CN113510635A - Steel reinforcement cage locking device and steel reinforcement cage forming equipment - Google Patents
Steel reinforcement cage locking device and steel reinforcement cage forming equipment Download PDFInfo
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- CN113510635A CN113510635A CN202010274381.8A CN202010274381A CN113510635A CN 113510635 A CN113510635 A CN 113510635A CN 202010274381 A CN202010274381 A CN 202010274381A CN 113510635 A CN113510635 A CN 113510635A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B11/00—Work holders not covered by any preceding group in the subclass, e.g. magnetic work holders, vacuum work holders
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Abstract
The invention provides a locking device of a steel bar cage, which comprises a fixed framework, at least one group of support rods, at least one group of stop rods, a first fixing mechanism and a second fixing mechanism. At least one group of support rods are arranged on the fixed frame side by side along the first direction and used for supporting the main reinforcement of the reinforcement cage in the first direction; at least one group of stop rods are arranged on the fixed frame side by side along the second direction and used for supporting the main ribs in the second direction; the first fixing mechanism is arranged on the fixing frame and used for adjusting the position of at least one group of supporting rods and enabling the at least one group of supporting rods to clamp the main rib in the first direction; the second fixing mechanism is arranged on the fixing frame and used for adjusting the position of the at least one group of stop levers and enabling the at least one group of stop levers to clamp the main rib in the second direction. The invention also provides a steel reinforcement cage forming device which comprises a base, a trolley and a steel reinforcement cage locking device, wherein the steel reinforcement cage locking device is fixedly arranged on the trolley, and the trolley is slidably arranged on the base.
Description
Technical Field
The invention relates to the technical field of automatic production equipment of a reinforcement cage, in particular to a reinforcement cage locking device and reinforcement cage forming equipment.
Background
In the reinforcement cage forming equipment, when the whole reinforcement cage moves along with the dragging of the main reinforcement, the locking of the main reinforcement is a conventional working step. In the prior art, a main rib is locked by a fastening bolt on a movable disc, and then the movable disc is dragged by a traction device connected with the movable disc, so that the purpose of dragging the main rib is achieved.
The existing main rib dragging structure is a moving disc provided with a plurality of rib penetrating pipes, fastening threaded holes are formed in the rib penetrating pipes, and after the ends of longitudinal ribs penetrate into the rib penetrating pipes, clamping operation is carried out through fastening bolts. The fixing device is tightly propped against the end head of the fastening bolt, and the propping position is easy to have eccentricity when facing deformed steel bars with different diameters; the fastening bolt needs to be loosened and tightened through a wrench, operation is inconvenient, and efficiency is low.
Disclosure of Invention
The invention aims to provide a reinforcement cage locking device and reinforcement cage forming equipment to solve the problems. The embodiment of the invention achieves the aim through the following technical scheme.
In a first aspect, the invention provides a rebar cage locking device, which comprises a fixed frame, at least one group of supporting rods, at least one group of stop rods, a first fixing mechanism and a second fixing mechanism. At least one group of support rods are arranged on the fixed frame side by side along the first direction and used for supporting the main reinforcement of the reinforcement cage in the first direction; at least one group of stop rods are arranged on the fixed frame side by side along the second direction and used for supporting the main ribs in the second direction; the first fixing mechanism is arranged on the fixing frame and used for adjusting the position of at least one group of supporting rods and enabling the at least one group of supporting rods to clamp the main rib in the first direction; the second fixing mechanism is arranged on the fixing frame and used for adjusting the position of the at least one group of stop levers and enabling the at least one group of stop levers to clamp the main rib in the second direction.
In one embodiment, the fixed frame comprises a frame body, a first guide rail and a second guide rail, the first guide rail and the second guide rail are respectively arranged on different sides of the frame body, the first fixing mechanism comprises a first positioning mechanism and a first clamping mechanism, the first positioning mechanism is arranged on the first guide rail and used for adjusting the position of at least one group of support rods, and the first clamping mechanism is fixedly arranged on the first positioning mechanism and used for enabling the at least one group of support rods to clamp the main rib in a first direction; the second fixing mechanism comprises a second positioning mechanism and a second clamping mechanism, the second positioning mechanism is mounted on the second guide rail and used for adjusting the positions of the at least one group of stop levers, and the second clamping mechanism is fixedly mounted on the second positioning mechanism and used for enabling the at least one group of stop levers to clamp the main ribs in the second direction.
In one embodiment, the length direction of the first rail is parallel to a first direction, the length direction of the second rail is parallel to a second direction, and the first direction is perpendicular to the second direction.
In one embodiment, the reinforcement cage locking device further comprises a control system, the control system comprises a control circuit and an induction element which are electrically connected, and the first positioning mechanism and the second positioning mechanism are both electrically connected with the induction element; the induction element is used for inducing whether the at least one group of support rods reaches a first preset position and inducing whether the at least one group of stop rods reaches a second preset position, and the first clamping mechanism and the second clamping mechanism are both electrically connected with the control circuit; the control circuit is used for controlling the first clamping mechanism to clamp at least one group of supporting rods when at least one group of supporting rods reaches a first preset position, and is also used for controlling the second clamping mechanism to clamp at least one group of stop levers when at least one group of stop levers reaches a second preset position.
In one embodiment, at least one group of supporting rods comprises a plurality of groups of supporting rods, each group of supporting rods comprises a first supporting rod and a second supporting rod which are arranged adjacently, the first positioning mechanism comprises a plurality of groups of first locking sliding blocks, the plurality of groups of first locking sliding blocks correspond to the plurality of groups of supporting rods one by one, and therefore the distance between the first supporting rod and the second supporting rod in each group of supporting rods is adjusted; the first clamping mechanism comprises a plurality of groups of first clamping cylinders, and the plurality of groups of first clamping cylinders are fixedly mounted on the plurality of groups of first locking sliding blocks in a one-to-one correspondence manner and are used for clamping the first supporting rods and the second supporting rods in each group of supporting rods.
In one embodiment, the reinforcement cage locking device further comprises a first actuating mechanism, the first actuating mechanism comprises a first driving motor, a first sliding table and a first pneumatic chuck, the first sliding table is mounted on the frame body and is parallel to the first guide rail, the first pneumatic chuck is slidably mounted on the first sliding table and is used for controlling the locking and unlocking of the plurality of groups of first locking sliders, and the first driving motor is used for driving the first pneumatic chuck to slide on the first sliding table.
In one embodiment, at least one group of stop rods comprises a plurality of groups of stop rods, each group of stop rods comprises a first stop rod and a second stop rod which are adjacently arranged, the second positioning mechanism comprises a plurality of groups of second locking sliding blocks, and the plurality of groups of second locking sliding blocks correspond to the plurality of groups of stop rods one by one so as to adjust the distance between the first stop rods and the second stop rods in each group of stop rods; the second clamping mechanism comprises a plurality of groups of second clamping cylinders, and the plurality of groups of second clamping cylinders are fixedly mounted on the plurality of groups of second locking sliding blocks in a one-to-one correspondence manner and are used for clamping the first stop lever and the second stop lever in each group of stop levers.
In one embodiment, the reinforcement cage locking device further comprises a second actuating mechanism, the second actuating mechanism comprises a second driving motor, a second sliding table and a second pneumatic chuck, the second sliding table is mounted on the frame body and is parallel to the second guide rail, the second pneumatic chuck is slidably mounted on the second sliding table and used for controlling the locking and unlocking of the plurality of groups of second locking sliding blocks, and the second driving motor is used for driving the second pneumatic chuck to slide on the second sliding table.
In a second aspect, the invention further provides a reinforcement cage forming device, which comprises a base, a trolley and any one reinforcement cage locking device, wherein the reinforcement cage locking device is fixedly arranged on the trolley, and the trolley is slidably arranged on the base.
In an implementation mode, the steel reinforcement cage forming equipment further comprises a positioning baffle and a driving cylinder, the trolley is provided with an installation guide rail extending along a third direction, the third direction is perpendicular to the first direction and the second direction, the driving cylinder comprises a cylinder body and a piston which are matched mechanically, the cylinder body is fixed on the trolley, the piston is fixedly connected with the positioning baffle, and the positioning baffle is slidably installed on the installation guide rail so as to slide along the installation guide rail under the driving of the driving cylinder, so that a main rib of the steel reinforcement cage is stopped.
Compared with the prior art, the reinforcement cage locking device and the reinforcement cage forming equipment provided by the invention have the advantages that the main reinforcements of the reinforcement cage are fixed in the first direction and the second direction which are perpendicular to each other through the first fixing mechanism and the second fixing mechanism respectively, so that the main reinforcements with different diameters are automatically clamped, and the forming efficiency is high.
These and other aspects of the invention are apparent from and will be elucidated with reference to the embodiments described hereinafter.
Drawings
In order to more clearly illustrate the technical solution in the present embodiment, the drawings needed to be used in the description of the embodiment will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without creative efforts.
Fig. 1 is a schematic structural diagram of a reinforcement cage locking device provided by an embodiment of the invention.
Fig. 2 is a partial enlarged view of fig. 1 at a.
Fig. 3 is a schematic structural diagram of a reinforcement cage forming apparatus provided in an embodiment of the present invention from one perspective.
Fig. 4 is a partial enlarged view of fig. 3 at B.
Fig. 5 is a schematic structural diagram of a reinforcement cage forming apparatus provided in an embodiment of the present invention from another perspective.
Wherein the figures include the following reference numerals:
the steel reinforcement cage forming device 1, the steel reinforcement cage locking device 10, the fixed frame 11, the frame body 112, the first guide rail 114, the second guide rail 116, the support rod 12, the first support rod 122, the second support rod 124, the stop rod 13, the first stop rod 132, the second stop rod 134, the first fixing mechanism 14, the first positioning mechanism 142, the first locking slider 1421, the first clamping mechanism 144, the first clamping cylinder 1441, the control system 15, the control circuit 152, the sensing element 154, the first actuating mechanism 16, the first driving motor 162, the first sliding table 164, the first adapter plate 166, the first pneumatic chuck 168, the second fixing mechanism 17, the second positioning mechanism 172, the stop rod locking slider 1721, the second clamping mechanism 174, the stop rod clamping cylinder 1, the second direction actuating mechanism 19, the second chuck driving motor 192, the second sliding table 194, the second adapter plate 196, the second pneumatic actuator 198, the base 20, the slide rail 21, 17421, 1741, and the like, The device comprises a trolley 30, a mounting guide rail 31, a positioning baffle 40, a cylinder 50, a cylinder body 52, a piston 54, a servo motor 60, a first direction D1 and a second direction D2
Detailed Description
To facilitate an understanding of the present embodiments, the present embodiments will be described more fully below with reference to the accompanying drawings. Preferred embodiments of the present invention are shown in the drawings. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein in the present examples is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.
Referring to fig. 1, the present invention provides a reinforcement cage locking device 10, which includes a fixing frame 11, at least one set of support rods 12, at least one set of stop rods 13, a first fixing mechanism 14 and a second fixing mechanism 17. At least one set of support rods 12 are mounted side by side to the fixed frame 11 along a first direction D1 for supporting the main bars of the reinforcement cage in the first direction D1; at least one set of bars 13 mounted to the fixed frame 11 side by side in the second direction D2 for supporting the cage bars in the second direction D2; the first fixing mechanism 14 is mounted on the fixing frame 11 and is used for adjusting the position of at least one set of supporting rods 12 and enabling the at least one set of supporting rods 12 to clamp the main rib in the first direction D1, wherein the position of at least one set of supporting rods 12 can be the distance among at least one set of supporting rods 12; the second fixing mechanism 17 is mounted to the fixing frame 11 for adjusting the position of at least one set of the blocking rods 13 and causing the at least one set of the blocking rods 13 to clamp the main bar in the second direction D2, wherein the position of the at least one set of the blocking rods 13 may be a distance in the at least one set of the blocking rods 13. Through carrying out the clamp on first direction D1 and the second direction D2 to the main muscle respectively to first fixed establishment 14 and second fixed establishment 17, can adapt to the not main muscle diameter of equidimension, promoted steel reinforcement cage locking device 10's application scope.
Specifically, the fixed frame 11 includes a frame 112, a first rail 114, and a second rail 116, the first rail 114 and the second rail 116 being mounted to different sides of the frame 112. In the present embodiment, the frame 112 is substantially a double-layer rectangular structure, and the side walls of the frame 112 are hollowed out. The length direction of the first rail 114 is parallel to the first direction D1, the first rail 114 can be used for mounting the first fixing mechanism 14, and the first direction D1 can be a vertical direction. The number of the first guide rails 114 is two, and the two first guide rails 114 are distributed on the left and right sides of the frame 112. The length direction of the second guide rail 116 is parallel to the second direction D2, in this embodiment, the second direction D2 may be a horizontal direction perpendicular to the first direction D1, and the second guide rail 116 may be used for installing the second fixing mechanism 17. The number of the second guide rails 116 is two, and the two second guide rails 116 are distributed on the upper and lower sides of the frame 112.
In the present embodiment, the at least one set of support rods 12 includes a plurality of sets of support rods 12, each set of support rods 12 includes a first support rod 122 and a second support rod 124 which are adjacently disposed, and the position of the at least one set of support rods 12 may be a distance between the first support rod 122 and the second support rod 124. The main muscle of steel reinforcement cage passes from the centre of first bracing piece 122 and second bracing piece 124, and when the main muscle was located between first bracing piece 122 and the second bracing piece 124, through reducing the interval between first bracing piece 122 and the second bracing piece 124, can fix the first direction D1 of main muscle.
Referring to fig. 1, fig. 2 and fig. 3, in the present embodiment, the first fixing mechanism 14 includes a first positioning mechanism 142 and a first clamping mechanism 144, the first positioning mechanism 142 is mounted on the first rail 114, and the first clamping mechanism 144 is fixedly mounted on the first positioning mechanism 142.
The first positioning mechanism 142 is used to adjust the position of at least one set of support rods 12. As an example, after the main rib passes through the middle of the first support rod 122 and the second support rod 124, the first positioning mechanism 142 may adjust the distance between the first support rod 122 and the second support rod 124 to be smaller, for example, 1 to 1.1 times the diameter of the main rib, so as to achieve coarse positioning of the main rib. The second support bar 124 may be adjusted to move toward the first support bar 122 by holding the first support bar 122 stationary; or by keeping the second support bar 124 stationary, the first support bar 122 is adjusted to move toward the second support bar 124; or to simultaneously adjust the first support rod 122 and the second support rod 124 to move toward each other.
In this embodiment, the first positioning mechanism 142 includes a plurality of sets of first locking sliders 1421, and the plurality of sets of first locking sliders 1421 correspond to the plurality of sets of support rods 12 one by one, so as to adjust the distance between the first support rod 122 and the second support rod 124 in each set of support rods 12. In the present embodiment, each set of the first locking sliders 1421 includes two first locking sliders 1421, that is, each two first locking sliders 1421 corresponds to one set of the supporting rods 12, so as to position the main rib in the first direction D1, and the two first locking sliders 1421 are respectively located at the left and right sides of the frame 112.
The first clamping mechanism 144 is used to clamp at least one set of support bars 12 to the king wire in the first direction D1. As an example, when the first positioning mechanism 142 reduces the distance between the first support rod 122 and the second support rod 124 to 1-1.1 times the diameter of the main bar, the first clamping mechanism 144 continues to reduce the distance between the first support rod 122 and the second support rod 124, so as to achieve fine positioning, i.e., clamping, of the main bar.
In this embodiment, the first clamping mechanism 144 includes a plurality of sets of first clamping cylinders 1441, and the plurality of sets of first clamping cylinders 1441 are fixedly mounted to the plurality of sets of first locking sliders 1421 in a one-to-one correspondence manner, and are used for clamping the first supporting rod 122 and the second supporting rod 124 in each set of supporting rods. In the present embodiment, each set of the first clamping cylinders 1441 includes two first clamping cylinders 1441, that is, each two first clamping cylinders 1441 corresponds to one set of the supporting rods 12, so as to clamp the main bar in the first direction D1.
In this embodiment, the rebar cage locking device 10 further comprises a control system 15, and the control system 15 comprises a control circuit 152 and an inductive element 154 which are electrically connected.
The sensing element 154 is electrically connected to both the first positioning mechanism 142 and the second positioning mechanism 172. The sensing element 154 is used for sensing whether at least one set of the supporting rods 12 reaches a first predetermined position, which may be the position of any supporting rod 12, and sensing whether at least one set of the blocking rods 13 reaches a second predetermined position, which may be the position of any blocking rod 13. The sensing element 154 is disposed at any position, and electrically connected to the first positioning mechanism 142 and the second positioning mechanism 172. In one embodiment, the sensing element 154 may be disposed on the first securing mechanism 14 or the second securing mechanism 17.
The control circuit 152 is electrically connected to both the first clamping mechanism 144 and the second clamping mechanism 174. The control circuit 152 is used for controlling the first clamping mechanism 144 to clamp at least one set of support rods 12 when the at least one set of support rods 12 reaches a first preset position, and is also used for controlling the second clamping mechanism 174 to clamp at least one set of stop rods 13 when the at least one set of stop rods 13 reaches a second preset position. Since the first clamping mechanism 144 and the second clamping mechanism 174 in this embodiment are both automatically clamped, and manual tightening and loosening of a wrench for a fastening bolt is not required, the operation is convenient, the efficiency is high, and the labor cost is saved.
In the present embodiment, the rebar cage locking device 10 further includes a first actuation mechanism 16, and the first actuation mechanism 16 includes a first drive motor 162, a first ramp 164, a first adapter plate 166, and a first pneumatic chuck 168. The first sliding table 164 is mounted to the frame 112 and parallel to the first guide rail 114. A first pneumatic chuck 168 is slidably mounted on the first sliding table 164 for controlling the locking and unlocking of the plurality of sets of first locking sliders 1421. Specifically, the first transfer board 166 is slidably mounted on the first sliding table 164, and the first pneumatic chuck 168 is fixedly connected to the first transfer board 166 and controls locking and releasing of the first locking slider 1421, wherein the first pneumatic chuck 168 can inflate and release the first locking slider 1421 on the first guide rail 114, the first locking slider 1421 is locked during inflation, the first locking slider 1421 is released during release, and the first pneumatic chuck 168 moves along the first direction D1 along with the first transfer board 166, so that all the first locking sliders 1421 on the first guide rail 114 can be inflated and released, and all the steel bars on the main bar can be positioned. The first driving motor 162 is used to drive the first pneumatic chuck 168 to slide on the first slide table 164. In the present embodiment, the first driving motor 162 is installed at one end of the first slide table 164. In other embodiments, the first driving motor 162 may also be mounted to the fixed frame 11.
Referring to fig. 1, 3 and 4, in the present embodiment, the at least one set of blocking bars 13 includes a plurality of sets of blocking bars 13, each set of blocking bars 13 includes a first blocking bar 132 and a second blocking bar 134 which are adjacently disposed, and the position of the at least one set of blocking bars 13 may be a distance between the first blocking bar 132 and the second blocking bar 134. The main reinforcement of the reinforcement cage passes through the middle of the first stopper 132 and the second stopper 134, and when the main reinforcement is located between the first stopper 132 and the second stopper 134, the second direction D2 of the main reinforcement can be fixed by reducing the distance between the first stopper 132 and the second stopper 134. Through holes are formed among the first and second blocking levers 132 and 134, the first and second support levers 122 and 124 to mount the main bars.
The second fixing mechanism 17 includes a second positioning mechanism 172 and a second clamping mechanism 174, the second positioning mechanism 172 is mounted to the second rail 116, and the second clamping mechanism 174 is fixedly mounted to the second positioning mechanism 172.
The second positioning mechanism 172 is used to adjust the position of at least one set of bars 13. As an example, the distance between the first blocking lever 132 and the second blocking lever 134 is twice the diameter of the main rib, and after the main rib passes through the middle of the first blocking lever 132 and the second blocking lever 134, the second positioning mechanism 172 can adjust the distance between the first blocking lever 132 and the second blocking lever 134 to be smaller, for example, 1 to 1.1 times the diameter of the main rib, so as to achieve coarse positioning of the main rib.
In this embodiment, the second positioning mechanism 172 includes a plurality of sets of second locking sliders 1721, and the plurality of sets of second locking sliders 1721 are slidably mounted on the second rail 116 for adjusting the distance between the first blocking rod 132 and the second blocking rod 134. The plurality of sets of second locking sliders 1721 correspond to the plurality of sets of blocking rods 13 one by one, so as to adjust the distance between the first blocking rod 132 and the second blocking rod 134 in each set of blocking rods 13, thereby positioning the main rib in the second direction D2. In this embodiment, each set of the second locking sliders 1721 includes two second locking sliders 1721, that is, each two second locking sliders 1721 corresponds to one set of the stop lever 13, so as to position the main rib in the second direction D2, and the two second locking sliders 1721 are respectively located at the upper and lower sides of the frame 112.
The second clamping mechanism 174 is used to cause at least one set of bars 13 to clamp the cage bars in the second direction D2. As an example, when the second positioning mechanism 172 adjusts the distance between the first and second stoppers 132 and 134 to be 1 to 1.1 times the diameter of the main bar, the second clamping mechanism 174 continues to adjust the distance between the first and second stoppers 132 and 134 to clamp the main bar.
In this embodiment, the second clamping mechanism 174 includes a plurality of sets of second clamping cylinders 1741, and the plurality of sets of second clamping cylinders 1741 are fixedly mounted on the plurality of sets of second locking sliders 1721 in a one-to-one correspondence manner, and are used for clamping the first blocking rod 132 and the second blocking rod 134 in each set of blocking rods 13, so as to clamp the main bar in the second direction D2. In this embodiment, each set of the second clamping cylinders 1741 includes two second clamping cylinders 1741, that is, one set of the bars 13 corresponds to each two second clamping cylinders 1741.
The rebar cage locking device 10 further comprises a second actuating mechanism 19, and the second actuating mechanism 19 comprises a second drive motor 192, a second sliding table 194, a second adapter plate 196 and a second pneumatic chuck 198. The second sliding table 194 is mounted to the frame 112 and parallel to the second guide rail 116. The second air chuck 198 is slidably mounted on the second sliding table 194, and is configured to control locking and unlocking of the plurality of sets of second locking sliders 1721. Specifically, the second adapter plate 196 is slidably mounted on the second sliding table 194, the second pneumatic chuck 198 is fixedly connected to the second adapter plate 196, and controls locking and releasing of the second locking slider 1721, wherein the first pneumatic chuck 168 can inflate and release the first locking slider 1421 on the first guide rail 114, the first locking slider 1421 is locked during inflation, the first locking slider 1421 is released during releasing, and the first pneumatic chuck 168 moves along the first direction D1 along with the first adapter plate 166, so that all the first locking sliders 1421 on the first guide rail 114 can be inflated and released, and all the steel bars on the main bar can be positioned. The second driving motor 192 is used for driving the second air chuck 198 to slide on the second sliding table 194. In the present embodiment, the first driving motor 162 is installed at one end of the first slide table 164. In other embodiments, the first driving motor 162 may also be mounted to the fixed frame 11.
In summary, the reinforcement cage locking device 10 provided by the invention fixes the reinforcement cage main reinforcements in the first direction D1 and the second direction D2 which are perpendicular to each other respectively through the first fixing mechanism 14 and the second fixing mechanism 17, so that the main reinforcements with different diameters can be automatically clamped, and the forming efficiency is high.
Referring to fig. 3 and 5, the present invention further provides a reinforcement cage forming apparatus 1, which includes a base 20, a trolley 30, and a reinforcement cage locking device 10. The reinforcement cage locking device 10 is fixedly mounted to the trolley 30, and the trolley 30 is slidably mounted to the base 20. Specifically, the base 20 is provided with a slide rail 21 extending along a third direction D3, the third direction D3 is perpendicular to the first direction D1 and the second direction D2, and the trolley 30 is slidably mounted on the slide rail 21 and drives the rebar cage locking device 10 to move along the slide rail 21.
The reinforcing cage forming equipment 1 further comprises a positioning baffle 40, a driving cylinder 50 and a servo motor 60. The trolley 30 is provided with mounting rails 31 extending in a third direction D3. The positioning fence 40 is slidably mounted to the mounting rail 31. Specifically, in this embodiment, the positioning baffle 40 may be driven by a driving cylinder 50, the driving cylinder 50 includes a cylinder 52 and a piston 54 that are mechanically engaged, the piston 54 may extend or retract relative to the cylinder 52, the cylinder 52 is fixed to the trolley 30, the piston 54 is fixedly connected to the positioning baffle 40, and the driving cylinder 50 may precisely control the movement of the positioning baffle 40, so as to precisely control the position of the main rib of the steel reinforcement cage. The positioning baffle 40 is slidably mounted on the mounting rail 31 to slide along the mounting rail 31 under the driving of the driving cylinder 50, so that the main reinforcement cage bars are stopped in the third direction D3, the main reinforcement cage bars are spaced from each other in the third direction D3, and mutual influence among a plurality of reinforcement cages is prevented. The servo motor 60 can be in transmission connection with the trolley 30 to drive the trolley 30 to slide on the slide rail 21.
The working principle of the reinforcement cage locking device 10 and the reinforcement cage forming apparatus 1 of the present embodiment is explained as follows:
manually enabling each reinforcing steel bar of the main reinforcing steel bars to pass through a through hole formed by the group of supporting rods 12 and the group of stop rods and reach the positioning baffle 40; the plurality of groups of support rods 12 are adjusted to a first preset position through the first positioning mechanism 142, and the plurality of groups of stop rods 13 are adjusted to a second preset position through the second positioning mechanism 172; then, the plurality of main ribs are mutually spaced in the extending direction of the slide rail 21 through the movement of the positioning baffle 40; the cage bars are clamped by the first clamping mechanism 144 and the second clamping mechanism 174. And finally, controlling the trolley 30 to walk on the base 20, and dragging the reinforcement cage to reach the operation site and other positions.
The steel reinforcement cage locking device 10 and the steel reinforcement cage forming equipment 1 provided by the invention have the advantages that the structure is simple, the use is convenient, the accurate automatic adjustment, locking and dragging of the main reinforcement position can be realized, the manual operation and the labor intensity are reduced, and the working efficiency is improved.
The above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the present invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.
Claims (10)
1. A rebar cage locking device, comprising:
a fixed frame;
the supporting rods are arranged on the fixed frame side by side along a first direction and used for supporting main reinforcements of the reinforcement cage in the first direction;
at least one group of stop levers which are arranged on the fixed frame side by side along a second direction and are used for supporting the main ribs in the second direction;
the first fixing mechanism is arranged on the fixing frame and used for adjusting the positions of the at least one group of supporting rods and enabling the at least one group of supporting rods to clamp the main rib in the first direction;
and the second fixing mechanism is arranged on the fixing frame and used for adjusting the positions of the at least one group of stop levers and enabling the at least one group of stop levers to clamp the main ribs in the second direction.
2. The reinforcement cage locking device according to claim 1, wherein the fixed frame comprises a frame body, a first guide rail and a second guide rail, the first guide rail and the second guide rail are respectively installed on different sides of the frame body, the first fixing mechanism comprises a first positioning mechanism and a first clamping mechanism, the first positioning mechanism is installed on the first guide rail and used for adjusting the position of the at least one set of support rods, and the first clamping mechanism is fixedly installed on the first positioning mechanism and used for enabling the at least one set of support rods to clamp the main reinforcement in the first direction; the second fixing mechanism comprises a second positioning mechanism and a second clamping mechanism, the second positioning mechanism is mounted on the second guide rail and used for adjusting the positions of the at least one group of stop levers, and the second clamping mechanism is fixedly mounted on the second positioning mechanism and used for enabling the at least one group of stop levers to clamp the main ribs in the second direction.
3. The rebar cage locking device of claim 2, wherein a length of the first rail is parallel to the first direction, a length of the second rail is parallel to the second direction, and the first direction is perpendicular to the second direction.
4. The rebar cage locking device of claim 2, further comprising a control system, the control system comprising a control circuit and a sensing element electrically connected, the first positioning mechanism and the second positioning mechanism both being electrically connected to the sensing element; the induction element is used for inducing whether the at least one group of support rods reaches a first preset position and inducing whether the at least one group of stop rods reaches a second preset position, and the first clamping mechanism and the second clamping mechanism are both electrically connected with the control circuit; the control circuit is used for controlling the first clamping mechanism to clamp the at least one group of supporting rods when the at least one group of supporting rods reaches the first preset position, and is also used for controlling the second clamping mechanism to clamp the at least one group of blocking rods when the at least one group of blocking rods reaches the second preset position.
5. The rebar cage locking device of claim 2, wherein the at least one set of support bars comprises a plurality of sets of support bars, each set of support bars comprises a first support bar and a second support bar which are adjacently arranged, the first positioning mechanism comprises a plurality of sets of first locking sliders, and the plurality of sets of first locking sliders are in one-to-one correspondence with the plurality of sets of support bars so as to adjust the spacing between the first support bar and the second support bar in each set of support bars; the first clamping mechanism comprises a plurality of groups of first clamping cylinders, and the plurality of groups of first clamping cylinders are fixedly arranged on the plurality of groups of first locking sliding blocks in a one-to-one correspondence mode and are used for clamping the first supporting rods and the second supporting rods in each group of supporting rods.
6. The reinforcement cage locking device of claim 5, further comprising a first actuating mechanism, wherein the first actuating mechanism comprises a first driving motor, a first sliding table and a first pneumatic chuck, the first sliding table is mounted on the frame and parallel to the first guide rail, the first pneumatic chuck is slidably mounted on the first sliding table and used for controlling the locking and unlocking of the plurality of sets of first locking sliders, and the first driving motor is used for driving the first pneumatic chuck to slide on the first sliding table.
7. The rebar cage locking device of claim 2, wherein the at least one set of stop bars comprises a plurality of sets of stop bars, each set of stop bars comprises a first stop bar and a second stop bar which are adjacently arranged, the second positioning mechanism comprises a plurality of sets of second locking sliders, and the plurality of sets of second locking sliders are in one-to-one correspondence with the plurality of sets of stop bars so as to adjust the distance between the first stop bar and the second stop bar in each set of stop bars; the second clamping mechanism comprises a plurality of groups of second clamping cylinders, and the plurality of groups of second clamping cylinders are fixedly arranged on the plurality of groups of second locking sliding blocks in a one-to-one correspondence mode and are used for clamping the first stop lever and the second stop lever in each group of stop levers.
8. The rebar cage locking device of claim 7, further comprising a second actuating mechanism, wherein the second actuating mechanism comprises a second driving motor, a second sliding table and a second pneumatic chuck, the second sliding table is mounted on the frame body and parallel to the second guide rail, the second pneumatic chuck is slidably mounted on the second sliding table and used for controlling the locking and unlocking of the plurality of sets of second locking sliders, and the second driving motor is used for driving the second pneumatic chuck to slide on the second sliding table.
9. A reinforcement cage forming apparatus, comprising a base, a trolley and a reinforcement cage locking device as claimed in any one of claims 1 to 8, wherein the reinforcement cage locking device is fixedly mounted to the trolley, and the trolley is slidably mounted to the base.
10. The reinforcement cage forming apparatus according to claim 9, further comprising a positioning baffle and a driving cylinder, wherein the trolley is provided with a mounting rail extending along a third direction, the third direction is perpendicular to the first direction and the second direction, the driving cylinder comprises a mechanically engaged cylinder body and a piston, the cylinder body is fixed to the trolley, the piston is fixedly connected to the positioning baffle, and the positioning baffle is slidably mounted to the mounting rail to slide along the mounting rail under the driving of the driving cylinder, so as to stop the main rib.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010274381.8A CN113510635B (en) | 2020-04-09 | 2020-04-09 | Steel reinforcement cage locking device and steel reinforcement cage forming equipment |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010274381.8A CN113510635B (en) | 2020-04-09 | 2020-04-09 | Steel reinforcement cage locking device and steel reinforcement cage forming equipment |
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| CN113510635B CN113510635B (en) | 2022-07-08 |
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| CN109339458A (en) * | 2018-11-19 | 2019-02-15 | 江苏南通六建建设集团有限公司 | A kind of multi-functional trolley of Cast-in-situ Beam steel reinforcement cage binding installation |
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| GB0725375D0 (en) * | 2007-12-29 | 2008-02-06 | Packman Rk | Template system for rebar cages |
| CN101982250A (en) * | 2010-09-20 | 2011-03-02 | 天津市建科机械制造有限公司 | Automatic adjustment mechanism for main bar position of numerical control square reinforcement cage forming machine |
| CN103787087A (en) * | 2012-10-29 | 2014-05-14 | 上海中技桩业股份有限公司 | Automatic stacking system for precast pile reinforcement cages |
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|---|---|
| CN113510635B (en) | 2022-07-08 |
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