CN113500352A - Rapid manufacturing process of steel wire coil sleeve - Google Patents
Rapid manufacturing process of steel wire coil sleeve Download PDFInfo
- Publication number
- CN113500352A CN113500352A CN202110645138.7A CN202110645138A CN113500352A CN 113500352 A CN113500352 A CN 113500352A CN 202110645138 A CN202110645138 A CN 202110645138A CN 113500352 A CN113500352 A CN 113500352A
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- China
- Prior art keywords
- steel wire
- disc
- lock
- disc shaft
- shaft
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 112
- 239000010959 steel Substances 0.000 title claims abstract description 112
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 41
- 238000000034 method Methods 0.000 claims abstract description 18
- 238000003825 pressing Methods 0.000 claims description 23
- 238000004804 winding Methods 0.000 claims description 3
- 239000000463 material Substances 0.000 abstract description 6
- 230000006835 compression Effects 0.000 abstract description 3
- 238000007906 compression Methods 0.000 abstract description 3
- 230000000712 assembly Effects 0.000 description 2
- 238000000429 assembly Methods 0.000 description 2
- 239000003129 oil well Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Wire Processing (AREA)
Abstract
The invention relates to the technical field of manufacturing of steel wire coil sleeves, in particular to a rapid manufacturing process of a steel wire coil sleeve, which is used for solving the problems of low quality and efficiency, high production and material costs and high labor intensity of the steel wire coil sleeve manufactured in the prior art. The present invention includes step S1: disk shaft mounting, step S2: fixing the steel wire, step S3: compacting the steel wire, step S4: rotating the disc shaft, step S5: merging the steel wires, and step S6: mounting the disk lock on the electric drill, and step S7: inserting both ends of the steel wire into the locking groove assembly, and step S8: starting the electric drill, and step S9: removing the electric drill, and step S10: loosening the wire coil sleeve, and step S11: and (5) taking down the disc shaft. According to the invention, the steel wire is fixed on the disc shaft with the patterns, the disc lock is driven to rotate by the electric drill, and the steel wire is compressed by the compression disc in the process, so that the steel wire disc sleeve manufactured by the process and the corresponding equipment has the advantages of higher quality and efficiency, lower production and material cost and lower labor intensity.
Description
Technical Field
The invention relates to the technical field of manufacturing of steel wire coil sleeves, in particular to the technical field of welding of miniature stainless steel pipes, and more particularly relates to a rapid manufacturing process of a steel wire coil sleeve.
Background
No matter the equipment and parts are processed and manufactured, or the oil drilling well is repaired, a large amount of steel wires are used for connecting various equipment, facilities, parts and the like, the steel wires are transported to the site in a wire rod mode due to the extremely large using amount of the steel wires in production, an operator on the site selects the length according to the situation, and solid, firm and smooth standard disk sleeves are manufactured at two ends and used for connecting the equipment, the facilities and tools.
In the prior art, the steel wire sleeve is manufactured by an operator manually, namely a screwdriver is held by two hands, one hand holds the steel wire, the other hand tightly holds a tong to bend the steel wire to be in phase, and then the two hands rotate in opposite directions simultaneously, so that the single-stranded simple sleeve is manufactured. Therefore, a steel wire coil sleeve manufacturing process which improves the steel wire coil sleeve manufacturing quality and efficiency, saves the production and material cost and effectively reduces the labor intensity of operators is urgently needed.
Disclosure of Invention
Based on the problems, the invention provides a rapid manufacturing process of a steel wire coil sleeve, which is used for solving the problems of low quality and efficiency, high production and material cost and high labor intensity of the steel wire coil sleeve manufactured in the prior art. According to the invention, the steel wire is fixed on the disc shaft with the patterns, the disc lock is driven to rotate by the electric drill, and the steel wire is compressed by the compression disc in the process, so that the steel wire disc sleeve manufactured by the process and the corresponding equipment has the advantages of higher quality and efficiency, lower production and material cost and lower labor intensity.
The invention specifically adopts the following technical scheme for realizing the purpose:
a steel wire coil sleeve rapid manufacturing process comprises the following steps:
step S1: installing a disc shaft, and installing the disc shaft on manufacturing equipment;
step S2: fixing the steel wire, namely fixing the steel wire on the disc shaft;
step S3: pressing the steel wire, and combining the steel wire with the patterns on the surface of the disc shaft through a pressing disc;
step S4: rotating the disc shaft, driving the disc shaft to rotate through the crank, and driving the steel wire to wind through the disc shaft;
step S5: merging steel wires, wherein both ends of the merged steel wires provide conditions for manufacturing the turnbuckles;
step S6: installing the disk lock on the electric drill to ensure that the electric drill drives the disk lock to rotate after being started;
step S7: embedding the two ends of the steel wire into the lock groove assemblies, and respectively embedding the two ends of the steel wire into the lock groove assemblies on the disc lock;
step S8: starting the electric drill, driving the disc lock to rotate by the electric drill, and winding two ends of the steel wire by the rotation of the disc lock to form a steel wire disc sleeve;
step S9: removing the electric drill and the disc lock together from the steel wire disc sleeve;
step S10: loosening the steel wire coil sleeve to ensure that the pressing disc does not press the steel wire coil sleeve any more;
step S11: and taking down the disc shaft, taking down the disc shaft from the manufacturing equipment, and taking down the steel wire disc sleeve from the disc shaft.
The manufacturing equipment comprises a base, wherein a stand column is installed on the top surface of the base relatively, the stand column is installed on the top surface of the base, the drill chuck is installed on the upper portion of the stand column through a bearing, the bearing is connected with the stand column through a bearing sleeve, a crank is installed on the end face of the drill chuck, a disc shaft is installed between the two drill chucks, and a pressing mechanism is further installed at the upper end of the stand column.
The preferable structure of the pressing mechanism is as follows: the pressing mechanism comprises two cross beams arranged at the upper ends of the stand columns, the middle parts of the cross beams are provided with screw rods through nuts, and the lower ends of the screw rods are provided with pressing discs above the disc shafts.
Preferably, the surface of dish lock is equipped with the locked groove subassembly, the locked groove subassembly includes first locked groove and second locked groove, a side at the dish lock is established to first locked groove, the another side at the dish lock is established to the second locked groove.
Preferably, the outer surface of the disc shaft is provided with a pattern.
The invention has the following beneficial effects:
(1) according to the invention, the steel wire is fixed on the disc shaft with the patterns, the disc lock is driven to rotate by the electric drill, and the steel wire is compressed by the compression disc in the process, so that the steel wire disc sleeve manufactured by the process and the corresponding equipment has the advantages of higher quality and efficiency, lower production and material cost and lower labor intensity.
(2) According to the invention, the two ends of the steel wire are respectively embedded into the first locking groove and the second locking groove on the disc lock, and then the disc lock is driven to rotate by the electric drill, so that the two ends of the steel wire can be more easily rotated into the turnbuckles, the manufactured steel wire disc sleeve is firmer, the probability of fracture of the steel wire disc sleeve in the use process can be reduced, the corresponding treatment cost can be reduced, the mode is more efficient, and the production cost of the steel wire disc sleeve can be increased.
(3) The outer surface of the disc shaft is provided with the patterns, the steel wire can be wound on the disc shaft more easily through the patterns on the disc shaft, so that the steel wire is not easy to slide relative to the disc shaft in the process of manufacturing the steel wire disc sleeve, and the steel wire disc sleeve with higher quality can be produced.
(4) According to the invention, the pressing disc enables the steel wire to be tightly combined with the patterns on the surface of the disc shaft, so that the steel wire is more easily driven to wind to form a disc sleeve ring after the disc shaft rotates, and meanwhile, the pressing disc can be driven to move up and down only by rotating the screw rod, so that the operation is simpler and more convenient.
Drawings
FIG. 1 is a process flow diagram of the present invention;
FIG. 2 is a schematic front view of the present invention;
FIG. 3 is a schematic view of the structure of the invention in which the two ends of the steel wire are embedded into the lock groove assembly and the disc lock is mounted on an electric drill;
FIG. 4 is a schematic front view of the disk lock of the present invention;
reference numerals: the device comprises a base 1, a crank 2, a bearing sleeve 3, a drill chuck 4, a reel shaft 5, a lead screw 6, a pressing disc 7, a steel wire reel sleeve 8, a steel wire 9, a cross beam 10, a bearing 11, a stand column 12, a screw buckle 13, a reel lock 14, an electric drill 15, a first locking groove 16 and a second locking groove 17.
Detailed Description
For a better understanding of the present invention by those skilled in the art, the present invention will be described in further detail below with reference to the accompanying drawings and the following examples.
Example (b):
as shown in fig. 1-4, a process for rapidly manufacturing a steel wire coil sleeve comprises the following steps:
step S1: installing a disc shaft 5, and installing the disc shaft 5 on manufacturing equipment;
step S2: fixing a steel wire 9, wherein the steel wire 9 is fixed on the disc shaft 5;
step S3: the pressing steel wire 9 is combined with the patterns on the surface of the disc shaft 5 through the pressing disc 7;
step S4: the disc shaft 5 is rotated, the crank 2 drives the disc shaft 5 to rotate, and the disc shaft 5 drives the steel wire 9 to wind;
step S5: merging the steel wires 9, wherein both ends of the merging steel wires 9 provide conditions for manufacturing the turnbuckles 13;
step S6: the disc lock 14 is arranged on the electric drill 15, so that the disc lock 14 is driven to rotate after the electric drill 15 is started;
step S7: the two ends of the steel wire 9 are inlaid into the lock groove components, and the two ends of the steel wire 9 are inlaid into the lock groove components on the disc lock 14 respectively;
step S8: starting the electric drill 15, driving the disc lock 14 to rotate by the electric drill 15, and winding two ends of the steel wire 9 by the rotation of the disc lock 14 to form a steel wire disc sleeve 8;
step S9: removing the drill 15 and removing the drill 15 together with the disc lock 14 from the wire disc sleeve 8;
step S10: loosening the steel wire coil sleeve 8 to ensure that the pressing disc 7 does not press the steel wire coil sleeve 8 any more;
step S11: the reel shaft 5 is removed, the reel shaft 5 is removed from the manufacturing equipment, and the wire reel sleeve 8 is removed from the reel shaft 5.
The manufacturing equipment comprises a base 1, stand columns 12 are oppositely arranged on the top surface of the base 1, drill chucks 4 are arranged on the upper portions of the two stand columns 12 through bearings 11, the bearings 11 are connected with the stand columns 12 through bearing sleeves 3, crank handles 2 are arranged on the end surfaces of the drill chucks 4, a disc shaft 5 is arranged between the two drill chucks 4, and a pressing mechanism is further arranged at the upper ends of the stand columns 12.
The preferable structure of the pressing mechanism is as follows: hold-down mechanism installs lead screw 6 including installing crossbeam 10 in two stands 12 upper ends, and the middle part of crossbeam 10 is passed through the nut and is installed, and the lower extreme of lead screw 6 is installed and is located 5 tops of dish axle and compress tightly dish 7, compresses tightly dish 7 and makes steel wire 9 and 5 surperficial decorative patterns of dish axle tightly combine together to make 5 rotatory backs of dish axle drive steel wire 9 more easily and twine and form the dish lantern ring, only need rotate lead screw 6 simultaneously and can drive and compress tightly dish 7 and reciprocate, and it is comparatively simple and convenient to operate.
Preferably, the surface of dish lock 14 is equipped with the locked groove subassembly, the locked groove subassembly includes first locked groove 16 and second locked groove 17, a side at dish lock 14 is established to first locked groove 16, second locked groove 17 is established in another side of dish lock 14, it is spiral shell 13 to rotate the both ends of steel wire 9 more easily like this, the steel wire plate cover 8 that also makes the preparation simultaneously is more firm, can reduce the cracked probability of steel wire plate cover 8 in the use, thereby can reduce corresponding treatment cost, the mode is also more efficient, thereby can improve the manufacturing cost to steel wire plate cover 8.
Preferably, the outer surface of the disc shaft 5 is provided with patterns, the steel wire 9 can be wound on the disc shaft 5 more easily through the patterns on the disc shaft 5, so that the steel wire 9 is not easy to slide relative to the disc shaft 5 in the process of manufacturing the steel wire disc sleeve 8, and the steel wire disc sleeve 8 with higher quality can be produced.
When the steel wire sleeve 8 needs to be manufactured, the steel wire 9 can be wound on the patterns of the plate shaft 5, then the screw rod 6 is rotated, and the screw rod 6 is connected with the cross beam 10 through the nut, so the screw rod 6 can drive the pressing plate 7 to move downwards in the rotating process, finally the pressing plate 7 presses the steel wire 9 tightly, then the two ends of the steel wire 9 are inlaid into the first locking groove 16 and the second locking groove 17 of the plate lock 14, then the electric drill 15 drives the plate lock 14 to rotate, the plate lock 14 rotates to drive the two ends of the steel wire 9 to be wound into the spiral buckles 13, then the plate shaft 5 is finally taken down from the manufacturing equipment, and the steel wire sleeve 8 is taken down from the plate shaft 5, so that the steel wire sleeve 8 can be manufactured. The steel wire coil sleeve 8 manufactured by the process and the corresponding equipment has higher quality, thereby reducing the fracture condition of the steel wire coil sleeve 8 in the using process, reducing safety and quality hidden dangers, saving production, effectively reducing the labor intensity of operators, comparing with the original process after practical application, being simple to operate and high in speed, for example, the steel wire coil sleeve 8 is connected with the fisher with the diameter of 5mm manufactured by the process technology and not only is not easy to fracture, but also can be repeatedly used, effectively avoiding the falling of the fisher, causing the blockage of an oil well, and each set of coil sleeve can save much dredging cost of the oil well.
The above is an embodiment of the present invention. The embodiments and specific parameters in the embodiments are only for the purpose of clearly illustrating the process of verifying the invention, and are not intended to limit the scope of the invention, which is defined by the claims.
Claims (5)
1. A steel wire coil sleeve rapid manufacturing process is characterized in that: the method comprises the following steps:
step S1: installing a disc shaft (5), and installing the disc shaft (5) on manufacturing equipment;
step S2: a fixed steel wire (9), wherein the steel wire (9) is fixed on the disc shaft (5);
step S3: the pressing steel wire (9) is combined with the patterns on the surface of the disc shaft (5) through the pressing disc (7);
step S4: the disc shaft (5) is rotated, the crank (2) drives the disc shaft (5) to rotate, and the disc shaft (5) drives the steel wire (9) to wind;
step S5: the steel wire (9) is combined, and two ends of the steel wire (9) provide conditions for manufacturing the turnbuckles (13);
step S6: the disc lock (14) is arranged on the electric drill (15), and the disc lock (14) is driven to rotate after the electric drill (15) is started;
step S7: the two ends of the steel wire (9) are embedded into the lock groove components, and the two ends of the steel wire (9) are respectively embedded into the lock groove components on the disc lock (14);
step S8: starting the electric drill (15), driving the disc lock (14) to rotate by the electric drill (15), and winding two ends of the steel wire (9) by the rotation of the disc lock (14) to form a steel wire disc sleeve (8);
step S9: removing the electric drill (15), and removing the electric drill (15) together with the disk lock (14) from the steel wire disk sleeve (8);
step S10: loosening the steel wire coil sleeve (8) to ensure that the pressing disc (7) does not press the steel wire coil sleeve (8) any more;
step S11: and taking down the disc shaft (5), taking down the disc shaft (5) from the manufacturing equipment, and taking down the steel wire disc sleeve (8) from the disc shaft (5).
2. The rapid manufacturing process of the steel wire coil sleeve according to claim 1, characterized in that: the manufacturing equipment comprises a base (1), wherein a stand column (12) is relatively installed on the top surface of the base (1), two drill chucks (4) are installed on the upper portion of the stand column (12) through bearings (11), the bearings (11) are connected with the stand column (12) through bearing sleeves (3), a crank (2) is installed on the end face of each drill chuck (4), a disc shaft (5) is installed between the two drill chucks (4), and a pressing mechanism is further installed on the upper end of the stand column (12).
3. The rapid manufacturing process of the steel wire coil sleeve according to claim 2, characterized in that: the pressing mechanism comprises two cross beams (10) arranged at the upper ends of the stand columns (12), a screw rod (6) is arranged in the middle of each cross beam (10) through a nut, and a pressing disc (7) located above the disc shaft (5) is arranged at the lower end of each screw rod (6).
4. The rapid manufacturing process of the steel wire coil sleeve according to claim 2, characterized in that: the surface of dish lock (14) is equipped with the locked groove subassembly, the locked groove subassembly includes first locked groove (16) and second locked groove (17), a side at dish lock (14) is established in first locked groove (16), the another side at dish lock (14) is established in second locked groove (17).
5. The rapid manufacturing process of the steel wire coil sleeve according to claim 4, characterized in that: the outer surface of the disc shaft (5) is provided with patterns.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110645138.7A CN113500352B (en) | 2021-06-09 | 2021-06-09 | Rapid manufacturing process of steel wire coil sleeve |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110645138.7A CN113500352B (en) | 2021-06-09 | 2021-06-09 | Rapid manufacturing process of steel wire coil sleeve |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN113500352A true CN113500352A (en) | 2021-10-15 |
| CN113500352B CN113500352B (en) | 2022-11-01 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110645138.7A Active CN113500352B (en) | 2021-06-09 | 2021-06-09 | Rapid manufacturing process of steel wire coil sleeve |
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| Country | Link |
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| CN (1) | CN113500352B (en) |
Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2177545Y (en) * | 1993-09-29 | 1994-09-21 | 梁玉方 | Multifunctional machine for making coiled spring |
| US5927123A (en) * | 1998-08-19 | 1999-07-27 | Liu; Ching-Liang | Coil spring shaper |
| CN203356488U (en) * | 2013-05-10 | 2013-12-25 | 中国人民解放军军械工程学院 | Wire-coiling machine |
| CN104475623A (en) * | 2014-12-22 | 2015-04-01 | 重庆市安太弹簧有限责任公司 | Thin and long tension spring coiling device |
| CN105151375A (en) * | 2015-09-11 | 2015-12-16 | 金迈思（天津）建筑工程技术有限公司 | Steel wire winding device |
| CN207270096U (en) * | 2017-08-15 | 2018-04-27 | 安徽日通制刷有限公司 | A kind of Steel wire roll brush wind |
| CN207288755U (en) * | 2017-09-14 | 2018-05-01 | 双钱集团（江苏）轮胎有限公司 | A kind of steel wire stopping device of steel wire winding equipment |
| CN209273323U (en) * | 2018-11-27 | 2019-08-20 | 绍兴财经旅游学校 | A kind of Portable steel-wire fixed frame |
| CN211110391U (en) * | 2019-08-14 | 2020-07-28 | 天津盛华源电梯配件科技有限公司 | Wire rope is with receiving and releasing device for elevator |
| CN112305695A (en) * | 2020-11-03 | 2021-02-02 | 张志伟 | 5G optical fiber cable installation device |
| CN112320646A (en) * | 2020-12-10 | 2021-02-05 | 湖南工业大学 | Novel reel device that hoisting equipment used |
-
2021
- 2021-06-09 CN CN202110645138.7A patent/CN113500352B/en active Active
Patent Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2177545Y (en) * | 1993-09-29 | 1994-09-21 | 梁玉方 | Multifunctional machine for making coiled spring |
| US5927123A (en) * | 1998-08-19 | 1999-07-27 | Liu; Ching-Liang | Coil spring shaper |
| CN203356488U (en) * | 2013-05-10 | 2013-12-25 | 中国人民解放军军械工程学院 | Wire-coiling machine |
| CN104475623A (en) * | 2014-12-22 | 2015-04-01 | 重庆市安太弹簧有限责任公司 | Thin and long tension spring coiling device |
| CN105151375A (en) * | 2015-09-11 | 2015-12-16 | 金迈思（天津）建筑工程技术有限公司 | Steel wire winding device |
| CN207270096U (en) * | 2017-08-15 | 2018-04-27 | 安徽日通制刷有限公司 | A kind of Steel wire roll brush wind |
| CN207288755U (en) * | 2017-09-14 | 2018-05-01 | 双钱集团（江苏）轮胎有限公司 | A kind of steel wire stopping device of steel wire winding equipment |
| CN209273323U (en) * | 2018-11-27 | 2019-08-20 | 绍兴财经旅游学校 | A kind of Portable steel-wire fixed frame |
| CN211110391U (en) * | 2019-08-14 | 2020-07-28 | 天津盛华源电梯配件科技有限公司 | Wire rope is with receiving and releasing device for elevator |
| CN112305695A (en) * | 2020-11-03 | 2021-02-02 | 张志伟 | 5G optical fiber cable installation device |
| CN112320646A (en) * | 2020-12-10 | 2021-02-05 | 湖南工业大学 | Novel reel device that hoisting equipment used |
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| Publication number | Publication date |
|---|---|
| CN113500352B (en) | 2022-11-01 |
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