CN113514235B - Nozzle for snowmaking machine and nucleon testing equipment - Google Patents

Nozzle for snowmaking machine and nucleon testing equipment Download PDF

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Publication number
CN113514235B
CN113514235B CN202110464700.6A CN202110464700A CN113514235B CN 113514235 B CN113514235 B CN 113514235B CN 202110464700 A CN202110464700 A CN 202110464700A CN 113514235 B CN113514235 B CN 113514235B
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nozzle
module
nucleon
mounting
connector
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CN113514235A (en
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王瑞祥
张博文
吴海峰
徐荣吉
邢美波
孙子乔
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Beijing University of Civil Engineering and Architecture
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Beijing University of Civil Engineering and Architecture
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M13/00Testing of machine parts
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25CPRODUCING, WORKING OR HANDLING ICE
    • F25C3/00Processes or apparatus specially adapted for producing ice or snow for winter sports or similar recreational purposes, e.g. for sporting installations; Producing artificial snow
    • F25C3/04Processes or apparatus specially adapted for producing ice or snow for winter sports or similar recreational purposes, e.g. for sporting installations; Producing artificial snow for sledging or ski trails; Producing artificial snow
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M99/00Subject matter not provided for in other groups of this subclass
    • G01M99/008Subject matter not provided for in other groups of this subclass by doing functionality tests
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25CPRODUCING, WORKING OR HANDLING ICE
    • F25C2303/00Special arrangements or features for producing ice or snow for winter sports or similar recreational purposes, e.g. for sporting installations; Special arrangements or features for producing artificial snow
    • F25C2303/048Snow making by using means for spraying water
    • F25C2303/0481Snow making by using means for spraying water with the use of compressed air

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Thermal Sciences (AREA)
  • General Engineering & Computer Science (AREA)
  • Nozzles (AREA)

Abstract

The invention discloses a nozzle for a snowmaking machine and nucleon testing equipment, which comprises a testing frame, wherein an atomizing member mounting module is fixedly arranged at the upper end of the testing frame, the atomizing member mounting module comprises a nucleon module and at least one nozzle module, and the nozzle module and the nucleon module are in butt joint and fixed, and an inner cavity is communicated; one end of the nozzle module is fixedly connected with the water supply system; one end of the nucleon module is connected to the air supply system; the particle size tester is arranged on the two sides of the water mist flow field which is sprayed out after the nozzle and the nucleon are installed on the test frame, the camera is also arranged on the other side of the water mist flow field which is sprayed out after the nozzle and the nucleon are installed on the test frame, and the particle size tester and the camera are respectively connected with the computer. The invention has the advantages of more conveniently and rapidly testing the atomization effect and the matching effect of the atomizing component of the snowmaking machine, and being beneficial to realizing product research and development improvement and product quality inspection and judgment.

Description

Nozzle for snowmaking machine and nucleon testing equipment
Technical Field
The invention relates to the technical field of snow maker testing equipment, in particular to a nozzle for a snow maker and nucleon testing equipment.
Background
Snow makers are devices for making artificial snow, and are often used in a large number in skiing and skating rinks. The snow making machine is usually used in a low-temperature environment, and the snow making principle is that high-pressure water and high-pressure air are sprayed out through a nucleon device to form small-particle-size snow cores, and then the high-pressure water is sprayed out through a nozzle in an atomizing mode and is impacted and combined with the snow cores to form snowflakes, so that snow making is realized.
Therefore, the nozzle and the nucleon are used as core components for realizing atomization of the snowmaking machine, and the performance of the atomization of the nozzle and the nucleon and the matching relationship of the nozzle and the nucleon directly influence the snow making effect. In the prior art, when a snowmaking machine is developed and produced, the requirements on a spray head and a nucleon device are designed and produced according to knowledge such as a hydrodynamic flow field theory, and the designed and produced product is directly assembled on the snowmaking machine and then the actual effect is detected. Because the snow making machine is provided with the whole circle of spray heads and the nucleon devices on the whole periphery of the outlet of the air duct, the detection mode has the defects of higher cost, inconvenient use and the like.
Therefore, no matter in the process of product research and development or quality detection, it is necessary to design a device capable of separately detecting the atomization effect and the matching effect of the atomization component of the snowmaking machine, so as to more simply judge the snow forming effect of the atomization component, thereby being beneficial to further improvement of the product or detection of quality.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to solve the technical problems that: how to provide a nozzle for a snowmaking machine and a nucleon testing device which can test the atomization effect and the matching effect of an atomization component of the snowmaking machine more conveniently and rapidly, so as to be beneficial to realizing product research and development improvement and product quality inspection and judgment.
In order to solve the technical problems, the invention adopts the following technical scheme:
the nozzle for the snowmaking machine and the nucleon testing equipment are characterized by comprising a testing frame, wherein an atomization component mounting module is fixedly arranged at the upper end of the testing frame, the atomization component mounting module comprises a nucleon module for mounting a nucleon and at least one nozzle module for mounting the nozzle, and the nozzle module and the nucleon module are in butt joint and fixed, and an inner cavity is communicated; one end of the nozzle module is fixedly connected with a water pipe, and the other end of the water pipe is connected in a water tank at one side of the test frame to form a water supply system; one end of the nucleon device module is fixedly connected with an air pipe, and the other end of the air pipe is connected with an air compressor at one side of the test frame to form an air supply system; the particle size tester is arranged on the two sides of the water mist flow field which is sprayed out after the nozzle and the nucleon are installed on the test frame, the camera is also arranged on the other side of the water mist flow field which is sprayed out after the nozzle and the nucleon are installed on the test frame, and the particle size tester and the camera are respectively connected with the computer.
In this way, when the test system is used, the nozzle is arranged on the nozzle module, the nucleon is arranged on the nucleon module, and then the water pressure and the air pressure of the working condition of the test system can be simulated through the water supply system and the air supply system to restore the actual working condition (the air pressure is usually required to be stabilized at about 0.8MPa, and the water pressure is usually stabilized at about 3 MPa); then the particle size distribution data and the particle size speed field data of the water mist sprayed by the atomizing component can be detected by means of the particle size tester, the particle size range and the Soxhlet average particle size of the water mist can be obtained, and the atomizing cone angle of the water mist sprayed by the atomizing component can be obtained by means of the image data of the camera. Thus, the atomization performance of the nozzle and the nucleon device can be detected to judge whether the nozzle and the nucleon device are qualified or not and whether the nozzle and the nucleon device have the required matched atomization effect or not.
Further, a liquid pressure sensor, a liquid flow sensor and a booster water pump are also arranged on the water pipe.
Therefore, the water pressure of the water supply system can be more conveniently detected and controlled.
Further, an air flow meter and an air pressure sensor are also arranged on the air pipe.
Thus, the air pressure of the air supply system can be more conveniently detected and controlled.
Further, the test frame comprises a bottom frame which is taken as a supporting foundation and is of a rectangular structure as a whole, a rectangular supporting frame is vertically and upwards fixed at the rear end of the bottom frame, a rectangular top mounting frame is horizontally and forwards fixedly arranged at the top of the supporting frame, a module mounting station is formed on the lower surface of the middle part of the front side of the top mounting frame, and an atomization member mounting module is fixedly arranged on the module mounting station; the middle part of the support frame is horizontally and forwards fixedly provided with a rectangular middle installation frame, the front-rear distance dimension of the middle installation frame is larger than the front-rear distance dimension of the top installation frame, the light reflection part and the light receiving part of the particle size tester are opposite to each other and are positioned on two sides of the middle installation frame and are positioned in a vertical plane where a module installation station is positioned, the rear end of the middle installation frame is integrally protruded backwards along the support frame for a certain distance (usually, the position of a camera needs to be 3 meters away from a flow field, and a flow field image can be better shot), a camera is installed at the middle position of the middle installation frame, and the direction of the camera is opposite to the front.
Like this, test frame structure is very simple but including the installation of atomizing component installation module, particle diameter tester and each component such as camera fixed atress is all very stable balanced, and water pipe and the trachea of connection can overlap joint in the left and right sides of top installation frame and extend downwards again, avoid the interference to the detection. During detection, the atomizing component sprays water mist downwards from the middle part of the front end of the upper top mounting frame, an atomizing flow field is formed in the middle position of the middle mounting frame, and then data detection is realized by means of the particle size tester and the camera. Therefore, the structure can be convenient for the installation and fixation of each component, and has the characteristics of simple, stable and reliable overall structure and contribution to detection.
Further, a ferromagnetic member is provided on the front side middle lower surface of the top mounting frame and forms a module mounting station, and the upper end surface of the atomizing member mounting module is made of ferromagnetic material.
Therefore, the structure is very simple, the atomizing component installation module is conveniently installed and fixed on the installation station in a ferromagnetic attraction mode, and the operation is very convenient and fast when the atomizing component installation module is required to be disassembled and replaced in the detection process. Meanwhile, during testing, the atomization component sprays downwards, so that the installation module can be firmly sucked and fixed on the installation station upwards under the action of the spraying reaction force, and cannot fall off, and the stability of the test can be ensured. Of course, during implementation, the fixing of the installation module on the installation station can also be realized by adopting modes such as binding, so as to be convenient for disassembly and replacement during detection.
Further, the rear end of the middle mounting frame is integrally protruded rearward along the supporting frame by a distance of 3 meters and a camera is mounted at a middle position thereof.
Thus, the flow field effect shot by the camera can be better ensured.
Further, one end of the upper part of the nozzle module along the left-right direction is convexly provided with a connector with external threads, the other end of the upper part of the nozzle module is provided with a connector with internal threads, the external threads of the connector are matched with the internal threads of the connector, the lower end of the nozzle module is provided with a downward nozzle interface, the nozzle interface is provided with internal threads matched with the external threads of the nozzle mounting end, and the connector, the connector and the nozzle interface on the nozzle module are communicated with an inner cavity; the utility model discloses a nuclear instrument, including nuclear instrument module, nozzle module, gas collecting cavity, gas inlet, gas collecting cavity upper end passageway, gas pipe connector is formed to the outer one end evagination of nuclear instrument module upper portion along left and right direction, the outer screw thread of nuclear instrument module and the internal screw thread of nozzle module's connector are matchd and connect the cooperation fixedly soon, the outer one end evagination of nuclear instrument module upper portion is formed with a connector with external screw thread along left and right direction, the nuclear instrument module lower extreme is provided with a downward nuclear instrument interface, the nuclear instrument interface has the internal screw thread of matching with the outer screw thread of nuclear instrument installation end, the inside gas collecting cavity that just runs through of nuclear instrument interface is provided with in the direction of gas pipe connector, the gas inlet is located the gas collecting cavity after the nuclear instrument installation, gas collecting cavity upper end passageway communicates with each other with the connector of nuclear instrument module, the upper portion of installation of nuclear instrument rear installation is inserted in gas collecting cavity upper end passageway.
Therefore, the connector of the nozzle module and the connector of the nucleon module can be connected with the water pipe in the water supply system in a general way, and the air pipe connector of the nucleon module can be connected with the air supply system. In the atomization component mounting module, the nozzle module and the nucleon module are detachably arranged and can be independently mounted after being detached so as to respectively detect the respective atomization effect of the nozzle module and the nucleon module; the nozzle module and the nucleon module can be assembled and then mounted on a module mounting station to detect the atomization effect after the nozzle module and the nucleon module are matched. And the connection with the air supply system and/or the water supply system can be realized conveniently and rapidly under various conditions. The operability of the test is greatly improved, the operation steps are simplified, and the test efficiency is improved.
Further, the connector plug is further provided with external threads matched with the internal threads of the connector.
Therefore, when the nozzle module test is carried out independently and the connecting port is required to be plugged, the plugging operation is more convenient and quicker by adopting the connecting port plug.
Further, the two nozzle modules are arranged, the connector of the outer nozzle module is in butt joint and fixed with the water pipe, the connector of the outer nozzle module is in butt joint and fixed with the connector of the middle nozzle module, and the connector of the middle nozzle module is in butt joint with the connector of the nucleon module.
In this way, it is possible to conveniently detect the effect of the nebulization fit between the two nozzles and the nucleon.
Further, the lower ends of the nozzle module and the nucleon module are arranged in a step mode, so that the dislocation distance between the mounted nucleon and the nozzle is consistent with the actual mounting dislocation distance.
In this way, the actual positions of the simulation nozzle and the nucleon device during installation are detected, and the accuracy and the applicability of the detection result can be better ensured.
Further, the lower part of the nozzle module is also provided with a nozzle interface adjusting mechanism, the nozzle interface adjusting mechanism comprises a solid and integrally cylindrical mounting sleeve, an inner cavity of the mounting sleeve is provided with an inner thread matched with an outer thread of a nozzle mounting end and forms the nozzle interface, and the adjusting mechanism can adjust the inclination angle of the mounting sleeve.
Like this, rely on adjustment mechanism to adjust installation cover inclination, and then can realize the regulation to nozzle installation angle, and then can realize the detection to the cooperation atomization effect between nozzle and the nucleon ware of different angles. Therefore, when the test device is used for product design test, the inclined matching angle of the optimal atomization effect between the nozzle and the nucleon device can be detected. When the device is used for detecting the quality of products, the actual installation angle between the nozzle and the nucleon device can be better simulated for detection, and the quality of the products can be more accurately reflected.
Therefore, it can be seen that based on the above device, the invention actually discloses a design method of the atomizing component of the snowmaking machine, namely, after the respective model sizes of the nozzle and the nucleon are determined (the respective model sizes of the nozzle and the nucleon can be confirmed according to experience according to the product model sizes of the snowmaking machine), the nozzle and the nucleon are installed in parallel and connected into a water supply system and a gas supply system and simulate the working condition of the water supply system to carry out the test, the deviation angle between the nozzle and the nucleon is correspondingly adjusted (can be adjusted according to the size of 1-3 degrees each time) each time, the coupled atomizing flow field condition is detected and recorded, and when the coupled water mist flow field particle size distribution range is minimum, the installation angle between the nozzle and the nucleon is the optimal matched design angle between the nozzle and the nucleon of the model. Thus, the snowmaking machine obtained by the design method can produce snowflake effect with most uniform and stable particle size and highest efficiency, and obtain the best snowmaking effect.
Specifically, as an optimized structural form of the nozzle interface adjusting mechanism, the nozzle interface adjusting mechanism further comprises a pressing block, the edge of the pressing block is detachably fixed at the lower end of the nozzle module by means of a screw, an opening is formed in the middle position of the pressing block, which is opposite to the opening of the lower end of the inner cavity of the nozzle module, the opening of the pressing block and the opening of the lower end of the inner cavity of the nozzle module are integrally formed in a circular mounting cavity in a left-right direction (namely, the direction of a vertical plane where the nucleon and the nozzle are located after the nucleon are mounted), the outer surface of the mounting sleeve is in a matched circular shape in the left-right direction, the mounting sleeve is tightly pressed and fixed in the mounting cavity, and the lower end of the mounting sleeve is provided with a section exposed out of the pressing block.
Therefore, the installation cavity and the outer surface of the installation sleeve are in a matched round shape, and the lower end of the installation sleeve is provided with a section of part exposed out of the press-connection block, so that after the screw is loosened, the direction of the installation sleeve can be rotated, the inclination angle can be adjusted, and then the installation sleeve is pressed and fixed again by the screw. Therefore, the adjustment of the installation angle between the nozzle and the nucleon device can be conveniently and rapidly realized, and the device has the advantages of simple structure, rapid adjustment, convenience, reliability and the like.
Further, the outer surface of the mounting sleeve and/or the inner surface of the mounting cavity are/is provided with an elastic material layer.
In this way, sealing can be better achieved and the compacting and fixing effect on the mounting sleeve can be guaranteed.
As another structural form of the nozzle interface adjusting mechanism, the upper end and the lower end of the mounting sleeve are connected with the nozzle module by adopting flexible sealing materials, an adjusting area capable of flexibly deforming is formed around the mounting sleeve, magnetorheological fluid is filled in the adjusting area, and electromagnets are further mounted at the left end and the right end of the adjusting area (namely, in the direction of the vertical plane where the nucleon and the nozzle are located after the nucleon is mounted).
Thus, when installed, the magnetorheological fluid should be in the range of the magnetic field of the electromagnet. When the electromagnet is powered off, the magnetorheological fluid is in a fluid property, and the deflection angle of the mounting sleeve in the left-right direction can be freely adjusted; after the angle of the installation sleeve is adjusted in place, the electromagnet is connected, and the magnetorheological fluid is hardened under the action of the magnetic field to fix the angle of the installation sleeve. Therefore, the deviation angle between the installed nozzle and the nucleon device can be conveniently and rapidly adjusted by utilizing the characteristics of the magnetorheological fluid. Meanwhile, in the structure, a section of flexible sealing material is connected between the upper end of the mounting sleeve and the nozzle module; therefore, the structure can also realize the adjustment of the installation sleeve in the height direction and the angle difference in other directions according to the requirement. Therefore, the device is used for quality detection, and can better simulate the actual conditions of angle deviation (including horizontal direction angle deviation and vertical direction angle deviation) and height deviation between nozzles and nucleon devices of different product models; greatly improves the quality detection effect. When the device is used for designing an atomization component product, the nozzle and the nucleon can be adjusted to be in different angle deviations in the vertical direction and the horizontal direction in each test, and the atomization flow field data after coupling under various different conditions is detected and recorded under the condition that the height direction is in different distances, and when the particle size distribution range of the coupling water mist flow field is minimum, the size of the installation angle and the size of the height gap (namely the front-back direction gap) between the nozzle and the nucleon are the optimal matching positions of the nozzle and the nucleon of the model. Thus, the relative position (comprising the data of the horizontal deflection angle, the vertical deflection angle and the height direction distance) between the nozzle and the nucleon device, which can generate the maximum snow making effect, can be obtained. The designed snow making machine is guaranteed to have the best snow making effect.
When the device is used for detection, the performance parameters of the water mist flow field sprayed by the single nozzle and the single nucleon device in the respective working states can be detected respectively to judge whether the requirements are met; and detecting the performance parameters of the coupled water mist flow field sprayed in the working state after the single nozzle and the single nucleon device meeting the requirements are matched, and judging that the nozzle and the nucleon device meet the matching requirements if the particle size distribution range of the coupled water mist flow field is detected to be larger than the maximum value of the particle size distribution range of the single nucleon device and smaller than the maximum value of the particle size distribution range of the single nozzle.
Therefore, the performance detection of the nozzle and the nucleon can be finished independently, and the coupling detection of the nozzle and the nucleon meeting the performance can be performed. Because according to the snow forming principle of the snow making machine, the water mist flow field sprayed by the nozzle and the water mist flow field sprayed by the nucleon device can simultaneously generate the breaking action and the fusion action of water mist drops when in coupling collision. When coupling, if the sauter average diameter of the water mist flow field is reduced, the collision crushing effect between the liquid drops is considered to be stronger than the mutual fusion, otherwise, the mutual fusion effect is considered to be larger than the collision crushing effect. Therefore, if the nozzle water mist flow field and the nucleon water mist flow field are coupled, more water mist drops with small particle size sprayed by the nucleon can be fused and then increased, and if the water mist drops with relatively large particle size sprayed by the nozzle can be collided and crushed as much as possible, the snow making effect can be better improved. Therefore, by adopting the detection method, the advantages and disadvantages of the matched snow making effect between the nozzle and the nucleon device can be detected, and whether the detected nozzle and the detected nucleon device are suitable for matching can be judged. Therefore, a better judging method can be provided for the design and actual effect detection of the snow making machine.
More specifically, the device may specifically include the following steps when in use:
1) Finishing the atomization characteristic detection of the single nozzle; installing a nozzle to be detected on a test frame, connecting a water pipe of a water supply system with the nozzle and providing working water pressure to spray water mist, taking a video camera and inputting the video camera into a computer to calculate and obtain the atomizing cone angle of a nozzle water mist flow field, comparing the atomizing cone angle of the nozzle with a preset value, and judging that the quality of the nozzle is not in accordance if the requirement is not met; if the atomizing cone angle of the nozzle meets the requirement, detecting the particle size distribution range of the water mist flow field of the nozzle by means of a particle size analyzer, obtaining the sauter average particle size, comparing the sauter average particle size of the nozzle with a preset value, if the sauter average particle size of the nozzle does not meet the requirement, judging that the quality of the nozzle is not met, and if the sauter average particle size of the nozzle meets the requirement, executing the next step;
2) Finishing the detection of the atomization characteristics of the single nucleon device; the method comprises the steps of mounting a nucleon to be detected on a test frame, respectively connecting a water pipe of a water supply system and an air pipe of an air supply system to the nucleon, providing working water pressure and air pressure to spray water mist, taking a camera to obtain a video, inputting the video into a computer to calculate and obtain the atomized cone angle of a water mist flow field of the nucleon, comparing the atomized cone angle of the nucleon with a preset value, and judging that the quality of the nucleon is not consistent if the requirement is not met; if the atomization cone angle of the nucleon device meets the requirement, detecting the particle size distribution range of the water mist flow field of the nucleon device by means of a particle size analyzer, obtaining the sauter average particle size, comparing the sauter average particle size of the nucleon device with a preset value, if the sauter average particle size of the nucleon device does not meet the requirement, judging that the quality of the nucleon device is not met, and if the sauter average particle size of the nucleon device meets the requirement, executing the next step;
3) The method comprises the steps that a nozzle and a nucleon device meeting the requirements in the first step and the second step are installed on a test frame in parallel according to the interval requirement, a shared water supply system is connected to the nozzle and the nucleon device, and a gas supply system is connected to the nucleon device, so that the nozzle and the nucleon device spray water mist together under the working water pressure and the working air pressure conditions, and a coupling water mist flow field is formed; and detecting the particle size distribution condition of the coupled water mist flow field by adopting a particle size analyzer, and judging that the nozzle and the nucleon device meet the matching requirement if the particle size distribution range of the coupled water mist flow field is detected to be larger than the maximum value of the particle size distribution range of the single nucleon device and smaller than the maximum value of the particle size distribution range of the single nozzle.
In this way, it can be better judged whether the performance of the single nozzle and the nucleon device is qualified or not, and whether the coupling matching effect is qualified or not.
Further, in the third step, the number of the nozzles may be adjusted to one or two for detection.
Therefore, the two nozzles are matched with the nucleon device in the partial snowmaking machine, so that the matched snow making effect of two different conditions can be conveniently detected.
Further, in the third step, the size of the mutual inclination angle between the nozzle and the nucleon device can be sequentially adjusted, then the detection is performed, the condition that the coupling water mist flow field particle size distribution range is the smallest is selected as the optimal value in the inclination angle meeting the requirement, and the corresponding inclination angle is recorded.
Therefore, because the nozzles and the nucleon devices in the partial snowmaking machine are in inclined fit, when the particle size distribution range of the coupling water mist flow field is small, the manufactured snowflakes are more uniform, and the snowmaking quality is more stable and reliable. Therefore, the optimal inclination angle between the nozzle and the nucleon device can be tested by the method, and a basis is provided for product design.
Further, in the third step, the size of the front-back gap between the nozzle and the nucleon device can be sequentially adjusted, then the detection is performed, the condition that the coupling water mist flow field particle size distribution range is the smallest is selected as the optimal value in the front-back gap meeting the requirement, and the corresponding front-back gap size is recorded.
Therefore, because the front-back gap exists between the nozzle and the nucleon in the partial snowmaking machine, when the particle size distribution range of the coupling water mist flow field is small, the manufactured snowflake is more uniform, and the quality of the manufactured snowflake is more stable and reliable. Therefore, the optimal front-back dislocation distance between the nozzle and the nucleon device can be tested by the method, and a basis is provided for product design.
In summary, the invention has the advantages of more conveniently and rapidly testing the atomization effect and the matching effect of the atomizing component of the snowmaking machine, so as to be beneficial to realizing product research and development improvement and product quality inspection judgment.
Drawings
FIG. 1 is a schematic diagram of a snowmaking machine nozzle and nucleon testing apparatus employed in the practice of the present invention.
Fig. 2 is a schematic structural view of the individual atomizing member mounting module.
Fig. 3 is a schematic structural diagram of a single port plug.
FIG. 4 is a schematic diagram of an alternative embodiment of a nozzle module.
Detailed Description
The present invention will be described in further detail with reference to the following embodiments.
The specific implementation method comprises the following steps: the nozzle for the snowmaking machine and the nucleon testing equipment are shown in fig. 1-3, and comprise a testing frame 1, wherein an atomizing member mounting module 2 is fixedly arranged at the upper end of the testing frame 1, the atomizing member mounting module 2 comprises a nucleon module 3 for mounting a nucleon and at least one nozzle module 4 for mounting the nozzle, and the nozzle module and the nucleon module are in butt joint and fixed, and the inner cavity is communicated; one end of the nozzle module 4 is fixedly connected with a water pipe 5, and the other end of the water pipe 5 is connected in a water tank 6 at one side of the test frame to form a water supply system; one end of the nucleon module 3 is fixedly connected with an air pipe 7, and the other end of the air pipe 7 is connected with an air compressor 8 at one side of the test frame to form an air supply system; the particle size tester 9 is arranged on the two sides of the water mist flow field sprayed out after the nozzle and the nucleon are installed on the test frame, the camera 10 is also arranged on the other side of the water mist flow field sprayed out after the nozzle and the nucleon are installed on the test frame, and the particle size tester and the camera are respectively connected with a computer (not shown in the figure).
In this way, when the test equipment is used, the nozzle is arranged on the nozzle module, the nucleon is arranged on the nucleon module, then the water pressure and the air pressure of the working condition of the test equipment can be simulated through the water supply system and the air supply system, and the actual working condition of the test equipment can be restored (the air pressure is usually required to be stabilized at about 0.8MPa, and the water pressure is usually required to be stabilized at about 3 MPa); then the particle size distribution data and the particle size speed field data of the water mist sprayed by the atomizing component can be detected by means of the particle size tester, the particle size range and the Soxhlet average particle size of the water mist can be obtained, and the atomizing cone angle of the water mist sprayed by the atomizing component can be obtained by means of the image data of the camera. Thus, the atomization performance of the nozzle and the nucleon device can be detected to judge whether the nozzle and the nucleon device are qualified or not and whether the nozzle and the nucleon device have the required matched atomization effect or not.
Wherein, the water pipe 5 is also provided with a liquid pressure sensor 11, a liquid flow sensor 12 and a booster water pump 13.
Therefore, the water pressure of the water supply system can be more conveniently detected and controlled.
Wherein, an air flow meter 14 and an air pressure sensor 15 are also arranged on the air pipe 7.
Thus, the air pressure of the air supply system can be more conveniently detected and controlled.
The test frame 1 comprises a bottom frame 16 which is taken as a supporting foundation and is of a rectangular structure as a whole, a rectangular supporting frame 17 is vertically and upwards fixed at the rear end of the bottom frame 16, a rectangular top mounting frame 18 is horizontally and forwards fixed at the top of the supporting frame 17, a module mounting station is formed on the lower surface of the middle part of the front side of the top mounting frame 18, and an atomizing member mounting module 2 is fixedly mounted on the module mounting station; the middle part level of braced frame 17 is fixed forward and is provided with a mid-mounting frame 19 that is the rectangle, mid-mounting frame 19 front and back distance size is greater than top-mounting frame 18 front and back distance size, the light reflection part and the light receiving part of particle diameter tester 9 are just to setting up mid-mounting frame 19 both sides each other and lie in the vertical plane that the module installation station was located, mid-mounting frame 19 rear end is whole to bulge a distance (usually the camera position needs apart from about 3 meters apart from the flow field, can shoot the flow field image better) and installs camera 10 in mid-position, the camera direction just sets up in the place ahead.
Like this, test frame structure is very simple but including the installation of atomizing component installation module, particle diameter tester and each component such as camera fixed atress is all very stable balanced, and water pipe and the trachea of connection can overlap joint in the left and right sides of top installation frame and extend downwards again, avoid the interference to the detection. During detection, the atomizing component sprays water mist downwards from the middle part of the front end of the upper top mounting frame, an atomizing flow field is formed in the middle position of the middle mounting frame, and then data detection is realized by means of the particle size tester and the camera. Therefore, the structure can be convenient for the installation and fixation of each component, and has the characteristics of simple, stable and reliable overall structure and contribution to detection.
Wherein the front side middle lower surface of the top mounting frame 18 is provided with a ferromagnetic member and forms a module mounting station, and the upper end surface of the atomizing member mounting module is made of a ferromagnetic material.
Therefore, the structure is very simple, the atomizing component installation module is conveniently installed and fixed on the installation station in a ferromagnetic attraction mode, and the operation is very convenient and fast when the atomizing component installation module is required to be disassembled and replaced in the detection process. Meanwhile, during testing, the atomization component sprays downwards, so that the installation module can be firmly sucked and fixed on the installation station upwards under the action of the spraying reaction force, and cannot fall off, and the stability of the test can be ensured. Of course, during implementation, the fixing of the installation module on the installation station can also be realized by adopting modes such as binding, so as to be convenient for disassembly and replacement during detection.
Wherein the rear end of the middle mounting frame 19 is integrally protruded rearward along the supporting frame by a distance of 3m and a camera is mounted at a middle position thereof.
Thus, the flow field effect shot by the camera can be better ensured.
One end of the upper part of the nozzle module 4 along the left-right direction is convexly provided with a connector with external threads, the other end of the upper part of the nozzle module is provided with a connector with internal threads, the external threads of the connector are matched with the internal threads of the connector, the lower end of the nozzle module 4 is provided with a downward nozzle interface, the nozzle interface is provided with internal threads matched with the external threads of the mounting end of the nozzle 22, and the connectors on the nozzle module, the connectors and the inner cavities among the nozzle interfaces are communicated; the upper part of the nucleon module 3 is provided with a connector with external threads in a protruding mode along the left-right direction, the external threads of the connector of the nucleon module are matched with the internal threads of the connector of the nozzle module in a screwed mode, the other end of the lower part of the nucleon module is provided with an air pipe connector 20 in a protruding mode, the lower end of the nucleon module 3 is provided with a downward nucleon interface, the nucleon interface is provided with internal threads matched with the external threads of the mounting end of the nucleon, the direction opposite to the air pipe connector inside the nucleon interface is communicated with an air converging cavity 21, an air inlet is positioned in the air converging cavity 21 after the nucleon 23 is mounted, an upper end channel of the air converging cavity is communicated with the connector of the nucleon module, and the upper part of the mounting end of the nucleon 23 is inserted and matched in the upper end channel of the air converging cavity.
Therefore, the connector of the nozzle module and the connector of the nucleon module can be connected with the water pipe in the water supply system in a general way, and the air pipe connector of the nucleon module can be connected with the air supply system. In the atomization component mounting module, the nozzle module and the nucleon module are detachably arranged and can be independently mounted after being detached so as to respectively detect the respective atomization effect of the nozzle module and the nucleon module; the nozzle module and the nucleon module can be assembled and then mounted on a module mounting station to detect the atomization effect after the nozzle module and the nucleon module are matched. And the connection with the air supply system and/or the water supply system can be realized conveniently and rapidly under various conditions. The operability of the test is greatly improved, the operation steps are simplified, and the test efficiency is improved.
Wherein, atomizing component installs the module, still includes connector end cap 24, is provided with the external screw thread that matches with connector internal screw thread on the connector end cap 24.
Therefore, when the nozzle module test is carried out independently and the connecting port is required to be plugged, the plugging operation is more convenient and quicker by adopting the connecting port plug.
The two nozzle modules 4 are arranged, the connectors of the outer nozzle modules are in butt joint and fixed with the water pipe, the connectors of the outer nozzle modules are in butt joint and fixed with the connectors of the middle nozzle modules, and the connectors of the middle nozzle modules are in butt joint with the connectors of the nucleon modules.
In this way, it is possible to conveniently detect the effect of the nebulization fit between the two nozzles and the nucleon.
The lower ends of the nozzle module 4 and the nucleon module 3 are arranged in a step mode, so that the dislocation distance between the mounted nucleon and the nozzle is consistent with the actual mounting dislocation distance.
In this way, the actual positions of the simulation nozzle and the nucleon device during installation are detected, and the accuracy and the applicability of the detection result can be better ensured.
The lower part of the nozzle module 4 is also provided with a nozzle interface adjusting mechanism, the nozzle interface adjusting mechanism comprises a solid and integrally cylindrical mounting sleeve 25, the inner cavity of the mounting sleeve is provided with an internal thread matched with the external thread of the mounting end of the nozzle and forms the nozzle interface, and the adjusting mechanism can adjust the inclination angle of the mounting sleeve.
Like this, rely on adjustment mechanism to adjust installation cover inclination, and then can realize the regulation to nozzle installation angle, and then can realize the detection to the cooperation atomization effect between nozzle and the nucleon ware of different angles. Therefore, when the test device is used for product design test, the inclined matching angle of the optimal atomization effect between the nozzle and the nucleon device can be detected. When the device is used for detecting the quality of products, the actual installation angle between the nozzle and the nucleon device can be better simulated for detection, and the quality of the products can be more accurately reflected.
Therefore, it can be seen that based on the above device, the invention actually discloses a design method of the atomizing component of the snowmaking machine, namely, after the respective model sizes of the nozzle and the nucleon are determined (the respective model sizes of the nozzle and the nucleon can be confirmed according to experience according to the product model sizes of the snowmaking machine), the nozzle and the nucleon are installed in parallel and connected into a water supply system and a gas supply system and simulate the working condition of the water supply system to carry out the test, the deviation angle between the nozzle and the nucleon is correspondingly adjusted (can be adjusted according to the size of 1-3 degrees each time) each time, the coupled atomizing flow field condition is detected and recorded, and when the coupled water mist flow field particle size distribution range is minimum, the installation angle between the nozzle and the nucleon is the optimal matched design angle between the nozzle and the nucleon of the model. Thus, the snowmaking machine obtained by the design method can produce snowflake effect with most uniform and stable particle size and highest efficiency, and obtain the best snowmaking effect.
Specifically, referring to fig. 2, the structure of the nozzle interface adjusting mechanism in this embodiment further includes a press-connection block 26, the position of the edge of the press-connection block 26 is detachably fixed at the lower end of the nozzle module by means of a screw, an opening is provided at the opening of the lower end of the inner cavity of the nozzle module, the opening of the press-connection block 26 and the opening of the lower end of the inner cavity of the nozzle module are integrally formed to be a circular installation cavity in the left-right direction (i.e. the direction of the vertical plane where the nucleon and the nozzle are located after the nucleon is installed), the outer surface of the installation sleeve 25 is in a matched circular shape in the left-right direction, the installation sleeve 25 is pressed and fixed in the installation cavity, and the lower end of the installation sleeve has a part exposed out of the press-connection block.
Therefore, the installation cavity and the outer surface of the installation sleeve are in a matched round shape, and the lower end of the installation sleeve is provided with a section of part exposed out of the press-connection block, so that after the screw is loosened, the direction of the installation sleeve can be rotated, the inclination angle can be adjusted, and then the installation sleeve is pressed and fixed again by the screw. Therefore, the adjustment of the installation angle between the nozzle and the nucleon device can be conveniently and rapidly realized, and the device has the advantages of simple structure, rapid adjustment, convenience, reliability and the like.
Wherein the outer surface of the mounting sleeve 25 and/or the inner surface of the mounting cavity is provided with an elastic material layer.
In this way, sealing can be better achieved and the compacting and fixing effect on the mounting sleeve can be guaranteed.
As another embodiment of the nozzle interface adjusting mechanism, referring to fig. 4, the upper and lower ends of the mounting sleeve 25 (the mounting sleeve of the embodiment may be in a straight cylinder shape for convenient processing) are connected with the nozzle module by adopting a flexible sealing material 27, and the periphery of the mounting sleeve is surrounded to form an adjusting area 28 capable of flexible deformation, the adjusting area 28 is filled with magnetorheological fluid, and the left and right ends of the adjusting area 28 (i.e. the direction of the vertical plane where the nucleon and the nozzle are located after the nucleon is mounted) are also provided with electromagnets 29.
Thus, when installed, the magnetorheological fluid should be in the range of the magnetic field of the electromagnet. When the electromagnet is powered off, the magnetorheological fluid is in a fluid property, and the deflection angle of the mounting sleeve in the left-right direction can be freely adjusted; after the angle of the installation sleeve is adjusted in place, the electromagnet is connected, and the magnetorheological fluid is hardened under the action of the magnetic field to fix the angle of the installation sleeve. Therefore, the deviation angle between the installed nozzle and the nucleon device can be conveniently and rapidly adjusted by utilizing the characteristics of the magnetorheological fluid. Meanwhile, in the structure, a section of flexible sealing material is connected between the upper end of the mounting sleeve and the nozzle module; therefore, the structure can also realize the adjustment of the installation sleeve in the height direction and the angle difference in other directions according to the requirement. Therefore, the device is used for quality detection, and can better simulate the actual conditions of angle deviation (including horizontal direction angle deviation and vertical direction angle deviation) and height deviation between nozzles and nucleon devices of different product models; greatly improves the quality detection effect. When the device is used for designing an atomization component product, the nozzle and the nucleon can be adjusted to be in different angle deviations in the vertical direction and the horizontal direction in each test, and the atomization flow field data after coupling under various different conditions is detected and recorded under the condition that the height direction is in different distances, and when the particle size distribution range of the coupling water mist flow field is minimum, the size of the installation angle and the size of the height gap (namely the front-back direction gap) between the nozzle and the nucleon are the optimal matching positions of the nozzle and the nucleon of the model. Thus, the relative position (comprising the data of the horizontal deflection angle, the vertical deflection angle and the height direction distance) between the nozzle and the nucleon device, which can generate the maximum snow making effect, can be obtained. The designed snow making machine is guaranteed to have the best snow making effect.

Claims (10)

1. The nozzle for the snowmaking machine and the nucleon testing equipment are characterized by comprising a testing frame, wherein an atomization component mounting module is fixedly arranged at the upper end of the testing frame, the atomization component mounting module comprises a nucleon module for mounting a nucleon and at least one nozzle module for mounting the nozzle, and the nozzle module and the nucleon module are in butt joint and fixed, and an inner cavity is communicated; one end of the nozzle module is fixedly connected with a water pipe, and the other end of the water pipe is connected in a water tank at one side of the test frame to form a water supply system; one end of the nucleon device module is fixedly connected with an air pipe, and the other end of the air pipe is connected with an air compressor at one side of the test frame to form an air supply system; the particle size tester is arranged on the two sides of the water mist flow field which is sprayed out after the nozzle and the nucleon are installed on the test frame, the camera is also arranged on the other side of the water mist flow field which is sprayed out after the nozzle and the nucleon are installed on the test frame, and the particle size tester and the camera are respectively connected with the computer.
2. The snowmaking machine nozzle and nucleon testing apparatus according to claim 1, wherein the water pipe is further provided with a liquid pressure sensor, a liquid flow sensor and a booster pump.
3. The snowmaking machine nozzle and nucleon testing apparatus according to claim 1, wherein an air flow meter and an air pressure sensor are further mounted on the air tube.
4. The snow maker nozzle and nucleon testing apparatus according to claim 1, wherein said testing frame comprises a bottom frame of generally rectangular configuration as a supporting base, a rectangular supporting frame being vertically fixed upwardly at the rear end of the bottom frame, a rectangular top mounting frame being horizontally and forwardly fixedly provided at the top of the supporting frame, a module mounting station being formed at the lower surface of the front side middle portion of the top mounting frame, and atomizing member mounting modules being mounted and fixed on the module mounting station; the middle part of the supporting frame is horizontally and forwards fixedly provided with a rectangular middle mounting frame, the front-rear distance dimension of the middle mounting frame is larger than the front-rear distance dimension of the top mounting frame, the light reflection part and the light receiving part of the particle size tester are opposite to each other and are arranged on two sides of the middle mounting frame and are positioned in a vertical plane where a module mounting station is located, the rear end of the middle mounting frame integrally protrudes backwards along the supporting frame for a certain distance, a camera is arranged at the middle position of the middle mounting frame, and the direction of the camera is opposite to the front direction.
5. The snowmaking machine nozzle and nucleor testing apparatus according to claim 4, wherein the front mid-section lower surface of the top mounting frame is provided with a ferromagnetic member and forms a module mounting station, the upper end surface of the atomizing member mounting module being made of a ferromagnetic material.
6. The device for testing a nozzle and a nucleon for a snowmaker according to claim 1, wherein one end of the upper part of the nozzle module in the left-right direction is protruded to form a connector with external threads, the other end is provided with a connector with internal threads, the external threads of the connector are matched with the internal threads of the connector, the lower end of the nozzle module is provided with a downward nozzle interface, the nozzle interface is provided with internal threads matched with the external threads of the nozzle mounting end, and the connector, the connector and the nozzle interface on the nozzle module are communicated with each other through an inner cavity; the utility model discloses a nuclear instrument, including nuclear instrument module, nozzle module, gas collecting cavity, gas inlet, gas collecting cavity upper end passageway, gas pipe connector is formed to the outer one end evagination of nuclear instrument module upper portion along left and right direction, the outer screw thread of nuclear instrument module and the internal screw thread of nozzle module's connector are matchd and connect the cooperation fixedly soon, the outer one end evagination of nuclear instrument module upper portion is formed with a connector with external screw thread along left and right direction, the nuclear instrument module lower extreme is provided with a downward nuclear instrument interface, the nuclear instrument interface has the internal screw thread of matching with the outer screw thread of nuclear instrument installation end, the inside gas collecting cavity that just runs through of nuclear instrument interface is provided with in the direction of gas pipe connector, the gas inlet is located the gas collecting cavity after the nuclear instrument installation, gas collecting cavity upper end passageway communicates with each other with the connector of nuclear instrument module, the upper portion of installation of nuclear instrument rear installation is inserted in gas collecting cavity upper end passageway.
7. The snowmaking machine nozzle and nucleon testing apparatus according to claim 6, further comprising a connector plug having external threads disposed thereon that mate with the internal threads of the connector.
8. The snowmaking machine nozzle and nucleon testing apparatus according to claim 6, wherein said nozzle modules are two, the connector of the outer nozzle module is butt-jointed and fixed with the water pipe, the connector of the outer nozzle module is butt-jointed and fixed with the connector of the middle nozzle module, and the connector of the middle nozzle module is butt-jointed with the connector of the nucleon module;
the lower ends of the nozzle module and the nucleon module are arranged in a step mode, so that the dislocation distance between the installed nucleon and the nozzle is consistent with the actual installation dislocation distance.
9. The snow maker nozzle and nucleon testing apparatus according to claim 6, wherein the nozzle module is further provided at a lower portion thereof with a nozzle interface adjusting mechanism including a solid and integrally cylindrical mounting sleeve having an inner cavity provided with an internal thread matching with an external thread of the nozzle mounting end and forming the nozzle interface, the nozzle interface adjusting mechanism being capable of adjusting an inclination angle of the mounting sleeve;
the nozzle interface adjusting mechanism further comprises a crimping block, the edge of the crimping block is detachably fixed at the lower end of the nozzle module by means of screws, an opening is formed in the middle of the crimping block and is opposite to the opening at the lower end of the inner cavity of the nozzle module, the crimping block opening and the opening at the lower end of the inner cavity of the nozzle module are integrally formed into an integrally circular mounting cavity by externally bulging in the left-right direction, the outer surface of the mounting sleeve is in a matched circular shape in the left-right direction, and the mounting sleeve is tightly fixed in the mounting cavity and has a part exposed out of the crimping block at the lower end of the mounting sleeve.
10. The snow maker nozzle and nucleon testing apparatus according to claim 8, wherein the nozzle module is further provided at a lower portion thereof with a nozzle interface adjusting mechanism including a solid and integrally cylindrical mounting sleeve having an inner cavity provided with an internal thread matching with an external thread of the nozzle mounting end and forming the nozzle interface, the nozzle interface adjusting mechanism being capable of adjusting an inclination angle of the mounting sleeve;
the upper end and the lower end of the mounting sleeve are connected with the nozzle module by adopting flexible sealing materials, an adjusting area capable of flexibly deforming is formed around the mounting sleeve, magnetorheological fluid is filled in the adjusting area, and electromagnets are further arranged at the left end and the right end of the adjusting area.
CN202110464700.6A 2021-04-28 2021-04-28 Nozzle for snowmaking machine and nucleon testing equipment Active CN113514235B (en)

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