CN113414837A - Automatic plate cutting device and method for customized furniture production - Google Patents
Automatic plate cutting device and method for customized furniture production Download PDFInfo
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- CN113414837A CN113414837A CN202110707944.2A CN202110707944A CN113414837A CN 113414837 A CN113414837 A CN 113414837A CN 202110707944 A CN202110707944 A CN 202110707944A CN 113414837 A CN113414837 A CN 113414837A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27B—SAWS FOR WOOD OR SIMILAR MATERIAL; COMPONENTS OR ACCESSORIES THEREFOR
- B27B5/00—Sawing machines working with circular or cylindrical saw blades; Components or equipment therefor
- B27B5/02—Sawing machines working with circular or cylindrical saw blades; Components or equipment therefor characterised by a special purpose only
- B27B5/06—Sawing machines working with circular or cylindrical saw blades; Components or equipment therefor characterised by a special purpose only for dividing plates in parts of determined size, e.g. panels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27B—SAWS FOR WOOD OR SIMILAR MATERIAL; COMPONENTS OR ACCESSORIES THEREFOR
- B27B13/00—Band or strap sawing machines; Components or equipment therefor
- B27B13/04—Work-tables; Arrangements for tilting the band saw blade
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27B—SAWS FOR WOOD OR SIMILAR MATERIAL; COMPONENTS OR ACCESSORIES THEREFOR
- B27B13/00—Band or strap sawing machines; Components or equipment therefor
- B27B13/16—Accessories, e.g. for cooling the saw blade
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27B—SAWS FOR WOOD OR SIMILAR MATERIAL; COMPONENTS OR ACCESSORIES THEREFOR
- B27B5/00—Sawing machines working with circular or cylindrical saw blades; Components or equipment therefor
- B27B5/16—Saw benches
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27B—SAWS FOR WOOD OR SIMILAR MATERIAL; COMPONENTS OR ACCESSORIES THEREFOR
- B27B5/00—Sawing machines working with circular or cylindrical saw blades; Components or equipment therefor
- B27B5/29—Details; Component parts; Accessories
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- Mechanical Engineering (AREA)
- Wood Science & Technology (AREA)
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Abstract
The application relates to a panel automatic cutting device and cutting method that customization furniture production was used, belong to the technical field of cutting equipment, it includes the host computer body and all sets up in the loading platform of the host computer body, saw cutting mechanism, swager, clamping mechanism and air supporting platform, the loading platform is provided with the pan feeding subassembly, the pan feeding subassembly is used for promoting to wait to cut panel and removes saw cutting mechanism position, the loading platform is provided with ejection of compact subassembly, the ejection of compact subassembly is used for promoting the panel after the cutting to remove out the loading platform, the pan feeding direction and the ejection of compact direction mutually perpendicular of loading platform, one side outside the loading platform just is provided with the receipts material frame near the position of ejection of compact direction. This application utilizes pan feeding subassembly and ejection of compact subassembly to replace manual operation step of manpower, uses manpower sparingly and the cost, improves work efficiency simultaneously.
Description
Technical Field
The application relates to the field of cutting equipment, in particular to an automatic plate cutting device and a cutting method for customized furniture production.
Background
In the furniture production process, often need cut the plank, along with the large-scale production of producer, the panel is opened the material and is required more and more high to machining, generally adopts timber electronic saw, and electronic saw compares in the electronic saw before, and efficiency is faster, and the precision of panel cutting is higher, has greatly improved production output.
At present, the electronic saw is mainly placed on a workbench through manual operation of workers, the electronic saw is cut at a station through a cutting mechanism of equipment, the cut boards are moved out of the workbench by the workers after the cutting is completed, if the working efficiency is ensured, the whole process needs two workers to mutually match feeding and discharging, the personnel cost is high, the manual operation working efficiency is low, and the requirement for large-batch production orders of manufacturers is difficult to satisfy.
Disclosure of Invention
In order to reduce labor cost and improve production efficiency, the application provides an automatic plate cutting device and a cutting method for customized furniture production.
First aspect, the application provides a panel automatic cutting device of customization furniture production usefulness, adopts following technical scheme:
the utility model provides a panel automatic cutting device of customization furniture production usefulness, includes the host computer body and all sets up in the loading platform of the host computer body, saw cutting mechanism, swager, clamping mechanism and air supporting platform, the loading platform is provided with the pan feeding subassembly, the pan feeding subassembly is used for promoting to wait to cut panel and removes saw cutting mechanism position, the loading platform is provided with ejection of compact subassembly, the panel removal loading platform after the ejection of compact subassembly is used for promoting the cutting, the pan feeding direction and the ejection of compact direction mutually perpendicular of loading platform, one side outside the loading platform just is provided with the receipts material frame near ejection of compact direction's position.
Through adopting above-mentioned technical scheme, place panel at the material loading platform, pan feeding subassembly drive panel removes saw cuts the position, clamping mechanism is tight to one side clamp of panel, adjust panel to appointed cutting position, swager constructs and fixes panel, utilize saw to cut the mechanism and cut panel afterwards, panel after the cutting is accomplished removes material loading platform through ejection of compact subassembly, collect inside receiving the material frame afterwards, the material loading and the ejection of compact operation of panel have reduced manual operation process, reduce the cost of labor, and the production efficiency is improved simultaneously.
Preferably, a built-in cavity is formed in the feeding platform, a plurality of longitudinal holes communicated with the built-in cavity are formed in the upper surface of the feeding platform, the feeding assembly comprises a plurality of longitudinal rollers which are rotatably arranged in the built-in cavity through thin shafts, one side of each longitudinal roller penetrates through the longitudinal hole and is located above the feeding platform, and the thin shafts are driven to rotate through the first driving assembly.
Through adopting above-mentioned technical scheme, utilize first drive assembly drive to indulge the gyro wheel and indulge the hole rotation, indulge the upside of gyro wheel and be higher than the upper surface of material loading platform, make and indulge the gyro wheel and can with the bottom surface butt of panel, panel and material loading platform's area of contact reduce, reduce the frictional force that produces among the removal process, indulge the gyro wheel rotation and can drive panel and move saw cutting mechanism position, realize the material loading operation of panel.
Preferably, the first driving assembly comprises a first motor fixedly arranged in the built-in cavity, a rotating shaft rotatably arranged in the built-in cavity, a plurality of driven gears fixedly arranged on the thin shaft, a plurality of driving gears fixedly arranged on the side wall of the rotating shaft, and chain belts sleeved on the outer sides of the same row of driven gears and the corresponding driving gears, and an output shaft of the first motor is fixedly connected with one end of the rotating shaft.
Through adopting above-mentioned technical scheme, first motor drive driving band pivot is rotatory, and it is rotatory to take the pivot to drive a plurality of vertical gyro wheels through driving gear, driven gear and chain belt to realize the material loading operation of panel.
Preferably, the discharging assembly comprises a plurality of transverse rollers, a plurality of hollow shafts are rotatably arranged in the built-in cavity, the transverse rollers are arranged on the side walls of the hollow shafts, a second driving assembly for driving the hollow shafts to rotate is arranged in the built-in cavity, a plurality of transverse holes are formed in the upper surface of the feeding platform, and one side of each transverse roller penetrates through each transverse hole and is located above the feeding platform.
Through adopting above-mentioned technical scheme, the second drive assembly drive hollow shaft is rotatory, and the hollow shaft drives a plurality of gyro wheels rotatoryly, and one side of gyro wheel stretches out the cross bore and is located the top of material loading platform, makes the gyro wheel can with the bottom surface butt of panel, and the panel reduces with the area of contact of material loading platform, reduces the frictional force that removes the in-process and produces, and the gyro wheel removes material loading platform with panel, and collects inside receiving the material frame.
Preferably, the second driving assembly comprises a second motor fixedly arranged in the built-in cavity, a worm rotatably arranged in the built-in cavity, and a plurality of worm wheels fixedly arranged on the side wall of the hollow shaft, the worm and the worm wheels are meshed with each other, and an output shaft of the second motor is fixedly connected with one end of the worm.
Through adopting above-mentioned technical scheme, the second motor drive worm is rotatory, and the worm passes through the worm wheel and drives the hollow shaft rotation, and the hollow shaft rotation in-process drives a plurality of horizontal rollers rotatory to realize that the drive panel removes in ejection of compact direction and keeps away from the saw and cut the mechanism.
Preferably, the top of horizontal gyro wheel is higher than the top height of indulging the gyro wheel, the hole of stepping down that the diameter is greater than the hollow shaft is seted up to the horizontal gyro wheel, the hole of stepping down is worn to locate by the hollow shaft slip, the hollow shaft can be dismantled with horizontal gyro wheel through flexible subassembly and be connected, the inside in built-in chamber is provided with the lifting unit who drives horizontal gyro wheel and reciprocate.
Through adopting above-mentioned technical scheme, the in-process that panel removed on indulgeing the gyro wheel, flexible subassembly removes being connected of hollow shaft and horizontal gyro wheel, lifting unit drive horizontal gyro wheel downstream reaches the bottommost, make the top of horizontal gyro wheel be less than the top of indulging the gyro wheel, horizontal gyro wheel does not hinder the removal of panel in the pan feeding direction, the back is accomplished in the cutting, lifting unit drive horizontal gyro wheel rebound reaches the topmost, the top of horizontal gyro wheel is located the top of indulging the gyro wheel, panel removes along ejection of compact direction on horizontal gyro wheel, indulge the gyro wheel and do not hinder the removal of panel, improve the translation rate of panel.
Preferably, the lifting component comprises a first cylinder fixedly arranged in a built-in cavity and a bearing block fixedly arranged on a piston rod of the first cylinder, the bearing block is provided with a semi-arc groove matched and spliced with the lower side of the transverse roller, annular grooves are formed in two opposite sides of the transverse roller, and a sliding strip spliced with the annular grooves and connected with the sliding grooves in a sliding mode is formed in the side wall of the semi-arc groove.
Through adopting above-mentioned technical scheme, first cylinder drive carrier block reciprocates, and the carrier block drives the horizontal gyro wheel through the draw runner and reciprocates, and the rotatory in-process of horizontal gyro wheel, the draw runner slides in the annular, does not hinder the removal of horizontal gyro wheel to realize the operation of reciprocating of horizontal gyro wheel.
Preferably, the operation chamber that runs through is seted up to the hollow shaft, flexible subassembly is including fixed the second cylinder that sets up in built-in chamber, slide and wear to locate ejector pin and a plurality of fore-set of operation chamber, the hollow shaft lateral wall sets up a plurality of counterpoint holes that communicate with the operation chamber, and is a plurality of counterpoint hole is located corresponding downthehole portion of stepping down, the counterpoint hole is worn to locate by the one end of fore-set, the joint groove with one side cooperation joint of fore-set is seted up to the lateral wall in counterpoint hole, one side that the fore-set is located the operation chamber is provided with spacing piece, a plurality of thick pole districts and a plurality of thin pole district are set to the body of rod of ejector pin, the diameter in thick pole district is greater than the diameter in thin pole district, a plurality of spacing piece cooperation butt in thick pole district and the same stepping down hole, the piston rod of second cylinder and the one end fixed connection of ejector pin.
Through adopting above-mentioned technical scheme, utilize the ejector pin to slide along the axis direction in the operation intracavity portion, when thick pole district remove and with spacing piece cooperation butt, can be with the ejecting operation chamber of fore-set, the fore-set stretches out one side and the fixed joint in joint groove in operation chamber, make the hollow shaft can drive the cross roller synchronous revolution, when the cross roller needs to move down, utilize the second cylinder to promote the ejector pin, make thin pole district and counterpoint hole align each other, at this moment, the fore-set can be accomodate in the operation intracavity portion, remove being connected of hollow shaft and cross roller, lifting unit can drive the cross roller and move down, avoid the cross roller to hinder panel and remove in the pan feeding direction.
Preferably, the waist shape hole that runs through is seted up to the lateral wall of fore-set, the lateral wall in counterpoint hole is fixed with the gag lever post, the gag lever post slides and wears to locate waist shape hole, the lateral wall that waist shape hole is close to the operation chamber is fixed with the spring, the spring is connected with the gag lever post.
Through adopting above-mentioned technical scheme, the fore-set is at the inside gliding in-process in counterpoint hole, and the gag lever post slides in waist shape hole inside synchronization, prescribes a limit to the displacement distance of gag lever post, avoids the fore-set to remove and breaks away from the counterpoint hole, and when thin pole district and counterpoint hole were aligned each other, the spring pulling fore-set was accomodate inside the operation chamber to reduce the cross roller and move down the collision that the in-process produced.
In addition, according to a second aspect, the present application provides a cutting method for an automatic cutting device for a plate material for producing customized furniture, which adopts the following technical scheme:
a cutting method of an automatic plate cutting device for producing customized furniture comprises the following steps:
the method comprises the following steps that firstly, a plate is placed on a feeding platform, the plate is driven to move to a sawing mechanism by a feeding assembly, the plate is clamped by a clamping mechanism in a moving mode, the plate is driven to move to an accurate cutting position by the clamping mechanism, and feeding operation is completed;
fixing the plate at a cutting position by the pressing mechanism, cutting the plate by the sawing mechanism, pushing the cut plate positioned on the feeding platform out of the feeding platform by the discharging assembly, and collecting the cut plate in the material receiving frame;
and step three, the cutting plates on the air bearing table are pushed onto the feeding platform by the clamping mechanism, are separated from the sawing mechanism by the movement of the feeding assembly, are separated from the feeding platform by the movement of the discharging assembly, and are finally collected inside the material collecting frame.
Through adopting above-mentioned technical scheme, panel carries out the material loading through the pan feeding subassembly, accomplishes the unloading through the unloading subassembly after the cutting is accomplished, can reduce manual operation process, saves the cost of labor, improves production efficiency simultaneously.
In summary, the present application includes at least one of the following beneficial technical effects:
1. the plate is placed on the feeding platform, the feeding assembly drives the plate to move to a sawing position, one side of the plate is clamped by the clamping mechanism, the plate is adjusted to an appointed cutting position, the pressing mechanism fixes the plate, then the plate is cut by the sawing mechanism, the cut plate is moved out of the feeding platform through the discharging assembly and then collected inside the material receiving frame, the manual operation procedures are reduced through the feeding and discharging operations of the plate, the labor cost is reduced, and meanwhile, the production efficiency is improved;
2. the first motor drives the rotating shaft to rotate, the rotating shaft drives the longitudinal rollers to rotate through the driving gear, the driven gear and the chain belt, the upper sides of the longitudinal rollers are higher than the upper surface of the feeding platform, so that the longitudinal rollers can be abutted against the bottom surface of the plate, and the longitudinal rollers can drive the plate to move to the sawing mechanism to realize feeding operation of the plate;
3. the second motor drives the worm to rotate, the worm drives the hollow shaft to rotate through the worm wheel, and the hollow shaft drives the plurality of transverse rollers to rotate in the rotating process, so that the plates are driven to move in the discharging direction and are far away from the sawing mechanism. The hollow shaft is driven to rotate by the second driving assembly, the hollow shaft drives the plurality of transverse rolling wheels to rotate, one side of each transverse rolling wheel extends out of the transverse hole and is located above the feeding platform, the transverse rolling wheels can be abutted to the bottom surfaces of the plates, the contact area between the plates and the feeding platform is reduced, friction generated in the moving process is reduced, the transverse rolling wheels move the plates out of the feeding platform, and the plates are collected inside the material receiving frame.
Drawings
Fig. 1 is a schematic overall structural diagram of an automatic cutting device and a cutting method for a plate material for producing customized furniture in an embodiment of the present application;
FIG. 2 is a schematic structural diagram of a built-in cavity of a loading platform in an embodiment of the present application;
FIG. 3 is a schematic cross-sectional view of the hollow shaft and roller assembly in an embodiment of the present application;
fig. 4 is a schematic cross-sectional structure diagram of a feeding platform in the embodiment of the present application.
Description of reference numerals: 1. a main body; 11. a sawing mechanism; 12. a material pressing mechanism; 13. a clamping mechanism; 131. a pushing seat; 1311. a placing table; 132. a clamping cylinder; 14. an air bearing table; 2. a feeding platform; 21. a cavity is arranged inside; 22. a longitudinal hole; 23. a thin shaft; 231. a longitudinal roller; 232. a driven gear; 24. a rotating shaft is arranged; 241. a driving gear; 242. a first motor; 243. a chain belt; 25. a transverse hole; 26. a second motor; 261. a worm; 27. a guide plate; 3. a hollow shaft; 31. a worm gear; 32. an operating chamber; 33. aligning holes; 331. a limiting rod; 34. a top rod; 341. a thick rod region; 342. a thin rod region; 343. a second cylinder; 35. a top pillar; 351. a waist-shaped hole; 3511. a spring; 352. a limiting sheet; 4. a transverse roller; 41. a hole of abdication; 42. a clamping groove; 43. a ring groove; 5. a bearing block; 51. a first cylinder; 52. a half-arc groove; 53. a slide bar; 6. and (5) a material receiving frame.
Detailed Description
The present application is described in further detail below with reference to figures 1-4.
The embodiment of the application discloses an automatic plate cutting device for customized furniture production, and the device comprises a main machine body 1, and a feeding platform 2, a sawing mechanism 11, a pressing mechanism 12, a clamping mechanism 13 and an air floating table 14 which are arranged on the main machine body 1, wherein the feeding platform 2 and the air floating table 14 are arranged in a linear direction; the sawing mechanism 11 is positioned between the feeding platform 2 and the air floating platform 14, and the sawing mechanism 11 is used for cutting the plate; the pressing mechanism 12 is located above the sawing mechanism 11, the clamping mechanism 13 is arranged above the air floating table 14, and during the feeding process, the plate is moved to one end of the air floating table 14 to tightly clamp the clamping mechanism 13 for pulling, so that the cutting position of the plate is aligned to the sawing mechanism 11, the plate is pressed by the pressing mechanism 12, and then the plate is cut by the sawing mechanism 11.
The clamping mechanism 13 comprises a pushing seat 131 and a plurality of clamping cylinders 132, the pushing seat 131 is slidably mounted on the upper surface of the air floating table 14, the pushing seat 131 is driven by a driving part to move on the air floating table 14 close to or far away from the sawing mechanism 11, a placing table 1311 is arranged on the pushing seat 131, the placing table 1311 is flush with the feeding platform 2, and one side of a plate can be placed on the placing table 1311. The clamping cylinders 132 are fixed on the pushing seat 132131 and located above the placing table 1311, and piston rods of the clamping cylinders 132 are used for clamping the sheet material on the upper surface of the placing table 1311, so that the pushing seat 131 can drive the sheet material to move to an accurate position.
Referring to fig. 1 and 2, the feeding platform 2 is provided with a feeding assembly for moving a sheet material to the position of the sawing mechanism 11 in advance and placing one side of the sheet material on the placing table 1311. Pan feeding subassembly includes a plurality of gyro wheels 231 of indulging, built-in chamber 21 has been seted up to loading platform 2's inside, a plurality of vertical holes 22 that are linked together with built-in chamber 21 have been seted up to loading platform 2's upper surface, vertical holes 22 is arranged the setting with great ease, it rotates to install in the inside of built-in chamber 21 to indulge gyro wheel 231, it rotates with built-in chamber 21 to indulge gyro wheel 231 through thin axle 23 to be connected, the central axis position of indulging gyro wheel 231 is worn to locate by thin axle 23 is fixed, it aligns each other with vertical holes 22 to indulge gyro wheel 231, one side of indulging gyro wheel 231 stretches out one side that vertical holes 22 is close to loading platform 2 upper surface. The first driving assembly for driving the longitudinal rollers 231 to rotate synchronously is mounted inside the built-in cavity 21, one surface of the longitudinal roller 231 protruding out of the feeding platform 2 can be abutted against the bottom surface of the plate, and the longitudinal roller 231 rotates to drive the plate to move towards the sawing mechanism 11.
The first driving assembly comprises a first motor 242, a belt rotating shaft 24, a plurality of driving gears 241, a plurality of driven gears 232 and a plurality of chain belts 243, the driven gears 232 are arranged corresponding to the longitudinal rollers 231, the driven gears 232 are fixedly arranged on the side walls of the thin shaft 23, the belt rotating shaft 24 is rotatably arranged inside the built-in cavity 21, the length direction of the belt rotating shaft 24 is parallel to the length direction of the thin shaft 23, and the belt rotating shaft 24 is positioned on one side of the longitudinal rollers 231. The driving gears 241 are fixed on the side wall with the rotating shaft 24, and the driving gears 241 are arranged along the length direction with the rotating shaft 24. The plurality of longitudinal rollers 231 in a direction perpendicular to the length direction of the belt rotating shaft 24 are arranged in a row, the plurality of driving gears 241 are respectively aligned with the longitudinal rollers 231 in different rows, the chain belt 243 is sleeved on the plurality of driven gears 232 in the same row and the corresponding driving gears 241, the first motor 242 is fixed inside the built-in cavity 21, and the output shaft of the first motor 242 is fixedly connected with one end of the belt rotating shaft 24.
It is rotatory to drive belt pivot 24 through first motor 242, chain belt 243 drives driving gear 241 and driven gear 232 synchronous revolution, thereby make a plurality of vertical rollers 231 can synchronous revolution, when placing panel on material loading platform 2 upper surface, vertical rollers 231 upper surface one side butt lower surface of panel, make and leave the interval between panel and material loading platform 2, the frictional force that panel removed reduces, utilize the frictional force on vertical rollers 231 surface to drive panel and remove, replace the manual work, realize automatic feeding operation.
The second driving assembly comprises a second motor 26, a worm 261 and a plurality of worm wheels 31, the worm wheels 31 correspond to the hollow shaft 3, the worm wheels 31 are fixed on the side wall of the hollow shaft 3, the worm 261 is rotatably installed inside the built-in cavity 21, and the length direction of the worm 261 is perpendicular to the length direction of the hollow shaft 3. The worm wheel 31 is meshed with the worm teeth on the worm 261, the second motor 26 is fixed inside the built-in cavity 21, and the output shaft of the second motor 26 is fixedly connected with one end of the worm 261. Utilize second motor 26 drive worm 261 rotatory, a plurality of hollow shafts 3 pass through worm wheel 31, worm 261 meshing synchronous revolution, and a plurality of horizontal gyro wheels 4 pass through hollow shaft 3 and drive synchronous revolution to realize the ejection of compact removal operation of panel, the feeding direction and the ejection of compact direction mutually perpendicular of panel.
Referring to fig. 2 and 3, the height of one side of the transverse roller 4 extending out of the transverse hole 25 is higher than the height of one side of the longitudinal roller 231 extending out of the longitudinal hole 22, the middle part of the transverse roller 4 is provided with a through yielding hole 41, the diameter of the yielding hole 41 is larger than that of the hollow shaft 3, the hollow shaft 3 is arranged in the yielding hole 41 in a penetrating manner, and the telescopic component detachably connected with the transverse roller 4 at the position of the yielding hole 41 is arranged inside the hollow shaft 3. The built-in cavity 21 is internally provided with a lifting component which drives a plurality of transverse rollers 4 to move up and down.
The lifting assembly comprises a first air cylinder 51 and a bearing block 5, the first air cylinder 51 is fixed in the built-in cavity 21, a piston rod of the first air cylinder 51 is fixedly connected with the bottom of the bearing block 5, the bearing block 5 is aligned with the transverse roller 4, a semi-arc groove 52 which is matched and connected with the lower side of the transverse roller 4 in an inserting mode is formed in the bearing block 5, annular grooves 43 are formed in two opposite side walls of the transverse roller 4, sliding strips 53 are fixed on two opposite side walls of the semi-arc groove 52, and the sliding strips 53 are connected with the annular grooves 43 in a sliding mode in a matching mode. The first air cylinder 51 drives the transverse roller 4 to synchronously move up and down, when the transverse roller 4 moves down to the bottommost position, the height of the transverse roller 4 is lower than that of the longitudinal roller 231, and the transverse roller 4 does not block the movement of the plate in the feeding direction; when the transverse roller 4 moves upwards to the topmost position, the height of the transverse roller 4 is higher than that of the longitudinal roller 231, and the longitudinal roller 231 does not obstruct the movement of the sheet material in the discharging direction.
Referring to fig. 3 and 4, the telescopic assembly includes a second cylinder 343, a push rod 34 and a plurality of push columns 35, an operation cavity 32 penetrating through opposite ends is formed inside the hollow shaft 3, the push rod 34 slidably penetrates through the operation cavity 32, a plurality of thick rod areas 341 and a plurality of thin rod areas 342 are formed on the push rod 34, and the diameter of each thick rod area 341 is greater than that of each thin rod area 342. The side wall of the hollow shaft 3 is provided with a plurality of alignment holes 33, the three alignment holes 33 are arranged in a group along the circumferential side wall of the hollow shaft 3, and the alignment holes 33 in the same group are all positioned in the same abdicating hole 41. The fore-set 35 slides and wears to locate counterpoint hole 33, and three joint groove 42 has been seted up to the lateral wall of hole 41 of stepping down, and one side that the fore-set 35 stretched out counterpoint hole 33 cooperates the joint with joint groove 42, and one side that the fore-set 35 was located operation chamber 32 extends spacing piece 352, and the diameter of spacing piece 352 is greater than the diameter of counterpoint hole 33, spacing piece 352 and the mutual butt of lateral wall of operation chamber 32 to restriction fore-set 35 breaks away from hollow shaft 3. The thick rod region 341 is abutted with the limiting piece 352 in a matching manner, so that the top pillar 35 is fixedly clamped with the clamping groove 42, and the hollow shaft 3 can drive the transverse roller 4 to rotate.
Inside second cylinder 343 is fixed in built-in chamber 21, the piston rod of second cylinder 343 and the one end fixed connection of ejector pin 34, second cylinder 343 is located the one end that hollow shaft 3 kept away from second motor 26, the pin section 342 that second cylinder 343 can drive ejector pin 34 moves to counterpoint hole 33 position, fore-set 35 can break away from joint groove 42 this moment, utilize lifting unit pulling horizontal roller 4 to remove downwards, fore-set 35 does not obstruct the removal of horizontal roller 4, can avoid horizontal roller 4 to obstruct the removal of panel in the pan feeding direction.
Specifically, the engaging side wall of the top bar 34 located in the thick bar area 341 and the thin bar area 342 is a tapered surface, which can provide a guiding function, reduce stress points, and make the top bar 34 move smoothly.
Specifically, the limiting rod 331 is fixed to the side wall of the alignment hole 33, the through waist-shaped hole 351 is formed in the top column 35, the limiting rod 331 penetrates through the waist-shaped hole 351 in a sliding mode, and the limiting rod 331 slides inside the waist-shaped hole 351 in the process that the top column 35 slides inside the alignment hole 33. A spring 3511 is fixed on the side wall of the waist-shaped hole 351 close to the operation cavity 32, the spring 3511 is fixedly connected with the limiting rod 331, and the spring 3511 is used for pulling the top column 35 to move and be accommodated inside the operation cavity 32.
Referring to fig. 1, a material receiving frame 6 is arranged on one side of the material loading platform 2, and the material receiving frame 6 is located on one side of the material unloading direction of the material loading platform 2. One side that material loading platform 2 is close to material receiving frame 6 is fixed with the baffle 27 of slope, and panel passes through ejection of compact subassembly and carries the baffle 27 position, drops inside material receiving frame 6 afterwards, accomplishes the collection operation, uses manpower sparingly.
The embodiment of the application provides an implementation principle of a plate automatic cutting device for producing customized furniture, which is as follows: when the plate is cut, the plate is placed on the feeding platform 2, the first motor 242 drives the rotating shaft 24 to rotate, the rotating shaft 24 drives the longitudinal rollers 231 to synchronously rotate through the chain belt 243, the driving gear 241 and the driven gear 232, the longitudinal rollers 231 are abutted against the bottom surface of the plate, the plate can be pushed to move to the sawing mechanism 11, and one side, clamped by the clamping mechanism 13, of the plate is further adjusted to move to an accurate cutting position;
in the process that the plate is pushed by the longitudinal roller 231, the top column 35 is accommodated in the operation cavity 32 at the moment, a space for the transverse roller 4 to move is reserved between the abdicating hole 41 and the hollow shaft 3, the transverse roller 4 is driven by the first air cylinder 51 to move downwards to the bottommost end, and the transverse roller 4 does not obstruct the movement of the plate in the feeding direction;
after the panel cutting is accomplished, utilize first cylinder 51 to promote horizontal gyro wheel 4 rebound, make the top of horizontal gyro wheel 4 be higher than indulging gyro wheel 231, indulge gyro wheel 231 and do not obstruct the removal of panel in ejection of compact direction, second cylinder 343 promotes ejector pin 34, make thick pole district 341 release operation chamber 32 with fore-set 35, and with the fixed joint of joint groove 42, horizontal gyro wheel 4 can follow hollow shaft 3 synchronous revolution, utilize horizontal gyro wheel 4 drive panel to remove to baffle 27 positions, collect afterwards inside receiving material frame 6, accomplish the cutting operation, this structure reduces the cost of labor, and the production efficiency is improved.
The embodiment of the application also discloses a cutting method of the automatic plate cutting device for producing the customized furniture, which comprises the following steps with reference to fig. 1:
firstly, a plate is placed on a feeding platform 2, the longitudinal roller 231 is used for driving the plate to move to the position of a sawing mechanism 11, a clamping mechanism 13 is used for clamping the plate in a moving mode, and a pushing seat 131 drives the plate to move to an accurate cutting position to complete feeding operation;
fixing the plate at a cutting position by the material pressing mechanism 12, cutting the plate by the sawing mechanism 11, driving the transverse roller 4 to move upwards by the first air cylinder 51, fixedly connecting the transverse roller 4 with the hollow shaft 3 by the telescopic assembly, pushing the cut plate positioned on the feeding platform 2 to a guide plate 27 position by the transverse roller 4, and then collecting the cut plate in the material receiving frame 6;
and step three, the clamping mechanism 13 pushes the cut plates on the air bearing table 14 to the feeding platform 2, the cut plates are moved to be separated from the sawing mechanism 11 through the longitudinal roller 231, then the cut plates are moved to be separated from the feeding platform 2 through the transverse roller 4, and finally the cut plates are collected inside the material receiving frame 6.
The above are all preferred embodiments of the present application, and the present embodiment is only explained for the present application, and the protection scope of the present application is not limited by this, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.
Claims (10)
1. The utility model provides a panel automatic cutting device of customization furniture production usefulness, includes the host computer body (1) and all sets up in loading platform (2), saw cutting mechanism (11), swager constructs (12), clamping mechanism (13) and air supporting platform (14) of host computer body (1), its characterized in that: feeding platform (2) are provided with the pan feeding subassembly, the pan feeding subassembly is used for promoting to wait to cut panel and removes saw cutting mechanism (11) position, feeding platform (2) are provided with ejection of compact subassembly, ejection of compact subassembly is used for promoting the panel after the cutting and removes feeding platform (2), the pan feeding direction and the ejection of compact direction mutually perpendicular of feeding platform (2), one side outside feeding platform (2) and the position that is close to ejection of compact direction are provided with receipts material frame (6).
2. The automatic cutting device for the boards used for producing the customized furniture according to claim 1, wherein: built-in cavity (21) have been seted up to the inside of material loading platform (2), a plurality of vertical hole (22) that are linked together with built-in cavity (21) have been seted up to the upper surface of material loading platform (2), the pan feeding subassembly includes that a plurality of thin axle (23) rotate to set up in vertical gyro wheel (231) of built-in cavity (21), one side of vertical gyro wheel (231) is passed vertical hole (22) and is located the top of material loading platform (2), and a plurality of thin axle (23) are rotatory through a drive assembly drive.
3. The automatic cutting device for the boards used for producing the customized furniture according to claim 2, wherein: the first driving assembly comprises a first motor (242) fixedly arranged in a built-in cavity (21), a driving rotating shaft (24) rotatably arranged in the built-in cavity (21), a plurality of driven gears (232) fixedly arranged on a thin shaft (23), a plurality of driving gears (241) fixedly arranged on the side wall of the driving rotating shaft (24) and chain belts (243) sleeved on the outer sides of the driven gears (232) and the corresponding driving gears (241) in the same row, and an output shaft of the first motor (242) is fixedly connected with one end of the driving rotating shaft (24).
4. The automatic cutting device for the boards used for producing the customized furniture according to claim 2, wherein: the discharging assembly comprises a plurality of transverse rollers (4), a plurality of hollow shafts (3) are arranged in the built-in cavity (21) in a rotating mode, the transverse rollers (4) are arranged on the side wall of the hollow shafts (3), a second driving assembly for driving the hollow shafts (3) to rotate is arranged in the built-in cavity (21), a plurality of transverse holes (25) are formed in the upper surface of the feeding platform (2), and one side of each transverse roller (4) penetrates through each transverse hole (25) and is located above the feeding platform (2).
5. The automatic cutting device for the boards used for producing the customized furniture according to claim 4, wherein: the second driving assembly comprises a second motor (26) fixedly arranged in the built-in cavity (21), a worm (261) rotatably arranged in the built-in cavity (21) and a plurality of worm wheels (31) fixedly arranged on the side wall of the hollow shaft (3), the worm (261) and the worm wheels (31) are meshed with each other, and an output shaft of the second motor (26) is fixedly connected with one end of the worm (261).
6. The automatic cutting device for the boards used for producing the customized furniture according to claim 4, wherein: the top of horizontal gyro wheel (4) is higher than the top height of indulging gyro wheel (231), hole of stepping down (41) that the diameter is greater than hollow shaft (3) are seted up in horizontal gyro wheel (4), hollow shaft (3) slide and wear to locate hole of stepping down (41), hollow shaft (3) can be dismantled with horizontal gyro wheel (4) through flexible subassembly and be connected, the inside of built-in chamber (21) is provided with the lifting unit that the horizontal gyro wheel of drive (4) reciprocated.
7. The automatic cutting device for the boards used for producing the customized furniture according to claim 6, wherein: lifting unit is including fixed setting up in first cylinder (51) of built-in chamber (21) and fixed bearing block (5) that set up in first cylinder (51) piston rod, bearing block (5) offer with horizontal gyro wheel (4) downside cooperation grafting half arc groove (52), annular (43) have been seted up to the relative both sides of horizontal gyro wheel (4), slip strip (53) of pegging graft and sliding connection with annular (43) are seted up to the lateral wall of half arc groove (52).
8. The automatic cutting device for the boards used for producing the customized furniture according to claim 6, wherein: the hollow shaft (3) is provided with a penetrating operation cavity (32), the telescopic assembly comprises a second cylinder (343) fixedly arranged in a built-in cavity (21), a push rod (34) and a plurality of push columns (35) which are slidably arranged in the operation cavity (32), the side wall of the hollow shaft (3) is provided with a plurality of alignment holes (33) communicated with the operation cavity (32), the alignment holes (33) are positioned in corresponding abdicating holes (41), one end of each push column (35) is arranged in the alignment holes (33), the side wall of each alignment hole (33) is provided with a clamping groove (42) which is matched and clamped with one side of each push column (35), one side of each push column (35) positioned in the operation cavity (32) is provided with a limiting piece (352), the rod body of each push rod (34) is provided with a plurality of thick rod areas (341) and a plurality of thin rod areas (342), and the diameter of each thick rod area (341) is larger than that of each thin rod area (342), the thick rod area (341) is in matched butt joint with a plurality of limiting pieces (352) in the same yielding hole (41), and a piston rod of the second cylinder (343) is fixedly connected with one end of the ejector rod (34).
9. The automatic cutting device for the boards used for producing the customized furniture according to claim 8, wherein: waist shape hole (351) that run through is seted up to the lateral wall of fore-set (35), the lateral wall in counterpoint hole (33) is fixed with gag lever post (331), gag lever post (331) slide and wear to locate waist shape hole (351), the lateral wall that waist shape hole (351) are close to operation chamber (32) is fixed with spring (3511), spring (3511) are connected with gag lever post (331).
10. A cutting method of an automatic cutting device for a customized furniture production, which is based on any one of claims 1 to 9, and is characterized in that:
the method comprises the following steps that firstly, a plate is placed on a feeding platform (2), the plate is driven to move to a sawing mechanism (11) by a feeding assembly, the plate is clamped by a clamping mechanism (13) in a moving mode, the plate is driven to move to an accurate cutting position, and feeding operation is completed;
fixing the plate at a cutting position by using a pressing mechanism (12), cutting the plate by using a sawing mechanism (11), pushing the cut plate positioned on the feeding platform (2) out of the feeding platform (2) by using a discharging assembly, and then collecting the cut plate in a material receiving frame (6);
and step three, the clamping mechanism (13) pushes the cut plates on the air bearing table (14) to the feeding platform (2), the cut plates are separated from the sawing mechanism (11) through the movement of the feeding assembly, then the cut plates are separated from the feeding platform (2) through the movement of the discharging assembly, and finally the cut plates are collected inside the material receiving frame (6).
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| Application Number | Priority Date | Filing Date | Title |
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| CN202110707944.2A CN113414837B (en) | 2021-06-24 | 2021-06-24 | Automatic plate cutting device and method for customized furniture production |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202110707944.2A CN113414837B (en) | 2021-06-24 | 2021-06-24 | Automatic plate cutting device and method for customized furniture production |
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| CN113414837A true CN113414837A (en) | 2021-09-21 |
| CN113414837B CN113414837B (en) | 2022-04-19 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202110707944.2A Active CN113414837B (en) | 2021-06-24 | 2021-06-24 | Automatic plate cutting device and method for customized furniture production |
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| CN115055554A (en) * | 2022-08-16 | 2022-09-16 | 法兰泰克重工股份有限公司 | Fill electric pile production and use panel bending device |
| CN115871266A (en) * | 2022-12-05 | 2023-03-31 | 盐城市华森机械有限公司 | Rotary workbench for roller press |
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| CN115871266A (en) * | 2022-12-05 | 2023-03-31 | 盐城市华森机械有限公司 | Rotary workbench for roller press |
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|---|---|
| CN113414837B (en) | 2022-04-19 |
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