CN113429865A - Preparation method of high-temperature-resistant fireproof heat-insulating coating - Google Patents

Preparation method of high-temperature-resistant fireproof heat-insulating coating Download PDF

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CN113429865A
CN113429865A CN202110745346.4A CN202110745346A CN113429865A CN 113429865 A CN113429865 A CN 113429865A CN 202110745346 A CN202110745346 A CN 202110745346A CN 113429865 A CN113429865 A CN 113429865A
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stirring
mounting
stirring barrel
preparation
rod
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裘益奇
雷泉兴
裘茂法
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Zhejiang Aske Building Materials Technology Corp
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Zhejiang Aske Building Materials Technology Corp
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D163/00Coating compositions based on epoxy resins; Coating compositions based on derivatives of epoxy resins
    • C09D163/04Epoxynovolacs
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D163/00Coating compositions based on epoxy resins; Coating compositions based on derivatives of epoxy resins
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D167/00Coating compositions based on polyesters obtained by reactions forming a carboxylic ester link in the main chain; Coating compositions based on derivatives of such polymers
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D175/00Coating compositions based on polyureas or polyurethanes; Coating compositions based on derivatives of such polymers
    • C09D175/04Polyurethanes
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/18Fireproof paints including high temperature resistant paints
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/61Additives non-macromolecular inorganic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/70Additives characterised by shape, e.g. fibres, flakes or microspheres
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/02Flame or fire retardant/resistant
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/08Stabilised against heat, light or radiation or oxydation

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Mixers Of The Rotary Stirring Type (AREA)
  • Accessories For Mixers (AREA)

Abstract

The invention discloses a preparation method of a high-temperature-resistant fireproof heat-insulating coating, which comprises the following steps: (a) the stirring device is in place; (b) stirring and mixing; (c) adding an auxiliary agent; (d) and (6) packaging. The invention has simple process, ordered steps, easy control and adjustment, is beneficial to fully and uniformly mixing all materials, is convenient for taking finished products, and the prepared coating has excellent high temperature resistance, fire resistance, heat insulation performance, flame retardant performance, heat preservation performance and cracking resistance.

Description

Preparation method of high-temperature-resistant fireproof heat-insulating coating
Technical Field
The invention belongs to the technical field of preparation of fireproof coatings, and particularly relates to a preparation method of a high-temperature-resistant fireproof heat-insulating coating.
Background
The fire-proof paint is a special paint which is used on the surface of flammable base material, can reduce the flammability of the surface of the material to be painted, can retard the rapid spread of fire and is used for improving the fire endurance of the material to be painted.
The existing fireproof coating has the following defects: 1. the fire-resistant heat-insulating property and the high-temperature resistance are not ideal, and the coating after use is easy to crack; 2. in the preparation process, the materials are put into a conventional stirring device for stirring, the stirring performance of the stirring device is poor, the materials are difficult to ensure to be fully mixed, and the problems of material layering and uneven mixing exist; the agitator can't be pulled down, and partial material adhesion is on the inner wall of agitator, and operating space is little, and these residual materials take out inconveniently, influence off-the-shelf collection volume, also be convenient for clear up agitating unit comprehensively.
Disclosure of Invention
The invention aims to solve the technical problems in the prior art, and provides a preparation method of a high-temperature-resistant fireproof heat-insulating coating, which has the advantages of simple process, ordered steps, easy control and adjustment, full and uniform mixing of materials, convenient material taking of a finished product, and excellent high-temperature resistance, fire resistance, heat insulation performance, flame retardance, heat insulation performance and cracking resistance of the prepared coating.
In order to solve the technical problems, the invention adopts the following technical scheme:
a preparation method of a high-temperature-resistant fireproof heat-insulating coating comprises the following steps:
(a) the stirring device is in place: mounting the stirring barrel on the turntable, and fixing the mounting bracket on the mounting table;
(b) stirring and mixing:
firstly, adding silica sol, water, high-temperature-resistant resin, rare earth and mineral fibers into a stirring barrel, starting a driving motor, driving the driving disc to rotate by the driving motor, driving a transmission rod by the driving disc to do eccentric motion, moving a limit pin on the transmission rod back and forth in a limit through groove on a limit rod, driving an arc-shaped mounting rod to swing back and forth by the transmission rod, driving a stirring assembly to stir and mix materials by a fixed rod, wherein the stirring time is 10-12 min, and in the stirring process, flowing materials are in contact with a stirring wheel to drive the stirring wheel to rotate, and the stirring wheel is used for stirring the materials by blades;
secondly, adding titanium dioxide, silica fume and calcium silicate powder into the stirring barrel, and continuously stirring for 5-10 min;
(c) adding an auxiliary agent:
the method includes the steps that auxiliary agents are added into a stirring barrel, a servo motor is started, the servo motor drives a rotary table to rotate clockwise, the rotary table drives the stirring barrel to rotate, materials are stirred and mixed, and stirring time is 5-10 min;
secondly, controlling a servo motor to drive a turntable to rotate anticlockwise, and continuously stirring the materials, wherein the stirring time is 5-10 min;
in the stirring process, the flowing materials continuously collide with the stirring blades to drive the stirring blades to rotate, and the materials are cut and stirred to prepare the coating;
(d) packaging: and (5) detaching the stirring barrel, taking out the coating, packaging and warehousing.
Further, the specific method of the step (a) is as follows: inserting a positioning block at the bottom of a material blocking cover into a positioning slot on the top surface of a stirring barrel to limit the material blocking cover on the stirring barrel; sleeving the sleeve groove on the bottom surface of the block on the L-shaped support rod on the fixing seat on the side surface of the stirring barrel, so that the stirring barrel is limited on the rotary table; thirdly, the rectangular through groove in the positioning plate on one side of the mounting support is sleeved on the rectangular seat on the mounting table, so that the mounting support is limited on the mounting table, the stirring assembly extends into the stirring barrel, then the fastening screw cap is installed on the fixing stud, and the positioning plate is pressed through the fastening screw cap.
Further, the concrete method for detaching the stirring barrel in the step (d) is as follows: unscrewing fastening nut to breaking away from fixed double-screw bolt, upwards lifting up the installing support, detaching the mount table with the installing support, then upwards lifting up the agitator, detaching the carousel with the agitator, the dismouting is simple, and the operation degree of difficulty is low, is convenient for take out the finished product coating in the agitator, and operating space is big, improves the collection volume, reduces extravagantly.
Further, the auxiliary agent used in the step (c) comprises a dispersing agent, a stabilizing agent and an anti-cracking agent, wherein the dispersing agent is one or a mixture of more than two of sodium pyrophosphate, triethylhexylphosphoric acid, methylpentanol, polyacrylamide and fatty acid polyglycol ester, the stabilizing agent is one or a mixture of more than two of sodium fatty alcohol polyoxyethylene ether sulfonate and dodecyl ammonium chloride, the anti-cracking agent is one or a mixture of more than two of sodium fluoride, polyacrylate and polyvinyl acetate-ethylene, and the dispersing agent and the stabilizing agent enable powdery materials and mineral fibers in the coating to be uniformly and stably dispersed in the coating system, so that the coating system is stable, and the anti-cracking agent improves the anti-cracking performance of the coating after use, is not easy to crack and has long service life.
Further, the stirring device comprises a mounting table, a rotary table is rotatably connected to the mounting table, a servo motor is arranged on the bottom surface of the mounting table and drives the rotary table to rotate, a stirring barrel is arranged on the rotary table, and a material blocking cover is arranged on the stirring barrel; be equipped with the installing support on the mount table, it is connected with gag lever post and driving-disc to rotate on the installing support, be equipped with driving motor on the installing support, driving motor drives the driving-disc and rotates, eccentric being provided with the transfer line on the driving-disc, be equipped with the spacer pin on the transfer line, be equipped with spacing logical groove on the spacer rod, the spacer pin activity is in spacing logical groove, be equipped with arc installation pole on the transfer line, the lower extreme of arc installation pole is equipped with the dead lever, symmetric distribution has stirring assembly on the dead lever, agitator circumferential direction, stirring assembly luffing motion, constantly mix the material, change velocity of flow and flow direction, the area of contact between the material has been increased, mix more fully, it is even, the stirring effect is good.
Furthermore, a fixed seat is arranged on the rotary table, L-shaped support rods are uniformly distributed on the fixed seat, a handle block is arranged on the side face of the stirring barrel, a sleeve groove matched with the end part of each L-shaped support rod is arranged on the bottom face of each handle block, the stirring barrel and the rotary table are detachably connected, so that the stirring barrel is convenient to take materials, clean and replace, the operation space is large, the weight of the stirring barrel is increased after the materials are added, the stirring barrel is not easy to upwards separate from the L-shaped support rods, and the installation is reliable; the setting of piece is convenient for the staff application of force to hold, and the agitator of taking still plays the connection effect, has richened the functionality.
Further, the bottom that keeps off the material cover is equipped with the locating piece, is equipped with the positioning slot corresponding with the locating piece on the top surface of agitator, keeps off the material cover and can dismantle, along with the dress along with using, is convenient for collect the coating of keeping off the material cover inner wall on adhesion, improves the collection volume, and is nimble convenient, and the installation is reliable, is difficult to freely break away from.
Further, one side of installing support is equipped with the locating plate, be equipped with the rectangle and lead to the groove on the locating plate, be equipped with on the mount table with the rectangle lead to the corresponding rectangle seat in groove, be equipped with fixing stud on the rectangle seat, be connected with fastening nut on the fixing stud, fastening nut pushes down the locating plate, the installing support can be dismantled, convenient to overhaul, change, operating space is big, along with adorning along with usefulness, rectangle seat restriction installing support lateral sliding, fastening nut restriction installing support longitudinal sliding, it is two-way limited, the installation is reliable.
Further, be equipped with the mounting panel on the inner wall of agitator, it has the installation piece to distribute equidistantly on the mounting panel, rotates on the installation piece to be connected with the stirring leaf, and the material that flows drives the stirring leaf and rotates, and the stirring leaf obtains the cutting force, cuts the material and looses, scatters everywhere, mixes again, does benefit to the misce bene.
Further, the stirring subassembly is including installation axle and stirring wheel, and the stirring wheel rotates to be connected on the installation axle, and the circumference distributes and has the blade on the stirring wheel, and installation axle symmetric distribution is on the dead lever, and at the stirring in-process, the arc installation pole makes a round trip to stir the material in the agitator, and the material constantly flows and drives the stirring wheel rotation for the blade obtains the cutting force, surely looses the material, and increase area of contact mixes more evenly, and interact, thereby has improved stirring effect.
Due to the adoption of the technical scheme, the invention has the following beneficial effects:
the stirring barrel is detachably connected with the rotary table, so that the stirring barrel is convenient to take materials, clean and replace, the operation space is large, the weight of the stirring barrel is increased after the materials are added, the stirring barrel is more difficult to separate from the L-shaped support rod upwards, and the installation is reliable; the mounting bracket is detachable, so that the parts arranged on the mounting bracket are convenient to overhaul and replace, the operating space is large, the mounting bracket can be used along with the mounting bracket, the rectangular seat limits the transverse sliding of the mounting bracket, the fastening nut limits the longitudinal sliding of the mounting bracket, the bidirectional limitation is realized, and the mounting is reliable; after the preparation, can pull down the installing support in proper order, the agitator, keep off the material cover, the finished product coating in the discharge agitator, scrape down the coating of adhesion on the inner wall of agitator and on keeping off the material cover and collect, the coating packing of collecting puts in storage, the simple operation, it is convenient to get the material, operating space is big, the degree of difficulty is low, low in labor strength has improved the collection volume of finished product coating, reduce the waste, be convenient for alone, clear up agitator and keep off the material cover comprehensively, avoid producing the influence to next coating preparation
Big granular material is stirred into the tiny particle shape earlier, carries out the intensive mixing, and the clearance between the material is great this moment, and the powdery material of back interpolation is constantly filled into these clearances after stirring, has guaranteed sufficient area of contact, mixes more evenly, and the feeding in batches is easily controlled, has improved mixed effect. Agitator circumferential direction for the material is in the mobile state, mix the material from top to bottom to the cooperation stirring subassembly, realize the level to stirring jointly with vertical, the stirring scope is big, it is more comprehensive, the mobility of material is improved, make unordered collision between the material, be cut into different forms, constantly change the velocity of flow and flow direction, area of contact between the material has been increased, form stranded whirl in the agitator, contact repeatedly, mix more fully, evenly, stirring effect is good, avoid appearing the material layering and mix inhomogeneous problem.
In the stirring process, the arc installation pole and the interior material of installation axle round trip to mix the agitator, the material of flow constantly takes turns the contact with the stirring, it rotates to drive the stirring, make the blade obtain the cutting force, surely loose the material, increase area of contact between the material, it is more even to mix, and interact, thereby stirring effect has been improved, the material that flows simultaneously constantly collides the stirring leaf, it rotates to drive the stirring leaf, the stirring leaf obtains the cutting force, surely loose the material, cut the stirring, the material scatters everywhere, the remixing, it is more even to mix.
The prepared coating has excellent high temperature resistance, fire resistance, heat insulation performance, flame retardance, heat preservation performance and cracking resistance.
Drawings
The invention will be further described with reference to the accompanying drawings in which:
FIG. 1 is a schematic view of a stirring apparatus according to the present invention;
FIG. 2 is a schematic structural view of the connection of the mounting bracket, the limiting rod and the arc-shaped mounting rod of the present invention;
FIG. 3 is a schematic structural view of the connection between the mixing tank and the turntable in the present invention;
FIG. 4 is a schematic view of the internal structure of the mixing tank of the present invention;
FIG. 5 is a schematic structural view of the connection of the stirring barrel and the material blocking cover in the invention;
fig. 6 is a schematic structural view of the mounting table of the present invention.
In the figure: 1-mounting a table; 2-a turntable; 3-a servo motor; 4-stirring barrel; 5, mounting a plate; 6, mounting a block; 7-stirring blade; 8, a fixed seat; 9-L-shaped support rods; 10-a block; 11-a jacket groove; 12-a material blocking cover; 13-positioning blocks; 14-positioning the slot; 15-mounting a bracket; 16-a positioning plate; 17-rectangular through slots; 18-a rectangular base; 19-fixing studs; 20-a fastening nut; 21-a limiting rod; 22-a drive disc; 23-a drive motor; 24-a transmission rod; 25-a limit pin; 26-limiting through grooves; 27-arc mounting bar; 28-a fixing bar; 29-mounting shaft; 30-stirring wheel; 31-a blade; 32-a discharge hole; 33-sealing plug.
Detailed Description
As shown in fig. 1 to fig. 6, the preparation method of the high temperature resistant fireproof thermal insulation coating of the present invention comprises the following steps:
(a) the stirring device is in place: agitating unit includes mount table 1, rotates on the mount table 1 and is connected with carousel 2, is equipped with servo motor 3 on the bottom surface of mount table 1, and servo motor 3 drives carousel 2 and rotates, is equipped with agitator 4 on the carousel 2, is equipped with mounting panel 5 on the inner wall of agitator 4, and equidistant distribution has installation piece 6 on the mounting panel 5, rotates on the installation piece 6 and is connected with stirring leaf 7. The rotary table 2 is provided with a fixed seat 8, L-shaped support rods 9 are uniformly distributed on the fixed seat 8, a handle block 10 is arranged on the side surface of the stirring barrel 4, a sleeve groove 11 matched with the end part of the L-shaped support rod 9 is arranged on the bottom surface of the handle block 10, the stirring barrel 4 and the rotary table 2 are detachably connected, so that the stirring barrel 4 is convenient to take materials, clean and replace, the operation space is large, the weight of the stirring barrel 4 is increased after the materials are added, the stirring barrel is more difficult to separate from the L-shaped support rods 9 upwards, and the installation is reliable; the setting of piece 10 is convenient for the staff application of force to hold, takes agitator 4, still plays the connection effect, has richened the functionality.
Be equipped with on agitator 4 and keep off material cover 12, keep off material cover 12 and can effectively block the material and outwards splash, avoid influencing finished product collection volume and polluted working environment. The bottom of material blocking cover 12 is equipped with locating piece 13, is equipped with on the top surface of agitator 4 with the corresponding positioning slot 14 of locating piece 13, and material blocking cover 12 can be dismantled, along with the dress along with using, is convenient for collect the coating of adhesion on the material blocking cover 12 inner wall, improves the collection volume, and is nimble convenient, and the installation is reliable, is difficult to freely break away from.
Be equipped with installing support 15 on mount table 1, one side of installing support 15 is equipped with locating plate 16, is equipped with the rectangle and leads to groove 17 on the locating plate 16, is equipped with the rectangle seat 18 corresponding with the rectangle that leads to groove 17 on the mount table 1, is equipped with fixing screw 19 on the rectangle seat 18, is connected with fastening nut 20 on the fixing screw 19, and positioning plate 16 is pushed down to fastening nut 20, and installing support 15 can be dismantled, and easy access, change, operating space is big, follows the dress and use. Rotation is connected with gag lever post 21 and driving-disc 22 on installing support 15, be equipped with driving motor 23 on installing support 15, driving motor 23 drives driving-disc 22 and rotates, eccentric connection has transfer line 24 on driving-disc 22, be equipped with spacer pin 25 on the transfer line 24, be equipped with spacing logical groove 26 on the gag lever post 21, the activity of spacer pin 25 is in spacing logical groove 26, be equipped with arc installation pole 27 on the transfer line 24, the lower extreme of arc installation pole 27 is equipped with dead lever 28, the last symmetric distribution of dead lever 28 has the stirring subassembly, the stirring subassembly is including installation axle 29 and stirring wheel 30, stirring wheel 30 rotates to be connected on installation axle 29, the circumference distributes on stirring wheel 30 has blade 31, installation axle 29 passes dead lever 28, installation axle 29 symmetric distribution is on dead lever 28, sufficient stirring range has been guaranteed.
The positioning block 13 at the bottom of the material blocking cover 12 is inserted into the positioning slot 14 in the top surface of the stirring barrel 4, so that the material blocking cover 12 is limited on the stirring barrel 4, positioning is convenient, assembling is convenient, and operation difficulty is low.
A sleeve groove 11 on the bottom surface of the block 10 is sleeved on an L-shaped supporting rod 9 on the fixing seat 8, so that the stirring barrel 4 is limited on the turntable 2, the installation is simple, the L-shaped supporting rod 9 supports the block 10, the block 10 is limited to move circumferentially, and the installation stability of the stirring barrel 4 is improved.
Thirdly, the rectangular through groove 17 in the positioning plate 16 is sleeved on the rectangular seat 18 in the mounting table, the mounting bracket 15 is limited on the mounting table, the stirring assembly extends into the stirring barrel 4, the fixing stud 19 is exposed, then the fastening nut 20 is mounted on the fixing stud 19, the positioning plate 16 is pressed through the fastening nut 20, the rectangular seat 18 limits the transverse sliding of the mounting bracket 15, the fastening nut 20 limits the longitudinal sliding of the mounting bracket 15, the bidirectional limitation is realized, and the mounting is reliable.
(b) Stirring and mixing:
firstly, adding silica sol, water, high-temperature-resistant resin, rare earth and mineral fiber into a stirring barrel 4, wherein the silica sol is Si02The alkaline silica sol with the content of 25-30 wt% has stronger fire resistance, the high-temperature resistant resin is one or a mixture of more than two of phenol type novolac epoxy resin, o-cresol type novolac epoxy resin, saturated polyester resin, polyurethane resin or organic silicon modified epoxy resin, and has excellent high-temperature resistance, the rare earth component is nano cerium oxide and plays a role in heat insulation, the mineral fiber is a mixture of more than two of granite fiber, silica gel fiber, carbon fiber, hydroxyapatite fiber or basalt fiber and has better high-temperature resistance, heat insulation performance and flame retardant performance, when the mineral fiber is a mixture of more than two of carbon fiber, hydroxyapatite fiber and basalt fiber, the alkaline silica sol can be dispersed in a coating system to play a role in bridge cross-linking, and a mesh structure can be interwoven in the coating after the coating is used, the cracking resistance is improved.
Open driving motor 23, driving motor 23 drives driving-disc 22 and rotates, driving-disc 22 drives transfer line 24 and is eccentric motion, spacer pin 25 round trip movement on transfer line 24 is in spacing logical groove 26 on gag lever post 21, the spacing connection of one end of gag lever post 21 is on installing support 15, realize that transfer line 24 drives arc installation pole 27 and swings back and forth, arc installation pole 27 drives the stirring subassembly through dead lever 28 and stirs the mixture to the material, the churning time is 10 ~ 12min, in the stirring process, arc installation pole 27 and installation axle 29 are made a round trip to stir the material in agitator 4, the material of flow constantly contacts with agitator wheel 30, drive agitator wheel 30 and rotate, make blade 31 obtain the cutting force, cut the material apart, increase the area of contact between the material, mix more evenly, interact, thereby stirring effect has been improved.
The titanium dioxide, the silica fume and the calcium silicate powder are added into the stirring barrel 4, stirring is continued for 5-10 min, the large granular materials are stirred into small granules firstly, sufficient mixing is carried out, gaps among the materials are large, the powdery materials added later are continuously filled into the gaps after stirring, sufficient contact area is guaranteed, mixing is more uniform, feeding is carried out in batches, control is easy, and mixing effect is improved.
(c) Adding an auxiliary agent:
the coating comprises the following steps that an auxiliary agent is added into a stirring barrel 4, the auxiliary agent comprises a dispersing agent, a stabilizing agent and an anti-cracking agent, the dispersing agent is one or a mixture of more than two of sodium pyrophosphate, triethylhexyl phosphoric acid, methyl amyl alcohol, polyacrylamide and fatty acid polyglycol ester, the stabilizing agent is one or a mixture of more than two of sodium fatty alcohol polyoxyethylene ether sulfonate and dodecyl ammonium chloride, the anti-cracking agent is one or a mixture of more than two of sodium fluoride, polyacrylate and polyvinyl acetate-ethylene, and the dispersing agent and the stabilizing agent enable powdery materials and mineral fibers in the coating to be uniformly and stably dispersed in the coating system, so that the coating system is stable, the anti-cracking agent improves the anti-cracking performance of a coating after the coating is used, the coating is not prone to cracking, and the service life is long.
Starting a servo motor 3, driving a rotary table 2 to rotate clockwise by the servo motor 3, driving a stirring barrel 4 to rotate by the rotary table 2, and stirring and mixing the materials for 5-10 min;
secondly, controlling the servo motor 3 to drive the turntable 2 to rotate anticlockwise, and continuously stirring the materials, wherein the stirring time is 5-10 min;
the stirring barrel 4 rotates clockwise and anticlockwise to drive the materials to flow clockwise and anticlockwise, so that the flowability of the materials is improved, dead zones are avoided, the flow direction, the flow speed and the flow form of the materials are forcibly changed, the contact form among the materials is changed, the contact area is increased, sufficient contact time is guaranteed, and the materials are mixed more uniformly, so that the improvement effect of the auxiliary agents on the performance of the coating is enhanced.
In the stirring process, the flowing materials continuously collide with the stirring blades 7 to drive the stirring blades 7 to rotate, the stirring blades 7 obtain cutting force, the materials are cut and scattered, cutting and stirring are carried out, the materials are scattered everywhere and are mixed again, the mixing is more uniform, and the coating is prepared after the stirring is finished.
4 circumferential direction of agitator, make the material be in the mobile state, mix the material from top to bottom in the cooperation stirring subassembly, realize the level to stirring jointly with vertical, the stirring scope is big, it is more comprehensive, the mobility of material is improved, make unordered collision between the material, be cut into different forms, constantly change the velocity of flow and flow direction, area of contact between the material has been increased, form stranded whirl in agitator 4, contact repeatedly, mix more fully, evenly, stirring effect is good, avoid appearing the material layering and mix inhomogeneous problem.
(d) Packaging: loosening fastening nut 20 to breaking away from fixing stud 19, upwards lifting installing support 15, detach installing support 15 from mount table 1, then upwards lift agitator 4, detach agitator 4 from carousel 2, take off sealing plug 33 on agitator 4 bottom discharge gate 32 after that, the coating of discharging is collected, then pull down and keep off material cover 12, scrape the coating of adhesion on the inner wall of agitator 4 and the inner wall that keeps off material cover 12 and collect, the coating packing warehouse entry that will collect, the simple operation, it is convenient to get the material, operating space is big, the degree of difficulty is low, low in labor strength, the collection volume of finished product coating has been improved, waste is reduced, be convenient for alone, clear up agitator 4 and keep off material cover 12 comprehensively, avoid producing the influence to next coating preparation.
Example 1
The high-temperature-resistant fireproof heat-insulating coating comprises the following components in parts by weight: 15 parts of silica sol, 10 parts of water, 3 parts of polyurethane resin, 3 parts of rare earth, 2 parts of carbon fiber and 4 parts of hydroxyapatite fiber, 1 part of titanium dioxide, 3 parts of silica ash powder, 2 parts of calcium silicate powder, 3 parts of sodium pyrophosphate, 2 parts of fatty alcohol-polyoxyethylene ether sodium sulfonate and 2 parts of polyacrylate, wherein the preparation method comprises the following steps:
adding silica sol, water, polyurethane resin, rare earth, carbon fiber and hydroxyapatite fiber into a stirring barrel 4, starting a driving motor 23 to drive a stirring component to stir and mix the materials for 10min, then adding titanium dioxide, silica ash powder and calcium silicate powder into the stirring barrel 4, continuing stirring for 10min, then adding sodium pyrophosphate, sodium fatty alcohol polyoxyethylene ether sulfonate and polyacrylate into the stirring barrel 4, starting a servo motor 3 to drive the stirring barrel 4 to rotate clockwise for 7min, then controlling the servo motor 3 to drive a turntable 2 to rotate anticlockwise for 7min, and obtaining the coating.
Example 2
The high-temperature-resistant fireproof heat-insulating coating comprises the following components in parts by weight: 20 parts of silica sol, 15 parts of water, 5 parts of organic silicon modified epoxy resin, 5 parts of rare earth, 3 parts of basalt fiber, 5 parts of granite fiber, 1 part of titanium dioxide, 2 parts of silica ash, 2 parts of calcium silicate powder, 3 parts of polyacrylamide, 1 part of sodium fatty alcohol polyoxyethylene ether sulfonate, 2 parts of dodecyl ammonium chloride, 2 parts of polyacrylate and 1 part of sodium fluoride, and the preparation method comprises the following steps:
adding silica sol, water, organic silicon modified epoxy resin, rare earth, basalt fiber and granite fiber into a stirring barrel 4, starting a driving motor 23 to drive a stirring component to stir and mix the materials for 8min, then adding titanium dioxide, silica ash powder and calcium silicate powder into the stirring barrel 4, continuing stirring for 8min, then adding polyacrylamide, sodium fatty alcohol polyoxyethylene ether sulfonate, dodecyl ammonium chloride, polyacrylate and sodium fluoride into the stirring barrel 4, starting a servo motor 3 to drive the stirring barrel 4 to rotate clockwise, stirring for 10min, and then controlling the servo motor 3 to drive a turntable 2 to rotate anticlockwise, and stirring for 10min to obtain the coating.
Example 3
The high-temperature-resistant fireproof heat-insulating coating comprises the following components in parts by weight: 10 parts of silica sol, 10 parts of water, 3 parts of phenol novolac epoxy resin, 2 parts of rare earth, 1 part of basalt fiber, 3 parts of hydroxyapatite fiber, 1 part of titanium dioxide, 1 part of silica ash, 2 parts of calcium silicate powder, 1 part of triethylhexyl phosphoric acid, 1 part of fatty acid polyethylene glycol ester, 1 part of dodecyl ammonium chloride and 1 part of polyvinyl acetate-ethylene, and the preparation method comprises the following steps:
adding silica sol, water, phenol type novolac epoxy resin, rare earth, basalt fiber and hydroxyapatite fiber into a stirring barrel 4, starting a driving motor 23 to drive a stirring component to stir and mix the materials for 5min, then adding titanium dioxide, silica ash powder and calcium silicate powder into the stirring barrel 4, continuing stirring for 5min, then adding triethylhexylphosphoric acid, fatty acid polyethylene glycol ester, dodecylammonium chloride and polyvinyl acetate-ethylene into the stirring barrel 4, starting a servo motor 3 to drive the stirring barrel 4 to rotate clockwise, stirring for 5min, and then controlling the servo motor 3 to drive a turntable 2 to rotate anticlockwise, and stirring for 5min to obtain the coating.
Example 4
The high-temperature-resistant fireproof heat-insulating coating comprises the following components in parts by weight: 12 parts of silica sol, 12 parts of water, 2 parts of saturated polyester resin, 2 parts of polyurethane resin, 4 parts of rare earth, 2 parts of silica gel fiber, 3 parts of carbon fiber, 1 part of titanium dioxide, 3 parts of silica ash, 1 part of calcium silicate powder, 2 parts of triethyl hexyl phosphoric acid, 2 parts of methyl amyl alcohol, 2 parts of fatty alcohol-polyoxyethylene ether sodium sulfonate, 1 part of polyvinyl acetate-ethylene and 1 part of sodium fluoride, wherein the preparation method comprises the following steps:
adding silica sol, water, saturated polyester resin, polyurethane resin, rare earth, silica gel fiber and carbon fiber into a stirring barrel 4, starting a driving motor 23 to drive a stirring component to stir and mix the materials for 8min, then adding titanium dioxide, silica ash powder and calcium silicate powder into the stirring barrel 4, continuing stirring for 6min, then adding triethylhexylphosphoric acid, methylpentanol, fatty alcohol-polyoxyethylene ether sodium sulfonate, polyvinyl acetate-ethylene and sodium fluoride into the stirring barrel 4, starting a servo motor 3 to drive the stirring barrel 4 to rotate clockwise, wherein the stirring time is 8min, then controlling the servo motor 3 to drive a turntable 2 to rotate anticlockwise, and stirring for 8min to obtain the coating.
The performance test data for the coatings of examples 1-4 are shown in the following table:
serial number Limit of fire protection (min) Cracking index (mm) Thermal conductivity W/(m.K)
EXAMPLE 1 211 0.71 0.043
EXAMPLE 2 263 0.45 0.030
EXAMPLE 3 196 0.83 0.052
EXAMPLE 4 230 0.59 0.038
The above is only a specific embodiment of the present invention, but the technical features of the present invention are not limited thereto. Any simple changes, equivalent substitutions or modifications made based on the present invention to solve the same technical problems and achieve the same technical effects are within the scope of the present invention.

Claims (10)

1. A preparation method of a high-temperature-resistant fireproof heat-insulating coating is characterized by comprising the following steps:
(a) the stirring device is in place: mounting the stirring barrel on the turntable, and fixing the mounting bracket on the mounting table;
(b) stirring and mixing:
firstly, adding silica sol, water, high-temperature-resistant resin, rare earth and mineral fibers into a stirring barrel, starting a driving motor, driving the driving disc to rotate by the driving motor, driving a transmission rod by the driving disc to do eccentric motion, moving a limit pin on the transmission rod back and forth in a limit through groove on a limit rod, driving an arc-shaped mounting rod to swing back and forth by the transmission rod, driving a stirring assembly to stir and mix materials by a fixed rod, wherein the stirring time is 10-12 min, and in the stirring process, flowing materials are in contact with a stirring wheel to drive the stirring wheel to rotate, and the stirring wheel is used for stirring the materials by blades;
secondly, adding titanium dioxide, silica fume and calcium silicate powder into the stirring barrel, and continuously stirring for 5-10 min;
(c) adding an auxiliary agent:
the method includes the steps that auxiliary agents are added into a stirring barrel, a servo motor is started, the servo motor drives a rotary table to rotate clockwise, the rotary table drives the stirring barrel to rotate, materials are stirred and mixed, and stirring time is 5-10 min;
secondly, controlling a servo motor to drive a turntable to rotate anticlockwise, and continuously stirring the materials, wherein the stirring time is 5-10 min;
in the stirring process, the flowing materials continuously collide with the stirring blades to drive the stirring blades to rotate, and the materials are cut and stirred to prepare the coating;
(d) packaging: and (5) detaching the stirring barrel, taking out the coating, packaging and warehousing.
2. The preparation method of the high-temperature-resistant fireproof heat-insulating coating according to claim 1, characterized in that: the specific method of the step (a) is as follows: inserting a positioning block at the bottom of a material blocking cover into a positioning slot on the top surface of a stirring barrel to limit the material blocking cover on the stirring barrel; sleeving the sleeve groove on the bottom surface of the block on the L-shaped support rod on the fixing seat on the side surface of the stirring barrel, so that the stirring barrel is limited on the rotary table; thirdly, the rectangular through groove in the positioning plate on one side of the mounting support is sleeved on the rectangular seat on the mounting table, so that the mounting support is limited on the mounting table, the stirring assembly extends into the stirring barrel, then the fastening screw cap is installed on the fixing stud, and the positioning plate is pressed through the fastening screw cap.
3. The preparation method of the high-temperature-resistant fireproof heat-insulating coating according to claim 1, characterized in that: the concrete method for detaching the stirring barrel in the step (d) is as follows: and loosening the fastening screw cap until the fastening screw cap is separated from the fixing stud, lifting the mounting bracket upwards, detaching the mounting bracket from the mounting table, then lifting the stirring barrel upwards, and detaching the stirring barrel from the turntable.
4. The preparation method of the high-temperature-resistant fireproof heat-insulating coating according to claim 1, characterized in that: the auxiliary agent used in the step (c) comprises a dispersing agent, a stabilizing agent and an anti-cracking agent, wherein the dispersing agent is one or a mixture of more than two of sodium pyrophosphate, triethylhexylphosphoric acid, methylpentanol, polyacrylamide and fatty acid polyglycol ester, the stabilizing agent is one or a mixture of two of fatty alcohol polyoxyethylene ether sodium sulfonate and dodecyl ammonium chloride, and the anti-cracking agent is one or a mixture of more than two of sodium fluoride, polyacrylate and polyvinyl acetate-ethylene.
5. The preparation method of the high-temperature-resistant fireproof heat-insulating coating according to claim 1, characterized in that: the stirring device comprises an installation table, a rotary table is rotatably connected to the installation table, a servo motor is arranged on the bottom surface of the installation table and drives the rotary table to rotate, a stirring barrel is arranged on the rotary table, and a material blocking cover is arranged on the stirring barrel; the mounting table is provided with a mounting support, the mounting support is rotatably connected with a limiting rod and a driving disc, the mounting support is provided with a driving motor, the driving motor drives the driving disc to rotate, a transmission rod is eccentrically arranged on the driving disc, the transmission rod is provided with a limiting pin, the limiting rod is provided with a limiting through groove, the limiting pin moves in the limiting through groove, the transmission rod is provided with an arc mounting rod, the lower end of the arc mounting rod is provided with a fixed rod, and stirring assemblies are symmetrically distributed on the fixed rod.
6. The preparation method of the high-temperature-resistant fireproof heat-insulating coating according to claim 5, characterized in that: the rotary table is provided with a fixed seat, L-shaped supporting rods are uniformly distributed on the fixed seat, a handle block is arranged on the side face of the stirring barrel, and a sleeve groove matched with the end part of each L-shaped supporting rod is formed in the bottom face of each handle block.
7. The preparation method of the high-temperature-resistant fireproof heat-insulating coating according to claim 5, characterized in that: the bottom of the material blocking cover is provided with a positioning block, and the top surface of the stirring barrel is provided with a positioning slot corresponding to the positioning block.
8. The preparation method of the high-temperature-resistant fireproof heat-insulating coating according to claim 5, characterized in that: the mounting structure is characterized in that a positioning plate is arranged on one side of the mounting support, a rectangular through groove is formed in the positioning plate, a rectangular seat corresponding to the rectangular through groove is formed in the mounting table, a fixing stud is arranged on the rectangular seat, a fastening nut is connected to the fixing stud, and the positioning plate is pressed by the fastening nut.
9. The preparation method of the high-temperature-resistant fireproof heat-insulating coating according to claim 5, characterized in that: be equipped with the mounting panel on the inner wall of agitator, the equidistance distributes on the mounting panel has the installation piece, it is connected with the stirring leaf to rotate on the installation piece.
10. The preparation method of the high-temperature-resistant fireproof heat-insulating coating according to claim 5, characterized in that: the stirring assembly comprises an installation shaft and a stirring wheel, the stirring wheel is rotatably connected to the installation shaft, blades are circumferentially distributed on the stirring wheel, and the installation shaft is symmetrically distributed on the fixed rod.
CN202110745346.4A 2021-07-01 2021-07-01 Preparation method of high-temperature-resistant fireproof heat-insulating coating Pending CN113429865A (en)

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