CN113513155A - Assembled window structure wall of standardized production - Google Patents
Assembled window structure wall of standardized production Download PDFInfo
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- CN113513155A CN113513155A CN202110877484.8A CN202110877484A CN113513155A CN 113513155 A CN113513155 A CN 113513155A CN 202110877484 A CN202110877484 A CN 202110877484A CN 113513155 A CN113513155 A CN 113513155A
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G15/00—Forms or shutterings for making openings, cavities, slits, or channels
- E04G15/02—Forms or shutterings for making openings, cavities, slits, or channels for windows, doors, or the like
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Abstract
An assembled window structure wall body produced in a standardized way belongs to the technical field of assembled buildings, and the window structure wall body only comprises four trapezoid window structure wall parts and four clamping pieces; the inclined planes at two sides of the wall part of the trapezoid window structure are provided with isosceles right triangle block mortise slots, and the clamping piece is a square block tenon body; the shape of the spliced two blocky mortise slots is the same as that of the square blocky tenon body; the four trapezoidal window structure wall parts are connected end to end, the side inclined surfaces of the four trapezoidal window structure wall parts are spliced with each other, and square block-shaped tenon clamping pieces are inserted into the spliced positions to form a square assembled window structure wall body; the assembled window structure wall body can be made only by four trapezoid window structure wall parts and four clamping parts, the structure and the parts are very simple, standardized production and installation are very easy to carry out, and the production efficiency can be effectively improved.
Description
Technical Field
The invention relates to the technical field of assembly type buildings, in particular to an assembly type window structure wall body produced in a standardized mode.
Background
With the rapid development of the society, the specifications and the levels of the building industry are higher and higher, and the types of the assembled building doors and windows are more and more. The assembly type building door and window is characterized in that a door and window outer frame is directly fixed at a door and window opening when a wall body is poured, the door and window frame protrudes out of the door and window opening, the door and window frame is transported to a site after being formed, and then a window is arranged on the door and window outer frame. However, the structure is heavy in weight, high in transportation and hoisting cost and inconvenient to install, when in transportation, the outer frame of the door and the window is transported together with the wall body, and the outer frame of the door and the window which protrudes out is easy to rub or collide with other wall bodies, so that the outer frame of the door and the window is scratched or damaged to influence the quality.
Disclosure of Invention
The invention aims to solve the technical problem of providing a component which can decompose the wall body of the window structure into standard components and is convenient for standardized production, storage, transportation and installation so as to facilitate production, transportation and installation and improve the production efficiency.
In order to solve the technical problems, the technical scheme adopted by the invention is an assembly type window structure wall body produced in a standardized manner, and the assembly type window structure wall body is characterized by only comprising four trapezoid window structure wall parts and four clamping pieces, and the structure and the parts are very simple and are very easy to produce and install.
The outer surface of the wall component of the trapezoid window structure consists of a rectangular lower surface, a rectangular upper surface, an isosceles trapezoid front surface, an isosceles trapezoid rear surface, a rectangular left side inclined surface and a rectangular right side inclined surface, the lower rectangle surface, the upper rectangle surface, the left rectangle surface and the right rectangle surface have the same width, the length of the lower rectangle surface is greater than that of the upper rectangle surface, the left rectangle surface and the right rectangle surface have the same length, the lengths of the upper isosceles trapezoid front surface and the upper isosceles trapezoid rear surface are equal to that of the upper rectangle surface, the lengths of the lower bottoms of the isosceles trapezoid front surface and the isosceles trapezoid rear surface are equal to that of the lower rectangle surface, the lengths of the inclined sides of the isosceles trapezoid front surface and the isosceles trapezoid rear surface are equal to that of the left rectangle surface or the right rectangle surface, and the angle formed by the waist side and the lower bottom of the isosceles trapezoid is equal to 45 degrees; the isosceles right triangle block-shaped mortise slot is formed by four slot walls which are respectively a slot bottom wall, a slot rear wall, a left side wall and a right side wall, wherein the slot bottom wall and the slot rear wall are congruent rectangles, the left side wall and the right side wall are congruent isosceles right triangles, the slot bottom wall and the wide side of the slot rear wall are mutually vertically connected, and the right-angle sides of the left side wall and the right side wall are respectively vertically connected to the long sides of the two sides of the slot bottom wall and the slot rear wall to form the isosceles right triangle block-shaped mortise slot; the groove bottom wall of the isosceles right triangle block-shaped mortise groove is parallel to the rectangular lower surface, and the groove rear wall is vertical to the rectangular lower surface; the isosceles right triangle block mortise adopted is not only convenient for design and production, but also convenient for taking out the finished wall component with the trapezoid window structure without disassembling the die frame after the die frame is cast and molded; the window frame positioning grooves are dug in the upper surface of the rectangle, the number and the shape of the window frame positioning grooves are not limited, the window frame positioning grooves are preferably rectangular, the width and the height of the window frame positioning grooves are equal to the width of the isosceles right triangle block-shaped mortise groove, and the length of the window frame positioning grooves is equal to the length of the inclined plane of the isosceles right triangle block-shaped mortise groove, so that the window frame positioning grooves are used for fixing an outer window frame when a window is installed; thus, the wall part of the trapezoid window structure is an isosceles trapezoid block-shaped standard part with the waist edge of 45 degrees, thereby facilitating the standardized industrial production.
The clamping piece is a square block tenon body; the length and width of the groove are equal to the length of the bottom wall of the groove in the right-angled triangle blocky mortise groove, and the thickness of the groove is equal to the thickness of the right-angled triangle blocky mortise groove; the shape and size formed by splicing the rectangular bevel surfaces of the two right-angled triangular blocky mortise slots are the same as those of the square blocky tenon body.
Connecting four trapezoid window structure wall parts end to end, splicing the rectangular left inclined surface of one trapezoid window structure wall part and the rectangular right inclined surface of the adjacent trapezoid window structure wall part, and inserting a square block tenon clamping piece into a right-angled triangle block mortise at the splicing position to form a square assembled window structure wall; this is very simple to assemble.
When the window in the assembled window structure wall body is rectangular, the length and the height of the wall parts of the trapezoid window structure are adjusted, and the four wall parts of the trapezoid window structure are divided into modules with two specifications to be manufactured.
When the design position of the window in the assembled window structure wall body is not in the center position of the whole wall body, the assembled window structure wall body is arranged at the design position of the column beam frame, and the prefabricated rectangular wall body is plugged into the blank position between the assembled window structure wall body and the column beam frame.
The width of the isosceles right triangle block mortise is equal to one third of the width of the left side inclined plane of the cuboid, namely equal to one third of the thickness of the wall part of the trapezoid window structure; namely, the thickness of the square block tenon as the clamping piece is also equal to one third of the thickness of the wall part of the trapezoidal window structure.
The length of the bevel edge of the isosceles right triangle block-shaped mortise slot is one fourth of the length of the waist edge of the isosceles trapezoid.
A production method of a standardized assembled window structure wall body comprises a production method of a trapezoidal window structure wall part, and comprises the following steps:
manufacturing a trapezoid window structure wall component mold frame, and manufacturing a rectangular frame bottom plate, 45-degree isosceles trapezoid side frame plates and a rectangular inclined frame plate according to design specifications; manufacturing an isosceles right triangle mortise slot module, wherein the length of an inclined plane of the isosceles right triangle mortise slot module is equal to one fourth of the length of the rectangular inclined frame plate, and the thickness of the isosceles right triangle mortise slot module is equal to one third of the width of the rectangular inclined frame plate; the isosceles right triangle block mortise module is adopted, so that the prepared wall component with the trapezoidal window structure can be taken out without disassembling the mold frame after the wall component with the trapezoidal window structure is cast and molded in the mold frame; manufacturing a window frame positioning groove module, wherein the length of the window frame positioning groove module is equal to the length of the inclined plane of the isosceles right triangle mortise groove module, and the thickness and the width of the window frame positioning groove module are equal to the thickness of the isosceles right triangle mortise groove module; preparing a long strip demolding rod, wherein the length of the long strip demolding rod is greater than the length of the lower bottom of a 45-degree isosceles trapezoid side frame plate, preferably equal to 120% of the length of the lower bottom of the 45-degree isosceles trapezoid side frame plate, and the width of the long strip demolding rod is equal to the thickness of the 45-degree isosceles trapezoid side frame plate, and the long strip demolding rod is made of square steel; two 45-degree isosceles trapezoid side frame plates are vertically and fixedly arranged on the long edges of the two sides of the rectangular frame bottom plate in a parallel manner, and two rectangular inclined frame plates are vertically and fixedly arranged on the wide edges of the two sides of the rectangular frame bottom plate and the waist edges of the two 45-degree isosceles trapezoid side frame plates in an upward and outward inclined manner to form frame grooves; fixedly installing the two window frame positioning groove modules on the middle line of the rectangular frame bottom plate in the frame groove and enabling the distance between the two window frame positioning groove modules to be equal to one third of the length of the rectangular frame bottom plate; fixedly installing the inclined planes of the two isosceles right triangle mortise slot modules in the middle of the lower half of the rectangular inclined frame plate in the frame slot, and respectively fixedly installing two strip demolding rods on the surfaces of the lower bottom side edges of the two 45-degree isosceles trapezoid side frame plates to manufacture a trapezoid window structure wall part mold frame; adopt rectangular stripper bar can invert back with trapezoidal body window structure wall part die frame and reversely mention rectangular stripper bar, directly take out trapezoidal body window structure wall part, convenient operation is simple.
Secondly, manufacturing a steel bar keel, preparing steel bars and steel wires, manufacturing an isosceles right triangle keel frame by using the steel bars, wherein the isosceles right triangle keel frame comprises two congruent isosceles right triangle steel frames, three supporting and connecting rods and six forked connecting strips, fixedly welding three pairs of vertexes of the two congruent isosceles right triangle steel frames at two ends of the three supporting and connecting rods in a vertical manner respectively to form three rectangular frames, and fixedly welding the six forked connecting strips on each vertex of the three rectangular frames in a pairwise crossed manner to form the isosceles right triangle keel frame; thus, a plurality of isosceles right triangle keel frames are manufactured; manufacturing a rectangular upper frame and a rectangular lower frame by using reinforcing steel bars, wherein the widths of the rectangular upper frame and the rectangular lower frame are equal to the length of the stay bar, the length of the rectangular upper frame is equal to integral multiple of the length of the bevel edge in the isosceles right triangle steel frame, and the length of the rectangular upper frame minus the length of the rectangular lower frame is equal to the length of the bevel edge of the isosceles right triangle steel frame; taking a plurality of isosceles right triangle keel frames, tightly attaching the rectangular inclined side frames to the rectangular lower frame, binding the rectangular inclined side frames firmly by using steel wires, and binding the rectangular upper frame to the right-angled vertexes of the isosceles right triangle keel frames by using the steel wires to manufacture the steel bar keel of the wall part of the trapezoidal window structure; the isosceles right-angle triangular keel frames are manufactured by the isosceles right-angle triangular steel frames and the fork joint strips, so that the firmness of the frame body can be ensured, and the stability of the steel bar keel can be ensured by assembling a plurality of isosceles right-angle triangular keel frames; the isosceles right triangle keel frame can be used as a standard component for production, and the production efficiency can be further improved.
Placing a steel bar keel, placing a rectangular frame bottom plate of a trapezoidal window structure wall part formwork frame on a working surface, smearing demoulding lubricating oil on the inner surface, erecting a distance control shelf on the inner wall of the formwork frame, pouring concrete mortar into the formwork frame, uniformly laying the concrete mortar with the thickness of 10-20mm on the rectangular frame bottom plate, quickly placing the steel bar keel, checking whether a window frame positioning groove module is in a design position, and checking whether an isosceles right triangle mortise module is below a fork joint strip of the isosceles right triangle keel frame in the design position; and adjusting according to actual conditions.
Pouring concrete mortar and vibrating, withdrawing the distance control shelf after the concrete fills the gaps in the steel bar keels and continues to fill the space of the formwork frame, and continuing vibrating to complete concrete pouring.
And fifthly, maintaining, after the concrete reaches the preset strength, inverting the mold frame, and reversely hoisting the demolding rod to separate the mold frame, so that the wall part with the trapezoid window structure is obtained.
In addition, a square block tenon body clamping piece is produced by a conventional method, so that the size and the shape of the square block tenon body clamping piece are the same as those of a square block spliced by two isosceles right triangle mortise modules; the square block-shaped tenon body is used as a clamping piece, so that the clamping purpose can be achieved, and the production and installation are simple and convenient.
A method of installing a modular window structure wall for standardized production, the modular window structure wall being generally installed between column and beam frames of a framed structure, the method of installation comprising the steps of:
the prefabricated assembly keel, the four trapezoidal window structure wall components and the four square block-shaped tenon clamping components are arranged.
Secondly, the mounting keel is preset at a design position on the column beam frame, the first trapezoid window structure wall component is placed on the mounting keel below, and square block tenon clamping components are respectively inserted into the isosceles right triangle block mortise grooves on the inclined planes at the two ends; at this time, the half-section square block-shaped tenon body clamping piece which is divided from the diagonal line is exposed outside.
And thirdly, the second trapezoidal window structure wall part and the third trapezoidal window structure wall part are respectively arranged at two ends of the first trapezoidal window structure wall part, the isosceles right triangle block mortise on the inclined plane is wrapped and inserted with the half square block tenon clamping piece exposed outside, the inclined planes at two ends of the first trapezoidal window structure wall part are respectively attached to the inclined planes at one end of the second trapezoidal window structure wall part and the third trapezoidal window structure wall part, and the second trapezoidal window structure wall part and the third trapezoidal window structure wall part are preset on the assembly keels at two sides.
Inserting square block tenon clamping pieces into isosceles right-angled triangle block mortise grooves in the inclined planes at the other ends of the second trapezoidal window structural wall part and the third trapezoidal window structural wall part respectively; at this time, the half-section square block-shaped tenon body clamping piece which is divided from the diagonal line is exposed outside.
Fifthly, installing two ends of a fourth trapezoid window structure wall part on the inclined plane at the other end of the second trapezoid window structure wall part and the inclined plane at the other end of the third trapezoid window structure wall part respectively, inserting the isosceles right-angle triangle block mortise pocket on the inclined plane at the two ends of the fourth trapezoid window structure wall part into the exposed half square block tenon clamping piece, meanwhile, installing the fourth trapezoid window structure wall part in the upper installation keel, and then fixing the installation keels at the periphery; to form the assembled window structure wall.
When the length and the width of the assembled window structure wall body are just equal to the space of the column beam frame, when a fourth trapezoid window structure wall part is installed, the first trapezoid window structure wall part, the second trapezoid window structure wall part and the third trapezoid window structure wall part are moved out of the half section outwards and slightly inclined, then the fourth trapezoid window structure wall part is installed on the second trapezoid window structure wall part and the third trapezoid window structure wall part, the assembled window structure wall body is integrally moved in after being formed, the assembled window structure wall body is placed at a designed position, and then subsequent wall pasting work is carried out.
When the length and the width of the assembled window structure wall body are not equal to the space of the column beam frame, the prefabricated rectangular wall body is plugged into the blank position between the assembled window structure wall body and the column beam frame.
Compared with the prior art, the invention has the following beneficial effects:
the assembled window structure wall body can be made only by four trapezoid window structure wall components and four clamping components, the structure and the components are very simple, standardized production and installation are very easy to carry out, and the production efficiency can be effectively improved.
The clamping mechanism of the die frame not only facilitates design and production, but also facilitates taking out of the well-made wall part of the trapezoid window structure under the condition of not disassembling the die frame after casting and molding in the die frame by combining the isosceles right triangle block-shaped mortise and the square block-shaped tenon body.
The trapezoidal window structure wall part is made into an isosceles trapezoid block-shaped standard part with an acute angle of 45 degrees on the waist edge, so that the method is very simple and feasible, and is convenient for standardized industrial production.
Adopt rectangular stripper bar can invert back with trapezoidal body window structure wall part mould frame and reversely mention rectangular stripper bar, directly take out the trapezoidal body window structure wall part after pouring the maintenance shaping, convenient operation is simple.
Fifthly, the firmness of the frame body can be ensured by manufacturing the isosceles right triangle keel frame by adopting the isosceles right triangle steel frame and the fork joint strip, and the stability of the steel bar keel can be ensured by assembling the isosceles right triangle keel frames; the isosceles right triangle keel frame can be used as a standard component for production, and the production efficiency can be further improved.
Drawings
Fig. 1 is a schematic view showing the overall structure of a wall member of a trapezoidal window structure in the present invention.
Fig. 2 is an enlarged schematic structural diagram of a position of a frame a in fig. 1.
Fig. 3 is a schematic view of the overall structure of the card member of the present invention.
Fig. 4 is a schematic view showing the overall structure of a form frame of the wall part of the trapezoidal window structure of the present invention.
Fig. 5 is a schematic view of the disassembled and assembled structure of the steel keel of the invention.
Fig. 6 is a schematic view of the decomposition and combination structure of the isosceles right triangle keel frame of the invention.
Fig. 7 is an exploded and assembled structure view of the assembled window structure wall according to the present invention.
In the figure: 1. trapezoidal window structure wall component, 2 fastener, 11 rectangular lower surface, 12 rectangular upper surface, 13 isosceles trapezoidal front surface, 14 isosceles trapezoidal rear surface, 15 rectangular left side inclined surface, 16 rectangular right side inclined surface, 3 isosceles right triangle block mortise slot, 31 slot bottom wall, 32 slot rear wall, 33 left side wall, 34 right side wall, 4 window frame positioning slot, 5 square block tenon body, 6 trapezoidal window structure wall component mould frame, 61 rectangular frame bottom plate, 62.45 degree isosceles trapezoid side frame plate, 63 rectangular inclined frame plate, 64 isosceles right triangle mortise slot module, 65 window frame positioning slot module, 66 strip demoulding rod, 7 steel bar keel, 71 isosceles right triangle keel frame, 711 isosceles right triangle steel frame, 712 support connecting rod, 713 cross connecting rod, 72 upper frame, 73. A rectangular lower frame.
Detailed Description
The present invention is further illustrated by the following examples, which are intended to illustrate the invention but not to limit it further, and should not be construed as limiting the scope of the invention.
Example 1.
As shown in fig. 1 and 2, an assembled window structure wall capable of being produced in a standardized manner is designed, and the window structure wall can be assembled only by four trapezoid window structure wall parts 1 and four clamping pieces 2.
The outer surface of the trapezoid window structure wall component 1 is composed of a rectangular lower surface 11, a rectangular upper surface 12, an isosceles trapezoid front surface 13, an isosceles trapezoid rear surface 14, a rectangular left inclined surface 15 and a rectangular right inclined surface 16, wherein the rectangular lower surface 11, the rectangular upper surface 12, the rectangular left inclined surface 15 and the rectangular right inclined surface 16 have the same width, the length of the rectangular lower surface 11 is greater than that of the rectangular upper surface 12, the length of the rectangular left inclined surface 15 and that of the rectangular right inclined surface 16 are the same, the length of the upper bottoms of the isosceles trapezoid front surface 13 and that of the isosceles trapezoid rear surface 14 are equal to that of the rectangular upper surface 12, the length of the lower bottoms of the isosceles trapezoid front surface 13 and that of the isosceles trapezoid rear surface 14 are equal to that of the rectangular lower surface 11, and the length of the inclined edges of the isosceles trapezoid front surface 13 and that of the isosceles trapezoid rear surface 14 are equal to that of the rectangular left inclined surface 15 or that of the rectangular right inclined surface 16, the angle formed by the waist edge and the lower bottom of the isosceles trapezoid is equal to 45 degrees; the isosceles right triangle block-shaped mortise slot 3 is dug inwards from the middle to one side close to the rectangular upper surface 12 on each of the rectangular left inclined surface 15 and the rectangular right inclined surface 16, the isosceles right triangle block-shaped mortise slot 3 is composed of four slot walls, the four slot walls are respectively a slot bottom wall 31, a slot rear wall 32, a left side wall 33 and a right side wall 34, the slot bottom wall 31 and the slot rear wall 32 are congruent rectangles, the left side wall 33 and the right side wall 34 are congruent isosceles right triangles, the wide sides of the slot bottom wall 31 and the slot rear wall 32 are mutually vertically connected, the right-angled sides of the left side wall 33 and the right side wall 34 are respectively vertically connected to the long sides of the two sides of the slot bottom wall 31 and the slot rear wall 32, and the isosceles right triangle block-shaped mortise slot 3 is formed; the bottom wall 31 of the isosceles right triangle block mortise slot 3 is parallel to the rectangular lower surface 11, and the rear wall 32 of the slot is perpendicular to the rectangular lower surface 11; the rectangular upper surface 12 is dug with a window frame positioning slot 4, the window frame positioning slot 4 is made into a cuboid shape in the embodiment, the width and the height of the window frame positioning slot 4 are equal to the width of the isosceles right triangle block-shaped mortise slot 3, and the length of the window frame positioning slot is equal to the length of the inclined plane of the isosceles right triangle block-shaped mortise slot 3; thus, the wall component with the trapezoid window structure is made into an isosceles trapezoid block-shaped standard component with the waist edge of 45 degrees, is used for standardized industrial mass production, and is very convenient, simple and feasible.
As shown in fig. 3, the clamping piece 2 is a square block-shaped tenon body 5; the length and width of the mortise are equal to the length of the bottom wall 31 of the square triangle block mortise 3, and the thickness of the mortise is equal to that of the square triangle block mortise 3.
As shown in fig. 7, four trapezoid window structure wall parts 1 are connected end to end, the rectangular left inclined surface 15 of one trapezoid window structure wall part 1 is spliced with the rectangular right inclined surface 16 of the adjacent trapezoid window structure wall part 1, and the square block tenon 5 clamping piece 2 is inserted into the right-angled triangle block mortise 3 at the splicing position, so as to form the square assembled window structure wall.
In the embodiment, the width of the isosceles right triangle block mortise 3 is made to be equal to one third of the width 15 of the left side inclined plane of the cuboid, namely equal to one third of the thickness of the wall component 1 with the trapezoid window structure; namely, the thickness of the square block tenon body 5 as the clamping piece 2 is also equal to one third of the thickness of the wall part 1 with the trapezoidal window structure; for easy to assemble, the thickness of the clamping piece 2 actually manufactured by the embodiment is slightly smaller than the width of the isosceles right triangle block-shaped mortise slot 3.
The length of the bevel edge of the isosceles right triangle block-shaped mortise slot 3 is one fourth of the length of the waist edge of the isosceles trapezoid.
Example 2.
A standardized production method of an assembled window structure wall body mainly produces a trapezoidal window structure wall part 1, and the production method comprises the following steps:
firstly, as shown in fig. 4, a mould frame 6 of a wall component of a trapezoidal window structure is manufactured, and a rectangular frame bottom plate 61, a 45-degree isosceles trapezoid side frame plate 62 and a rectangular inclined frame plate 63 are manufactured according to design specifications; manufacturing an isosceles right triangle mortise and groove module 64, wherein the length of the inclined surface of the isosceles right triangle mortise and groove module 64 is equal to one fourth of the length of the rectangular inclined frame plate 63, and the thickness of the isosceles right triangle mortise and groove module 64 is equal to one third of the width of the rectangular inclined frame plate 63; manufacturing a window frame positioning groove module 65, wherein the length of the window frame positioning groove module 65 is equal to the length of the inclined surface of the isosceles right triangle mortise slot module 64, and the thickness and the width of the window frame positioning groove module are equal to the thickness of the isosceles right triangle mortise slot module 64; preparing a strip-shaped demoulding rod 66, and making the length of the strip-shaped demoulding rod 66 be greater than the length of the lower base of the 45-degree isosceles trapezoid-shaped side frame plate 62, in the embodiment, making the length of the strip-shaped demoulding rod 66 equal to 120% of the length of the lower base of the 45-degree isosceles trapezoid-shaped side frame plate 62, making the width of the strip-shaped demoulding rod 66 equal to the thickness of the 45-degree isosceles trapezoid-shaped side frame plate 62, and making the strip-shaped demoulding rod 66 be made of square steel bars; two 45-degree isosceles trapezoid side frame plates 62 are vertically and fixedly arranged on the long edges of the two sides of the rectangular frame base plate 61 in a parallel manner, and two rectangular inclined frame plates 63 are vertically and fixedly arranged on the wide edges of the two sides of the rectangular frame base plate 61 and the waist edges of the two 45-degree isosceles trapezoid side frame plates 62 in an upward and outward inclined manner to form frame grooves; fixedly installing the two window frame positioning groove modules 65 on the middle line of the rectangular frame bottom plate 61 in the frame groove and enabling the distance between the two window frame positioning groove modules 65 to be equal to one third of the length of the rectangular frame bottom plate 61; the inclined planes of the two isosceles right triangle mortise slot modules 64 are fixedly arranged in the middle of the lower half of the rectangular inclined frame plate 63 in the frame slot, two strip-shaped demoulding rods 66 are respectively and fixedly arranged on the lower bottom side surfaces of the two 45-degree isosceles trapezoid side frame plates 62, and the two ends of each strip-shaped demoulding rod 66 extend outside to form the trapezoid window structure wall part mould frame 6.
Secondly, as shown in fig. 5 and 6, a steel bar keel 7 is manufactured, steel bars and steel wires are prepared, firstly, an isosceles right triangle keel frame 71 is manufactured by the steel bars, the isosceles right triangle keel frame 71 comprises two congruent isosceles right triangle steel frames 711, three supporting and connecting rods 712 and six cross connecting strips 713, three pairs of vertexes of the two congruent isosceles right triangle steel frames 711 are fixedly welded at two ends of the three supporting and connecting rods 712 in a vertical manner respectively to form a right triangle triangular prism frame, the side surfaces of the right triangle triangular prism frame are three rectangular frames, and the six cross connecting strips 713 are fixedly welded on each vertex of the three rectangular frames in a pairwise crossing manner to form the isosceles right triangle keel frame 71; thus, a plurality of isosceles right triangle keel frames 71 are manufactured; manufacturing the rectangular upper frame 72 and the rectangular lower frame 73 by using reinforcing steel bars, enabling the widths of the rectangular upper frame 72 and the rectangular lower frame 73 to be equal to the length of the supporting rod 712, enabling the length of the rectangular upper frame 72 to be equal to integral multiple of the length of the bevel edge in the isosceles right triangle steel frame 71, and enabling the length of the rectangular upper frame 72 subtracted from the length of the rectangular lower frame 73 to be equal to the length of the bevel edge of the isosceles right triangle steel frame 71; a plurality of isosceles right triangle keel frames 71 are taken, the rectangular oblique side frames of the isosceles right triangle keel frames 71 are tightly attached to the rectangular lower frame 73 and are firmly bound by steel wires, and then the rectangular upper frame 72 is bound to the right-angle top points of the isosceles right triangle keel frames 71 by the steel wires to form the steel bar keel 7 of the trapezoidal window structure wall component 1.
Placing the steel bar keels 7, placing the rectangular frame bottom plate 61 of the trapezoidal window structure wall part mold frame 6 on a working table surface, smearing demolding lubricating oil on the inner surface, erecting distance control shelves on the inner wall of the mold frame, pouring concrete mortar into the mold frame, uniformly laying the concrete mortar with the thickness of 10-20mm on the rectangular frame bottom plate 61, quickly placing the steel bar keels 7, checking whether the window frame positioning groove module 65 is in the design position, and checking whether the isosceles right triangle mortise module 64 is below the cross-connection bars 713 of the isosceles right triangle keel frame 71 in the design position; and adjusting according to actual conditions.
Pouring concrete mortar and vibrating, withdrawing the distance control shelf after the concrete fills the gaps in the steel bar keels 7 and continues to fill the space of the formwork frame, and then continuing vibrating to complete concrete pouring.
Fifthly, maintaining, after the concrete reaches the preset strength, inverting the wall part mold frame 6 of the trapezoid window structure, and reversely hoisting the demolding rod 66 to separate the wall part mold frame 6 of the trapezoid window structure, so that the wall part 1 of the trapezoid window structure is obtained.
As shown in fig. 3, a square block tenon 5 is produced by a conventional method as the fastener 2, so that the size and shape of the square block tenon 5 are the same as those of a square block spliced by two isosceles right triangle mortise modules 64.
Example 3.
A method of installing a modular window structure wall for standardized production, the modular window structure wall being generally installed between column and beam frames of a framed structure, the method of installation comprising the steps of:
the prefabricated mounting keel, four trapezoidal window structure wall components 1 and four square block-shaped tenon body 5 clamping components 2 are formed.
Secondly, the mounting keel is preset at a design position on a column beam frame, a first trapezoid window structure wall component 1 is placed on the mounting keel below, and square block tenon clamping components 2 are respectively inserted into isosceles right triangle block mortises 3 on inclined planes at two ends of the first trapezoid window structure wall component 1; in this case, the half-section square block-shaped tenon body clamping piece 2 which is divided from the diagonal line is exposed outside.
Thirdly, the second trapezoidal window structure wall part 1 and the third trapezoidal window structure wall part 1 are respectively installed at two ends of the first trapezoidal window structure wall part 1, the isosceles right triangle block mortise 3 on the inclined plane is wrapped by the half square block tenon clamping piece 2 exposed outside, the inclined planes at two ends of the first trapezoidal window structure wall part 1 are respectively attached to the inclined planes at one end of the second trapezoidal window structure wall part 1 and the inclined planes at one end of the third trapezoidal window structure wall part 1, and meanwhile, the second trapezoidal window structure wall part 1 and the third trapezoidal window structure wall part 1 are preset on the mounting keels at two sides.
Inserting square block tenon clamping pieces 2 into isosceles right triangle block mortise grooves 3 on the inclined surfaces of the other ends of the second trapezoid window structure wall part 1 and the third trapezoid window structure wall part 1 respectively; in this case, the half-section square block-shaped tenon body clamping piece 2 which is divided from the diagonal line is exposed outside.
Fifthly, mounting two ends of a fourth trapezoid window structure wall component 1 on inclined planes at the other ends of the second trapezoid window structure wall component and the third trapezoid window structure wall component 1 respectively, enabling isosceles right-angle triangular block-shaped mortise and tenon grooves 3 on the inclined planes at the two ends of the fourth trapezoid window structure wall component 1 to be wrapped with half square block-shaped tenon body clamping pieces 2 exposed outside, meanwhile, mounting the fourth trapezoid window structure wall component 1 in an upper mounting keel, and then fixing the surrounding mounting keels; to form the assembled window structure wall.
Claims (8)
1. The assembled window structure wall produced in a standardized mode is characterized by comprising four trapezoid window structure wall parts and four clamping pieces.
2. The modular production prefabricated window structure wall according to claim 1, wherein said outer surface of said trapezoidal window structure wall member is composed of a rectangular lower surface, a rectangular upper surface, an isosceles trapezoidal front surface, an isosceles trapezoidal rear surface, a rectangular left inclined surface and a rectangular right inclined surface, wherein the rectangular lower surface, the rectangular upper surface, the rectangular left inclined surface and the rectangular right inclined surface have the same width, the length of the rectangular lower surface is longer than that of the rectangular upper surface, the length of the rectangular left inclined surface and that of the rectangular right inclined surface are the same, the length of the upper bases of the isosceles trapezoidal front surface and that of the isosceles trapezoidal rear surface are equal to that of the rectangular upper surface, the length of the lower bases of the isosceles trapezoidal front surface and that of the isosceles trapezoidal rear surface are equal to that of the rectangular lower surface, the length of the inclined sides of the isosceles trapezoidal front surface and that of the isosceles trapezoidal rear surface are equal to that of the rectangular left inclined surface or that of the rectangular right inclined surface, the angle formed by the waist edge and the lower bottom of the isosceles trapezoid is equal to 45 degrees; the isosceles right triangle block-shaped mortise slot is formed by four slot walls which are respectively a slot bottom wall, a slot rear wall, a left side wall and a right side wall, wherein the slot bottom wall and the slot rear wall are congruent rectangles, the left side wall and the right side wall are congruent isosceles right triangles, the slot bottom wall and the wide side of the slot rear wall are mutually vertically connected, and the right-angle sides of the left side wall and the right side wall are respectively vertically connected to the long sides of the two sides of the slot bottom wall and the slot rear wall to form the isosceles right triangle block-shaped mortise slot; the groove bottom wall of the isosceles right triangle block-shaped mortise groove is parallel to the rectangular lower surface, and the groove rear wall is vertical to the rectangular lower surface; a window frame positioning groove is dug in the upper surface of the rectangle;
the clamping piece is a square block tenon body;
the four trapezoidal window structure wall components are connected end to end, the rectangular left inclined surface of one trapezoidal window structure wall component is spliced with the rectangular right inclined surface of the adjacent trapezoidal window structure wall component, and a square block tenon clamping piece is inserted into the right-angled triangle block mortise at the splicing position to form the square assembled window structure wall.
3. The modular production prefabricated window structure wall body according to claim 2, wherein when the window in the prefabricated window structure wall body is rectangular, the length and height of the trapezoidal window structure wall components are adjusted, and four trapezoidal window structure wall components are divided into two specifications of modules to be manufactured.
4. The modular window structure wall for standardized production according to claim 3, wherein when the design position of the window in the modular window structure wall is not at the center position of the whole wall, the modular window structure wall is arranged at the design position of the column beam frame, and the prefabricated rectangular block wall is inserted into the blank position between the modular window structure wall and the column beam frame.
5. The modular production assembly window structure wall according to claim 4, wherein the thickness of the isosceles right triangle block mortise slot is equal to one third of the thickness of the trapezoid window structure wall component; the thickness of the square block tenon as the clamping piece is also equal to one third of the thickness of the wall part of the trapezoidal window structure.
6. The modular production assembly type window structure wall body according to claim 5, wherein the length of the bevel edge of the isosceles right triangle block mortise slot is one quarter of the length of the waist edge of the isosceles trapezoid.
7. The modular production fenestration wall of claim 6, wherein the method of producing the trapezoidal fenestration wall component comprises the steps of:
manufacturing a rectangular frame bottom, 45-degree isosceles trapezoid side frame plates and a rectangular inclined frame plate according to design specifications; manufacturing an isosceles right triangle mortise slot module, wherein the length of an inclined plane of the isosceles right triangle mortise slot module is equal to one fourth of the length of the rectangular inclined frame plate, and the thickness of the isosceles right triangle mortise slot module is equal to one third of the width of the rectangular inclined frame plate; manufacturing a window frame positioning groove module, wherein the length of the window frame positioning groove module is equal to the length of the inclined plane of the isosceles right triangle mortise groove module, and the thickness and the width of the window frame positioning groove module are equal to the thickness of the isosceles right triangle mortise groove module; preparing a long strip demolding rod, wherein the length of the long strip demolding rod is greater than the length of the lower bottom of the 45-degree isosceles trapezoid side frame plate, and the width of the long strip demolding rod is equal to the thickness of the 45-degree isosceles trapezoid side frame plate; two 45-degree isosceles trapezoid side frame plates are vertically and fixedly arranged on the long edges of the two sides of the rectangular frame bottom in a parallel manner, and two rectangular inclined frame plates are vertically and fixedly arranged on the wide edges of the two sides of the rectangular frame bottom and the waist edges of the two 45-degree isosceles trapezoid side frame plates in an upward and outward inclined manner to form frame grooves; fixedly installing the two window frame positioning groove modules on the middle line of the rectangular frame bottom in the frame groove and enabling the distance between the two window frame positioning groove modules to be equal to one third of the length of the rectangular frame bottom; fixedly installing the inclined planes of the two isosceles right triangle mortise slot modules in the middle of the lower half of the rectangular inclined frame plate in the frame slot, and respectively fixedly installing two strip demolding rods on the surfaces of the lower bottom side edges of the two 45-degree isosceles trapezoid side frame plates to manufacture a trapezoid window structure wall part mold frame;
secondly, manufacturing a steel bar keel, preparing steel bars and steel wires, manufacturing an isosceles right triangle keel frame by using the steel bars, wherein the isosceles right triangle keel frame comprises two congruent isosceles right triangle steel frames, three supporting and connecting rods and six forked connecting strips, fixedly welding three pairs of vertexes of the two congruent isosceles right triangle steel frames at two ends of the three supporting and connecting rods in a vertical manner respectively to form three rectangular frames, and fixedly welding the six forked connecting strips on each vertex of the three rectangular frames in a pairwise crossed manner to form the isosceles right triangle keel frame; thus, a plurality of isosceles right triangle keel frames are manufactured; manufacturing a rectangular upper frame and a rectangular lower frame by using reinforcing steel bars, wherein the widths of the rectangular upper frame and the rectangular lower frame are equal to the length of the stay bar, the length of the rectangular upper frame is equal to integral multiple of the length of the bevel edge in the isosceles right triangle steel frame, and the length of the rectangular upper frame minus the length of the rectangular lower frame is equal to the length of the bevel edge of the isosceles right triangle steel frame; taking a plurality of isosceles right triangle keel frames, tightly attaching the rectangular inclined side frames to the rectangular lower frame, binding the rectangular inclined side frames firmly by using steel wires, and binding the rectangular upper frame to the right-angled vertexes of the isosceles right triangle keel frames by using the steel wires to manufacture the steel bar keel of the wall part of the trapezoidal window structure;
placing a steel bar keel, placing the rectangular frame bottom of the wall part form frame of the trapezoidal window structure on a working surface, smearing demoulding lubricating oil on the inner surface, erecting a distance control shelf on the inner wall of the form frame, pouring concrete mortar into the form frame, uniformly laying the concrete mortar with the thickness of 10-20mm on the rectangular frame bottom, then placing the steel bar keel, checking whether the window frame positioning groove module is positioned at the design position, and checking whether the isosceles right triangle mortise module is positioned below a fork joint strip of the isosceles right triangle keel frame at the design position;
pouring concrete mortar and vibrating, after the concrete fills the gaps in the steel bar keels and continues to fill the space of the formwork frame, withdrawing the distance control shelf, and continuing vibrating to finish concrete pouring;
and fifthly, maintaining, after the concrete reaches the preset strength, inverting the mold frame, and reversely hoisting the demolding rod to separate the mold frame, so that the wall part with the trapezoid window structure is obtained.
8. The modular production fenestration wall of claim 7, wherein the method of installation comprises the steps of:
the method comprises the steps of preliminary mounting of keels, four trapezoidal window structure wall components and four square block-shaped tenon clamping components;
secondly, the mounting keel is preset at a design position on the column beam frame, the first trapezoid window structure wall component is placed on the mounting keel below, and square block tenon clamping components are respectively inserted into the isosceles right triangle block mortise grooves on the inclined planes at the two ends; the half square block-shaped tenon body clamping piece which is divided from the diagonal line is exposed outside;
respectively installing the second and third trapezoid window structure wall parts at two ends of the first trapezoid window structure wall part, enabling the isosceles right-angled triangle block mortise on the inclined plane to be wrapped and inserted with the exposed half-section square block tenon clamping piece, enabling the inclined planes at two ends of the first trapezoid window structure wall part to be respectively attached to the inclined planes at one end of the second and third trapezoid window structure wall parts, and simultaneously enabling the second and third trapezoid window structure wall parts to be preset on the mounting keels at two sides;
inserting square block tenon clamping pieces into isosceles right-angled triangle block mortise grooves in the inclined planes at the other ends of the second trapezoidal window structural wall part and the third trapezoidal window structural wall part respectively; the half square block-shaped tenon body clamping piece which is divided from the diagonal line is exposed outside;
fifthly, installing two ends of a fourth trapezoid window structure wall part on the inclined plane at the other end of the second trapezoid window structure wall part and the inclined plane at the other end of the third trapezoid window structure wall part respectively, inserting the isosceles right-angle triangle block mortise pocket on the inclined plane at the two ends of the fourth trapezoid window structure wall part into the exposed half square block tenon clamping piece, meanwhile, installing the fourth trapezoid window structure wall part in the upper installation keel, and then fixing the installation keels at the periphery; to form the assembled window structure wall.
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