CN113485264A - Safe remote control system for industrial equipment - Google Patents
Safe remote control system for industrial equipment Download PDFInfo
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- CN113485264A CN113485264A CN202110766101.XA CN202110766101A CN113485264A CN 113485264 A CN113485264 A CN 113485264A CN 202110766101 A CN202110766101 A CN 202110766101A CN 113485264 A CN113485264 A CN 113485264A
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- 230000005540 biological transmission Effects 0.000 claims abstract description 36
- 238000012544 monitoring process Methods 0.000 claims abstract description 16
- 239000000779 smoke Substances 0.000 claims abstract description 12
- 238000003860 storage Methods 0.000 claims description 18
- 230000006978 adaptation Effects 0.000 claims description 9
- 238000005303 weighing Methods 0.000 claims description 4
- 238000004891 communication Methods 0.000 claims description 3
- 238000009434 installation Methods 0.000 abstract description 3
- 238000003780 insertion Methods 0.000 description 5
- 230000037431 insertion Effects 0.000 description 5
- 238000000034 method Methods 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- 230000002159 abnormal effect Effects 0.000 description 2
- 230000001276 controlling effect Effects 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000005856 abnormality Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/4184—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by fault tolerance, reliability of production system
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/31—From computer integrated manufacturing till monitoring
- G05B2219/31088—Network communication between supervisor and cell, machine group
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Quality & Reliability (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Selective Calling Equipment (AREA)
Abstract
The invention discloses a safe remote control system for industrial equipment, which comprises a system terminal, a control terminal, an acquisition terminal, an operation terminal, a shell, a power jack, a power line, a data transmission line and an interface. This a safe remote control system for industrial equipment, during the use, at first install control terminal, pass through the fixed orifices with the fixed plate and install the outside at equipment, peg graft the casing in one side of fixed plate through the cooperation of inserted block and slot this moment, accomplish control terminal's installation work, then peg graft on electrical socket with equipment power plug, peg graft on external power supply jack with the power cord simultaneously, then be connected the interface of data transmission line tip with the industrial equipment controller, accomplish industrial equipment and control terminal's connection work, then with the surveillance camera head in the acquisition terminal, temperature sensor, smoke transducer and human body sensor install the corresponding monitoring position at industrial equipment respectively.
Description
Technical Field
The invention relates to the technical field of industrial equipment control, in particular to a safe remote control system for industrial equipment.
Background
The industrial equipment refers to industrial production equipment and various machine tools, such as lathes, milling machines, grinding machines, planing machines and the like. With the rapid development of mobile internet and industrial informatization, industrial equipment is continuously changed from a functional type to an intelligent type, and the demand of people for realizing remote control of the industrial equipment is gradually increased. Remote control is the ability to operate a device at a remote location using radio or electrical signals.
However, the existing remote control of industrial equipment generally controls the operation of the industrial equipment, and cannot better monitor the running condition of the equipment.
Disclosure of Invention
The present invention is directed to a secure remote control system for industrial equipment to solve the problems set forth in the background art.
In order to achieve the purpose, the invention provides the following technical scheme:
the utility model provides a safe remote control system for industrial equipment, includes system terminal, control terminal, acquisition terminal and operation terminal, its characterized in that: the system terminal comprises a storage module, a calculation module and a transmission module, the control terminal comprises a transmission module, a control module and an alarm module, the acquisition terminal comprises an acquisition module and a transmission module, and the operation terminal comprises an input module, a display module, a transmission module and an alarm module.
As a further scheme of the invention: the control terminal, the acquisition terminal and the operation terminal are all in wireless connection with the system terminal through a transmission module, and the transmission module is a 4G communication module.
As a still further scheme of the invention: the storage module is used for storing the operation record of control terminal control command, thereby make things convenient for later stage inquiry, the storage module is used for storing the collection information record of acquisition terminal, make things convenient for calculation module to call, make things convenient for later stage inquiry simultaneously, the storage module is used for storing operation terminal's input record, make things convenient for calculation module to call, storage module is used for presetting the equipment operation procedure to the system and stores, the person of facilitating the use directly calls through operation terminal, carry out equipment operation, calculation module is used for handling acquisition terminal's collection data, in order to judge whether normal operating is carried out to equipment simultaneously, calculation module is used for handling operation terminal's operation information, thereby generate control information.
As a still further scheme of the invention: control module is including power supply module, circuit breaker and the control unit, and power supply module is used for being connected with external power supply, and power supply module is used for the industrial equipment power supply, and the circuit breaker is electronic circuit breaker, and the circuit breaker is used for controlling the break-make condition of power supply module to control the break-make electricity of industrial equipment, the control unit passes through wire and industrial equipment's controller electric connection.
As a still further scheme of the invention: the acquisition module is including the surveillance camera head, a weighing sensor and a temperature sensor, smoke transducer and human body sensor, the surveillance camera head, a weighing sensor and a temperature sensor, smoke transducer and human body sensor install respectively in industrial equipment's the monitoring position that corresponds, the surveillance camera head is used for monitoring industrial equipment's operational aspect, temperature sensor is used for detecting the key electrical components temperature when industrial equipment temperature operation, smoke transducer is used for monitoring industrial equipment's the conflagration condition, human body sensor is used for monitoring whether equipment work area workman's the condition exists.
As a still further scheme of the invention: the operation module and the display module jointly form a touch display screen, an image display area, a temperature display area, a fire display area and a worker display area are arranged on the touch display screen, and a plurality of display columns are arranged in the temperature display area.
As a still further scheme of the invention: the alarm module is a buzzer and is used for alarming dangerous conditions.
As a still further scheme of the invention: the control terminal is including the casing, and the front surface of casing is equipped with electrical socket, and the casing bottom has set firmly the power cord, and one side of casing is equipped with data transmission line, and data transmission line's one end is equipped with the interface, and the casing is equipped with the outer wall fixedly connected with wire reel of data transmission line side, and the equidistant card wire casing of having seted up on the wire reel, card wire casing and data transmission line looks adaptation, the bottom symmetry fixedly connected with solid ply-yarn drill of casing, solid ply-yarn drill and power cord looks adaptation.
As a still further scheme of the invention: the rear side fixedly connected with inserted block of casing, the outside of inserted block is equipped with the slot rather than the looks adaptation, and one side fixedly connected with fixed plate of slot, the fixed orifices has all been seted up in the fixed plate four corners, and the casing top corresponds the siren position and has seted up the perforation.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, through the arrangement of the system terminal, the control terminal, the acquisition terminal and the operation terminal, the operation condition of the industrial equipment can be conveniently monitored, operated and alarmed remotely, so that the safe remote control of the industrial equipment is realized, safety management personnel can conveniently know the operation condition of the equipment in time, the equipment is controlled and regulated, and the damage probability of the equipment is reduced.
2. According to the invention, through the arrangement of the shell, the power jack, the power line, the data transmission line, the interface, the wire spool, the wire clamping groove, the wire fixing clip, the insertion block, the insertion groove, the fixing plate, the fixing hole and the through hole, the control terminal can be conveniently installed on the outer side of the equipment, meanwhile, the electric wire on the outer side of the control terminal can be accommodated, and meanwhile, the alarm can be conveniently sounded, so that the safety remote control system for the industrial equipment has the function of convenient installation and fixation, and meanwhile, the structure is more optimized and the design is more reasonable.
Drawings
Fig. 1 is a schematic configuration diagram of a secure remote control system for industrial equipment.
Fig. 2 is an illustration of a display screen in a secure remote control system for industrial equipment.
Fig. 3 is a front perspective view of the housing position in a secure remote control system for industrial equipment.
Fig. 4 is a rear perspective view of a housing position in a secure remote control system for industrial equipment.
In the figure: the device comprises a shell 1, a power jack 2, a power line 3, a data transmission line 4, an interface 5, a wire spool 6, a wire clamping groove 7, a wire fixing clamp 8, an insertion block 9, a slot 10, a fixing plate 11, a fixing hole 12 and a through hole 13.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1 to 4, in an embodiment of the present invention, a secure remote control system for an industrial device includes a system terminal, a control terminal, an acquisition terminal and an operation terminal, where the system terminal includes a storage module, a calculation module and a transmission module, the control terminal includes a transmission module, a control module and an alarm module, the acquisition terminal includes an acquisition module and a transmission module, and the operation terminal includes an input module, a display module, a transmission module and an alarm module.
The control terminal, the acquisition terminal and the operation terminal are all in wireless connection with the system terminal through a transmission module, and the transmission module is a 4G communication module.
Storage module is used for storing control terminal control command's operation record, thereby make things convenient for the later stage inquiry, storage module is used for storing acquisition terminal's collection information record, make things convenient for calculation module to call, make things convenient for the later stage inquiry simultaneously, storage module is used for storing operation terminal's input record, make things convenient for calculation module to call, storage module is used for presetting equipment operation procedure to the system and storing, the person of facilitating the use directly calls through operation terminal, carry out equipment operation, calculation module is used for handling acquisition terminal's collection data, in order to judge whether normal operating is in the same time of equipment, calculation module is used for handling operation terminal's operation information, thereby generate control information.
Control module is including power supply module, circuit breaker and the control unit, power supply module is used for being connected with external power supply, and power supply module is used for the industrial equipment power supply, and the circuit breaker is electronic circuit breaker, the circuit breaker simultaneously with power supply module and the control unit electric connection, the circuit breaker is used for controlling the break-make condition of power supply module to control the break-make electricity of industrial equipment, the control unit passes through the controller electric connection of wire and industrial equipment.
The acquisition module is including the surveillance camera head, temperature sensor, smoke transducer and human body sensor, the surveillance camera head, temperature sensor, smoke transducer and human body sensor install respectively at industrial equipment's the monitoring position that corresponds, the surveillance camera head is used for monitoring industrial equipment's operational aspect, temperature sensor is used for detecting the key electrical components temperature when industrial equipment temperature operation, smoke transducer is used for monitoring industrial equipment's the conflagration condition, human body sensor is used for monitoring whether equipment work area workman's the condition exists.
The operation module and the display module jointly form a touch display screen, an image display area, a temperature display area, a fire display area and a worker display area are arranged on the touch display screen, and a plurality of display columns are arranged in the temperature display area.
The alarm module is a buzzer and is used for alarming dangerous situations.
Control terminal is including casing 1, casing 1's front surface is equipped with jack 2, casing 1 bottom has set firmly power cord 3, jack 2 and power cord 3 all correspond with power supply module, one side of casing 1 is equipped with data transmission line 4, data transmission line 4 corresponds with the control unit, the one end of data transmission line 4 is equipped with interface 5, casing 1 is equipped with the outer wall fixedly connected with wire reel 6 of data transmission line 4 side, wire clamping groove 7 has been seted up to equidistance on the wire reel 6, wire clamping groove 7 and 4 looks adaptations of data transmission line, casing 1's bottom symmetry fixedly connected with solid ply-yarn drill 8, gu ply- yarn drill 8 and 3 looks adaptations of power cord.
The rear side fixedly connected with inserted block 9 of casing 1, the outside of inserted block 9 be equipped with rather than the slot 10 of looks adaptation, one side fixedly connected with fixed plate 11 of slot 10, fixed orifices 12 have all been seted up in fixed plate 11 four corners, and the perforation 13 has been seted up to the corresponding siren position in casing 1 top, and perforation 13 is used for the buzzer sound production.
The working principle of the invention is as follows:
when the system is used, firstly, the control terminal is installed, the fixing plate 11 is installed on the outer side of the equipment through the fixing hole 12, at the moment, the shell 1 is inserted into one side of the fixing plate 11 through the matching of the insertion block 9 and the insertion groove 10 to complete the installation work of the control terminal, then, the equipment power plug is inserted into the power jack 2, meanwhile, the power cord 3 is inserted into the external power jack, then, the interface 5 at the end part of the data transmission line 4 is connected with the industrial equipment controller to complete the connection work of the industrial equipment and the control terminal, then, the monitoring camera, the temperature sensor, the smoke sensor and the human body sensor in the acquisition terminal are respectively installed at the corresponding monitoring positions of the industrial equipment, when the system is in operation, the monitoring camera, the temperature sensor, the smoke sensor and the human body sensor are monitored in real time, and the monitored information is transmitted to the system terminal, the storage module in the system terminal stores the transmitted information, the calculation module processes the transmitted relative information, and transmits the processed information to the display module on the operation terminal for display, when the equipment is abnormal, the calculation module in the system terminal generates an abnormal instruction, so as to control the alarm module contained in the operation terminal and the control terminal to send an alarm to remind the worker of the abnormality of the industrial equipment, at the moment, the worker can transmit the operation instruction through the input module of the operation terminal, the input operation instruction is transmitted to the system terminal, the storage unit stores the operation instruction, and the calculation unit calculates the operation instruction, so as to control the control unit of the control terminal to control the controller of the industrial equipment, so as to adjust the equipment, if the condition of failed adjustment occurs, the power supply of the industrial equipment is directly controlled by the instruction to control the breaker, therefore, loss is reduced, and meanwhile, under daily conditions, a worker can directly input an operation instruction of the industrial equipment through the conveying module of the operation terminal, or a storage module of the system terminal calls an operation program of the industrial equipment to remotely control the industrial equipment.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that various changes in the embodiments and/or modifications of the invention can be made, and equivalents and modifications of some features of the invention can be made without departing from the spirit and scope of the invention.
Claims (9)
1. The utility model provides a safe remote control system for industrial equipment, includes system terminal, control terminal, acquisition terminal and operation terminal, its characterized in that: the system terminal comprises a storage module, a calculation module and a transmission module, the control terminal comprises a transmission module, a control module and an alarm module, the acquisition terminal comprises an acquisition module and a transmission module, and the operation terminal comprises an input module, a display module, a transmission module and an alarm module.
2. A secure remote control system for industrial equipment, according to claim 1, characterized in that: the control terminal, the acquisition terminal and the operation terminal are all in wireless connection with the system terminal through a transmission module, and the transmission module is a 4G communication module.
3. A secure remote control system for industrial equipment, according to claim 1, characterized in that: the storage module is used for storing operation records of control instructions of the control terminal, the storage module is used for storing acquisition information records of the acquisition terminal, the storage module is used for storing input records of the operation terminal, the storage module is used for storing operation programs of system preset equipment, the calculation module is used for processing acquisition data of the acquisition terminal, and the calculation module is used for processing operation information of the operation terminal.
4. A secure remote control system for industrial equipment, according to claim 1, characterized in that: the control module comprises a power supply assembly, a circuit breaker and a control unit, the power supply assembly is used for being connected with an external power supply, the power supply assembly is used for supplying power to the industrial equipment, the circuit breaker is an electronic circuit breaker and used for controlling the on-off condition of the power supply assembly, and the control unit is electrically connected with the controller of the industrial equipment through a wire.
5. A secure remote control system for industrial equipment, according to claim 1, characterized in that: the acquisition module is including the surveillance camera head, a weighing sensor and a temperature sensor, smoke transducer and human body sensor, the surveillance camera head, a weighing sensor and a temperature sensor, smoke transducer and human body sensor install respectively in industrial equipment's the monitoring position that corresponds, the surveillance camera head is used for monitoring industrial equipment's operational aspect, temperature sensor is used for detecting the key electrical components temperature when industrial equipment temperature operation, smoke transducer is used for monitoring industrial equipment's the conflagration condition, human body sensor is used for monitoring whether equipment work area workman's the condition exists.
6. A secure remote control system for industrial equipment, according to claim 1, characterized in that: the operation module and the display module jointly form a touch display screen, an image display area, a temperature display area, a fire display area and a worker display area are arranged on the touch display screen, and a plurality of display columns are arranged in the temperature display area.
7. A secure remote control system for industrial equipment, according to claim 1, characterized in that: the alarm module is a buzzer and is used for alarming dangerous conditions.
8. A secure remote control system for industrial equipment, according to claim 1, characterized in that: control terminal is including casing (1), the front surface of casing (1) is equipped with electrical socket (2), casing (1) bottom has set firmly power cord (3), one side of casing (1) is equipped with data transmission line (4), the one end of data transmission line (4) is equipped with interface (5), casing (1) is equipped with outer wall fixedly connected with wire reel (6) of data transmission line (4) side, wire clamping groove (7) have been seted up to equidistant wire reel (6), wire clamping groove (7) and data transmission line (4) looks adaptation, the bottom symmetry fixedly connected with wire fixing clip (8) of casing (1), wire fixing clip (8) and power cord (3) looks adaptation.
9. A secure remote control system for industrial equipment, according to claim 8, characterized in that: the rear side fixedly connected with inserted block (9) of casing (1) of telling, the outside of inserted block (9) is equipped with slot (10) rather than the looks adaptation, one side fixedly connected with fixed plate (11) of slot (10), and fixed orifices (12) have all been seted up in fixed plate (11) four corners, and perforation (13) have been seted up to casing (1) top corresponding siren position.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110766101.XA CN113485264A (en) | 2021-07-07 | 2021-07-07 | Safe remote control system for industrial equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110766101.XA CN113485264A (en) | 2021-07-07 | 2021-07-07 | Safe remote control system for industrial equipment |
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| Publication Number | Publication Date |
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| CN113485264A true CN113485264A (en) | 2021-10-08 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110766101.XA Pending CN113485264A (en) | 2021-07-07 | 2021-07-07 | Safe remote control system for industrial equipment |
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| CN (1) | CN113485264A (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN205080426U (en) * | 2015-10-22 | 2016-03-09 | 青岛云集控制技术有限公司 | Industrial field data acquisition control and digital display device |
| CN207946699U (en) * | 2018-03-11 | 2018-10-09 | 厦门嵘拓物联科技有限公司 | A kind of industrial field data remote monitoring system Internet-based |
| CN110348839A (en) * | 2019-05-31 | 2019-10-18 | 口碑(上海)信息技术有限公司 | Monitor processing method, the apparatus and system of device status data |
| CN210270567U (en) * | 2019-08-08 | 2020-04-07 | 新疆利丰智能科技股份有限公司 | Remote monitoring and maintaining device of terminal monitoring equipment |
| CN112947350A (en) * | 2021-04-16 | 2021-06-11 | 研行(苏州)工业科技有限公司 | Apply to industrial automation equipment's remote monitering system |
-
2021
- 2021-07-07 CN CN202110766101.XA patent/CN113485264A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN205080426U (en) * | 2015-10-22 | 2016-03-09 | 青岛云集控制技术有限公司 | Industrial field data acquisition control and digital display device |
| CN207946699U (en) * | 2018-03-11 | 2018-10-09 | 厦门嵘拓物联科技有限公司 | A kind of industrial field data remote monitoring system Internet-based |
| CN110348839A (en) * | 2019-05-31 | 2019-10-18 | 口碑(上海)信息技术有限公司 | Monitor processing method, the apparatus and system of device status data |
| CN210270567U (en) * | 2019-08-08 | 2020-04-07 | 新疆利丰智能科技股份有限公司 | Remote monitoring and maintaining device of terminal monitoring equipment |
| CN112947350A (en) * | 2021-04-16 | 2021-06-11 | 研行(苏州)工业科技有限公司 | Apply to industrial automation equipment's remote monitering system |
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Application publication date: 20211008 |