CN113479830A

CN113479830A - Liquid food processing and filling equipment and method thereof

Info

Publication number: CN113479830A
Application number: CN202110772069.6A
Authority: CN
Inventors: 董标
Original assignee: Individual
Current assignee: Individual
Priority date: 2021-07-08
Filing date: 2021-07-08
Publication date: 2021-10-08

Abstract

The invention discloses liquid food processing and filling equipment which comprises a base, wherein a first cylinder body is fixed on the base, an upright post is fixed on a piston rod of the first cylinder body, a first tank body is fixed on the upright post, a channel is fixed on one side of the first tank body, the other end of the channel is fixedly communicated with a second tank body, a sealing bearing is fixedly embedded in the second tank body, a supporting shaft is in interference fit with the sealing bearing, a first motor is fixed on the second tank body, a rotating shaft of the first motor is fixedly connected with the supporting shaft through a coupler, a spiral sheet is wound on the supporting shaft, and the spiral sheet is in contact and close contact with the channel. Through the rotation of (mixing) shaft cooperation stirring leaf, it can carry out the compounding evenly to gluing or the more liquid food of additive, and the rethread flight realizes balanced pay-off, and it is internal to enter into first jar, through the discharge gate filling, simultaneously, pushes down through the piston board, can improve the ejection of compact and stabilize, avoids blockking up.

Description

Liquid food processing and filling equipment and method thereof

Technical Field

The invention belongs to the technical field of liquid food processing, and particularly relates to liquid food processing and filling equipment and a method thereof.

Background

The liquid food can be in various forms, such as thick rice soup, lotus root starch, almond tea, radish porridge, egg custard, egg soup, broth egg, milk egg, various milks and milk products (cheese), almond bean curd, yoghourt, ice cream, cocoa milk, milk lotus root starch, soybean milk, radish bean soup, vegetable water, radish soup, tomato juice, fresh fruit juice, fruit tea, jelly, chicken soup, clear broth, liver soup, etc.

The commercial liquid food mainly comprises porridge, various beverages, fruit juice, milk products and soybean juice, and is required to be filled during production and sale, and then gamma ray penetrating radiation is performed to act on microorganisms, so as to directly or indirectly destroy ribonucleic acid, protein and enzyme of the microorganisms, thereby killing the microorganisms and playing a role in disinfection and sterilization.

The filling process is one of the key items of liquid production and processing, and the common filling mode is to pour liquid food into a large tank, then vertically downwards through an outlet, and realize the filling of the liquid food by the action of gravity and the opening and closing of a valve.

However, in this way, when the beverage is a viscous liquid food or a beverage with a large amount of additives, the problem of non-uniform filling material is easily caused, and the filling quality of the product is greatly reduced.

Disclosure of Invention

The invention aims to provide liquid food processing and filling equipment and a method thereof, which aim to solve the problem of uniformly filling liquid food.

In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a liquid food processing filling equipment, includes the base, be fixed with first cylinder body on the base, be fixed with the stand on the piston rod of first cylinder body, be fixed with first jar of body on the stand, one side of first jar of body is fixed with the passageway, the fixed intercommunication of the other end of passageway has the second jar of body, the fixed embedding of the second jar of body has sealed bearing, interference fit has the back shaft on the sealed bearing, be fixed with first motor on the second jar of body, shaft coupling fixed connection is passed through with the back shaft to the pivot of first motor, the winding has the flight on the back shaft, the flight is hugged closely with the passageway contact.

Preferably, the lower extreme of the first jar of body is fixed with the filling mouth, and the fixed embedding has the solenoid valve on the filling mouth, can realize the switching setting of material ejection of compact.

Preferably, a first cover plate is fixed on the first tank body, a second cylinder body is fixedly embedded in the first cover plate, a piston plate is fixed on a piston rod of the second cylinder body, the piston plate is sleeved with the first tank body in a sliding mode, the first cylinder body and the second cylinder body are hydraulic cylinders, the thrust is stable, and the stroke is long enough.

Preferably, the first cover plate is provided with an air hole, the first cover plate is fixedly provided with a bent pipe covered with the air hole, and the bent pipe is fixedly embedded with a dust screen, so that pressure balance between the piston plate and the first cover plate is ensured during up-down movement of the piston plate.

Preferably, a second cover plate is fixed on the second tank body, and a feed inlet is fixedly embedded in the second tank body, so that the filled food can be uniformly fed into the second tank body.

Preferably, the second cover plate is fixedly embedded with a shaft sleeve, the shaft sleeve is rotatably provided with a stirring shaft, and the stirring shaft is fixedly provided with a stirring blade, so that liquid food can be stirred, the food in the food can be uniformly mixed, and the filling stability can be ensured.

Preferably, a second motor is fixed on the second cover plate, a rotating shaft of the second motor is fixed with the stirring shaft through a coupler, and the first motor and the second motor are both stepping motors and are connected with an indoor 220V power strip through a wire plug in a plugging mode for electrifying.

Preferably, the lower extreme of the second jar of body is fixed with the barrel, and the sliding sleeve is equipped with the screw thread post in the barrel, and screw thread post and base fixed connection can cooperate the flexible of first cylinder body, realize the height adjustment of two jar of bodies.

Preferably, the thread is provided with the thread bush on the screw thread post, and the thread bush is supported with the barrel and is hugged closely, is fixed with the handle on the thread bush, can play a supporting effect to the barrel, guarantees highly stable.

Preferably, the liquid food processing and filling method comprises the following steps:

the first step is as follows: when thick liquid food or the more drink of additive kind are filled to needs, concentrate the raw materials and pour into the second jar internally through the feed inlet, at this moment, start the second motor, the second motor passes through the (mixing) shaft and drives the stirring leaf and rotate, makes it stir food, guarantees the misce bene of food.

The second step is that: the first motor is started, the first motor drives the supporting shaft to rotate, the supporting shaft drives the spiral sheet to achieve spiral feeding, and therefore the liquid food is evenly fed, and the balance of flow at each time is guaranteed.

The third step: when liquid food enters into first jar internally, through the filling mouth for food can enter into jar body or bottle in, in order to guarantee sufficient discharge pressure, impel through the piston rod of second cylinder body, make the piston plate push down, play a promotion effect to food, thereby guarantee filling stability, the gas pocket can guarantee that internal pressure is balanced, and return bend cooperation dust screen avoids granule or batting dust to enter into first jar internally.

The fourth step: when the height adjustment filling height of thing is carried according to the filling to needs, through the flexible of first cylinder body for the height of two jar of bodies can realize adjustment from top to bottom, and the barrel slides on the screw thread post, can cooperate the removal, when high positioning, rotates the thread bush through the handle, makes its and barrel contact, forms the supporting effect, guarantees the stability of high position.

Compared with the prior art, the invention has the beneficial effects that: through the rotation of (mixing) shaft cooperation stirring leaf, it can carry out the compounding evenly to gluing or the more liquid food of additive, and the rethread flight realizes balanced pay-off, and it is internal to enter into first jar, through the discharge gate filling, simultaneously, pushes down through the piston board, can improve the ejection of compact and stabilize, avoids blockking up.

Drawings

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is an enlarged view of the invention at a;

fig. 3 is a partially enlarged view of a bent pipe portion according to the present invention.

In the figure: 1. a base; 11. a first cylinder; 12. a column; 13. a first tank; 14. a channel; 15. a second tank; 16. sealing the bearing; 17. a support shaft; 18. a first motor; 19. a spiral sheet; 2. filling the opening; 21. an electromagnetic valve; 3. a first cover plate; 31. a second cylinder; 32. a piston plate; 33. air holes; 34. bending the pipe; 35. a dust screen; 4. a second cover plate; 41. a feed inlet; 42. a shaft sleeve; 43. a stirring shaft; 44. stirring blades; 45. a second motor; 5. a barrel; 52. a threaded post; 53. a threaded sleeve; 54. a handle.

Detailed Description

Referring to fig. 1 and 2, a liquid food processing and filling apparatus includes a base 1, a first cylinder 11 is fixed on the base 1, a column 12 is fixed on a piston rod of the first cylinder 11, a first tank 13 is fixed on the column 12, a channel 14 is fixed on one side of the first tank 13, the other end of the channel 14 is fixedly communicated with a second tank 15, a seal bearing 16 is fixed on the second tank 15, a support shaft 17 is in interference fit on the seal bearing 16, a first motor 18 is fixed on the second tank 15, a rotating shaft of the first motor 18 is fixedly connected with the support shaft 17 through a shaft coupling, a spiral piece 19 is wound on the support shaft 17, and the spiral piece 19 is in contact and close contact with the channel 14.

Referring to fig. 1, a filling opening 2 is fixed at the lower end of the first tank 13, and an electromagnetic valve 21 is fixed on the filling opening 2, so that the opening and closing of material discharge can be realized.

Referring to fig. 1, a first cover plate 3 is fixed on the first tank 13, a second cylinder 31 is fixed on the first cover plate 3, a piston plate 32 is fixed on a piston rod of the second cylinder 31, the piston plate 32 is slidably sleeved with the first tank 13, and the first tank 11 and the second tank 31 are hydraulic cylinders, so that the thrust is stable and the stroke is long enough.

Referring to fig. 1 and 3, the first cover plate 3 is provided with an air hole 33, the first cover plate 3 is fixed with a bent pipe 34 covering the air hole 33, and the bent pipe 34 is fixed with a dust screen 35, so as to ensure the pressure balance between the piston plate 32 and the first cover plate 3 when the piston plate moves up and down.

Referring to fig. 1, a second cover plate 4 is fixed on the second tank 15, and a feed inlet 41 is fixed on the second tank 15, so that the filled food can be uniformly fed into the second tank 15.

Referring to fig. 1, a shaft sleeve 42 is fixedly embedded in the second cover plate 4, a stirring shaft 43 is rotatably disposed in the shaft sleeve 42, and a stirring blade 44 is fixed on the stirring shaft 43, so that liquid food can be stirred, food in the food can be uniformly mixed, and stable filling can be ensured.

Referring to fig. 1, a second motor 45 is fixed on the second cover plate 4, a rotating shaft of the second motor 45 is fixed with the stirring shaft 43 through a coupler, and the first motor 18 and the second motor 45 are both stepping motors and are plugged with an indoor 220V power strip through a wire plug for power supply.

Referring to fig. 1, a cylinder 5 is fixed at the lower end of the second tank 15, a threaded post 52 is slidably sleeved in the cylinder 5, and the threaded post 52 is fixedly connected with the base 1 and can be matched with the expansion of the first tank 11 to realize the height adjustment of the two tanks.

Referring to fig. 1, the threaded post 52 is provided with a threaded sleeve 53 through threads, the threaded sleeve 53 is tightly supported and attached to the cylinder 5, and a handle 54 is fixed on the threaded sleeve 53, so that a supporting effect can be achieved on the cylinder 5, and the height stability is guaranteed.

Referring to fig. 1, the liquid food processing and filling method includes the following steps:

the first step is as follows: when thick liquid food or the beverage that the additive kind is more are carried out the filling as needs, concentrate the raw materials and pour into the second jar of body 15 through feed inlet 41 in, at this moment, start second motor 45, second motor 45 passes through (mixing) shaft 43 and drives stirring leaf 44 and rotate, makes it stir food, guarantees the misce bene of food.

The second step is that: the first motor 18 is started, the first motor 18 drives the supporting shaft 17 to rotate, the supporting shaft 17 drives the spiral sheet 19 to achieve spiral feeding, and therefore liquid food of the type is uniformly fed, and the balance of flow at each time is guaranteed.

The third step: when liquid food enters the first tank body 13, the food can enter the tank body or the bottle body through the filling port 2, in order to guarantee enough discharging pressure, the piston rod of the second tank body 31 is pushed, the piston plate 32 is pressed downwards, a pushing effect is achieved on the food, the filling stability is guaranteed, the air hole 33 can guarantee internal pressure balance, and the bent pipe 34 is matched with the dustproof net 35 to prevent particles or lint dust from entering the first tank body 13.

The fourth step: when the height adjustment filling height of thing is carried according to the filling to needs, through the flexible of first cylinder body 11 for the height of two jar of bodies can be realized adjusting from top to bottom, and barrel 5 slides on screw post 52, and the cooperation removes, and when high location, through handle 54 rotation thread bush 53, makes its and barrel 5 contact, forms the supporting effect, guarantees the stability of high position.

The working principle of the scheme is as follows: when thick liquid food or the beverage that the additive kind is more are carried out the filling as needs, concentrate the raw materials and pour into the second jar of body 15 through feed inlet 41 in, at this moment, start second motor 45, second motor 45 passes through (mixing) shaft 43 and drives stirring leaf 44 and rotate, makes it stir food, guarantees the misce bene of food.

Then, the first motor 18 is started, the first motor 18 drives the supporting shaft 17 to rotate, so that the supporting shaft 17 drives the spiral sheet 19 to realize spiral feeding, and therefore the liquid food is uniformly fed, and the balance of flow at each time is guaranteed.

When liquid food enters the first tank body 13, the food can enter the tank body or the bottle body through the filling port 2, in order to guarantee enough discharging pressure, the piston rod of the second tank body 31 is pushed, the piston plate 32 is pressed downwards, a pushing effect is achieved on the food, the filling stability is guaranteed, the air hole 33 can guarantee internal pressure balance, and the bent pipe 34 is matched with the dustproof net 35 to prevent particles or lint dust from entering the first tank body 13.

When the height adjustment filling height of thing is carried according to the filling to needs, through the flexible of first cylinder body 11 for the height of two jar of bodies can be realized adjusting from top to bottom, and barrel 5 slides on screw post 52, and the cooperation removes, and when high location, through handle 54 rotation thread bush 53, makes its and barrel 5 contact, forms the supporting effect, guarantees the stability of high position.

Claims

1. The utility model provides a liquid food processing filling equipment, includes base (1), its characterized in that: be fixed with first cylinder body (11) on base (1), be fixed with stand (12) on the piston rod of first cylinder body (11), be fixed with first jar of body (13) on stand (12), one side of first jar of body (13) is fixed with passageway (14), the other end fixed intercommunication of passageway (14) has the second jar of body (15), the fixed embedding has sealed bearing (16) on the second jar of body (15), interference fit has back shaft (17) on sealed bearing (16), be fixed with first motor (18) on the second jar of body (15), the pivot and back shaft (17) of first motor (18) pass through shaft coupling fixed connection, the winding has flight (19) on back shaft (17), flight (19) and passageway (14) contact are hugged closely.

2. A liquid food processing and filling apparatus as claimed in claim 1, wherein: the lower extreme of the first jar of body (13) is fixed with filling mouth (2), and fixed embedding has solenoid valve (21) on filling mouth (2).

3. A liquid food processing and filling apparatus as claimed in claim 1, wherein: a first cover plate (3) is fixed on the first tank body (13), a second cylinder body (31) is fixedly embedded in the first cover plate (3), a piston plate (32) is fixed on a piston rod of the second cylinder body (31), and the piston plate (32) is sleeved with the first tank body (13) in a sliding mode.

4. A liquid food processing and filling apparatus as claimed in claim 3, wherein: the first cover plate (3) is provided with air holes (33), the first cover plate (3) is fixedly provided with an elbow (34) covered with the air holes (33), and the elbow (34) is fixedly embedded with a dust screen (35).

5. A liquid food processing and filling apparatus as claimed in claim 1, wherein: a second cover plate (4) is fixed on the second tank body (15), and a feed inlet (41) is fixed on the second tank body (15) in an embedded mode.

6. A liquid food processing and filling apparatus according to claim 5, wherein: a shaft sleeve (42) is fixedly embedded in the second cover plate (4), a stirring shaft (43) is rotatably arranged in the shaft sleeve (42), and stirring blades (44) are fixed on the stirring shaft (43).

7. A liquid food processing and filling apparatus according to claim 6, wherein: and a second motor (45) is fixed on the second cover plate (4), and a rotating shaft of the second motor (45) is fixed with the stirring shaft (43) through a coupler.

8. A liquid food processing and filling apparatus as claimed in claim 1, wherein: the lower extreme of the second jar of body (15) is fixed with barrel (5), and sliding sleeve is equipped with screw thread post (52) in barrel (5), screw thread post (52) and base (1) fixed connection.

9. A liquid food processing and filling apparatus as claimed in claim 8, wherein: the threaded column (52) is provided with a threaded sleeve (53) in a threaded manner, the threaded sleeve (53) is tightly attached to the barrel body (5) in a supporting manner, and a handle (54) is fixed on the threaded sleeve (53).

10. The liquid food processing and filling equipment and the method thereof according to claim 1, wherein: the liquid food processing and filling method comprises the following steps:

the first step is as follows: when thick liquid food or the beverage that the additive kind is more are carried out the filling as needs, concentrate the raw materials and pour into the second jar of body (15) through feed inlet (41) in, at this moment, start second motor (45), second motor (45) drive stirring leaf (44) through (mixing) shaft (43) and rotate, make it stir food, guarantee the misce bene of food.

The second step is that: the first motor (18) is started, the first motor (18) drives the supporting shaft (17) to rotate, the supporting shaft (17) drives the spiral sheet (19) to achieve spiral feeding, and therefore liquid food of the type is uniformly fed, and the balance of flow at each time is guaranteed.

The third step: when liquid food enters into the first jar of body (13), through filling mouth (2), make food can enter into jar body or bottle in, in order to guarantee sufficient discharge pressure, impel through the piston rod of second cylinder body (31), make piston plate (32) push down, play a promotion effect to food, thereby guarantee filling stability, internal pressure balance can be guaranteed in gas pocket (33), return bend (34) cooperation dust screen (35) are avoided granule or batting dust to enter into in the first jar of body (13).

The fourth step: when the height adjustment filling height of thing is carried according to the filling to needs, through the flexible of first cylinder body (11) for the height of two jar bodies can be realized and adjust from top to bottom, and barrel (5) slide on screw thread post (52), and the removal can cooperate, when high location, rotates thread bush (53) through handle (54), makes it and barrel (5) contact, forms the supporting effect, guarantees the stability of high position.