CN113446504A - Automatic lubrication equipment for power mechanism of car dumper - Google Patents

Automatic lubrication equipment for power mechanism of car dumper Download PDF

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Publication number
CN113446504A
CN113446504A CN202110891084.2A CN202110891084A CN113446504A CN 113446504 A CN113446504 A CN 113446504A CN 202110891084 A CN202110891084 A CN 202110891084A CN 113446504 A CN113446504 A CN 113446504A
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CN
China
Prior art keywords
frame
ring
lubricating
pipe
groups
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Granted
Application number
CN202110891084.2A
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Chinese (zh)
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CN113446504B (en
Inventor
张修和
杜友胜
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Anhui Kexin Mining Machinery Manufacturing Co ltd
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Anhui Kexin Mining Machinery Manufacturing Co ltd
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Priority to CN202110891084.2A priority Critical patent/CN113446504B/en
Publication of CN113446504A publication Critical patent/CN113446504A/en
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Publication of CN113446504B publication Critical patent/CN113446504B/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16NLUBRICATING
    • F16N7/00Arrangements for supplying oil or unspecified lubricant from a stationary reservoir or the equivalent in or on the machine or member to be lubricated
    • F16N7/14Arrangements for supplying oil or unspecified lubricant from a stationary reservoir or the equivalent in or on the machine or member to be lubricated the lubricant being conveyed from the reservoir by mechanical means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D47/00Separating dispersed particles from gases, air or vapours by liquid as separating agent
    • B01D47/06Spray cleaning
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B5/00Cleaning by methods involving the use of air flow or gas flow
    • B08B5/02Cleaning by the force of jets, e.g. blowing-out cavities
    • B08B5/023Cleaning travelling work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G45/00Lubricating, cleaning, or clearing devices
    • B65G45/02Lubricating devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G67/00Loading or unloading vehicles
    • B65G67/02Loading or unloading land vehicles
    • B65G67/24Unloading land vehicles
    • B65G67/32Unloading land vehicles using fixed tipping installations
    • B65G67/48Vehicle tipplers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G69/00Auxiliary measures taken, or devices used, in connection with loading or unloading
    • B65G69/18Preventing escape of dust
    • B65G69/185Preventing escape of dust by means of non-sealed systems
    • B65G69/188Preventing escape of dust by means of non-sealed systems with spraying means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16NLUBRICATING
    • F16N31/00Means for collecting, retaining, or draining-off lubricant in or on machines or apparatus
    • F16N31/02Oil catchers; Oil wipers
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Aviation & Aerospace Engineering (AREA)
  • General Details Of Gearings (AREA)

Abstract

The invention discloses automatic lubrication equipment of a power mechanism of a tippler, belonging to the technical field of mining machinery, comprising an underframe, wherein the top end of the underframe is fixedly provided with a base station, a rotating station is arranged in the base station, both sides of the top end of the rotating station are fixedly provided with arc frames, the bottom end of the base station is provided with a power assembly corresponding to the arc frames, the bottom end of the base station is fixedly provided with a cleaning assembly matched with the power assembly for use, a dust fall assembly is fixedly arranged between the two groups of arc frames, and the top end of the rotating station is fixedly provided with clamping mechanisms which are symmetrically distributed. Prevent that first half ring gear from damaging the influence drive, further promoted power component's drive effect.

Description

Automatic lubrication equipment for power mechanism of car dumper
Technical Field
The invention relates to the technical field of mining machinery, in particular to automatic lubricating equipment for a power mechanism of a tippler.
Background
Mining machines are machines that are used directly for operations such as mineral mining and beneficiation. Including mining and beneficiation machinery; the mining machinery industry is one of important basic industries for providing equipment for mining and processing of solid raw materials, materials and fuels, serves important basic industrial departments such as black and nonferrous metallurgy, coal, building materials, chemical industry, nuclear industry and the like, and products of the mining machinery industry are also widely applied to basic construction of basic departments such as transportation, railways, buildings, water conservancy and hydropower and the like;
the tipper is a large-scale mechanical equipment used for tipping bulk materials of rail vehicles, can be used for tipping or inclining the rail vehicles to ensure that the rail vehicles are unloaded, has high unloading efficiency and less damage to the vehicles, and needs to use the tipper to tip and unload the rail vehicles filled with ores in the mining machinery in the process of mining;
when the tipper overturns and unloads the rail car in the mining machinery, the tipper mainly uses a power mechanism for driving, however, the position of the power mechanism of the existing tipper lacks an automatic lubricating component, when the rail car overturns and unloads, raise dust is easy to generate, the power mechanism of the tipper is influenced to a certain extent, and after the tipper is used for a period of time, the tipper needs to be stopped to clean and lubricate the power mechanism, which is troublesome.
Disclosure of Invention
The invention aims to provide automatic lubrication equipment for a power mechanism of a tippler, which aims to solve the problems in the background technology.
In order to solve the technical problems, the invention adopts the following technical scheme: the utility model provides a tipper power unit self-lubricate equipment, includes the chassis, the top fixed mounting of chassis has the base station, be equipped with the revolving stage in the base station, the equal fixed mounting in top both sides of revolving stage has the arc frame, the bottom of base station is equipped with the power component who corresponds with arc frame position, the bottom fixed mounting of base station has the clear moist subassembly of using with the power component cooperation, and is two sets of fixed mounting has the dust fall subassembly between the arc frame, the top fixed mounting of revolving stage has the clamping mechanism that is symmetric distribution.
Preferably, set up on the base station and rotate the groove with the revolving stage cooperation use, and rotate the platform activity joint and rotate in the groove, the equal fixing clip in both sides middle part of revolving stage is equipped with the axis of rotation, the axis of rotation passes through the bearing and rotates the inner wall of installing at rotating the groove.
Preferably, the power component comprises a semicircular frame, a driving shaft and a motor, the semicircular frame is provided with two groups corresponding to the positions of the arc frame, the semicircular frame is respectively fixedly arranged at the two sides of the bottom of the rotating platform, the outer wall of the semicircular frame is fixedly provided with a first semicircular ring, a second semicircular ring is jointly arranged on the outer wall of one side of the arc frame and the semicircular frame, the driving shaft is provided with two groups which are symmetrically distributed, the outer side of the driving shaft is provided with a rotating seat through a bearing rotating sleeve, the top end of the rotating seat and the bottom end of the base station are fixedly arranged, one group of the outer wall of the driving shaft is fixedly provided with a first driving gear connected with the first semicircular ring in a meshing way, the other group of the outer wall of the driving shaft is fixedly provided with a second driving gear connected with the second semicircular ring in a meshing way, the end fixing sleeve of the driving shaft is provided with a chain wheel transmission group, and the motor is provided with two groups which are symmetrically distributed, two sets of motor fixed mounting is in the bottom of base station, the equal fixed mounting of output of motor has the drive sprocket who uses with sprocket drive group cooperation.
Preferably, the cleaning and moistening component is provided with four groups corresponding to the first half gear ring and the second half gear ring.
Preferably, the cleaning and lubricating assembly comprises a lubricating frame and a U-shaped cleaning frame, the lubricating frame and the U-shaped cleaning frame are both of a hollow structure, a position, close to one corner of the first semi-toothed ring, of the lubricating frame is of an open structure, a center shaft is rotatably mounted in the lubricating frame, an applying ring is fixedly sleeved on the outer side of the center shaft, one corner of the applying ring extends out of the lubricating frame and contacts with the outer wall of the first semi-toothed ring, a liquid storage frame is detachably mounted at one side, far away from the center shaft, of the bottom end of the lubricating frame, a liquid injection head is fixedly inserted at the lower end of one side, far away from the first semi-toothed ring, of the lubricating frame, one side of the liquid injection head extends into the lubricating frame and contacts with the outer side of the applying ring, and one side, close to the applying ring, of the liquid injection head is provided with a liquid injection hole;
the U-shaped cleaning frame is movably sleeved on the outer side of the first semi-toothed ring, first penetrating grooves which are symmetrically distributed are formed in the inner side of the U-shaped cleaning frame, and second penetrating grooves are formed in the inner sides of the U-shaped cleaning frames adjacent to the first penetrating grooves;
the outer wall of the lubricating frame extends out of one side of the middle shaft, an auxiliary shaft is fixedly installed on one side of the middle shaft, a belt pulley transmission set is fixedly sleeved between the auxiliary shaft and the driving shaft, a connecting frame is fixedly installed on one side, away from the first semi-toothed ring, of the lubricating frame and one side, away from the first semi-toothed ring, of the U-shaped cleaning frame, and the top end of the connecting frame and the bottom end of the base station are fixedly installed.
Preferably, the fixing clamp at one side of the liquid injection head, which is far away from the liquid injection hole, is provided with a liquid injection pipe, and one side of the U-shaped cleaning frame, which is far away from the second through groove, is fixedly inserted with a gas transmission pipe.
Preferably, the connecting mode of the cleaning and moistening component and the second half-toothed ring is the same as that of the cleaning and moistening component and the first half-toothed ring.
Preferably, the dust fall assembly comprises a long pipe and short pipes, the short pipes are provided with two groups which are symmetrically distributed, a main pipe is arranged between the two groups of short pipes, an arc-shaped pipe is uniformly formed between one side of the short pipes, which is far away from the main pipe, and the end part of the long pipe, and the outer walls of the long pipe, the short pipes and the arc-shaped pipe are all provided with spray holes;
the equal fixing clip in one side that house steward is close to the nozzle stub is equipped with the connecting pipe, the equal fixing clip in one side that the nozzle stub is close to house steward is equipped with sealed bearing, the fixed joint of connecting pipe is in the sealed bearing that corresponds, the dust fall subassembly passes through long tube and nozzle stub fixed mounting between two sets of arc framves.
The rail vehicle turnover device can drive the rail vehicle to be turned over to stably rotate, so that the stability of the rail vehicle during turnover is effectively improved; the dust-settling device can effectively perform dust settling on the external space of the rail vehicle, prevents the damage to the power assembly caused by dust overflowing during dumping, and further improves the driving effect of the power assembly.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic view of the structure of the present invention.
Fig. 2 is a schematic structural view of the power module of the present invention.
FIG. 3 is another schematic structural view of the power module of the present invention.
Fig. 4 is a schematic structural view of the moistening assembly of the present invention.
Fig. 5 is an enlarged view of the invention at a in fig. 4.
Fig. 6 is a schematic view of the structural connection between the lubricating assembly and the first semi-toothed ring in the present invention.
Fig. 7 is a schematic structural connection diagram of the dust fall assembly of the present invention.
Fig. 8 is an enlarged view of the invention at B in fig. 7.
In the figure: 1. a chassis; 2. a base station; 3. a rotating table; 4. an arc-shaped frame; 5. a power assembly; 6. cleaning and moistening the component; 7. a dust fall assembly; 8. a clamping mechanism; 201. a rotating groove; 31. a rotating shaft; 51. a semicircular frame; 52. a drive shaft; 521. a rotating seat; 531. a first half-toothed ring; 532. a second half-ring gear; 541. a first drive gear; 542. a second drive gear; 55. a motor; 551. a drive sprocket; 56. a sprocket drive group; 61. lubricating the frame; 62. a U-shaped cleaning frame; 621. a first through groove; 622. a second through groove; 623. a gas delivery pipe; 63. a middle shaft; 631. an auxiliary shaft; 64. coating a ring; 65. a liquid storage frame; 66. a liquid injection head; 661. a liquid injection hole; 662. a liquid injection pipe; 67. a pulley transmission set; 68. a connecting frame; 71. a long tube; 711. spraying a hole; 72. a short pipe; 721. sealing the bearing; 73. a header pipe; 731. a connecting pipe; 74. an arc-shaped tube.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example (b): as shown in fig. 1-8, the invention provides automatic lubrication equipment for a power mechanism of a tippler, which comprises an underframe 1, wherein a base station 2 is fixedly installed at the top end of the underframe 1, a rotating table 3 is arranged in the base station 2, arc-shaped frames 4 are fixedly installed on both sides of the top end of the rotating table 3, a power component 5 corresponding to the arc-shaped frames 4 is arranged at the bottom end of the base station 2, a cleaning component 6 matched with the power component 5 for use is fixedly installed at the bottom end of the base station 2, a dust-settling component 7 is fixedly installed between the two groups of arc-shaped frames 4, clamping mechanisms 8 are symmetrically arranged at the top end of the rotating table 3, and the clamping mechanisms 8 are used for clamping rail vehicles to be overturned so as to stably overturn the following rail vehicles.
Set up on base station 2 and rotate 3 cooperation use of platform and rotate groove 201, and rotate 3 movable joint of platform and in rotating groove 201, the equal fixing clip in both sides middle part of rotating platform 3 is equipped with axis of rotation 31, and axis of rotation 31 passes through the bearing and rotates the inner wall of installing at rotating groove 201, and rotating platform 3 can realize using axis of rotation 31 to rotate as the axle center on base station 2.
The power assembly 5 comprises a semicircular frame 51, a driving shaft 52 and a motor 55, the semicircular frame 51 is provided with two groups corresponding to the positions of the arc-shaped frame 4, the two groups of semicircular frames 51 are respectively and fixedly arranged at two sides of the bottom end of the rotating platform 3, the outer wall of each semicircular frame 51 is fixedly provided with a first semicircular gear ring 531, the outer walls of one sides of the arc-shaped frame 4 and the semicircular frame 51 are jointly provided with a second semicircular gear ring 532, wherein the first semicircular gear rings 531 and the second semicircular gear rings 532 are distributed in a staggered manner, the circle centers of the first semicircular gear rings 531 and the second semicircular gear rings 532 are coaxial with the rotating shaft 31, and one half part of the second semicircular gear rings 532 is superposed with one half part of the first semicircular gear rings 531 so as to realize stable rotation of the rotating platform 3;
the driving shaft 52 is provided with two groups which are symmetrically distributed, the outer side of the driving shaft 52 is rotatably sleeved with a plurality of groups of rotating seats 521 through bearings, the top ends of the rotating seats 521 and the bottom end of the base station 2 are fixedly arranged, the driving shaft 52 can realize stable rotation at the bottom end of the base station 2, wherein, the outer wall of one group of driving shafts 52 close to one side of the first semi-toothed ring 531 is fixedly sleeved with a first driving gear 541 meshed with the first semi-toothed ring 531, the outer wall of the other group of driving shafts 52 is fixedly sleeved with a second driving gear 542 meshed with the second semi-toothed ring 532, the end parts of the two groups of driving shafts 52 are fixedly sleeved with chain wheel transmission groups 56, the chain wheel transmission groups 56 are provided with two groups, which are respectively positioned at the end parts at two sides of the driving shafts 52, the sprocket transmission group 56 comprises two groups of driven sprockets and transmission chains meshed outside the two groups of driven sprockets, and the two groups of driven sprockets are fixedly connected with the corresponding driving shafts 52;
the motor 55 is equipped with two sets of being the symmetric distribution, two sets of motor 55 fixed mounting are in the bottom of base station 2, the equal fixed mounting of output of motor 55 has the drive sprocket 551 with sprocket drive group 56 cooperation use, drive sprocket 551 and the meshing of the drive chain that corresponds are connected, through control and start two sets of motor 55, drive sprocket 551 drive corresponding drive chain and carry out synchronous drive, thereby drive the drive shaft 52 of both sides through driven sprocket synchronous drive and rotate, and then drive first drive gear 541 and second drive gear 542 synchronous rotation, thereby drive first half ring 531 and second half ring 532 and drive semicircle frame 51, arc frame 4 and revolving platform 3 use axis of rotation 31 to carry out the steady rotation on base station 2, thereby the rail vehicle that the drive was waited to overturn carries out the steady rotation, stability when effectively having promoted rail vehicle upset.
The lubricating assembly 6 is provided with four sets corresponding to the first half-toothed ring 531 and the second half-toothed ring 532.
The cleaning and lubricating assembly 6 comprises a lubricating frame 61 and a U-shaped cleaning frame 62, the lubricating frame 61 and the U-shaped cleaning frame 62 are both of a hollow structure, a corner of the lubricating frame 61 close to the first half-gear ring 531 is of an open structure, a center shaft 63 is rotatably mounted in the lubricating frame 61, an smearing ring 64 is fixedly sleeved on the outer side of the center shaft 63, the smearing ring 64 is driven to rotate through the rotation of the center shaft 63, one corner of the smearing ring 64 extends out of the lubricating frame 61 and contacts with the outer wall of the first half-gear ring 531, lubricating oil can be automatically smeared on the outer wall of the first half-gear ring 531 through the rotating smearing ring 64 to prevent the first half-gear ring 531 from being damaged and influencing driving, a liquid storage frame 65 is detachably mounted on one side of the bottom end of the lubricating frame 61 far away from the center shaft 63 and used for storing residual lubricating oil through the liquid storage frame 65, a liquid injection head 66 is fixedly inserted at the lower end of one side of the lubricating frame 61 far away from the first half-gear ring 531, one side of the liquid injection head 66 extends into the lubricating frame 61 and contacts with the outer side of the smearing ring 64, a liquid injection hole 661 is arranged on one side of the liquid injection head 66 close to the smearing ring 64, a liquid injection pipe 662 is fixedly clamped on one side of the liquid injection head 66 far away from the liquid injection hole 661, the end part of the liquid injection pipe 662 is connected with an oil injection device, and the oil injection device is started to inject lubricating oil into the smearing ring 64 through the liquid injection pipe 662 and the liquid injection hole 661 on the liquid injection head 66;
the U-shaped cleaning frame 62 is movably sleeved on the outer side of the first semi-toothed ring 531, the U-shaped cleaning frame 62 is wrapped on the outer side of the first semi-toothed ring 531, first penetrating grooves 621 which are symmetrically distributed are formed in the inner side of the U-shaped cleaning frame 62, second penetrating grooves 622 are formed in the inner sides of the U-shaped cleaning frames 62 adjacent to the first penetrating grooves 621, air conveying pipes 623 are fixedly inserted in one sides, far away from the second penetrating grooves 622, of the U-shaped cleaning frames 62, the end portions of the air conveying pipes 623 are connected with an air conveying pump body, the air conveying pump body is started, cleaning air flow is input into the U-shaped cleaning frame 62 through the air pipe 623, and air flow cleaning is respectively carried out on the side wall and the teeth of the first semi-toothed ring 531 through the first penetrating groove 621 and the second penetrating groove 622, so that dust and impurities attached to the outer side of the first semi-toothed ring 531 are effectively removed, so that the subsequent automatic lubrication of the first half ring 531 can be facilitated, and the influence of impurities on the use of the first half ring 531 can be prevented, thereby improving the driving effect of the power assembly 5;
one side of axis 63 extends the outer wall of lubrication frame 61 and fixed mounting has supplementary axle 631, fixed cover is equipped with belt pulley transmission group 67 between supplementary axle 631 and the drive shaft 52, belt pulley transmission group 67 includes that two sets of belt pulleys and activity cup joint the belt in the two sets of belt pulleys outsides, two sets of belt pulleys are fixed cup joint respectively on supplementary axle 631 and drive shaft 52, the rotation through drive shaft 52 drives supplementary axle 631 and well axle 63 in step and rotates, thereby realize treating the rail vehicle of upset and stabilize when just reversing the drive, carry out automatic lubrication to power component 5, one side fixed mounting that first half ring gear 531 was kept away from to lubrication frame 61 and U type clearance frame 62 has link 68, the top of link 68 and the bottom fixed mounting of base station 2.
The connection mode of the cleaning and moistening component 6 and the second half-toothed ring 532 is the same as that of the cleaning and moistening component 6 and the first half-toothed ring 531.
The dust fall assembly 7 comprises a long pipe 71 and short pipes 72, the short pipes 72 are provided with two groups which are symmetrically distributed, a main pipe 73 is arranged between the two groups of short pipes 72, the main pipe 73 is a three-way pipe, the input end of the main pipe 73 is connected with a liquid dredging pump body, the liquid dredging pump body is started to input dust fall liquid into the main pipe 73, an arc-shaped pipe 74 is uniformly formed between one side of the short pipe 72, which is far away from the main pipe 73, and the end part of the long pipe 71, so that the long pipe 71, the short pipes 72 and the arc-shaped pipe 74 are communicated, and spray holes 711 are formed in the outer walls of the long pipe 71, the short pipes 72 and the arc-shaped pipe 74; the equal fixing clip in one side that house steward 73 is close to nozzle stub 72 is equipped with connecting pipe 731, nozzle stub 72 is close to the equal fixing clip in one side of house steward 73 and is equipped with sealed bearing 721, connecting pipe 731 fixing clip is in the sealed bearing 721 that corresponds, thereby realize when long pipe 71 and nozzle stub 72 and arc tube 74 rotate, house steward 73 can rotate, thereby conveniently carry out the input through house steward 73 to long pipe 71 and nozzle stub 72 and arc tube 74 and fall the dirt liquid, the dust fall liquid evenly spouts through multiunit orifice 711, spout the exterior space at the rail vehicle of unloading in the upset, effectively carry out the dust fall to rail vehicle's exterior space, when preventing to empty, dust overflow causes the damage to power component 5, power component 5's drive effect has further been promoted, dust fall component 7 is through long pipe 71 and nozzle stub 72 fixed mounting between two sets of arc framves 4.
The invention relates to an automatic lubricating device of a power mechanism of a car dumper, which is used for driving a rail car to be overturned to the position of a rotating platform 3, clamping the rail car by a plurality of groups of clamping mechanisms 8, then controlling and starting two groups of motors 55 to drive a driving chain wheel 551 to drive corresponding transmission chains to synchronously transmit, so as to synchronously drive driving shafts 52 on two sides to rotate by driven chain wheels, further drive a first driving gear 541 and a second driving gear 542 to synchronously rotate, further drive a first half-tooth ring 531 and a second half-tooth ring 532 to drive a semicircular frame 51, an arc-shaped frame 4 and the rotating platform 3 to stably rotate on a base platform 2 by taking a rotating shaft 31 as an axis, further drive the rail car to be overturned to stably rotate until the rail car is overturned to an overturning state, simultaneously, start a lyophobic pump body to input dust reducing liquid into a main pipe 73, and enter a long pipe 71, a short pipe 72 and an arc-shaped pipe 74, the dust falling liquid is uniformly sprayed out through the plurality of groups of spray holes 711 and sprayed to the outer space of the rail vehicle which is turning over for discharging, so that dust falling is effectively carried out on the outer space of the rail vehicle, and the power assembly 5 is prevented from being damaged by dust overflowing during dumping;
when the driving shaft 52 rotates, the oil injection device and the gas transmission pump body are started, the auxiliary shaft 631 and the middle shaft 63 are synchronously driven to rotate, the gas transmission pump body is started, cleaning air flow is input into the U-shaped cleaning frame 62 through the gas pipe 623, the side wall and the teeth of the first half-tooth ring 531 are respectively cleaned through the first through groove 621 and the second through groove 622, dust and impurities attached to the outer side of the first half-tooth ring 531 are effectively removed, the first half-tooth ring 531 is automatically lubricated later, the use of the first half-tooth ring 531 can be prevented from being influenced by the impurities, the driving effect of the power assembly 5 is further improved, the oil injection device injects lubricating oil to the smearing ring 64 through the liquid injection pipe 662 and the liquid injection hole 661 on the liquid injection head 66, the smearing ring 64 is driven to rotate through the rotation of the middle shaft 63, lubricating oil is automatically smeared on the outer wall of the first half-tooth ring 531, and the driving is prevented from being damaged by the first half-tooth ring 531, the driving effect of the power assembly 5 is further improved.
It will be apparent to those skilled in the art that various changes and modifications may be made in the present invention without departing from the spirit and scope of the invention. Thus, if such modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include such modifications and variations.

Claims (8)

1. The utility model provides a tipper power unit self-lubricate equipment, includes chassis (1), its characterized in that: the top fixed mounting of chassis (1) has base station (2), be equipped with in base station (2) and rotate platform (3), the equal fixed mounting in top both sides that rotates platform (3) has arc frame (4), the bottom of base station (2) is equipped with power component (5) that correspond with arc frame (4) position, the bottom fixed mounting of base station (2) has clear moist subassembly (6) that use with power component (5) cooperation, and is two sets of fixed mounting has dust fall subassembly (7) between arc frame (4), the top fixed mounting that rotates platform (3) has clamping mechanism (8) that are the symmetric distribution.
2. The automatic lubrication equipment for the power mechanism of the car dumper as claimed in claim 1, wherein the base platform (2) is provided with a rotating groove (201) matched with the rotating platform (3) for use, the rotating platform (3) is movably clamped in the rotating groove (201), rotating shafts (31) are fixedly clamped in the middle parts of two sides of the rotating platform (3), and the rotating shafts (31) are rotatably mounted on the inner wall of the rotating groove (201) through bearings.
3. The automatic lubrication equipment for the power mechanism of the car dumper as claimed in claim 1, wherein the power assembly (5) comprises a semicircular frame (51), a driving shaft (52) and a motor (55), the semicircular frame (51) is provided with two groups corresponding to the position of the arc-shaped frame (4), the two groups of semicircular frames (51) are respectively and fixedly installed on two sides of the bottom end of the rotating platform (3), the outer wall of each semicircular frame (51) is fixedly provided with a first semicircular gear ring (531), the outer wall of one side of each arc-shaped frame (4) and the outer wall of one side of each semicircular frame (51) are jointly provided with a second semicircular gear ring (532), the driving shaft (52) is provided with two groups which are symmetrically distributed, the outer side of the driving shaft (52) is rotatably provided with a rotating seat (521) through a bearing, the top end of the rotating seat (521) and the bottom end of the base platform (2) are fixedly installed, and one group of the outer wall of the driving shaft (52) is fixedly provided with a first driving gear meshed with the first semicircular gear ring (531) (541) The outer wall of the other group of driving shafts (52) is fixedly sleeved with a second driving gear (542) in meshed connection with a second semi-toothed ring (532), the end parts of the two groups of driving shafts (52) are fixedly sleeved with a chain wheel transmission group (56), the two groups of motors (55) are symmetrically distributed, the two groups of motors (55) are fixedly installed at the bottom end of the base platform (2), and the output ends of the motors (55) are fixedly provided with driving chain wheels (551) matched with the chain wheel transmission group (56) for use.
4. The automatic lubrication equipment for the power mechanism of the tippler as claimed in claim 3, wherein the cleaning and lubricating component (6) is provided with four groups corresponding to the first half-toothed ring (531) and the second half-toothed ring (532).
5. The automatic lubrication device of the power mechanism of the tippler as claimed in claim 3, wherein the cleaning assembly (6) comprises a lubricating frame (61) and a U-shaped cleaning frame (62), the lubricating frame (61) and the U-shaped cleaning frame (62) are both hollow structures, a position of one corner of the lubricating frame (61) close to the first half gear ring (531) is an open structure, a center shaft (63) is rotatably mounted in the lubricating frame (61), an applying ring (64) is fixedly sleeved on the outer side of the center shaft (63), one corner of the applying ring (64) extends out of the lubricating frame (61) and contacts with the outer wall of the first half gear ring (531), a liquid storage frame (65) is detachably mounted on one side of the bottom end of the lubricating frame (61) far away from the center shaft (63), and a liquid injection head (66) is fixedly inserted at the lower end of one side of the lubricating frame (61) far away from the first half gear ring (531), one side of the liquid injection head (66) extends into the lubricating frame (61) and is in contact with the outer side of the smearing ring (64), and one side, close to the smearing ring (64), of the liquid injection head (66) is provided with a liquid injection hole (661);
the U-shaped cleaning frame (62) is movably sleeved on the outer side of the first semi-toothed ring (531), first penetrating grooves (621) which are symmetrically distributed are formed in the inner side of the U-shaped cleaning frame (62), and second penetrating grooves (622) are formed in the inner sides of the U-shaped cleaning frames (62) adjacent to the first penetrating grooves (621);
the utility model discloses a lubricating device, including axis (63), auxiliary shaft (631), fixed cover, lubricating frame (61), first semi-ring gear (531) are kept away from one side fixed mounting of one side of axis (63) extension lubricating frame (61) and auxiliary shaft (631), the fixed cover is equipped with belt pulley transmission group (67) between auxiliary shaft (631) and drive shaft (52), one side fixed mounting that lubricating frame (61) and U type clearance frame (62) kept away from first semi-ring gear (531) has link (68), the top of link (68) and the bottom fixed mounting of base station (2).
6. The automatic lubrication equipment for the power mechanism of the tippler as claimed in claim 5, wherein a liquid injection pipe (662) is fixedly clamped at one side of the liquid injection head (66) far away from the liquid injection hole (661), and a gas pipe (623) is fixedly inserted at one side of the U-shaped cleaning frame (62) far away from the second through groove (622).
7. The automatic lubrication equipment for the power mechanism of the tippler as claimed in claim 5, wherein the connection mode of the cleaning component (6) and the second half-tooth ring (532) is the same as the connection mode of the cleaning component (6) and the first half-tooth ring (531).
8. The automatic lubrication device for the power mechanism of the car dumper as claimed in claim 1, wherein the dust fall assembly (7) comprises a long pipe (71) and short pipes (72), the short pipes (72) are provided with two groups which are symmetrically distributed, a main pipe (73) is arranged between the two groups of short pipes (72), an arc-shaped pipe (74) is integrally formed between one side of the short pipe (72) far away from the main pipe (73) and the end part of the long pipe (71), and spray holes (711) are formed in the outer walls of the long pipe (71), the short pipes (72) and the arc-shaped pipe (74);
the equal fixing clip in one side that house steward (73) are close to nozzle stub (72) is equipped with connecting pipe (731), the equal fixing clip in one side that nozzle stub (72) are close to house steward (73) is equipped with sealing bearing (721), the fixed joint of connecting pipe (731) is in sealing bearing (721) that corresponds, dust fall subassembly (7) are through long tube (71) and nozzle stub (72) fixed mounting between two sets of arc framves (4).
CN202110891084.2A 2021-08-04 2021-08-04 Automatic lubrication equipment for power mechanism of car dumper Active CN113446504B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115108348A (en) * 2022-07-26 2022-09-27 中国电建集团武汉重工装备有限公司 Tippler for open wagon and container

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CN205892190U (en) * 2016-08-08 2017-01-18 四川德胜集团钒钛有限公司 Self -lubricating goods uninstallation device
EA201600523A1 (en) * 2015-08-27 2017-02-28 Старовойтов Владимир Семёнович STATIONARY ROTARY WAGON PROTECTOR
CN206232161U (en) * 2016-08-08 2017-06-09 四川德胜集团钒钛有限公司 A kind of tippler
CN210236506U (en) * 2019-07-10 2020-04-03 河南金大地化工有限责任公司 Frame structure is pressed to high-efficient excessive pressure tipper of preventing

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Publication number Priority date Publication date Assignee Title
CN2534154Y (en) * 2002-03-18 2003-02-05 王鹏 Single end driving C type rotator tippler
CN201461928U (en) * 2009-07-22 2010-05-12 重庆钢铁(集团)有限责任公司 Gear lubricating structure of dumper
CN203033479U (en) * 2012-12-06 2013-07-03 大连三峰港口机械设备有限公司 A double car dumper for various kinds of railway open cars and drop bottom cars
CN204494046U (en) * 2015-03-20 2015-07-22 北京昊华能源股份有限公司 A kind of wagon tipper bearing automatic fuelling device
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CN210236506U (en) * 2019-07-10 2020-04-03 河南金大地化工有限责任公司 Frame structure is pressed to high-efficient excessive pressure tipper of preventing

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115108348A (en) * 2022-07-26 2022-09-27 中国电建集团武汉重工装备有限公司 Tippler for open wagon and container

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