CN113477800B - Novel forming baffle production device and method - Google Patents

Abstract

The invention discloses a novel forming baffle production device and method, comprising a die seat, support columns, a movable plate, a guide mechanism, a driving mechanism, a forming mechanism, a top plate and hydraulic cylinders, wherein the upper ends of the die seat are fixedly connected with the support columns, the upper ends of the support columns are fixedly connected with the top plate, the hydraulic cylinders are fixedly sleeved in the top plate, the output ends of the hydraulic cylinders are fixedly connected with the movable plate, the guide mechanism is arranged in the die seat, the driving mechanism is arranged in the die seat, the forming mechanism is arranged on the movable plate, the number of the two hydraulic cylinders is two, and the two hydraulic cylinders are symmetrically distributed on the top plate. The invention relates to a novel forming baffle production device and method, which have the characteristics of improving the processing efficiency, reducing the labor intensity of workers and resisting the abrasion of a guide mechanism.

Description

Novel forming baffle production device and method

Technical Field

The invention belongs to the technical field of automobile production, and particularly relates to a novel device and a method for producing a forming baffle.

Background

In the process of automobile production, separate accessories are required to be produced in advance and then assembled, and the automobile accessories are all units forming the whole automobile and are one product serving the automobile. The automobile accessories are various, with the improvement of the living standard of people, people consume automobiles more and more, the market of the automobile accessories is becoming larger and larger, automobile accessory manufacturers are developing rapidly in recent years, and automobile baffles also belong to one of the automobile accessories. However, the existing automobile baffle production devices have some problems: 1. when the baffle is produced, the baffle needs to be punched and then molded, two steps are needed to be matched with a plurality of people, and the molded baffle is inconvenient to demould, so that the labor intensity of workers is greatly increased, and the production efficiency is reduced; 2. when the sheet is repeatedly molded using the mold, the abrasion of the guide mechanism increases, resulting in the influence of the molding accuracy after the abrasion for a long time. Therefore, there is a need to design a novel shaped baffle production device and method.

The invention comprises the following steps:

the invention aims to solve the problems and provide a novel device and a method for producing a forming baffle, which solve the problems in the prior art.

In order to solve the problems, the invention provides a novel forming baffle production device and a method technical scheme:

the utility model provides a novel shaping baffle production device, includes mould seat, support column, movable plate, guiding mechanism, actuating mechanism, forming mechanism, roof, hydraulic cylinder, the upper end fixedly connected with support column of mould seat, the upper end fixedly connected with roof of support column, the inside fixed hydraulic cylinder that has cup jointed of roof, the output fixedly connected with movable plate of hydraulic cylinder, the inside of mould seat is provided with guiding mechanism, the inside of mould seat is provided with actuating mechanism, be provided with forming mechanism on the movable plate, the quantity of hydraulic cylinder is two, two the hydraulic cylinder is in symmetric distribution on the roof.

Preferably, the guiding mechanism comprises a guiding block, a supporting rod, a first spring, a guiding sleeve, a connecting seat, a second spring, guiding balls, a guiding cover and a limiting ring, wherein four guiding blocks which are uniformly distributed are connected to the inner part of the die seat in a sliding manner, the supporting rod is fixedly connected to the guiding block, the guiding sleeve is fixedly connected to the outer side of the supporting rod, the first springs which are uniformly distributed are arranged in the inner part of the die seat, the plurality of connecting seats which are uniformly distributed are connected in a sliding manner in the supporting rod, the guiding balls are movably connected to the inner part of the connecting seat, the second springs which are uniformly distributed are arranged in the inner part of the supporting rod, the guiding balls are contacted with the guiding sleeve, one end of the first spring is fixedly connected with the die seat, the other end of the first spring is fixedly connected with the guiding block, the guiding cover which is uniformly distributed is fixedly connected to the inner part of the moving plate, and the guiding cover is contacted with the guiding balls.

Preferably, one end of the second spring is fixedly connected with the supporting rod, and the other end of the second spring is fixedly connected with the connecting seat.

Preferably, four uniformly distributed limiting rings are fixedly connected in the die seat, and the inner sides of the limiting rings are in sliding connection with the outer sides of the supporting rods.

Preferably, the driving mechanism comprises an ejection spring, a driving box, a driving shaft, a driving roller, a large gear, a servo motor and a pinion, wherein the ejection spring is arranged in the die seat, the driving box is connected with the inside of the die seat in a sliding manner, the driving shaft is connected with the driving box in a rotating manner, the driving roller is fixedly connected with the outer side of the driving shaft, the large gear is fixedly connected with the outer side of the driving shaft, the servo motor is fixedly connected with the inside of the driving box, the pinion is fixedly connected with the tail end of an output shaft of the servo motor, the large gear is meshed with the pinion, one end of the ejection spring is fixedly connected with the die seat, and the other end of the ejection spring is fixedly connected with the driving box.

Preferably, the forming mechanism comprises a punching plate, kong Moban, a forming box, a forming block, a vacuum pump, a connecting pipe, a vacuum chuck and a cutting frame, wherein the punching plate is fixedly connected with the inside of the moving plate, the hole diaphragm plate is fixedly connected with the inside of the die seat, the punching plate is in sliding connection with the hole diaphragm plate, the forming box is fixedly connected with the inside of the die seat, the forming block is fixedly connected with the lower end of the moving plate, the vacuum pump is fixedly connected with the upper end of the moving plate, the connecting pipe is fixedly connected with the vacuum pump, the vacuum chuck is fixedly connected with the vacuum chuck, the cutting frame is fixedly connected with the lower end of the moving plate, and the cutting frame is in contact with the forming box.

Preferably, the connecting pipe is fixedly connected with the moving plate, and the connecting pipe is fixedly connected with the forming block.

The novel forming baffle production method comprises the following specific steps:

step one: placing strip plates at the upper end of a die seat, pushing the strip plates to the inside of the die seat, pushing the strip plates to contact with a driving roller, starting a hydraulic cylinder, driving a moving plate to move by the hydraulic cylinder, driving a punching plate at the lower end of the moving plate to move downwards with a forming block in the moving process, continuously moving the punching plate to punch the plate after the punching plate contacts the plate in the downward moving process, enabling a guide cover to contact with a guide ball in the punching process, continuously sliding along the guide ball, enabling a guide sleeve to play a guide role on the guide cover, avoiding the moving plate to deviate in the descending process, reducing the abrasion of the guide sleeve through the small friction force of the guide ball, enabling the device to be longer in the using time, enabling a spring to be compressed when the moving plate reaches the lowest end, supporting the moving plate through elastic force, enabling a large gear to rotate through a small gear after the punching, driving roller to drive the large gear to rotate through a driving shaft, enabling the large gear to cut off the driving roller to rotate, cutting the plate to move to the forming block in the moving process, continuously forming the plate in the moving process, cutting the punching box through the moving plate after the punching box, continuously moving the punching plate in the forming block, and continuously forming the plate in the forming region after the moving plate, and cutting the forming block through the moving plate, the vacuum pump transmits suction force to the vacuum chuck through the connecting pipe, the vacuum chuck adsorbs the formed plate, then the hydraulic cylinder is controlled to lift the movable plate, the formed baffle plate can be taken out from the forming box, a worker can prevent the baffle plate from being moved onto the transport vehicle, and then the production efficiency can be improved while the labor intensity of the worker is relieved by repeating the operation;

step two: transporting the formed baffle to an edge trimmer through a transport vehicle, and trimming burrs at the edge of the baffle through the edge trimmer;

step three: polishing the surface of the trimmed baffle plate through a polishing machine;

step four: the rust-removed baffle is transported to a paint shop to perform rust prevention paint spraying on the outer surface of the baffle, so that the surface of the baffle is prevented from rusting, and the baffle is placed in an open field to wait for the paint on the surface of the baffle to be dried;

step five: and packaging the dried baffle, and then, warehousing and storing.

The beneficial effects of the invention are as follows: the invention relates to a novel forming baffle production device and method, which have the characteristics of improving machining efficiency, reducing labor intensity of workers and resisting abrasion of a guide mechanism, and have the following two beneficial effects in specific use compared with the traditional novel forming baffle production device and method:

firstly, a forming box and a hole plate are arranged at the upper end of a die seat, then a forming block and a hole plate are arranged on a moving plate, two areas of a plate can be punched and formed simultaneously when the moving plate descends, and the punched plate can be moved into the area of the forming box through a driving device after the punching is finished, so that a certain process flow can be saved, the process of firstly punching the plate in the forming process can be finished only by a single operator, and a baffle can be removed from the inside of the forming box through a vacuum chuck after the forming, so that the problem that the baffle is inconvenient to demould after the forming can be solved;

secondly, establish structures such as uide bushing, direction ball and spring in the outside of support column additional, during stamping forming, can reduce the friction between uide bushing and the uide bushing through the direction ball to can less uide bushing's friction, make uide bushing's life extension.

Description of the drawings:

for ease of illustration, the invention is described in detail by the following detailed description and the accompanying drawings.

FIG. 1 is a perspective view of the overall structure of the present invention;

FIG. 2 is a front cross-sectional view of FIG. 1 of the present invention;

FIG. 3 is a cross-sectional view of the support bar of FIG. 2 according to the present invention;

FIG. 4 is a right side cross-sectional view of the drive housing of FIG. 2 in accordance with the present invention;

FIG. 5 is an enlarged view of the portion A of FIG. 2 in accordance with the present invention;

fig. 6 is an enlarged view of the B-section structure of fig. 3 according to the present invention.

In the figure: 1. a mold base; 2. a support column; 3. a moving plate; 4. a guide mechanism; 5. a driving mechanism; 6. a forming mechanism; 7. a top plate; 8. a hydraulic cylinder; 41. a guide block; 42. a support rod; 43. a first spring; 44. a guide sleeve; 45. a connecting seat; 46. a second spring; 47. a guide ball; 48. a guide cover; 49. a limiting ring; 51. an ejector spring; 52. a drive box; 53. a drive shaft; 54. a driving roller; 55. a large gear; 56. a servo motor; 57. a pinion gear; 61. punching a plate; 62. kong Moban; 63. a forming box; 64. molding blocks; 65. a vacuum pump; 66. a connecting pipe; 67. a vacuum chuck; 68. and cutting the frame.

The specific embodiment is as follows:

as shown in fig. 1-6, the present embodiment adopts the following technical scheme:

examples:

the utility model provides a novel shaping baffle production device, includes mould seat 1, support column 2, movable plate 3, guiding mechanism 4, actuating mechanism 5, forming mechanism 6, roof 7, hydraulic cylinder 8, the upper end fixedly connected with support column 2 of mould seat 1, the upper end fixedly connected with roof 7 of support column 2, the inside fixed hydraulic cylinder 8 that has cup jointed of roof 7, the output fixedly connected with movable plate 3 of hydraulic cylinder 8, the inside of mould seat 1 is provided with guiding mechanism 4, the inside of mould seat 1 is provided with actuating mechanism 5, be provided with forming mechanism 6 on the movable plate 3, the quantity of hydraulic cylinder 8 is two, two hydraulic cylinder 8 is in symmetrical distribution on the roof 7.

The guide mechanism 4 comprises a guide block 41, a support rod 42, a first spring 43, a guide sleeve 44, a connecting seat 45, a second spring 46, guide balls 47, a guide cover 48 and a limiting ring 49, wherein four guide blocks 41 which are uniformly distributed are slidingly connected in the die holder 1, the support rod 42 is fixedly connected to the guide block 41, the guide sleeve 44 is fixedly connected to the outer side of the support rod 42, four uniformly distributed first springs 43 are arranged in the die holder 1, a plurality of uniformly distributed connecting seats 45 are slidingly connected in the support rod 42, guide balls 47 are movably connected in each connecting seat 45, a plurality of uniformly distributed second springs 46 are arranged in the support rod 42, the guide balls 47 are in contact with the guide sleeves 44, one ends of the first springs 43 are fixedly connected with the die holder 1, the other ends of the first springs 43 are fixedly connected with the guide block 41, four uniformly distributed guide covers 48 are fixedly connected to the inner side of the moving plate 3, the guide covers 48 are in contact with the guide balls 47, and the guide balls 47 can be contacted with the guide sleeves 44, and the friction force between the guide balls 47 and the guide sleeves 44 can be reduced.

One end of the second spring 46 is fixedly connected with the support rod 42, the other end of the second spring 46 is fixedly connected with the connection seat 45, and the second spring 46 can support the guide ball 47 through elastic force.

Four uniformly distributed limiting rings 49 are fixedly connected to the inside of the die seat 1, the inner sides of the limiting rings 49 are slidably connected with the outer sides of the supporting rods 42, and the limiting rings 49 can limit the guide blocks 41.

The driving mechanism 5 comprises an ejection spring 51, a driving box 52, a driving shaft 53, a driving roller 54, a large gear 55, a servo motor 56 and a small gear 57, wherein the ejection spring 51 is arranged in the die seat 1, the driving box 52 is slidably connected in the die seat 1, the driving shaft 53 is rotatably connected in the driving box 52, the driving roller 54 is fixedly connected to the outer side of the driving shaft 53, the large gear 55 is fixedly connected to the outer side of the driving shaft 53, the servo motor 56 is fixedly connected to the inner side of the driving box 52, the small gear 57 is fixedly connected to the tail end of an output shaft of the servo motor 56, the large gear 55 is meshed with the small gear 57, one end of the ejection spring 51 is fixedly connected with the die seat 1, the other end of the ejection spring 51 is fixedly connected with the driving box 52, and the ejection spring 51 can drive the driving box 52 to reset automatically through elastic force.

Wherein, forming mechanism 6 includes punching plate 61, kong Moban 62, shaping case 63, shaping piece 64, vacuum pump 65, connecting pipe 66, vacuum chuck 67, cutting frame 68, the inside fixedly connected with punching plate 61 of movable plate 3, the inside fixedly connected with hole lamina membranacea 62 of mould seat 1, punching plate 61 and Kong Moban sliding connection, the inside fixedly connected with shaping case 63 of mould seat 1, the lower extreme fixedly connected with shaping piece 64 of movable plate 3, the upper end fixedly connected with vacuum pump 65 of movable plate 3, fixedly connected with connecting pipe 66 on the vacuum pump 65, the inside fixedly connected with vacuum chuck 67 of shaping piece 64, vacuum chuck 67 is linked together with connecting pipe 66, the lower extreme fixedly connected with cutting frame 68 of movable plate 3, cutting frame 68 with shaping case 63 contact, vacuum chuck 67 can take shaping case 63 through taking the baffle out.

Wherein, the connecting pipe 66 is fixedly connected with the moving plate 3, the connecting pipe 66 is fixedly connected with the forming block 64, and the connecting pipe 66 can transmit the suction force generated by the vacuum pump 65.

The novel forming baffle production method comprises the following specific steps:

step one: the strip plate is placed at the upper end of the die holder 1, then pushed into the die holder 1, the plate is pushed to be in contact with the driving roller 54, then the hydraulic cylinder 8 is started, the hydraulic cylinder 8 drives the moving plate 3 to move, the moving plate 3 drives the punching plate 61 at the lower end of the moving plate and the forming block 64 to move downwards in the moving process, the punching plate 61 continuously moves to punch the plate after contacting the plate in the downward moving process, the guide cover 48 contacts the guide ball 47 in the punching process, then continuously slides along the guide ball 47, the guide sleeve 44 plays a guide role on the guide cover 48, so that the moving plate 3 can be prevented from being deviated in the descending process, the abrasion of the guide sleeve 44 can be reduced through the small friction force of the guide ball 47, the service life of the device is longer, and when moving to the lowest end, the first spring 43 is compressed, the first spring 43 supports the movable plate 3 through elasticity, so that excessive stamping of the plate can be avoided, the movable plate 3 is lifted through controlling the hydraulic cylinder 8 after punching is finished, then the servo motor 56 is started, the servo motor 56 drives the large gear 55 to rotate through the small gear 57, the large gear 55 drives the driving roller 54 to rotate through the driving shaft 53, the driving roller 54 can drive the plate to move in the rotating process, when the punched area moves to the inside of the area of the forming box 63, the servo motor 56 is stopped, then the hydraulic cylinder 8 is controlled to drive the movable plate 3 to move downwards again, the punched plate can be formed through the forming block 64 in the moving process, the plate can be cut off through the cutting frame 68 in the forming process, when the punched plate is formed, the punching plate 61 continuously punches the position where the plate is not punched, after the forming block 64 forms the plate, the vacuum pump 65 is started, the vacuum pump 65 transmits suction force to the vacuum chuck 67 through the connecting pipe 66, the vacuum chuck 67 adsorbs the formed plate, then the hydraulic cylinder 8 is controlled to lift the movable plate 3, the formed baffle can be taken out from the forming box 63, a worker can prevent the baffle from being moved onto a transport vehicle, and then the labor intensity of the worker can be lightened, and the production efficiency can be improved;

step two: transporting the formed baffle to an edge trimmer through a transport vehicle, and trimming burrs at the edge of the baffle through the edge trimmer;

step three: polishing the surface of the trimmed baffle plate through a polishing machine;

step four: the rust-removed baffle is transported to a paint shop to perform rust prevention paint spraying on the outer surface of the baffle, so that the surface of the baffle is prevented from rusting, and the baffle is placed in an open field to wait for the paint on the surface of the baffle to be dried;

step five: and packaging the dried baffle, and then, warehousing and storing.

While the basic principles and main features of the present invention and advantages of the present invention have been shown and described, it will be understood by those skilled in the art that the present invention is not limited by the foregoing embodiments, which are described in the foregoing specification merely illustrate the principles of the present invention, and various changes and modifications may be made therein without departing from the spirit and scope of the invention, which is defined in the appended claims and their equivalents.

Claims (5)

1. Novel shaping baffle production device, including mould seat (1), support column (2), movable plate (3), guiding mechanism (4), actuating mechanism (5), forming mechanism (6), roof (7), hydraulic cylinder (8), its characterized in that: the mold comprises a mold seat (1), wherein the upper end of the mold seat (1) is fixedly connected with a support column (2), the upper end of the support column (2) is fixedly connected with a top plate (7), a hydraulic cylinder (8) is fixedly sleeved in the top plate (7), the output end of the hydraulic cylinder (8) is fixedly connected with a movable plate (3), a guide mechanism (4) is arranged in the mold seat (1), a driving mechanism (5) is arranged in the mold seat (1), forming mechanisms (6) are arranged on the movable plate (3), and the number of the hydraulic cylinders (8) is two, and the two hydraulic cylinders (8) are symmetrically distributed on the top plate (7);

the guide mechanism (4) comprises guide blocks (41), support rods (42), first springs (43), guide sleeves (44), connecting seats (45), second springs (46), guide balls (47), guide covers (48) and limiting rings (49), four guide blocks (41) which are uniformly distributed are connected in a sliding mode in the die holder (1), the support rods (42) are fixedly connected to the guide blocks (41), first springs (43) which are uniformly distributed are arranged in the die holder (1), a plurality of connecting seats (45) which are uniformly distributed are connected in a sliding mode in the support rods (42), guide balls (47) are movably connected in the connecting seats (45), second springs (46) which are uniformly distributed are arranged in the support rods (42), the guide balls (47) are in contact with the guide sleeves (44), one ends of the first springs (43) are fixedly connected with the die holder (1), the other ends of the first springs (43) are fixedly connected with the guide balls (48) which are uniformly distributed in the guide covers (48), and the guide balls (48) are fixedly connected with the guide covers (41), the guide cover (48) is in contact with the guide sleeve (44);

the driving mechanism (5) comprises an ejection spring (51), a driving box (52), a driving shaft (53), a driving roller (54), a large gear (55), a servo motor (56) and a small gear (57), wherein the ejection spring (51) is arranged in the die holder (1), the driving box (52) is connected in a sliding manner in the die holder (1), the driving shaft (53) is connected in a rotating manner in the driving box (52), the driving roller (54) is fixedly connected to the outer side of the driving shaft (53), the large gear (55) is fixedly connected to the outer side of the driving shaft (53), the servo motor (56) is fixedly connected to the inner side of the driving box (52), the small gear (57) is fixedly connected to the tail end of an output shaft of the servo motor (56), the large gear (55) is meshed with the small gear (57), one end of the ejection spring (51) is fixedly connected with the die holder (1), and the other end of the ejection spring (51) is fixedly connected with the driving box (52).

Shaping mechanism (6) are including punching board (61), kong Moban (62), shaping case (63), shaping piece (64), vacuum pump (65), connecting pipe (66), vacuum chuck (67), cutting frame (68), the inside fixedly connected with punching board (61) of movable plate (3), the inside fixedly connected with Kong Moban (62) of mould seat (1), punching board (61) and Kong Moban (62) sliding connection, the inside fixedly connected with shaping case (63) of mould seat (1), the lower extreme fixedly connected with shaping piece (64) of movable plate (3), the upper end fixedly connected with vacuum pump (65) of movable plate (3), fixedly connected with connecting pipe (66) on vacuum pump (65), the inside fixedly connected with vacuum chuck (67) of shaping piece (64), vacuum chuck (67) are linked together with connecting pipe (66), the lower extreme fixedly connected with cutting frame (68) of movable plate (3), cutting frame (68) with shaping case (63) contact.

2. The novel molded baffle production device according to claim 1, wherein: one end of the second spring (46) is fixedly connected with the supporting rod (42), and the other end of the second spring (46) is fixedly connected with the connecting seat (45).

3. The novel molded baffle production device according to claim 2, wherein: four uniformly distributed limiting rings (49) are fixedly connected to the inside of the die seat (1), and the inner sides of the limiting rings (49) are in sliding connection with the outer sides of the supporting rods (42).

4. The novel molded baffle production device according to claim 1, wherein: the connecting pipe (66) is fixedly connected with the moving plate (3), and the connecting pipe (66) is fixedly connected with the forming block (64).

5. A method of producing a novel shaped baffle plate production apparatus according to claim 2, characterized in that: the method comprises the following specific steps:

step one: the strip plate is placed at the upper end of the die holder (1), then pushed to the inside of the die holder (1), the plate is pushed to be in contact with the driving roller (54), then the hydraulic oil cylinder (8) is started, the hydraulic oil cylinder (8) drives the movable plate (3) to move, the movable plate (3) drives the punching plate (61) at the lower end of the movable plate and the forming block (64) to move downwards in the moving process, the punching plate (61) continuously moves to punch the plate after being contacted with the plate in the moving process, the guide cover (48) is contacted with the guide ball (47) in the punching process, then slides continuously along the guide ball (47), the guide sleeve (44) plays a guide role on the guide cover (48), so that the movable plate (3) can be prevented from being deviated in the descending process, the abrasion of the guide sleeve (44) can be reduced through the small friction force of the guide ball (47) to enable the service time of the device to be longer, and when the movable plate is moved to the lowest end, the spring (43) is compressed, the spring motor (43) continuously moves after the punching plate (61) contacts with the guide ball (47), the movable plate (55) is prevented from being excessively lifted by the guide ball (47), the hydraulic oil cylinder (56) is controlled to be prevented from being excessively lifted, the movable plate (56) is pushed by the movable plate (55), the large gear (55) drives the driving roller (54) to rotate through the driving shaft (53), the driving roller (54) can drive the plate to move in the rotating process, when the punched area moves to the inside of the area of the forming box (63), the servo motor (56) is stopped, then the hydraulic cylinder (8) is controlled to drive the moving plate (3) to move downwards again, the punched plate can be formed through the forming block (64) in the moving process, the plate can be cut off through the cutting frame (68) in the forming process, when the punched plate is formed, the punching plate (61) continuously punches the position where the plate is not punched, after the forming block (64) forms the plate, the vacuum pump (65) is started, the vacuum pump (65) transmits suction force to the vacuum chuck (67) through the connecting pipe (66), the vacuum chuck (67) adsorbs the formed plate, then the hydraulic cylinder (8) is controlled to move the moving plate (3), the formed baffle can be taken out from the inside of the forming box (63), the labor is prevented from the carrier by workers, and then the labor is relieved, and the labor intensity can be increased while the production efficiency can be improved by repeating the operation;

step two: transporting the formed baffle to an edge trimmer through a transport vehicle, and trimming burrs at the edge of the baffle through the edge trimmer;

step three: polishing the surface of the trimmed baffle plate through a polishing machine;

step four: the rust-removed baffle is transported to a paint shop to perform rust prevention paint spraying on the outer surface of the baffle, so that the surface of the baffle is prevented from rusting, and the baffle is placed in an open field to wait for the paint on the surface of the baffle to be dried;

step five: and packaging the dried baffle, and then, warehousing and storing.

Images