rotor reaches a preset position and stops rotating, the rotor is obtainedb=2|Ia|=2|IcJudging that the rotor rotates to be near 120 degrees through current, and finishing pre-positioning of the initial position of the rotor;
the injected phase current is used for current loop control, namely, the phase current of the motor is used for constant current control of the injected current, and conversion calculation is not needed.
The embodiment of the invention simplifies the current applying mode on the basis of conventional pre-positioning, adds judgment that the rotor reaches the pre-positioning position, effectively avoids the dead zone position, shortens the positioning time and improves the positioning accuracy.
Drawings
FIG. 1 is a flow chart of a method for detecting an initial position of a rotor for starting a high-speed air compressor based on a frequency converter.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
The embodiment of the invention simplifies the current applying mode on the basis of conventional pre-positioning, adds judgment that the rotor reaches the pre-positioning position, effectively avoids the dead zone position, shortens the positioning time and improves the positioning accuracy.
The following detailed description of specific implementations of the present invention is provided in conjunction with specific embodiments:
a high-speed air compressor starting method based on a frequency converter is characterized in that a converter topology is composed of three-phase inverters, the motors are surface-mounted permanent magnet synchronous motors, and three-phase output currents of the inverters are Ia、IbAnd IcWhen the high-speed air compressor is started, the initial position of the rotor of the motor is prepositioned;
when the motor is in a static state, the motor can be subjected to torque T formed by the positioning force of the rotor tooth grooves and the static friction force of the bearing0Electromagnetic torque T generated only when current vector is appliedeGreater than T0When the motor is started, the rotor of the motor can rotate to a preset position; since the initial positioning angle of the rotor of the electric machine is uncertain, the electromagnetic torque of the electric machine
Figure BDA0003156046820000031
In the formula: l issIs the stator inductance of the motor; pnThe number of pole pairs of the motor is shown; psis、ψfThe amplitude of the flux linkage of the stator and the rotor of the motor is shown; thetasrAs stator currentThe angle between the rotor and the rotor; from the equation, there are two dead zone position cases: when theta issrWhen the angle is 180 degrees, namely the applied current vector direction is just the negative direction of the rotor current, the positioning torque force is 0; when theta issrSmall, generated detent torque force TeLess than T0The rotor cannot be dragged to a preset position; providing a sufficiently large current generates a sufficiently large electromagnetic torque to reduce the dead band position and employing secondary positioning to address this problem.
Setting rotor flux angle equal to 0 deg, injecting set current I from phase ArefThen, IaIs equal to IrefRespectively outputting current I from phase B and phase CbAnd Ic(ii) a When the rotor reaches a preset position and stops rotating, I is obtaineda=2|Ib|=2|IcJudging whether the rotor rotates to 0 degree or 180 degrees or not through current, if the initial angle is at the dead zone position, stopping at 180 degrees, otherwise stopping at 0 degrees;
setting the rotor magnetic chain angle equal to 120 degree in secondary positioning, injecting set current I from phase BrefThen, IbIs equal to IrefRespectively outputting current I from phase A and phase CaAnd IcAt the moment, the rotor is positioned at 0 degrees or 180 degrees, no dead zone position exists, and the rotor rotates to a target position by 120 degrees; when the rotor reaches a preset position and stops rotating, the rotor is obtainedb=2|Ia|=2|IcJudging that the rotor rotates to be near 120 degrees through current, and finishing pre-positioning of the initial position of the rotor;
the injected phase current is used for current loop control, and conversion calculation is not needed.
Specifically, as shown in fig. 1, the present invention is based on a three-phase inverter hardware topology, and simplifies the control method and shortens the positioning time by simplifying the current applying manner and increasing the judgment of reaching the predetermined position in the predetermined position method:
(1) the converter topology consists of a three-phase inverter, and the motor is a surface-mounted permanent magnet synchronous motor;
(2) three-phase output currents of the inverter are respectively Ia,Ib,Ic
(3) The three-phase resistance of the motor is R respectivelya,Rb,RcIf the three-phase resistances are equal, the phase resistance is Rs
(4) The d-axis inductance and the q-axis inductance of the motor are respectively Ld,Lq
(5) The d-axis current and the q-axis current of the motor are respectively Id,Iq
(6) The d-axis voltage and the q-axis voltage of the motor are respectively Ud,Uq
(7) Setting the rotor magnetic chain angle equal to 0 deg, injecting current from phase A, and outputting current from phase B and phase C, and the electromagnetic torque equation is
Figure BDA0003156046820000041
The surface-mounted three-phase permanent magnet synchronous motor stator inductance satisfies Ld=LqThus, therefore, it is
Figure BDA0003156046820000042
At the moment, a certain dead zone position exists, the rotor is positioned at 180 degrees or around 180 degrees, and the resultant current vector component I on the q axis of the rotorqApproaching 0, the rotor will not rotate to the target position 0 °, and the positions other than the dead zone position will rotate to the target position 0 °;
Figure BDA0003156046820000043
Figure BDA0003156046820000051
in the formula: omegaeIs the electrical angular velocity; after the rotor reaches a preset position or stays at a dead zone position to stop rotating omegaeIs 0, because of the surface-mounted permanent magnet synchronous motor Ld=LqAnd I isa=|Ib+Ic|, Ubn=Ucn
(9)Ubn=Ib×Rb;Ucn=Ic×Rc(ii) a Considering Ra,Rb,RcAre substantially identical, and can be considered as Ib,IcAre also substantially consistent, and result in conclusion Ia=2|Ib|=2|IcJudging whether the rotor rotates to a preset position of 0 degree or a dead zone position of 180 degrees through current;
(10) setting the rotor magnetic chain angle equal to 120 deg, injecting current from phase B, outputting current from phase A and phase C,
Figure BDA0003156046820000052
at the moment, the rotor is already positioned at 0 degrees or 180 degrees, a dead zone position does not exist, and the rotor rotates to a target position by 120 degrees;
Figure BDA0003156046820000053
Figure BDA0003156046820000054
after the rotor reaches a preset position or stays at a dead zone position to stop rotating omegaeIs 0, because of the surface-mounted permanent magnet synchronous motor Ld=LqAnd I isb=|Ia+Ic|,Uan=Ucn
(12)Uan=Ia×Ra;Ucn=Ic×Rc(ii) a Considering Ra,Rb,RcSubstantially coincident, can be considered as Ia,IcAre also substantially consistent, and result in conclusion Ib=2|Ia|=2|IcAnd II, judging that the rotor rotates to be near 120 degrees through current, and finishing the pre-positioning of the initial position of the rotor.
The invention directly adopts the motor phase current to carry out injection current constant current control without conversion calculation, simplifies the control algorithm and reduces the operation amount.
The embodiment of the invention simplifies the current applying mode on the basis of conventional pre-positioning, adds judgment that the rotor reaches the pre-positioning position, effectively avoids the dead zone position, shortens the positioning time and improves the positioning accuracy.
The above description is only exemplary of the present invention and should not be taken as limiting the invention, as any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (1)

1. A high-speed air compressor starting method based on a frequency converter is characterized in that: the converter topology is composed of a three-phase inverter, the motor is a surface-mounted permanent magnet synchronous motor, and the three-phase output currents of the inverter are Ia、IbAnd IcWhen the high-speed air compressor is started, the initial position of the rotor of the motor is prepositioned;
when the motor is in a static state, the motor can be subjected to torque T formed by the positioning force of the rotor tooth grooves and the static friction force of the bearing0Electromagnetic torque T generated only when current vector is appliedeGreater than T0When the motor is started, the rotor of the motor can rotate to a preset position; since the initial positioning angle of the rotor of the electric machine is uncertain, the electromagnetic torque of the electric machine
Figure FDA0003156046810000011
In the formula: l issIs the stator inductance of the motor; pnThe number of pole pairs of the motor is shown; psis、ψfThe amplitude of the flux linkage of the stator and the rotor of the motor is shown; thetasrIs the included angle between the stator current and the rotor; from the equation, there are two dead zone position cases: when theta issrWhen the angle is 180 degrees, namely the applied current vector direction is just the negative direction of the rotor current, the positioning torque force is 0; when theta issrSmall, generated detent torque force TeLess than T0The rotor cannot be dragged to a preset position;
setting rotor flux angle equal to 0 deg, injecting set current I from phase ArefThen, IaIs equal to IrefRespectively outputting current I from phase B and phase CbAnd Ic(ii) a When the rotor reaches the predetermined positionAfter the bit position stops rotating, I is obtaineda=2|Ib|=2|IcJudging whether the rotor rotates to 0 degree or 180 degrees or not through current, if the initial angle is at the dead zone position, stopping at 180 degrees, otherwise stopping at 0 degrees;
setting the rotor magnetic chain angle equal to 120 degree in secondary positioning, injecting set current I from phase BrefThen, IbIs equal to IrefRespectively outputting current I from phase A and phase CaAnd IcAt the moment, the rotor is positioned at 0 degrees or 180 degrees, no dead zone position exists, and the rotor rotates to a target position by 120 degrees; when the rotor reaches a preset position and stops rotating, I is obtainedb=2|Ia|=2|IcJudging that the rotor rotates to be near 120 degrees through current, and finishing the pre-positioning of the initial position of the rotor;
the injected phase current is used for current loop control, namely, the phase current of the motor is used for constant current control of the injected current, and conversion calculation is not needed.
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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102868350A (en) * 2012-09-21 2013-01-09 中南林业科技大学 Quasi-close loop starting method of brushless direct current motor free of position sensor
CN104506103A (en) * 2014-10-28 2015-04-08 西北工业大学 Novel method for detecting initial position of permanent magnet synchronous motor rotor
CN105703682A (en) * 2015-12-18 2016-06-22 华南理工大学 Position sensor-free permanent magnet synchronous motor starting method
CN112436762A (en) * 2020-11-29 2021-03-02 上海电机学院 Method for detecting initial position of rotor of permanent magnet synchronous motor

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102868350A (en) * 2012-09-21 2013-01-09 中南林业科技大学 Quasi-close loop starting method of brushless direct current motor free of position sensor
CN104506103A (en) * 2014-10-28 2015-04-08 西北工业大学 Novel method for detecting initial position of permanent magnet synchronous motor rotor
CN105703682A (en) * 2015-12-18 2016-06-22 华南理工大学 Position sensor-free permanent magnet synchronous motor starting method
CN112436762A (en) * 2020-11-29 2021-03-02 上海电机学院 Method for detecting initial position of rotor of permanent magnet synchronous motor

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