CN113479548A - Material head anti-toppling device of aluminum alloy ingot casting sawing machine - Google Patents
Material head anti-toppling device of aluminum alloy ingot casting sawing machine Download PDFInfo
- Publication number
- CN113479548A CN113479548A CN202110780269.6A CN202110780269A CN113479548A CN 113479548 A CN113479548 A CN 113479548A CN 202110780269 A CN202110780269 A CN 202110780269A CN 113479548 A CN113479548 A CN 113479548A
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- Prior art keywords
- shaft
- cross beam
- plate
- air cylinder
- aluminum alloy
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 229910000838 Al alloy Inorganic materials 0.000 title claims abstract description 13
- 238000005266 casting Methods 0.000 title claims description 7
- 239000000463 material Substances 0.000 title description 21
- 238000003825 pressing Methods 0.000 claims abstract description 12
- 238000000034 method Methods 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 101100408352 Drosophila melanogaster Plc21C gene Proteins 0.000 description 5
- 238000010586 diagram Methods 0.000 description 5
- 238000003860 storage Methods 0.000 description 5
- 238000006467 substitution reaction Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G13/00—Roller-ways
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
- B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/82—Rotary or reciprocating members for direct action on articles or materials, e.g. pushers, rakes, shovels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0214—Articles of special size, shape or weigh
- B65G2201/0217—Elongated
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Actuator (AREA)
Abstract
The invention discloses a stub bar anti-dumping device of an aluminum alloy ingot sawing machine, which comprises at least two supporting beams arranged above a push plate, wherein the bottoms of the supporting beams are fixedly connected with the push plate; an air cylinder is arranged above the cross beam, a piston rod on the air cylinder is hinged with the upper end of the pressing plate, and one end of the air cylinder, which is far away from the pressing plate, is connected with the upper end face of the cross beam through a hinge seat; a bracket is arranged on the side surface of one of the supporting beams, and a proximity switch is arranged on the bracket; the device also comprises a PLC and an air source device, wherein the air cylinder is connected with the air source device through a pipeline, and an electromagnetic valve is arranged on the pipeline between the air cylinder and the air source device; the proximity switch and the electromagnetic valve are electrically connected with the PLC. The invention can avoid the shaking of the stub bar, prevent the stub bar from toppling over, realize automatic control through PLC in the whole process, contribute to saving the labor cost and improve the safety of production.
Description
Technical Field
The invention relates to the field of aluminum alloy ingot casting sawing machine stub bar anti-tilting device.
Background
At present, a stub bar cut by a sawing machine is transported through a conveying roller way, and when the stub bar moves to a specific position of the conveying roller way, the stub bar is pushed to a stub bar storage area by a push plate above the conveying roller way. The head of the aluminum alloy ingot has a large expansion rate in the casting process, and the material head after being sawed by the sawing machine frequently shakes and topples over due to the uneven bottom surface when walking on the conveying roller way, so that the adjustment and transportation are difficult.
For preventing empting, push pedal need operating personnel to hold the stub bar with the hand at the in-process with stub bar propelling movement to stub bar storage area at present at every turn to influence production efficiency, there is the potential safety hazard also in the manual support of equipment running state, increase staff's operating load.
Disclosure of Invention
The invention provides a scrap head anti-toppling device of an aluminum alloy ingot casting sawing machine, aiming at solving the defects of the prior art.
In order to achieve the purpose, the invention provides the following technical scheme:
the scrap head anti-toppling device of the aluminum alloy ingot casting sawing machine comprises at least two supporting beams arranged above a push plate, wherein the bottoms of the supporting beams are fixedly connected with the push plate, a cross beam is fixed at the upper end of each supporting beam, a pressing plate is arranged on one side of the cross beam, and the middle part of the pressing plate is hinged with the end part of the cross beam; an air cylinder is arranged above the cross beam, a piston rod on the air cylinder is hinged with the upper end of the pressing plate, and one end of the air cylinder, which is far away from the pressing plate, is connected with the upper end face of the cross beam through a hinge seat; a bracket is arranged on the side surface of one of the supporting beams, and a proximity switch is arranged on the bracket; the device also comprises a PLC and an air source device, wherein the air cylinder is connected with the air source device through a pipeline, and an electromagnetic valve is arranged on the pipeline between the air cylinder and the air source device; the proximity switch and the electromagnetic valve are electrically connected with the PLC.
Furthermore, two first shaft sleeves are arranged in the middle of the pressure plate, and a second shaft sleeve is arranged at one end of the cross beam; the second shaft sleeve is arranged between the two first shaft sleeves, and the first shaft sleeves are connected with the second shaft sleeve through first pin shafts.
Furthermore, the top of clamp plate is provided with two third axle sleeves, the tailpiece of the piston rod portion of cylinder is provided with the connecting piece, the one end of connecting piece is fixed with the piston rod of cylinder through the screw thread, and the through-hole has been seted up and has been set up between two third axle sleeves to the other end of connecting piece, the through-hole on the connecting piece is coaxial with the third axle sleeve, the through-hole interpolation of third axle sleeve and connecting piece is equipped with the third round pin axle.
Furthermore, the first shaft sleeve and the third shaft sleeve are welded and fixed with the pressure plate, and the second shaft sleeve is welded and fixed with the cross beam.
Furthermore, the hinge seat consists of a foot seat, a double-lug ring and a second pin shaft; the foot seat comprises a bottom plate part and a boss part which are integrally formed, a plurality of bolt holes are formed in the bottom plate part, and the bottom plate part is fixed with the cross beam through bolts; the boss part is provided with a shaft hole for a second pin shaft to pass through; the double-lug ring comprises a mounting part and two lug plates arranged on one side of the mounting part, the mounting part is provided with a bolt hole corresponding to a threaded hole in the cylinder, and the cylinder and the mounting plate are fixed through bolts; the lug plate is provided with a shaft hole for the second pin shaft to pass through, the second pin shaft is sequentially inserted into the boss part and the shaft hole in the lug plate, and clamping springs are arranged at two ends of the second pin shaft.
Compared with the prior art, the automatic material head pushing device can effectively prevent the material head from shaking in the process that the material head is pushed to the material head storage area by the push plate, so that the material head is prevented from toppling over, the whole process is automatically controlled through the PLC, manual supporting of the material head is not needed, the labor cost is saved for enterprises, and the production safety is improved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic view of a prior art conveyor table in a top view;
FIG. 2 is a block diagram of the present invention assembled with a push plate;
FIG. 3 is a cross-sectional view taken along line A-A of FIG. 2;
FIG. 4 is a block diagram of the hinge base of the present invention;
FIG. 5 is a structural view of the foot rest of the present invention;
FIG. 6 is a block diagram of a binaural of the invention;
FIG. 7 is a schematic view of the assembled structure of the pressure plate, first, second and third shaft sleeves and connecting member of the present invention;
FIG. 8 is a block diagram of the connector of the present invention;
fig. 9 is a schematic diagram of the connection of the solenoid valve, proximity switch, PLC and air supply device of the present invention.
The reference numerals are explained below:
in the figure: 1. conveying a roller way; 2. a roller; 3. pushing the plate; 4. a stub bar storage area; 5. a support beam; 6. pressing a plate; 7. a support; 8. a proximity switch; 9. a cylinder; 10. a hinged seat; 11. a first bushing; 12. a first pin shaft; 13. a second shaft sleeve; 14. a third shaft sleeve; 15. a connecting member; 1501. a through hole; 16. a third pin shaft; 17. a double-earring; 1701. an installation part; 1702. an ear plate; 18. a second pin shaft; 19. a foot seat; 1901. a bottom plate portion; 1902. a boss portion; 1903. a shaft hole; 20. a clamp spring; 21. a PLC; 22. an air supply device; 23. an electromagnetic valve; 24. and (4) material head.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the technical solutions of the present invention will be described in detail below. It is to be understood that the described embodiments are merely exemplary of the invention, and not restrictive of the full scope of the invention. All other embodiments, which can be derived by a person skilled in the art from the examples given herein without any inventive step, are within the scope of the present invention.
Referring to fig. 1-9, the invention provides an anti-toppling device for a stub bar of an aluminum alloy ingot sawing machine, which comprises at least two supporting beams 5 arranged above a push plate 3, wherein the bottoms of the supporting beams 5 are fixedly connected with the push plate 3, a cross beam is fixed at the upper end of each supporting beam 5, a pressure plate 6 is arranged on one side of each cross beam, and the middle part of each pressure plate 6 is hinged with the end part of each cross beam; an air cylinder 9 is arranged above the cross beam, a piston rod on the air cylinder 9 is hinged with the upper end of the pressing plate 6, and one end, far away from the pressing plate 6, of the air cylinder 9 is connected with the upper end face of the cross beam through a hinge seat 10; a bracket 7 is arranged on the side surface of one of the support beams 5, and a proximity switch 8 is arranged on the bracket 7; the air compressor further comprises a PLC21 and an air source device 22, wherein the air cylinder 9 is connected with the air source device 22 through a pipeline, an electromagnetic valve 23 is arranged on the pipeline between the air cylinder 9 and the air source device 22, and the air source device 22 can be an air compressor; the proximity switch 8 and the electromagnetic valve 23 are both electrically connected with the PLC 21.
In the invention, two first shaft sleeves 11 are arranged in the middle of the pressure plate 6, and a second shaft sleeve 13 is arranged at one end of the cross beam; the second shaft sleeve 13 is arranged between the two first shaft sleeves 11, and the first shaft sleeves 11 are connected with the second shaft sleeve 13 through first pin shafts 12.
In the invention, two third shaft sleeves 14 are arranged at the top of the pressure plate 6, a connecting piece 15 is arranged at the end part of a piston rod of the air cylinder 9, one end of the connecting piece 15 is fixed with the piston rod of the air cylinder 9 through threads, a through hole 1501 is formed in the other end of the connecting piece 15 and is arranged between the two third shaft sleeves 14, the through hole 1501 on the connecting piece 15 is coaxial with the third shaft sleeves 14, and third pin shafts 16 are inserted into the through holes of the third shaft sleeves 14 and the connecting piece 15. The first shaft sleeve 11 and the third shaft sleeve 14 are both welded and fixed with the pressure plate 6, and the second shaft sleeve 13 is welded and fixed with the cross beam.
In the invention, the hinge seat 10 consists of a foot seat 19, a double-lug ring 17 and a second pin shaft 18; the foot seat 19 comprises a bottom plate portion 1901 and a boss portion 1902 which are integrally formed, wherein a plurality of bolt holes are formed in the bottom plate portion 1901, and the bottom plate portion 1901 is fixed with the cross beam through bolts; a shaft hole 1903 for a second pin shaft 18 to pass through is formed in the boss portion 1902; the double-lug ring 17 comprises a mounting part 1701 and two lug plates 1702 arranged on one side of the mounting part 1701, wherein the mounting part 1701 is provided with bolt holes corresponding to threaded holes in the cylinder 9, and the cylinder 9 and the mounting plate are fixed through bolts; the ear plate 1702 is provided with a shaft hole for the second pin shaft 18 to pass through, the second pin shaft 18 is sequentially inserted into the shaft holes on the boss portion 1902 and the ear plate 1702, and two ends of the second pin shaft 18 are provided with clamp springs 20.
Referring to fig. 1, when the material head conveying roller way is used in cooperation with an existing conveying roller way 1, a material head 24 cut by a sawing machine moves from left to right on the conveying roller way 1, after the material head 24 moves to the front of a push plate 3, a laser sensor on the conveying roller way 1 detects that the material head 24 reaches a position, then a driving mechanism drives the push plate 3 to move along the axis direction of a roller 2, when the push plate 3 is contacted with the material head, a proximity switch 8 on one side of a supporting beam 5 senses the existence of the material head and sends a corresponding signal to a PLC21, the PLC21 controls an electromagnetic valve 23 to be electrified, an expansion rod of an air cylinder 9 extends, a pressing plate 6 rotates around a first pin shaft 12 and presses on the material head, and therefore the material head is prevented from shaking in the process that the push plate 3 pushes the material head to a material head storage area 4, and the material head is prevented from toppling over. According to the invention, automatic control is realized through the PLC21, manual supporting of a stub bar is not needed, the labor cost is saved for enterprises, and the production safety is improved.
The above description is only for the specific embodiments of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art can easily conceive of the changes or substitutions within the technical scope of the present invention, and all the changes or substitutions should be covered within the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the appended claims.
Claims (5)
1. The utility model provides an aluminum alloy ingot casting sawing machine stub bar anti-overturning device which is characterized by comprising at least two supporting beams arranged above a push plate, wherein the bottoms of the supporting beams are fixedly connected with the push plate, the upper end of each supporting beam is fixed with a cross beam, one side of each cross beam is provided with a pressure plate, and the middle part of each pressure plate is hinged with the end part of the cross beam; an air cylinder is arranged above the cross beam, a piston rod on the air cylinder is hinged with the upper end of the pressing plate, and one end of the air cylinder, which is far away from the pressing plate, is connected with the upper end face of the cross beam through a hinge seat; a bracket is arranged on the side surface of one of the supporting beams, and a proximity switch is arranged on the bracket; the device also comprises a PLC and an air source device, wherein the air cylinder is connected with the air source device through a pipeline, and an electromagnetic valve is arranged on the pipeline between the air cylinder and the air source device; the proximity switch and the electromagnetic valve are electrically connected with the PLC.
2. The aluminum alloy ingot sawing machine stub bar anti-tipping device of claim 1, characterized in that: two first shaft sleeves are arranged in the middle of the pressure plate, and a second shaft sleeve is arranged at one end of the cross beam; the second shaft sleeve is arranged between the two first shaft sleeves, and the first shaft sleeves are connected with the second shaft sleeve through first pin shafts.
3. The aluminum alloy ingot sawing machine stub bar anti-tipping device of claim 2, characterized in that: the top of clamp plate is provided with two third axle sleeves, the tailpiece of the piston rod portion of cylinder is provided with the connecting piece, the one end of connecting piece is fixed with the piston rod of cylinder through the screw thread, and the through-hole has been seted up and has been set up between two third axle sleeves to the other end of connecting piece, the through-hole on the connecting piece is coaxial with the third axle sleeve, the through-hole interpolation of third axle sleeve and connecting piece is equipped with the third round pin axle.
4. The aluminum alloy ingot sawing machine stub bar anti-tipping device of claim 3, characterized in that: the first shaft sleeve and the third shaft sleeve are welded and fixed with the pressure plate, and the second shaft sleeve is welded and fixed with the cross beam.
5. The aluminum alloy ingot sawing machine stub bar anti-tipping device of any one of claims 1 to 4, characterized in that: the hinge seat consists of a foot seat, a double-lug ring and a second pin shaft; the foot seat comprises a bottom plate part and a boss part which are integrally formed, a plurality of bolt holes are formed in the bottom plate part, and the bottom plate part is fixed with the cross beam through bolts; the boss part is provided with a shaft hole for a second pin shaft to pass through; the double-lug ring comprises a mounting part and two lug plates arranged on one side of the mounting part, the mounting part is provided with a bolt hole corresponding to a threaded hole in the cylinder, and the cylinder and the mounting plate are fixed through bolts; the lug plate is provided with a shaft hole for the second pin shaft to pass through, the second pin shaft is sequentially inserted into the boss part and the shaft hole in the lug plate, and clamping springs are arranged at two ends of the second pin shaft.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110780269.6A CN113479548A (en) | 2021-07-09 | 2021-07-09 | Material head anti-toppling device of aluminum alloy ingot casting sawing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110780269.6A CN113479548A (en) | 2021-07-09 | 2021-07-09 | Material head anti-toppling device of aluminum alloy ingot casting sawing machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113479548A true CN113479548A (en) | 2021-10-08 |
Family
ID=77938384
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110780269.6A Pending CN113479548A (en) | 2021-07-09 | 2021-07-09 | Material head anti-toppling device of aluminum alloy ingot casting sawing machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113479548A (en) |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2010184752A (en) * | 2009-02-10 | 2010-08-26 | Yamato Scale Co Ltd | Article sorter |
| CN203485071U (en) * | 2013-10-15 | 2014-03-19 | 凤台县企飞科技信息咨询有限公司 | Automatic clamping device |
| CN203893673U (en) * | 2014-06-13 | 2014-10-22 | 邻水县薪宇机械制造有限公司 | Automatic feeding port of aluminum alloy smelting furnace |
| CN204817479U (en) * | 2015-06-24 | 2015-12-02 | 江苏甬重钢管有限公司 | Automatic cold pilger mill of unloading |
| CN212355614U (en) * | 2020-04-17 | 2021-01-15 | 泸州华盛玻璃有限公司 | Multifunctional transverse bottle pushing device |
| CN212862903U (en) * | 2020-08-25 | 2021-04-02 | 天津华旺达自动化机械有限公司 | Power roller removing and collecting all-in-one machine |
| CN212981632U (en) * | 2020-09-09 | 2021-04-16 | 福建三钢闽光股份有限公司 | Steel sheet sample collection device |
| CN213378937U (en) * | 2020-07-29 | 2021-06-08 | 江苏日明消防设备股份有限公司 | Pneumatic discharge mechanism of punch press for fire extinguisher manufacturing |
-
2021
- 2021-07-09 CN CN202110780269.6A patent/CN113479548A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2010184752A (en) * | 2009-02-10 | 2010-08-26 | Yamato Scale Co Ltd | Article sorter |
| CN203485071U (en) * | 2013-10-15 | 2014-03-19 | 凤台县企飞科技信息咨询有限公司 | Automatic clamping device |
| CN203893673U (en) * | 2014-06-13 | 2014-10-22 | 邻水县薪宇机械制造有限公司 | Automatic feeding port of aluminum alloy smelting furnace |
| CN204817479U (en) * | 2015-06-24 | 2015-12-02 | 江苏甬重钢管有限公司 | Automatic cold pilger mill of unloading |
| CN212355614U (en) * | 2020-04-17 | 2021-01-15 | 泸州华盛玻璃有限公司 | Multifunctional transverse bottle pushing device |
| CN213378937U (en) * | 2020-07-29 | 2021-06-08 | 江苏日明消防设备股份有限公司 | Pneumatic discharge mechanism of punch press for fire extinguisher manufacturing |
| CN212862903U (en) * | 2020-08-25 | 2021-04-02 | 天津华旺达自动化机械有限公司 | Power roller removing and collecting all-in-one machine |
| CN212981632U (en) * | 2020-09-09 | 2021-04-16 | 福建三钢闽光股份有限公司 | Steel sheet sample collection device |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
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| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20211008 |
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| RJ01 | Rejection of invention patent application after publication |