CN113447367A - Device for detecting creep property of heat insulation section bar and detection method thereof - Google Patents
Device for detecting creep property of heat insulation section bar and detection method thereof Download PDFInfo
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- CN113447367A CN113447367A CN202110685804.XA CN202110685804A CN113447367A CN 113447367 A CN113447367 A CN 113447367A CN 202110685804 A CN202110685804 A CN 202110685804A CN 113447367 A CN113447367 A CN 113447367A
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/08—Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces
- G01N3/18—Performing tests at high or low temperatures
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N2203/0014—Type of force applied
- G01N2203/0016—Tensile or compressive
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N2203/003—Generation of the force
- G01N2203/0042—Pneumatic or hydraulic means
- G01N2203/0044—Pneumatic means
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N2203/0058—Kind of property studied
- G01N2203/0069—Fatigue, creep, strain-stress relations or elastic constants
- G01N2203/0071—Creep
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N2203/02—Details not specific for a particular testing method
- G01N2203/022—Environment of the test
- G01N2203/0222—Temperature
- G01N2203/0226—High temperature; Heating means
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Abstract
The invention provides a device for detecting the creep property of a heat insulation profile and a detection method thereof, wherein the device comprises loading equipment, wherein the loading equipment comprises a first shell and a pneumatic module pull rod; the pneumatic module is arranged in the first shell; the heating device comprises a second shell and a heating device; the second shell is provided with a first cavity, and the heating device is arranged in the first cavity; the other end of the pull rod penetrates through one side of the second shell and is arranged in the first cavity; and one end of the clamp is connected with the first cavity, and the other end of the clamp is connected with the pull rod. The sample is clamped by the clamp, so that the sample cannot rotate in the experimental process; fixing two ends of the clamp on the inner wall of the first cavity and the pull rod, loading the clamp by the pneumatic module through pneumatic loading, and applying load to the sample in a pneumatic loading mode; the sample is uniformly heated by adopting hot air circulation, so that the problem that the data is not representative due to nonuniform heating of the sample is avoided.
Description
Technical Field
The invention relates to the technical field of detecting the high-temperature lasting load longitudinal shearing performance of an aluminum alloy heat insulation section, in particular to a device for detecting the creep performance of the heat insulation section and a detection method thereof.
Background
With the wide application of the aluminum alloy heat insulation section, how to ensure that the performance of the heat insulation section meets the use requirements of customers becomes a focus of common attention of manufacturers and users, so that the method for testing the performance of the aluminum alloy heat insulation section is very important.
The prior art is as follows: the performances of the aluminum alloy heat insulation section mainly comprise longitudinal shearing performance, transverse stretching performance, torsion resistance, thermal fatigue performance, high-temperature durable load transverse stretching performance and high-temperature durable load longitudinal shearing performance. At present, except the high-temperature durable load longitudinal shearing performance, indexes and test methods of other performances are definitely specified in relevant standards. However, the high-temperature durable load longitudinal shear performance, namely the creep property, is just an important index for evaluating the long-term safe use performance of the aluminum alloy heat insulation profile.
The prior art has the following defects: there is no suitable testing equipment and method for testing creep performance, and the performance cannot be effectively tested and a valid result obtained.
Disclosure of Invention
Based on the above, in order to solve the problem that no suitable detection method is available for detecting the creep property, the invention provides a device for detecting the creep property of a heat insulation profile and a detection method thereof, and the specific technical scheme is as follows:
an apparatus for detecting creep performance of an insulating profile, comprising:
a loading apparatus comprising a first housing, a pneumatic module, and a pull rod for applying a load to a sample; the pneumatic module is disposed within the first housing; the power output end of the pneumatic module is connected with one end of the pull rod;
a heating apparatus comprising a second housing and heating means for heating the sample; the second shell is provided with a first cavity, and the heating device is arranged in the first cavity; the first shell is connected with the second shell, and the other end of the pull rod penetrates through one side of the second shell and is arranged in the first cavity;
the clamp is used for clamping a sample, one end of the clamp is connected with the first cavity, and the other end of the clamp is connected with the pull rod.
Compared with the prior art, the device for detecting the creep property of the heat insulation profile and the detection method thereof provided by the technical scheme have the beneficial effects that: through the combination of the loading equipment, the clamp and the heating equipment, the sample is clamped through the clamp, so that the sample cannot rotate, deviate or bend in the experimental process; one end of the clamp is fixed on the inner wall of the first cavity, the other end of the clamp is fixed on the pull rod, the pull rod is stretched or contracted by the pneumatic module in a pneumatic loading mode, so that the clamp is loaded, a specific load can be accurately applied to a sample in the pneumatic loading mode, and the accuracy of an experimental result is ensured; the heating device adopts a heated air circulation heating mode to uniformly heat the sample, and the problem that experimental data of the sample is not representative due to nonuniform heating is avoided.
Further, the jig includes:
one end of the first connecting piece is provided with a second cavity which transversely penetrates through two end faces of the first connecting piece; the other end of the first connecting piece is provided with an installation plate for fixing the clamp on the first cavity;
one end of the connecting component is provided with a third cavity which transversely penetrates through two end faces of the connecting component, and the third cavity is positioned on one side of the second cavity; one end of the sample is positioned in the second cavity, and the other end of the sample is positioned in the third cavity; the other end of the connecting component is provided with a draw hook for fixing the clamp on the pull rod;
a first fastening device cooperating with the first connector for clamping a sample, the first fastening device disposed on the first connector;
a second fastening device cooperating with the connection assembly for clamping a sample, the second fastening device disposed on the connection assembly.
Further, the connection assembly includes:
the third cavity is arranged at one end of the third connecting piece, the other end of the third connecting piece is provided with a fourth cavity transversely penetrating through two end faces of the third connecting piece, and the second fastening device is arranged between the third cavity and the fourth cavity;
one end of the second connecting piece is provided with a fifth cavity transversely penetrating through two end faces of the second connecting piece, the fifth cavity is positioned on one side of the fourth cavity, one end of a sample is arranged in the fourth cavity, and the other end of the sample is arranged in the fifth cavity; the hook is arranged at the other end of the second connecting piece;
a third fastening device cooperating with the second connector for clamping a sample, the third fastening device being disposed at the other end of the second connector.
Furthermore, the number of the third connecting pieces is multiple, the third connecting pieces are sequentially arranged, and the third connecting pieces are connected with the third connecting pieces through a sample.
Further, the pull rod comprises a slider and a third shell;
one end of the sliding block is arranged in the third shell in a sliding mode, the other end of the sliding block is arranged in the first cavity, and the sliding block divides the third shell into a sixth cavity far away from the other end of the sliding block and a seventh cavity close to the other end of the sliding block.
Further, the pneumatic module comprises a regulating valve, a first air pressure gauge, a first air pressure regulating switch and a tension module;
the first air pressure gauge and the first air pressure adjusting switch are arranged on the first shell; the regulating valve is arranged in the first shell; the regulating valve is connected with the first air pressure meter, the first air pressure meter is connected with the first air pressure regulating switch, the first air pressure regulating switch is connected with the tension module, and the tension module is connected with the pull rod.
Further, the tension module comprises an air cylinder switch, a first valve, a second air pressure gauge and a second air pressure adjusting switch;
the air cylinder switch, the second air pressure gauge and the second air pressure adjusting switch are arranged on the first shell; the first valve and the second valve are disposed within the first housing;
the cylinder switch comprises a first end and a second end; the first end is connected with the first valve; the first valve is communicated with the sixth cavity; the second end is connected with the second air pressure adjusting switch, the second air pressure adjusting switch is connected with the second air pressure gauge, and the second air pressure gauge is connected with the second valve; the second valve is communicated with the seventh cavity.
Further, the pneumatic module further comprises an air compressor, a third valve and a pressure regulating filter;
the air compressor is arranged in the first shell; the third valve and the pressure regulating filter are arranged on the first shell; the air compressor is connected with the pressure regulating filter, the pressure regulating filter is connected with the third valve, and the third valve is connected with the regulating valve.
Furthermore, the number of the pull rods is multiple, and the number of the pneumatic modules is matched with the number of the pull rods.
A detection method for detecting the creep property of an insulating profile comprises the following steps:
installing the sample in a clamp and starting a penetrating strip aluminum alloy creep property detection device;
fixing the clamp with the sample in a device for detecting the creep property of the heat insulation profile;
heating the sample to a set temperature;
applying a certain longitudinal load to the sample;
and taking out the sample after the experiment to obtain an experiment result.
Drawings
The invention will be further understood from the following description in conjunction with the accompanying drawings. The components in the figures are not necessarily to scale, emphasis instead being placed upon illustrating the principles of the embodiments. Like reference numerals designate corresponding parts throughout the different views.
FIG. 1 is a schematic structural diagram of an apparatus for detecting creep performance of an insulation profile according to an embodiment of the present invention;
FIG. 2 is a second schematic structural diagram of an apparatus for detecting creep property of an insulation profile according to an embodiment of the present invention;
FIG. 3 is a third schematic structural diagram of an apparatus for detecting creep property of an insulation profile according to an embodiment of the present invention;
FIG. 4 is a pneumatic module connection diagram of an apparatus for detecting creep performance of an insulation profile according to an embodiment of the present invention;
FIG. 5 is a schematic structural diagram of a pull rod of the device for detecting the creep property of the thermal insulation profile according to one embodiment of the invention;
FIG. 6 is a schematic structural diagram of a fixture of an apparatus for detecting creep property of an insulation profile according to an embodiment of the present invention;
FIG. 7 is a schematic structural diagram of a first connecting member of an apparatus for detecting creep performance of an insulation profile according to an embodiment of the present invention;
FIG. 8 is a schematic structural diagram of a third connecting member of the apparatus for detecting creep performance of an insulation profile according to an embodiment of the present invention;
FIG. 9 is a schematic structural diagram of a second connector of an apparatus for detecting creep performance of an insulation profile according to an embodiment of the present invention;
FIG. 10 is a schematic view of a first fastening device of an apparatus for testing creep performance of an insulation profile according to an embodiment of the present invention;
FIG. 11 is a flow chart of a method for detecting creep performance of an insulation profile according to an embodiment of the present invention;
FIG. 12 is a reference table of the pull gas pressure.
Description of reference numerals:
10-a heating device; 11-a second housing; 12-a heating device; 13-a first cavity; 20-a loading device; 21-a pneumatic module; 22-a pull rod; 23-a first housing; 30-a clamp; 31-a first connector; 32-a mounting plate; 33-a second cavity; 34-a connection assembly; 35-a third connector; 36-a third cavity; 37-a fourth cavity; 39-a second connector; 40-a fifth cavity; 41-hanging hooks; 42-a first fastening means; 43-a first screw; 44-a first fixing plate; 45-a first push block; 46-a first clamp block; 47-first inclined plane; 48-a second inclined surface; 49-second fastening means; 50-a regulating valve; 51-first barometer; 52-first air pressure regulating switch; 53-cylinder switch; 54-a second barometer; 55-a second air pressure regulating switch; 56-a first valve; 57-a second valve; 58-air compressor; 59-a third valve; 60-pressure regulating filter; 61-a third housing; 62-a slide block; 63-a sixth cavity; 64-a seventh cavity; 70-sample; 80-third fastening means.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail below with reference to embodiments thereof. It should be understood that the detailed description and specific examples, while indicating the scope of the invention, are intended for purposes of illustration only and are not intended to limit the scope of the invention.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and the like as used herein are for illustrative purposes only and do not represent the only embodiments.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
The terms "first" and "second" used herein do not denote any particular order or quantity, but rather are used to distinguish one element from another.
As shown in fig. 1-12, in one embodiment of the present invention, an apparatus for detecting creep performance of an insulation profile comprises: a loading device 20, said loading device 20 comprising a first housing 23, a pneumatic module 21 and a pull rod 22 for applying a load to the sample 70; the pneumatic module 21 is disposed within the first housing 23; the power output end of the pneumatic module 21 is connected with one end of the pull rod 22; a heating apparatus 10, said heating apparatus 10 comprising a second housing 11 and heating means 12 for heating a sample 70; the second shell 11 is provided with a first cavity 13, and the heating device 12 is arranged in the first cavity 13; the first shell 23 is connected with the second shell 11, and the other end of the pull rod 22 passes through one side of the second shell 11 and is arranged in the first cavity 13; the clamp 30 is used for clamping a sample 70, one end of the clamp 30 is connected with the first cavity 13, and the other end of the clamp 30 is connected with the pull rod 22.
Through the combination of the loading device 20, the clamp 30 and the heating device 10, the sample 70 is clamped by the clamp 30, so that the sample 70 does not rotate, deviate or bend in the experimental process; one end of the clamp 30 is fixed on the inner wall of the first cavity 13, the other end of the clamp 30 is fixed on the pull rod 22, the pneumatic module 21 enables the pull rod 22 to stretch or contract in a pneumatic loading mode, so that the clamp 30 is loaded, a specific load can be accurately applied to the sample 70 in the pneumatic loading mode, and the accuracy of an experimental result is ensured; the heating device 12 uniformly heats the sample 70 by adopting a heated air circulation heating mode, so that the problem that experimental data of the sample 70 is not representative due to nonuniform heating is avoided.
As shown in fig. 2 and 6-10, in one embodiment, the clamp 30 includes: one end of the first connecting piece 31 is provided with a second cavity 33 transversely penetrating through two end faces of the first connecting piece 31; the other end of the first connecting piece 31 is provided with a mounting plate 32 for fixing the clamp 30 on the first cavity 13; a connecting component 34, wherein one end of the connecting component 34 is provided with a third cavity 36 transversely penetrating through two end faces of the connecting component 34, and the third cavity 36 is located at one side of the second cavity 33; one end of the sample 70 is located in the second cavity 33 and the other end of the sample 70 is located in the third cavity 36; the other end of the connecting component 34 is provided with a draw hook for fixing the clamp 30 on the pull rod 22; a first fastening device 42, said first fastening device 42 cooperating with said first connector 31 for clamping a sample 70, said first fastening device 42 being disposed on said first connector 31; a second fastening means 49 cooperating with said connection assembly 34 for clamping a sample 70, said second fastening means 49 being disposed on said connection assembly 34.
Further, the first fastening device 42 includes a first screw 43, a first fixing plate 44, a first pushing block 45 and a first clamping block 46; one end of the first screw 43 is rotatably connected with the first fixing plate 44, and the other end of the first screw 43 is connected with the first pushing block 45; the first pushing block 45 is provided with a first inclined surface 47, one end of the first clamping block 46 is provided with a second inclined surface 48, the first inclined surface 47 and the second inclined surface 48 are matched with each other, the first pushing block 45 is driven by the rotation of the first screw 43 to move in the length direction of the first screw 43, the first clamping block 46 is driven by the movement of the first pushing block 45 to move in the length direction perpendicular to the first screw 43, and the other end of the first clamping block 46 is arranged in the second cavity 33. Further, the top end of the first inclined surface 47 is close to the first screw 43, the bottom end of the first inclined surface 47 is far away from the first screw 43, and the second inclined surface 48 is matched with the first inclined surface 47.
Further, the first inclined surface 47 and the second inclined surface 48 are each provided as a smooth plane surface to reduce friction between the first push block 45 and the first block 46, so that the first block 46 is more effectively pushed in the vertical direction of the first screw 43.
Further, the other end of the first clamping block 46 is a rough horizontal plane, and is in contact with the sample 70 through the rough horizontal plane, so that the sample 70 is in close contact with the first clamping block 46, and in the clamping process, the sample 70 is not easy to rotate, shift or bend, which is beneficial to normal experiment.
As shown in fig. 2 and 6-10, in one embodiment, the connection assembly 34 includes: the third connecting piece 35, the third cavity 36 is arranged at one end of the third connecting piece 35, the other end of the third connecting piece 35 is provided with a fourth cavity 37 transversely penetrating through two end faces of the third connecting piece 35, and the second fastening device 49 is arranged between the third cavity 36 and the fourth cavity 37; a second connecting piece 39, one end of the second connecting piece 39 is provided with a fifth cavity 40 transversely penetrating through two end faces of the second connecting piece 39, the fifth cavity 40 is positioned at one side of the fourth cavity 37, one end of a sample 70 is arranged in the fourth cavity 37, and the other end of the sample 70 is arranged in the fifth cavity 40; the hook 41 is arranged at the other end of the second connecting piece 39; a third fastening means 80, said third fastening means 80 cooperating with said second connector 39 for clamping the sample 70, said third fastening means 80 being disposed at the other end of said second connector 39.
It should be noted that the third fastening device 80 and the first fastening device 42 have the same structure and function, and the third fastening device includes a fourth screw having the same function as the first screw 43 and a fourth block for clamping the sample 70, the fourth block is disposed in the fifth cavity 40, and the fourth screw can rotate to drive the fourth block to move.
Further, the second fastening device 49 includes a second screw, a third screw, a second pushing block, a third pushing block, a second clamping block, a third clamping block and a second fixing plate; the second fixing plate is arranged between the third cavity 36 and the fourth cavity 37, and one end of the second screw rod and one end of the third screw rod are respectively connected with the second fixing plate in a rotating manner; the other end of the second screw is connected with the second pushing block, the second pushing block is provided with a third inclined surface, one end of the second clamping block is provided with a fourth inclined surface, and the third inclined surface is matched with the fourth inclined surface; the other end of the third screw is connected with the third pushing block, the third pushing block is provided with a fifth inclined surface, one end of the third clamping block is provided with a sixth inclined surface, and the fifth inclined surface is matched with the sixth inclined surface; the other end of the second push block is arranged in the third cavity 36; the other end of the third push block is arranged in the fourth cavity 37.
Further, in the process that the second clamping block in the third cavity 36 of the third connecting member 35 matched with the first connecting member 31 and the first clamping block 46 in the second cavity 33 of the first connecting member 31 are close to each other, a sample 70 is clamped and fixed; clamping and fixing another sample 70 in the process that the third clamping block in the fourth cavity 37 of the third connecting piece 35 and the second clamping block in the third cavity 36 of the latter third connecting piece 35 are close to each other; clamping and fixing another sample 70 in the process that the third clamping block in the fourth cavity 37 of the third connecting piece 35 and the second clamping block in the third cavity 36 of the latter third connecting piece 35 are close to each other; clamping and fixing another sample 70 in the process that the third clamping block in the fourth cavity 37 of the third connecting piece 35 and the first clamping block 46 in the fifth cavity 40 of the second connecting piece 39 are close to each other; the operator can control the movement of the first clamping block 46, the second clamping block, the third clamping block and the fourth clamping block by rotating the first screw 43, the second screw, the third screw and the fourth screw, so as to clamp and fix the sample 70 and release the clamping state.
Further, the rotation between the second screw and the third screw is not affected each other, and an operator can separately clamp and fix a certain sample 70.
As shown in fig. 6 to 10, in one embodiment, the number of the third connecting parts 35 is multiple, a plurality of the third connecting parts 35 are arranged in sequence, and the third connecting parts 35 are connected by a sample 70.
Further, the number of the third connecting members 35 is 3, 4 loading spaces are formed between the first cavity 13 and the second cavity 33, between the second cavity 33 and the third cavity 36, and between the third cavity 36 and the fourth cavity 37, and the samples 70 are arranged in the loading spaces, so that the arrangement of the 4 samples 70 can be satisfied.
Further, the first connecting piece 31, the second connecting piece 39 and the third connecting piece 35 are all made of 2024 aluminum alloy. Further, since the samples 70 are required to be tested in a load range of 1000N-1300N and a temperature range of room temperature to 100 c, and the difference in load between each sample panel does not exceed ± 4% of a predetermined value, the shear force test jig 30 is required to be made of a material having light weight, high strength and a certain high temperature resistance. 2024 aluminum alloys are typical of duralumins. 2024 aluminum alloy is the most used and most common of the hardmetals. 2024 aluminum alloy is characterized by light weight, high strength and certain heat resistance, and can be used as a work part at a temperature of 150 ℃. The strength of the alloy is higher than that of the 7075 alloy within the working temperature range of 125-150 ℃, the forming performance is good in the annealing and new quenching states, the heat treatment strengthening effect is obvious, and the alloy is suitable for being used for the shearing force experiment clamp 30.
Further, the mass of the clamp 30 is 2kg to 4 kg. Further, since the jig 30 is vertically installed for the test, the influence of gravity is considered in the loading, and in order to ensure the uniformity of the load, the difference in the load applied between the samples 70 does not exceed ± 4% of the predetermined value, and it is necessary to strictly control the mass of the shear force test jig 30. Since the high temperature endurance load is usually in the range of 1000N-1300N, the total weight of the clamp 30 plus the sample 70 is required to be less than 8kg, and the weight of each sample 70 used for the experiment is 0.5kg, so the total mass of the 4 samples 70 is 2kg, and the mass of the clamp is required to be less than 6kg, but when the mass of the clamp 30 is too large different from the total mass of the samples 70, the self weight of the clamp 30 can apply a certain load to the sample 70, thereby affecting the validity of the experimental data.
1-10, in one embodiment, the pull rod 22 includes a slider 62 and a third housing 61; one end of the sliding block 62 is slidably disposed in the third casing 61, the other end of the sliding block 62 is disposed in the first cavity 13, and the sliding block 62 partitions the third casing 61 into a sixth cavity 63 far away from the other end of the sliding block 62 and a seventh cavity 64 close to the other end of the sliding block 62. When the gas flows into the sixth chamber 63, the sixth chamber 63 becomes large in volume, and the seventh chamber 64 becomes small in volume, so that the slider 62 moves in the direction toward the first chamber 13; when the gas flows into the seventh chamber 64, the seventh chamber 64 becomes large in volume, the sixth chamber 63 becomes small in volume, and thus the slider 62 moves in a direction away from the first chamber 13; the purpose of pressing and releasing pressure is achieved by the movement of the slider 62.
As shown in fig. 1-12, in one embodiment, the pneumatic module 21 includes a regulating valve 50, a first air pressure gauge 51, a first air pressure regulating switch 52, and a tension module; the first air pressure gauge 51 and the first air pressure adjusting switch 52 are arranged on the first housing 23; the regulating valve 50 is disposed within the first housing 23; the regulating valve 50 is connected with the first air pressure gauge 51, the first air pressure gauge 51 is connected with the first air pressure regulating switch 52, the first air pressure regulating switch 52 is connected with the tension module, and the tension module is connected with the pull rod 22. The operator can intuitively know the total gas pressure by the first barometer 51.
As shown in fig. 1-5 and 12, in one embodiment, the tension module includes a cylinder switch 53, a first valve 56, a second valve 57, a second air pressure gauge 54, and a second air pressure adjusting switch 55; the cylinder switch 53, the second air pressure gauge 54 and the second air pressure adjusting switch 55 are arranged on the first housing 23; the first valve 56 and the second valve 57 are disposed within the first housing 23; the cylinder switch 53 comprises a first end and a second end; the first end is connected to the first valve 56; the first valve 56 is in communication with the sixth chamber 63; the second end is connected with the second air pressure adjusting switch 55, the second air pressure adjusting switch 55 is connected with the second air pressure gauge 54, and the second air pressure gauge 54 is connected with the second valve 57; the second valve 57 communicates with the seventh chamber 64. The operator opens the first valve 56, and gas flows from the first valve 56 into the sixth chamber 63, so that the slide block 62 moves towards the first chamber 13; the operator opens the second valve 57 and gas flows from the second valve 57 into the seventh chamber 64, causing the slider 62 to move in a direction away from the first chamber 13; the sample 70 is pressed or released by the movement of the slide block 62, so that the operation is convenient and the practicability is good.
1-4, in one embodiment, the pneumatic module 21 further includes an air compressor 58, a third valve 59, and a pressure-regulating filter 60; the air compressor 58 is disposed within the first housing 23; the third valve 59 and the pressure regulating filter 60 are provided on the first housing 23; the air compressor 58 is connected to the pressure regulating filter 60, the pressure regulating filter 60 is connected to the third valve 59, and the third valve 59 is connected to the regulating valve 50. The air compressor 58 may provide air source power, and the device that converts electrical energy into gas pressure energy is an air pressure generating device that compresses air. And the operator can directly open and close the switch through the third valve 59, so that the situation that the pressure applying device in the device cannot be adjusted due to power failure is avoided, and the safety of the experimental process is ensured. Air compressor 58 compresses the air to transmit governing valve 50 department behind pressure regulating filter 60 and third valve 59 around with the air after the compression, make pneumatic module 21 can apply load by pull rod 22, exert pressure to sample 70 again, through setting up third valve 59, through artifical manual control, can avoid the incident because of the circuit between the valve goes wrong and appears, have good practicality.
Further, the third valve 59 is of type AW 2000. AW2000 is a manual switch for a manual slide valve, and AW2000 is commercially available and will not be described in great detail herein.
Further, after the air compressor 58 is powered on by 220V and started for 2 minutes, the air outlet switch of the air compressor 58 needs to be opened, the handle slide valve switch is moved to the left, and the air compressed by the air compressor 58 can flow into the pneumatic module 21 and apply a load to the sample 70.
As shown in fig. 1 to 5, in one embodiment, the number of the pull rods 22 is plural, and the number of the pneumatic modules 21 matches the number of the pull rods 22.
Further, the operator can adjust the size of the loading load of each group of samples at any time by changing the gas flow path in the pneumatic module 21, the direction of the applied force can be changed, the operation is simple and convenient, the operator can also know the air pressure output to the clamp 30 in real time through the second air pressure gauge 54, and then the required tension is adjusted according to the relation graph of the air pressure and the tension, so that the validity of experimental data is ensured.
Further, the heating device 12 heats the sample 70 by a hot air circulation heating method, and the sample 70 is at a temperature ranging from room temperature to 100 ℃. Further, the heating process of the heating device 12 is that the electric heating wire heats the air, and then the air with high temperature is transferred to the first cavity 13 through the fan and contacts with the sample 70, so that the temperature in the sample 70 is uniform, the thermal inertia is small, and the local overheating phenomenon of the sample 70 in the experiment can be effectively avoided.
As shown in fig. 11-12, a method for detecting creep property of an insulation profile comprises the following steps:
the method comprises the following steps: installing the sample 70 in the fixture 30 and starting the penetrating strip aluminum alloy creep property detection device; intercepting a sample 70 of 0.4kg-0.6kg from an object to be detected; dividing each 4 samples 70 into a set of samples 70; a set of samples 70 is secured to the fixture 30. Through setting up 4 samples 70 and fixing the experiment on same anchor clamps 30, be favorable to the big batch of measuring of sample 70, effectively improved the efficiency of experiment. Connecting a loading device with a power supply; the air compressor 58 is started, the air outlet switch of the air compressor 58 is opened, the slide valve switch is moved left, and the air source can be connected.
Step two: fixing the fixture 30 with the sample 70 in a device for detecting the creep property of the heat insulation profile; the mounting plate 32 of the clamp 30 is fixed on the upper surface of the first cavity 13, the hook 41 of the clamp 30 is connected with the pull rod 22, the hook 41 and the pull rod 22 are always kept on the same straight line, and the clamp 30 is always kept in a vertical state.
Step three: heating the sample 70 to a set temperature; the parameters of the heating device 12 are adjusted to heat the sample 70.
Step four: applying a longitudinal load to the sample 70; the second air pressure adjusting switch 55 is twisted by referring to the pulling force air pressure reference comparison table, so that the reading of the second air pressure meter 54 is adjusted to reach the required air pressure, and the experiment is started.
Step five: and taking out the sample 70 after the experiment to obtain an experiment result.
The working process specifically comprises the following steps:
switching on the heating device 12 and the loading device, starting the air compressor 58, starting an outgoing switch of the air compressor 58 after 2min, moving a handle slide valve switch to the left, and enabling the air of the air compressor 58 to flow into the starting module;
every 4 samples 70 are mounted on one fixture 30;
before the clamp 30 is loaded, the cylinder switch 53 is pressed, the pull rod 22 moves downwards until the air pressure at the third end and the fourth end of the pull rod 22 is balanced, and meanwhile, the second air pressure meter 54 displays the current air pressure in the cylinder;
fixing the mounting plate 32 of the clamp 30 with the upper surface of the first cavity 13, connecting the hook 41 of the clamp 30 with the pull rod 22, and keeping the hook 41 and the pull rod 22 on the same straight line all the time;
adjusting parameters of the heating device 12 to heat the sample 70;
turning the second air pressure adjusting switch 55 by referring to the pulling force air pressure reference comparison table, so that the reading of the second air pressure meter 54 is adjusted to reach the required air pressure, and starting the experiment;
after the required time of the experiment, stopping heating, and turning off the power supply of the main machine and the air compressor 58; the air outlet switch of the air compressor 58 is closed tightly, then the handle slide valve switch is moved rightwards, and high-pressure air in the pneumatic module 21 is discharged, so that pressure relief is realized;
the second case 11 is slowly opened, and after the high temperature gas is dissipated, the heat insulating gloves are worn, the sample 70 is detected or taken out, and finally the sample 70 is measured.
In summary, the following steps: through the combination of the loading device 20, the clamp 30 and the heating device 10, the sample 70 is clamped by the clamp 30, so that the sample 70 does not rotate, deviate or bend in the experimental process; one end of the clamp 30 is fixed on the inner wall of the first cavity 13, the other end of the clamp 30 is fixed on the pull rod 22, the pneumatic module 21 enables the pull rod 22 to stretch or contract in a pneumatic loading mode, so that the clamp 30 is loaded, a specific load can be accurately applied to the sample 70 in the pneumatic loading mode, and the accuracy of an experimental result is ensured; the heating device 12 uniformly heats the sample 70 by adopting a heated air circulation heating mode, so that the problem that experimental data of the sample 70 is not representative due to nonuniform heating is avoided.
The technical features of the embodiments described above may be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the embodiments described above are not described, but should be considered as being within the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.
Claims (10)
1. An apparatus for detecting creep performance of an insulating profile, comprising:
a loading apparatus comprising a first housing, a pneumatic module, and a pull rod for applying a load to a sample; the pneumatic module is disposed within the first housing; the power output end of the pneumatic module is connected with one end of the pull rod;
a heating apparatus comprising a second housing and heating means for heating the sample; the second shell is provided with a first cavity, and the heating device is arranged in the first cavity; the first shell is connected with the second shell, and the other end of the pull rod penetrates through one side of the second shell and is arranged in the first cavity;
the clamp is used for clamping a sample, one end of the clamp is connected with the inner wall of the first cavity, and the other end of the clamp is connected with the pull rod.
2. The apparatus for detecting creep performance of an insulating profile according to claim 1, wherein the fixture comprises:
one end of the first connecting piece is provided with a second cavity which transversely penetrates through two end faces of the first connecting piece; the other end of the first connecting piece is provided with an installation plate for fixing the clamp on the first cavity;
one end of the connecting component is provided with a third cavity which transversely penetrates through two end faces of the connecting component, and the third cavity is positioned on one side of the second cavity; one end of the sample is positioned in the second cavity, and the other end of the sample is positioned in the third cavity; the other end of the connecting component is provided with a draw hook for fixing the clamp on the pull rod;
a first fastening device cooperating with the first connector for clamping a sample, the first fastening device disposed on the first connector;
a second fastening device cooperating with the connection assembly for clamping a sample, the second fastening device disposed on the connection assembly.
3. The apparatus for detecting creep performance of an insulating profile of claim 2, wherein the connection assembly comprises:
the third cavity is arranged at one end of the third connecting piece, the other end of the third connecting piece is provided with a fourth cavity transversely penetrating through two end faces of the third connecting piece, and the second fastening device is arranged between the third cavity and the fourth cavity;
one end of the second connecting piece is provided with a fifth cavity transversely penetrating through two end faces of the second connecting piece, the fifth cavity is positioned on one side of the fourth cavity, one end of a sample is arranged in the fourth cavity, and the other end of the sample is arranged in the fifth cavity; the hook is arranged at the other end of the second connecting piece;
a third fastening device cooperating with the second connector for clamping a sample, the third fastening device being disposed at the other end of the second connector.
4. The apparatus according to claim 3, wherein the number of the third connectors is multiple, the third connectors are arranged in sequence, and the third connectors are connected with the third connectors by the sample.
5. The apparatus for detecting creep performance of an insulating profile according to claim 1, wherein the tie bar comprises a slider and a third housing;
one end of the sliding block is arranged in the third shell in a sliding mode, the other end of the sliding block is arranged in the first cavity, and the sliding block divides the third shell into a sixth cavity far away from the other end of the sliding block and a seventh cavity close to the other end of the sliding block.
6. The apparatus for detecting creep performance of an insulating profile according to claim 5, wherein the pneumatic module comprises a regulating valve, a first air pressure gauge, a first air pressure regulating switch and a tension module;
the first air pressure gauge and the first air pressure adjusting switch are arranged on the first shell; the regulating valve is arranged in the first shell; the regulating valve is connected with the first air pressure meter, the first air pressure meter is connected with the first air pressure regulating switch, the first air pressure regulating switch is connected with the tension module, and the tension module is connected with the pull rod.
7. The apparatus for detecting creep performance of an insulating profile according to claim 6, wherein the tension module comprises a cylinder switch, a first valve, a second air pressure gauge and a second air pressure regulating switch;
the air cylinder switch, the second air pressure gauge and the second air pressure adjusting switch are arranged on the first shell; the first valve and the second valve are disposed within the first housing;
the cylinder switch comprises a first end and a second end; the first end is connected with the first valve; the first valve is communicated with the sixth cavity; the second end is connected with the second air pressure adjusting switch, the second air pressure adjusting switch is connected with the second air pressure gauge, and the second air pressure gauge is connected with the second valve; the second valve is communicated with the seventh cavity.
8. The apparatus for detecting creep performance of an insulating profile of claim 7, wherein the pneumatic module further comprises an air compressor, a third valve and a pressure regulating filter;
the air compressor is arranged in the first shell; the third valve and the pressure regulating filter are arranged on the first shell; the air compressor is connected with the pressure regulating filter, the pressure regulating filter is connected with the third valve, and the third valve is connected with the regulating valve.
9. The apparatus according to claim 6, wherein the number of tie bars is plural, and the number of pneumatic modules matches the number of tie bars.
10. A method for detecting the creep property of an insulating profile using any one of claims 1 to 9, comprising the steps of:
installing the sample in a clamp and starting a penetrating strip aluminum alloy creep property detection device;
fixing the clamp with the sample in a device for detecting the creep property of the heat insulation profile;
heating the sample to a set temperature;
applying a certain longitudinal load to the sample;
and taking out the sample after the experiment to obtain an experiment result.
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| CN202110685804.XA CN113447367B (en) | 2021-06-21 | 2021-06-21 | Device for detecting creep property of heat insulation section bar and detection method thereof |
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| CN113447367B (en) | 2022-09-23 |
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