CN113493142A

CN113493142A - Mica tape wrapping machine for cable production

Info

Publication number: CN113493142A
Application number: CN202010192393.6A
Authority: CN
Inventors: 吴学明; 吴迪
Original assignee: Jiangsu Ruiyang Cable Co ltd
Current assignee: Jiangsu Ruiyang Cable Co ltd
Priority date: 2020-03-18
Filing date: 2020-03-18
Publication date: 2021-10-12

Abstract

The invention discloses a mica tape lapping machine for cable production in the technical field of cable production disclosure, which comprises an installation base and a pay-off reel, wherein support rods are fixedly arranged on the right sides of three groups of top paneling plates, driven rotating rods are inserted into the bottoms of three groups of installation shells, connecting pieces with the same structure are arranged at the right ends of three groups of connecting rotating rods, a lapping reel matched with the pay-off reel is arranged at the right end of the connecting rotating rod through the connecting pieces, a transmission mechanism is arranged between a top plate and the bottom paneling plates, the lapping reel adopts the connecting pieces to be connected with the connecting rotating rods, the lapping reel is convenient to rapidly install and disassemble, the working efficiency and the working quality are greatly improved, meanwhile, the three groups of connecting rotating rods can be driven to synchronously rotate in the same direction through the matching of a driving motor, a driving chain wheel, a driven chain wheel, the driven rotating rods, the driving bevel gears and the driven bevel gears, so that the three groups of lapping reels can be simultaneously wound, the efficiency of lapping can be improved.

Description

Mica tape wrapping machine for cable production

Technical Field

The invention relates to the technical field of cable production, in particular to a mica tape wrapping machine for cable production.

Background

The mica tape is made of a fireproof insulating material and is divided into a double-sided tape, a single-sided tape, a triple tape, a double-film tape, a single-film tape and the like according to the structure. The mica can be classified into synthetic mica tape, phlogopite tape and muscovite tape. When cable manufacture, the mica tape is usually all through wrapping the winding of chartered plane on lapping the dish, makes things convenient for the packing and the transportation in later stage, but current mica tape has following several defects around the chartered plane when using: 1. the lapped disks after being lapped are inconvenient to disassemble, the working efficiency and the working quality are affected, meanwhile, only one lapped disk can be installed for lapping operation, the lapping efficiency is low, and the use is inconvenient; 2. the position of the mica tape can not be changed in the winding process, so that the winding is uneven, the quality and the use of products are affected, and meanwhile, the loose condition is easy to occur during the winding, and the winding is not compact. Therefore, a mica tape wrapping machine for cable production is provided.

Disclosure of Invention

The invention aims to provide a mica tape wrapping machine for cable production, which aims to solve the problems in the background technology.

In order to achieve the purpose, the invention provides the following technical scheme: a mica tape wrapping machine for cable production comprises an installation base and three sets of wire releasing discs, wherein the left side and the right side of the top of the installation base are vertically fixedly provided with supporting plates, a top plate is fixedly arranged at the top between the two sets of supporting plates, three sets of paneling plates are fixedly arranged at one side of the top plate opposite to the installation base, supporting rods are fixedly arranged at the right sides of the paneling plates at the tops of the three sets of supporting rods, the wire releasing discs are sleeved at the peripheries of the supporting rods in a sliding manner, installation shells are fixedly arranged at the left sides of the paneling plates at the bottoms of the three sets of supporting rods, connecting rotating rods transversely penetrate through the paneling plates at the bottoms of the three sets of supporting rods, driven bevel gears are arranged at the left ends of the connecting rotating rods, penetrate through the right sides of the installation shells, bearings are arranged at the joints of the connecting rotating rods, the bottom paneling plates and the installation shells, driven rotating rods are inserted into the bottoms of the three sets of installation shells, and driving bevel gears meshed with the driven bevel gears are arranged at the tops of the driven rotating rods, driven bull stick bottom runs through installation base top and passes through bearing and installation base bottom inner wall swing joint, the fixed driving motor that is provided with of installation base bottom inner wall right-hand member, the driving motor output is provided with drive sprocket, three groups driven bull stick outer wall all overlaps and is equipped with driven sprocket, and is connected through chain drive between drive sprocket and the driven sprocket, three groups it all is provided with the connecting piece that the structure is the same to connect the bull stick right-hand member, it is provided with through the connecting piece with the drawing drum complex around the lapping dish to connect the bull stick right-hand member, roof and bottom be provided with drive mechanism between the paneling.

Further, the connecting piece is including fixing the sleeve at the connection bull stick right-hand member, the grafting post that matches with the sleeve is fixed to be provided with around the dish left end, the middle part position of grafting capital portion and bottom all sets up flutedly, and slides in the recess and be provided with assorted stopper, and is two sets of the relative one side of stopper all is provided with stress spring, top the stress spring bottom is fixed with the tank bottom of top recess, the bottom the stress spring top is fixed with the tank bottom of bottom recess, and is two sets of the stopper is mutually the opposite side and all fixedly is provided with the block post, and sleeve top and bottom all set up the through-hole that matches with the block post.

Furthermore, the transmission mechanism comprises two groups of movable blocks, sliding openings matched with the movable blocks are vertically arranged on the left and right supporting plates, electric telescopic rods are fixedly arranged on the inner walls of the bottoms of the left and right sliding openings, the tops of the electric telescopic rods on the left and right sides are respectively fixed with the bottoms of the left and right movable blocks, a lead screw is movably arranged between the two groups of movable blocks on the left and right sides through a bearing, a protective shell is fixedly arranged on the right side of the movable block on the right side, a servo motor is arranged in the protective shell, the output end of the servo motor is provided with a speed reducer, the right end of the screw rod penetrates through the right movable block and the left side of the protective shell and is connected with the output end of the speed reducer, the outer wall of the lead screw is sleeved with three groups of moving blocks in a threaded manner, threading block mechanisms matched with the pay-off disc and the wrapping disc are fixedly arranged on the front sides of the three groups of moving blocks, and the three groups of threading block mechanisms are identical in structure.

Further, threading piece mechanism is including fixing the threading piece in the movable block front side, the threading piece runs through from top to bottom and has seted up the through-hole, and the side all slides around the through-hole inner chamber and is provided with the connecting block, the front side of connecting block is fixed through spring and through-hole front side inner wall, the rear side of connecting block is fixed through spring and through-hole rear side inner wall, the front and back side the end is all fixed rectangular block that is provided with about the relative one side outer wall of connecting block, controls and is provided with the compression leg through the pivot activity between the side rectangular block.

Furthermore, guide rods transversely penetrate through the three groups of moving blocks and are located below the lead screw, the left ends of the guide rods are fixed to the outer wall of the right side of the left moving block, and the right ends of the guide rods are fixed to the outer wall of the left side of the right moving block.

Furthermore, the periphery of the bottom of the mounting base is provided with trundles.

Compared with the prior art, the invention has the beneficial effects that:

1) the wrapping disc is connected with the connecting rotating rods through the connecting pieces, so that the wrapping disc is convenient to mount and dismount quickly, the working efficiency and the working quality are greatly improved, and meanwhile, three groups of connecting rotating rods can be driven to synchronously rotate in the same direction through the matching of the driving motor, the driving chain wheel, the chain, the driven chain wheel, the driven rotating rods, the driving bevel gear and the driven bevel gear, so that the three groups of wrapping discs are simultaneously wound, and the wrapping efficiency can be improved;

2) the mica tape winding device is provided with the transmission mechanism, the lead screw is driven to rotate through the servo motor and the speed reducer, the moving block is further driven to horizontally reciprocate left and right, so that a mica tape can be uniformly wound on the winding disc, the quality of a product can be improved, the later-stage packaging and transportation are facilitated, meanwhile, the threading block mechanism is matched with the transmission mechanism, a spring, a connecting block and a pressing column in the threading block mechanism do not influence the rotation and winding of the winding disc, meanwhile, certain pressing force is applied to the mica tape, the electric telescopic rod is started to drive the moving block to move upwards, the lead screw is further driven to move upwards, a certain tensioning effect is achieved on the mica tape, the situation that the mica tape is loosened during winding is avoided, and the winding quality is improved.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic view of a connector structure according to the present invention;

fig. 3 is a structural plan view of the threading block mechanism of the invention.

In the figure: 1. installing a base; 2. a drive motor; 3. a panel; 4. a driven rotating rod; 5. mounting a shell; 6. a drive bevel gear; 7. a caster wheel; 8. a connecting member; 81. a sleeve; 82. a limiting block; 83. a stress spring; 84. a snap post; 85. inserting the column; 9. connecting the rotating rod; 10. wrapping a disc; 11. a support plate; 12. a top plate; 13. a pay-off reel; 14. a transmission mechanism; 141. a movable block; 142. an electric telescopic rod; 143. a lead screw; 144. a moving block; 145. a threading block mechanism; 1451. a threading block; 1452. a spring; 1453. connecting blocks; 1454. and (5) pressing the column.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-3, the present invention provides a technical solution: a mica tape wrapping machine for cable production refers to fig. 1, and comprises an installation base 1 and a paying-off reel 13, wherein the paying-off reels 13 are divided into three groups, the installation base 1 is used for installing a structure, mica tapes to be wrapped on the paying-off reel 13 are electrically connected with an external main controller and an external power supply, and the main controller can be conventional known equipment controlled by a computer and the like;

referring to fig. 1, the left side and the right side of the top of the mounting base 1 are both fixedly and vertically provided with supporting plates 11, a top plate 12 is fixedly arranged at the top between the two groups of supporting plates 11, the supporting plates 11 and the top plate 12 both play a role of supporting and mounting structures, the supporting plates 11 can be fixed at the top of the mounting base 1 by welding or bolts, and the top plate 12 can be fixed between the two groups of supporting plates 11 by welding or bolts;

referring to fig. 1, three groups of panels 3 are fixedly arranged on one opposite side of a top plate 12 and an installation base 1, support rods are fixedly arranged on the right sides of the three groups of top panels 3, the support rods can be fixed on the outer wall of the right side of the top panel 3 in a screw or bolt mode, and pay-off reels 13 are sleeved on the peripheries of the support rods in a sliding mode (the three groups of pay-off reels 13 are respectively sleeved on the outer wall of the support rods in a sliding mode, in order to avoid the pay-off reels 13 from being separated from the support rods, buckles can be arranged at the right ends of the support rods), the panels 3 play a role of supporting and installing structures, and the top and bottom three groups of panels 3 correspond to each other;

referring to fig. 1, the left sides of the three sets of bottom panels 3 are all fixedly provided with mounting shells 5, the mounting shells 5 are used for protecting the internal structure and avoiding affecting the winding operation of the mica tape, the three sets of bottom panels 3 are all transversely provided with connecting rotating rods 9 in a penetrating manner, and the left end of the connecting rotating rod 9 penetrates through the right side of the mounting shell 5 and is provided with a driven bevel gear which is positioned in the mounting shell 5, and the joints of the connecting rotating rods 9, the bottom paneling 3 and the mounting shells 5 are provided with bearings to avoid the connecting rotating rods 9 from moving left and right, the bottom parts of the three groups of mounting shells 5 are all inserted with the driven rotating rods 4, the top end of the driven rotating rod 4 penetrates through the bottom of the mounting shell 5 and is provided with a driving bevel gear 6 meshed with a driven bevel gear, the driven rotating rod 4 drives the connecting rotating rod 9 to rotate through the matching of the driving bevel gear 6 and the driven bevel gear, and the bottom end of the driven rotating rod 4 penetrates through the top of the mounting base 1 and is movably connected with the inner wall of the bottom of the mounting base 1 through a bearing;

referring to fig. 1, a driving motor 2 is fixedly arranged at the right end of the inner wall of the bottom of an installation base 1, the driving motor 2 in the installation base 1 is convenient to maintain, a through hole is formed in the front side of the installation base 1, a cover body (not shown in the figure) is arranged at the through hole, the cover body is convenient to open, and the inside of the installation base 1 is maintained from the through hole, details are not described, a driving sprocket is arranged at the output end of the driving motor 2, driven sprockets are sleeved on the outer walls of three groups of driven rotating rods 4, the driven sprockets are located in the inner cavity of the installation base 1, the driving sprocket is in transmission connection with the driven sprockets through a chain, the driving motor 2 drives the driving sprocket to rotate, the driving sprocket and the chain drive the three groups of driven rotating rods 4 to synchronously rotate in the same direction;

referring to fig. 1, the right ends of the three groups of connecting rotating rods 9 are provided with connecting pieces 8 with the same structure, so that connection of the wrapping discs 10 is conveniently realized;

referring to fig. 1, the right end of the connecting rotary rod 9 is provided with a wrapping disc 10 matched with a pay-off disc 13 through a connecting piece 8, a transmission mechanism 14 is arranged between the top plate 12 and the bottom panel 3, and the transmission mechanism 14 drives the mica tape to move horizontally, so that the mica tape can be uniformly wound around the wrapping disc 10, the product quality can be improved, and the later-stage packaging and transportation are facilitated.

As shown in fig. 1 and 2: the connecting piece 8 comprises a sleeve 81 fixed at the right end of the connecting rotating rod 9, the sleeve 81 is used for being matched with an inserting column 85, the inserting column 85 matched with the sleeve 81 is fixedly arranged at the left end of the wrapping disc 10, the inserting column 85 is used for being inserted into the sleeve 81, grooves are formed in the middle positions of the top and the bottom of the inserting column 85 and used for assembling structures, matched limiting blocks 82 are arranged in the grooves in a sliding mode, the limiting blocks 82 are matched and slidably connected with vertical sliding grooves in the left side and the right side inner walls of the grooves through sliders on the left side and the right side, on one hand, the limiting blocks 82 cannot be separated from the grooves, on the other hand, guiding and limiting effects are achieved on the movement of the limiting blocks 82, stress springs 83 are arranged on the opposite sides of the two groups of limiting blocks 82, when the clamping columns 84 are corresponding to the through holes through the stress springs 83, the limiting blocks 82 and the clamping columns 84 are driven to extend out of the through holes, the fixing of the installation is achieved, and the bottoms of the top stress springs 83 are fixed with the bottoms of the grooves on the top, the top of the bottom stress spring 83 is fixed with the bottom of the bottom groove, the two groups of limiting blocks 82 are fixedly provided with clamping columns 84 on the opposite sides, each clamping column 84 comprises a short rod fixed with the corresponding limiting block 82 and a semicircular pressing block fixed on one side, far away from the corresponding limiting block 82, of the short rod, through holes matched with the corresponding clamping columns 84 are formed in the top and the bottom of the sleeve 81, the height of each clamping column 84 is smaller than the depth of the corresponding groove, and when the sleeve is disassembled, the clamping columns 84 are pressed into the through holes and the corresponding grooves, so that the sleeve 81 and the inserting columns 85 can be disassembled;

as shown in fig. 1: the transmission mechanism 14 comprises two groups of movable blocks 141, the movable blocks 141 play a role of supporting and installing structures, sliding openings matched with the movable blocks 141 are vertically formed in the left and right supporting plates 11, the movable blocks 141 can conveniently move, the movable blocks 141 can be guided and limited in moving, electric telescopic rods 142 are fixedly arranged on the inner walls of the bottoms of the left and right sliding openings, the electric telescopic rods 142 are used for driving the movable blocks 141 to move upwards or downwards, the tops of the left and right electric telescopic rods 142 are respectively fixed with the bottoms of the left and right movable blocks 141, a screw rod 143 is movably arranged between the left and right movable blocks 141 through bearings, the screw rod 143 is positioned between the top plate 12 and the bottom paneling 3, the screw rod 143 is used for driving the movable blocks 144 to move leftwards or rightwards, a protective shell is fixedly arranged on the right side of the right movable block 141, and can be fixed on the outer wall of the right movable block 141 in a screw or bolt mode, a servo motor is arranged in the protective shell, a speed reducer is arranged at the output end of the servo motor, the right end of a lead screw 143 penetrates through a right movable block 141 and the left side of the protective shell and is connected with the output end of the speed reducer, the lead screw 143 is driven to rotate forwards or backwards through the matching of the servo motor and the speed reducer, three groups of moving blocks 144 are sleeved on the outer wall of the lead screw 143 in a threaded manner, threaded holes matched with the lead screw 143 are formed in the three groups of moving blocks 144, in order to limit the moving range of the three groups of moving blocks 144, limiting nuts are arranged on the left side and the right side of each group of moving blocks 144, the limiting nuts are sleeved on the outer wall of the lead screw 143 in a threaded manner, the three groups of moving blocks 144 respectively correspond to the three groups of paneling plates 3 at the top and the bottom, threading block mechanisms 145 matched with the pay-off disc 13 and the lapping disc 10 are fixedly arranged on the front sides of the three groups of moving blocks 144, the threading block mechanisms 145 play a role in binding and tensioning the mica tape, so as to ensure the winding quality, the three groups of threading block mechanisms 145 have the same structure;

as shown in fig. 1 and 3: the threading block mechanism 145 comprises a threading block 1451 fixed on the front side of the moving block 144, the threading block 1451 can be fixed on the front side of the moving block 144 by screws or screw fixation, a through hole is arranged on the threading block 1451 in a vertical penetrating way to facilitate insertion of mica tapes, connecting blocks 1453 are arranged on the front and rear sides of the inner cavity of the through hole in a sliding way, the connecting blocks 1453 are matched with longitudinal chutes on the left and right inner walls of the through hole through left and right sliders on the left and right sides to be in sliding connection, the movement of the connecting blocks 1453 is guided and limited by the matching of the sliders and the longitudinal chutes, the front side of the front connecting block 1453 is fixed with the front inner wall of the through hole through a spring 1452, the rear side of the rear connecting block 1453 is fixed with the rear inner wall of the through hole through a spring 1452, the pressing columns 1454 on the front and rear sides are matched to press the mica tapes, rectangular blocks are fixedly arranged at the left and right ends of the outer walls of the front and rear connecting blocks opposite sides, the rectangular pressing columns 1454 are movably arranged between the left and right blocks through a rotating shaft, the press column 1454 is a cylindrical structure made of hard rubber materials, so that damage to the mica tape caused by overlarge pressing force is avoided, and normal winding operation is not influenced;

as shown in fig. 1: guide rods transversely penetrate through the three groups of moving blocks 144, the three groups of moving blocks 144 are provided with movable through holes matched with the guide rods, the guide rods are located below the lead screws 143, the left ends of the guide rods are fixed to the outer wall of the right side of the left moving block 141, the right ends of the guide rods are fixed to the outer wall of the left side of the right moving block 141, the guide rods ensure the moving stability of the moving blocks 144, and meanwhile, the moving blocks 144 are prevented from being driven to rotate by the lead screws 143;

as shown in fig. 1: all be provided with truckle 7 around installation base 1 bottom, truckle 7 makes things convenient for this mica tape to wrap the removal of chartered plane, is provided with the locking device who is used for restricting 7 pivoted unlockable of truckle on the truckle 7 simultaneously, conveniently carries out the fixed position, conveniently settles and use, and this locking device uses extensively in this field, adopts friction disc or bolt etc. to restrict the truckle rotation usually, does not do the detail herein in addition.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a mica tape winds chartered plane for cable manufacture, includes installation base (1) and drawing drum (13), three groups altogether of drawing drum (13), its characterized in that: the left side and the right side of the top of the installation base (1) are fixedly and vertically provided with supporting plates (11), a top plate (12) is fixedly arranged at the top part between the two groups of supporting plates (11), three groups of the paneling (3) are fixedly arranged at one side of the top plate (12) opposite to the installation base (1), supporting rods are fixedly arranged at the right sides of the paneling (3) at the tops of the three groups of supporting rods, a pay-off reel (13) is sleeved at the periphery of each supporting rod in a sliding manner, an installation shell (5) is fixedly arranged at the left side of the paneling (3) at the bottoms of the three groups, connecting rotating rods (9) transversely penetrate through the paneling (3), the left end of each connecting rotating rod (9) penetrates through the right side of the installation shell (5) and is provided with a driven bevel gear, bearings are arranged at the joints of the connecting rotating rods (9) with the bottom paneling (3) and the installation shell (5), and driven rotating rods (4) are inserted at the bottoms of the three groups of the installation shell (5), the top end of the driven rotating rod (4) penetrates through the bottom of the mounting shell (5) and is provided with a driving bevel gear (6) meshed with the driven bevel gear, the bottom end of the driven rotating rod (4) penetrates through the top of the mounting base (1) and is movably connected with the inner wall of the bottom of the mounting base (1) through a bearing, a driving motor (2) is fixedly arranged at the right end of the inner wall at the bottom of the mounting base (1), the output end of the driving motor (2) is provided with a driving chain wheel, the outer walls of the three groups of driven rotating rods (4) are all sleeved with driven chain wheels, the driving chain wheel is connected with the driven chain wheel through chain transmission, the right ends of the three groups of connecting rotating rods (9) are provided with connecting pieces (8) with the same structure, the right end of the connecting rotating rod (9) is provided with a wrapping disc (10) matched with the pay-off disc (13) through a connecting piece (8), a transmission mechanism (14) is arranged between the top plate (12) and the bottom panel (3).

2. The mica tape lapping machine for cable production according to claim 1, characterized in that: connecting piece (8) are including fixing sleeve (81) at the connection bull stick (9) right-hand member, around set (10) left end fixed be provided with sleeve (81) assorted grafting post (85), the middle part position of grafting post (85) top and bottom all sets up flutedly, and slides in the recess and be provided with assorted stopper (82), and is two sets of stopper (82) relative one side all is provided with stress spring (83), top stress spring (83) bottom is fixed with the tank bottom of top recess, bottom stress spring (83) top is fixed with the tank bottom of bottom recess, and is two sets of stopper (82) mutually the opposite side of the back of the body one side all fixedly is provided with block post (84), and sleeve (81) top and bottom all set up the through-hole that matches with block post (84).

3. The mica tape lapping machine for cable production according to claim 2, characterized in that: drive mechanism (14) include two sets of movable block (141), control the side all vertically set up the slip mouth that matches with movable block (141) on backup pad (11), and control slip mouth bottom inner wall and all fixedly be provided with electric telescopic handle (142), control the side electric telescopic handle (142) top is fixed with control side movable block (141) bottom respectively, controls the side two sets ofly be provided with lead screw (143), right side through the bearing activity between movable block (141) the fixed protective housing that is provided with in right side of movable block (141), and be provided with servo motor in the protective housing, and servo motor's output is provided with the reduction gear, the right-hand member of lead screw (143) runs through the right side movable block (141) and protective housing left side and be connected with the reduction gear output, lead screw (143) outer wall thread bush is equipped with three movable block (144) of group, three groups movable block (144) front side all fixedly be provided with pay off reel (13) and pay off reel (10) complex wear the right side And the three groups of threading block mechanisms (145) have the same structure.

4. The mica tape lapping machine for cable production according to claim 3, characterized in that: the threading block mechanism (145) comprises a threading block (1451) fixed on the front side of a moving block (144), a through hole penetrates through the threading block (1451) from top to bottom, connecting blocks (1453) are arranged on the front side and the rear side of an inner cavity of the through hole in a sliding mode, the front side of the connecting block (1453) on the front side is fixed to the inner wall of the front side of the through hole through a spring (1452), the rear side of the connecting block (1453) on the rear side is fixed to the inner wall of the rear side of the through hole through the spring (1452), rectangular blocks are fixedly arranged at the left end and the right end of the outer wall of one side, opposite to the connecting block (1453), of the front side and the rear side, and a compression column (1454) is movably arranged between the rectangular blocks on the left side and the right side.

5. The mica tape lapping machine for cable production according to claim 3, characterized in that: guide rods transversely penetrate through the three groups of moving blocks (144), are located below the lead screw (143), are fixed to the outer wall of the right side of the left moving block (141) at the left ends and are fixed to the outer wall of the left side of the right moving block (141) at the right ends.

6. The mica tape lapping machine for cable production according to claim 1, characterized in that: the periphery of the bottom of the mounting base (1) is provided with trundles (7).