CN113482356B - A vibration device for building concrete placement process - Google Patents
A vibration device for building concrete placement process Download PDFInfo
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- CN113482356B CN113482356B CN202110818615.5A CN202110818615A CN113482356B CN 113482356 B CN113482356 B CN 113482356B CN 202110818615 A CN202110818615 A CN 202110818615A CN 113482356 B CN113482356 B CN 113482356B
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- rod
- vibrating
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- shaft
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/02—Conveying or working-up concrete or similar masses able to be heaped or cast
- E04G21/06—Solidifying concrete, e.g. by application of vacuum before hardening
- E04G21/08—Internal vibrators, e.g. needle vibrators
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/02—Conveying or working-up concrete or similar masses able to be heaped or cast
- E04G21/10—Devices for levelling, e.g. templates or boards
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Mechanical Engineering (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
Abstract
The invention discloses a vibrating device for a building concrete pouring process, which comprises a template, an extension plate, a movable support and a movable wheel set, wherein under the arrangement of a driving assembly, a rotating rod and a material receiving plate work synchronously, concrete residues adhered to the outer surface of a vibrating rod can fall onto the material receiving plate below in the recovery process of the vibrating rod, the concrete residues cannot be scattered to the next area or even a floating area, the residues are intensively collected, the vibrating rod is inserted into the material receiving plate and recycled for reuse, manual repeated repair is not needed, and meanwhile, resource waste cannot be caused; meanwhile, after the processing is finished, the piston rod is contracted to enable the material receiving plate to incline leftwards and downwards, and then collected residues can be intensively and efficiently poured.
Description
Technical Field
The invention relates to the technical field of building construction equipment, in particular to a vibrating device used in a building concrete pouring process.
Background
After the concrete is poured, the poured concrete needs to be vibrated so as to be tightly combined, so that the phenomena of honeycomb pitted surface and the like of the concrete are eliminated, the strength of the concrete is improved, and the quality of a concrete member is ensured.
The existing vibrating device such as a row-type vibrating machine can only realize single vibrating work, and subsequent trowelling work needs to be removed from a machine replacing device for trowelling again, so that the efficiency is low; or after the vibration travel is finished, leveling by manually holding the leveling equipment.
When row formula vibrating machine marchd the in-process, can the clearance stop to remove and insert the stick that vibrates, can carry the concrete residue after the stick that vibrates extracts concrete surface, the residue can splash and cause the wasting of resources and pollute operational environment, can spill even the floating region, needs constructor secondary repair.
The residues spilled from the inner side edge of the template can be pushed out of the outer side of the template when being leveled, so that the working environment is polluted while resource waste is caused.
Disclosure of Invention
The invention aims to provide a vibrating device for a building concrete pouring process, so as to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme:
a vibrating device for building concrete placement process, including template, extension board, movable support and removal wheelset, the template side is provided with the extension board, is provided with the track of intercommunication on template and the extension board, be provided with on the movable support and remove the wheelset and drive the drive arrangement who removes the wheelset along pathway movement, be provided with the installing support on the movable support, be provided with rotatable dwang on the installing support, be provided with a plurality of vibrating spears on the dwang, be provided with the motor that vibrates of a plurality of drive vibrating spears work on the installing support, the motor that vibrates sets up with the vibrating spear one-to-one, be provided with the floating box on the installing support, the floating box is provided with the flitch that connects that can collect the vibrating spear and take concrete out and carry the residue after taking out, be provided with the drive dwang on the installing support and connect flitch simultaneous operation's drive assembly.
Be provided with a plurality of anchor clamps that match with the stick that vibrates on the dwang, be provided with multiunit damping bumper shock absorber between anchor clamps and the dwang.
The bottom surface of the floating box body is parallel to the top surface of the poured concrete, the floating box body is connected with the mounting support through a connecting rod, and the connecting rod is an L-shaped connecting rod.
The utility model discloses a gear rack, including the driven shaft, the dwang is connected with the initiative axle, is provided with the driving gear on the driving shaft, is provided with idler and driving pulley on the transmission shaft, is provided with incomplete gear and driven pulley on the driven shaft, connect to be provided with the rack on the flitch, driving gear and idler meshing, driving pulley and driven pulley pass through the belt and connect, incomplete gear and rack intermittent type meshing.
The mounting bracket is rotatable relative to the mobile bracket.
The mounting bracket is rotatably connected with the movable bracket through a rotating connecting plate, the movable bracket is provided with an air cylinder, a piston rod of the air cylinder is provided with a movable rod, the movable rod is provided with a first pin shaft, the mounting bracket is provided with a first frame body, and the first pin shaft is in rolling connection with the first frame body.
The mounting bracket is characterized in that a plurality of groups of driven supporting pieces are arranged at the bottom of the mounting bracket, each driven supporting piece comprises a sliding box, a sliding plate, a sliding rod, a second pin shaft, a spring and a second frame body, the sliding box is arranged on the moving bracket, the sliding plate is connected with the sliding plate in the sliding box in a sliding mode, the sliding rod is arranged at the top of the sliding plate, the sliding rod extends out of the sliding box and is provided with the second pin shaft, the spring is arranged between the sliding plate and the sliding box, the second frame body is arranged on the mounting bracket, and the second pin shaft is connected with the second frame body in a rolling mode.
An opening in one side and offside are provided with the bar hole on the floating box, the size in bar hole with connect the flitch to match and set up.
The opening side of the floating box body is provided with a cover plate capable of sealing the floating box body and a switching motor for driving the cover plate to rotate.
And an anti-skid soil plate is laid on the top of the material receiving plate.
The invention has the beneficial effects that:
1. under the arrangement of the driving assembly, the rotating rod and the material receiving plate work synchronously, the vibrating rod is in a state of rotating and recycling but not completely separating from concrete when the incomplete gear is in an unmeshed state, and the interference of rotary motion and linear motion is avoided by the material receiving plate driven in a delayed mode; concrete residue of the stick of vibrating outward appearance adhesion can drop to the below at its recovery in-process and connect on the flitch, can not spill next region even the floating region, the residue is all to concentrating to collect the stick of vibrating and insert and connect the flitch to retrieve simultaneously, when connecing the flitch to pass the floating box body, the residue can stay concentrate in the floating box body and collect and can not flow into the installing support in, can concentrate recovery used repeatedly after accomplishing the processing, need not artifical repair repeatedly after floating, the while also can not collect a large amount of residues and release the template and cause the wasting of resources.
2. Under the setting of floating box, movable support, vibrating rod and vibration motor, can trowel the concrete surface at the bottom surface that the in-process floating box that removes, realize the integration of floating, need not to withdraw the floating equipment of vibration machine change or adopt artifical secondary floating for production efficiency improves greatly.
3. Under the arrangement of the cylinder, the first frame body, the first pin shaft, the anti-sticking soil sliding plate and the driven driving assembly, the collected residues are guided, and the efficiency of collecting the residues flowing into the floating box body is accelerated; meanwhile, after the processing is finished, the piston rod is contracted to enable the material receiving plate to incline leftwards and downwards, and then collected residues can be intensively and efficiently poured.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of a drive assembly of the present invention;
FIG. 3 is a schematic view of the installation of multiple vibrating rods in accordance with the present invention;
FIG. 4 is a schematic structural view of the floating box of the present invention;
FIG. 5 is an enlarged view of a portion of the structure at A in FIG. 1 according to the present invention;
FIG. 6 is a cross-sectional view of a portion of the structure between the mounting bracket and the moving bracket of the present invention;
fig. 7 is a schematic diagram of the material receiving plate for collecting residues in the invention.
In the figure, 1, a template; 2. an extension plate; 3. moving the support; 4. a moving wheel set; 5. leveling the box body; 6. mounting a bracket; 7. a connecting rod; 8. vibrating a rod; 9. vibrating a motor; 10. rotating the rod; 11. a damping shock absorber; 12. a clamp; 13. a cover plate; 14. a material receiving plate; 15. a rack; 16. an incomplete gear; 17. a driven pulley; 18. rotating the connecting plate; 19. a cylinder; 20. a travel bar; 21. a first frame body; 22. a first pin shaft; 23. a slide box; 24. a sliding plate; 25. a slide bar; 26. a second pin shaft; 27. a spring; 28. a strip-shaped hole; 29. switching the motor; 30. a driven shaft; 31. a drive shaft; 32. plugging and unplugging a motor; 33. a driving gear; 34. an idler pulley; 35. a drive shaft; 36. a drive pulley; 37. a second frame body.
Detailed Description
The technical solutions of the present invention are further described in detail below with reference to the accompanying drawings, but the scope of the present invention is not limited to the following.
Referring to fig. 1 to 7, a vibrating device for a building concrete pouring process provided in an embodiment of the present invention includes a formwork 1, an extension plate 2, a moving support 3, and a moving wheel set 4, where the extension plate 2 is disposed on a side surface of the formwork 1, the formwork 1 and the extension plate 2 are provided with a communicated track, the moving support 3 is provided with the moving wheel set 4 and a driving device for driving the moving wheel set 4 to move along the track, so that the vibrating device moves along the track, and the vibrating device intermittently stops inserting a vibrating rod 8 to vibrate concrete in the formwork.
Be provided with installing support 6 on the movable support 3, be provided with rotatable dwang 10 on the installing support 6, be provided with a plurality of vibrating rods 8 on the dwang 10, be provided with the vibrating motor 9 of a plurality of drives vibrating rod 8 work on the installing support 6, vibrating motor 9 sets up with vibrating rod 8 one-to-one, refer to and draw figure 1, make dwang 10 anticlockwise rotation can let vibrating rod 8 vibrate the concrete after pouring in inserting template 1 perpendicularly.
Referring to fig. 3, be provided with a plurality of anchor clamps 12 that match with the vibrating rod 8 on the dwang 10, refer to fig. 5, be provided with multiunit damping bumper shock absorber 11 between anchor clamps 12 and the dwang 10, damping bumper shock absorber 11 set up make vibrating rod 8 reduce the influence to rigid connection's dwang 10, improve equipment life has guaranteed the steady operation of equipment simultaneously.
Be provided with floating box 5 on installing support 6, floating box 5 bottom surface and the concrete top surface parallel arrangement after pouring, floating box 5 is connected with installing support 6 through connecting rod 7, and connecting rod 7 is the L connecting rod that appears.
After the completion of vibrating, reverse clockwise rotation dwang 10 promptly, will vibrate excellent 8 take out from the concrete of pouring, move movable support 3 and continue the antedisplacement so that vibrate next region, the bottom surface of floating box 5 can be floated concrete surface at the in-process that moves movable support 3 removed, realizes the integration of floating and floating, need not to withdraw the machinery of vibrating and change floating equipment or adopt artifical secondary floating for production efficiency improves greatly.
A material receiving plate 14 which can collect the residues carried by the vibrating rod 8 after the concrete is pumped out is arranged in the trowelling box body 5, and a driving assembly which drives the rotating rod 10 and the material receiving plate 14 to work synchronously is arranged on the mounting support 6.
One side opening and offside are provided with bar hole 28 on the floating box 5, and the size of bar hole 28 matches with receiving flitch 14 and sets up, and when receiving flitch 14 to shift out from bar hole 28, the concrete residue can not pass through bar hole 28.
Referring to fig. 2, the driving assembly includes a plugging motor 32, a rotatable driven shaft 30, a rotatable driving shaft 31 and a rotatable transmission shaft 35, the driven shaft 30, the driving shaft 31 and the transmission shaft 35 are all arranged on the mounting bracket 6, the plugging motor 32 is in transmission connection with the driving shaft 31 through a bevel gear transmission pair, the rotating rod 10 is connected with the driving shaft 31, a driving gear 33 is arranged on the driving shaft 31, an idler 34 and a driving pulley 36 are arranged on the transmission shaft 35, an incomplete gear 16 and a driven pulley 17 are arranged on the driven shaft 30, a rack 15 is arranged on the receiving plate 14, the driving gear 33 is meshed with the idler 34, the driving pulley 36 is connected with the driven pulley 17 through a belt, and the incomplete gear 16 is intermittently meshed with the rack 15.
The state of the vibrating rod 8 pulled out:
the driving shaft 31 rotates anticlockwise, the rotating rod 10 rotates anticlockwise, the vibrating rod 8 is pulled out of poured concrete, the driving gear 33 rotates anticlockwise, the idler wheel 34 is rotated clockwise by the reversing transmission shaft 35, the driving belt pulley 36 and the driven belt pulley 17 are transmitted, the driven shaft 30 rotates clockwise, the incomplete gear 16 is continuously changed from an unengaged state to an engaged state, the rack 15 is driven to move in a delayed mode, and the material receiving plate 14 just moves between the vibrating rod 8 and the concrete surface under the driving of the rack 15 after the vibrating rod 8 just breaks away from the concrete surface.
The recovery material receiving plate 14 of the vibrating rod 8 extends out, when the incomplete gear 16 is in an unmeshed state, the vibrating rod 8 is in a state of rotating recovery but not completely separating from concrete, and the interference of rotary motion and linear motion is avoided by the material receiving plate 14 driven in a delayed mode.
Concrete residues adhered to the outer surface of the vibrating rod 8 can fall onto the lower material receiving plate 14 in the recovery process of the concrete residues, the concrete residues cannot be scattered to the next area or even a leveled area, and the residues are collected in a centralized manner.
Insertion state of the vibrating rod 8:
the transmission process is opposite to the pulling-out state.
Referring to fig. 7, the vibrating rod 8 is inserted and the material receiving plate 14 is recycled, when the material receiving plate 14 penetrates through the floating box body 5, residues can be left in the floating box body 5 to be collected in a centralized mode and cannot flow into the mounting bracket 6, and the residues can be recycled in a centralized mode after machining is completed.
Need not artifical the repeated repair after floating, also can not collect a large amount of residues simultaneously and push out the template and cause the wasting of resources.
Further, the mounting bracket 6 is rotatable with respect to the moving bracket 3.
The mounting bracket 6 is rotatably connected with the movable bracket 3 through a rotating connecting plate 18, an air cylinder 19 is arranged on the movable bracket 3, a movable rod 20 is arranged on a piston rod of the air cylinder 19, a first pin 22 is arranged on the movable rod 20, a first frame 21 is arranged on the mounting bracket 6, and the first pin 22 is in rolling connection with the first frame 21.
The bottom of the mounting bracket 6 is provided with a plurality of groups of driven supporting pieces, the driven supporting pieces comprise a sliding box 23, a sliding plate 24, a sliding rod 25, a second pin shaft 26, a spring 27 and a second frame body 37, the sliding box 23 is arranged on the moving bracket 3, the sliding plate 24 is connected with the sliding plate 24 in the sliding box 23, the sliding rod 25 is arranged at the top of the sliding plate 24, the sliding rod 25 extends out of the sliding box 23 and is provided with the second pin shaft 26, the spring 27 is arranged between the sliding plate 24 and the sliding box 23, the second frame body 37 is arranged on the mounting bracket 6, the second pin shaft 26 is connected with the second frame body 37 in a rolling manner, and the driven supporting component improves the stability of the vibrating device during operation.
Referring to fig. 6, the cylinder 19 is driven to extend the piston rod, so that the mounting bracket 6 rotates clockwise, i.e. the material receiving plate 14 tilts downwards to the right, i.e. the residue is guided, and the efficiency of collecting the residue flowing into the floating box 5 is accelerated.
Meanwhile, after the processing is finished, the piston rod is contracted to enable the material receiving plate 14 to incline leftwards and downwards, and further the centralized and efficient dumping of residues can be achieved.
The anti-sticking smooth soil plate laid on the top of the material receiving plate 14 has super-strong lubricity, does not absorb water at the same time, and can cut off molecular chains formed by water absorption, so that concrete is not hung on the material receiving plate any more, and the problem of bonding of concrete residues is avoided.
The foregoing is illustrative of the preferred embodiments of the present invention, and it is to be understood that the invention is not limited to the precise form disclosed herein and is not to be construed as limited to the exclusion of other embodiments, and that various other combinations, modifications, and environments may be used and modifications may be made within the scope of the concepts described herein, either by the above teachings or the skill or knowledge of the relevant art. And that modifications and variations may be effected by those skilled in the art without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (10)
1. A vibrating device for building concrete pouring process comprises a template (1), an extension plate (2), a movable support (3) and a movable wheel set (4), wherein the extension plate (2) is arranged on the side face of the template (1), communicated tracks are arranged on the template (1) and the extension plate (2), a driving device for driving the movable wheel set (4) and the movable wheel set (4) to move along the tracks is arranged on the movable support (3), the vibrating device is characterized in that a mounting support (6) is arranged on the movable support (3), a rotatable rotating rod (10) is arranged on the mounting support (6), a plurality of vibrating rods (8) are arranged on the rotating rod (10), a plurality of vibrating motors (9) for driving the vibrating rods (8) to work are arranged on the mounting support (6), the vibrating motors (9) and the vibrating rods (8) are arranged in one-to-one correspondence, a leveling box body (5) is arranged on the mounting support (6), be provided with in the floating box body (5) and can collect vibrating rod (8) and take out and carry behind the concrete and connect flitch (14) of residue, be provided with the drive assembly of drive dwang (10) and connect flitch (14) synchronous working on installing support (6).
2. The vibrating device for building concrete pouring process according to claim 1, characterized in that a plurality of clamps (12) matched with the vibrating rod (8) are arranged on the rotating rod (10), and a plurality of sets of damping shock absorbers (11) are arranged between the clamps (12) and the rotating rod (10).
3. The vibrating device for the building concrete pouring process according to claim 1, characterized in that the bottom surface of the troweling tank (5) is arranged in parallel with the top surface of the poured concrete, the troweling tank (5) is connected with the mounting bracket (6) through a connecting rod (7), and the connecting rod (7) is an L-shaped connecting rod.
4. The vibrating device for the building concrete pouring process according to claim 1, wherein the driving assembly comprises a plug motor (32), a rotatable driven shaft (30), a rotatable driving shaft (31) and a rotatable transmission shaft (35), the driven shaft (30), the driving shaft (31) and the transmission shaft (35) are all arranged on the mounting bracket (6), the plug motor (32) is in transmission connection with the driving shaft (31) through a bevel gear transmission pair, the rotating rod (10) is connected with the driving shaft (31), the driving shaft (31) is provided with the driving gear (33), the transmission shaft (35) is provided with an idler gear (34) and a driving pulley (36), the driven shaft (30) is provided with an incomplete gear (16) and a driven pulley (17), the receiving plate (14) is provided with a rack (15), and the driving gear (33) is meshed with the idler gear (34), the driving pulley (36) is connected with the driven pulley (17) through a belt, and the incomplete gear (16) is intermittently meshed with the rack (15).
5. Vibrating device for building concrete pouring processes according to claim 1, characterized in that the mounting bracket (6) is rotatable relative to the mobile bracket (3).
6. The vibrating device for building concrete pouring process according to claim 5, characterized in that the mounting bracket (6) is rotatably connected with the moving bracket (3) through a rotating connecting plate (18), the moving bracket (3) is provided with a cylinder (19), a piston rod of the cylinder (19) is provided with a moving rod (20), the moving rod (20) is provided with a first pin shaft (22), the mounting bracket (6) is provided with a first frame body (21), and the first pin shaft (22) is in rolling connection with the first frame body (21).
7. The vibrating device for building concrete pouring process according to claim 5, wherein a plurality of groups of driven supporting pieces are arranged at the bottom of the mounting bracket (6), each driven supporting piece comprises a sliding box (23), a sliding plate (24), a sliding rod (25), a second pin shaft (26), a spring (27) and a second frame body (37), the sliding box (23) is arranged on the moving bracket (3), the sliding plate (24) is connected in the sliding box (23) in a sliding manner, the sliding rod (25) is arranged at the top of the sliding plate (24), the sliding rod (25) extends out of the sliding box (23) and is provided with the second pin shaft (26), the spring (27) is arranged between the sliding plate (24) and the sliding box (23), the second frame body (37) is arranged on the mounting bracket (6), and the second pin shaft (26) is connected with the second frame body (37) in a rolling manner.
8. The vibrating device for the building concrete pouring process according to claim 1, characterized in that the troweling box body (5) is open on one side and is provided with a strip-shaped hole (28) on the opposite side, and the size of the strip-shaped hole (28) is matched with that of the receiving plate (14).
9. The vibrating device for the building concrete pouring process according to claim 8, characterized in that the open side of the troweling case (5) is provided with a cover plate (13) that can close the troweling case (5) and a switching motor (29) that drives the cover plate (13) to rotate.
10. The vibrating device for building concrete casting process according to claim 8, characterized in that the receiving plate (14) is laid with a skid-proof earth plate on top.
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CN202110818615.5A CN113482356B (en) | 2021-07-20 | 2021-07-20 | A vibration device for building concrete placement process |
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CN202110818615.5A CN113482356B (en) | 2021-07-20 | 2021-07-20 | A vibration device for building concrete placement process |
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CN113482356A CN113482356A (en) | 2021-10-08 |
CN113482356B true CN113482356B (en) | 2022-07-22 |
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CN114232420B (en) * | 2022-01-18 | 2023-08-08 | 茂名港铭昕开发建设有限公司 | Vehicle-mounted concrete vibrating and trowelling all-in-one machine |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN211873875U (en) * | 2020-03-21 | 2020-11-06 | 中建七局第四建筑有限公司 | Concrete vibrating device for building construction |
CN112878690A (en) * | 2020-07-01 | 2021-06-01 | 江苏省苏中建设集团股份有限公司 | A vibration device for floor concrete construction |
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JP6018549B2 (en) * | 2013-07-30 | 2016-11-02 | 大成ロテック株式会社 | Vibrator device and concrete pavement construction method |
KR101873942B1 (en) * | 2017-11-03 | 2018-07-03 | 김칠기 | Hydraulic concrete vibrator |
CN209723633U (en) * | 2018-01-11 | 2019-12-03 | 中国机械工业第四建设工程有限公司 | A kind of construction concreting tamping equipment |
CN211369565U (en) * | 2019-11-28 | 2020-08-28 | 湖南五新模板有限公司 | Concrete vibrating device |
CN212249253U (en) * | 2020-07-01 | 2020-12-29 | 江苏省苏中建设集团股份有限公司 | A vibration device for floor concrete construction |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN211873875U (en) * | 2020-03-21 | 2020-11-06 | 中建七局第四建筑有限公司 | Concrete vibrating device for building construction |
CN112878690A (en) * | 2020-07-01 | 2021-06-01 | 江苏省苏中建设集团股份有限公司 | A vibration device for floor concrete construction |
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