CN113414031B - Plate spraying equipment - Google Patents
Plate spraying equipment Download PDFInfo
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- CN113414031B CN113414031B CN202110792822.8A CN202110792822A CN113414031B CN 113414031 B CN113414031 B CN 113414031B CN 202110792822 A CN202110792822 A CN 202110792822A CN 113414031 B CN113414031 B CN 113414031B
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- plate
- wheel set
- spraying
- output end
- transferring mechanism
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/08—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means
- B05B12/12—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means responsive to conditions of ambient medium or target, e.g. humidity, temperature position or movement of the target relative to the spray apparatus
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B14/00—Arrangements for collecting, re-using or eliminating excess spraying material
- B05B14/40—Arrangements for collecting, re-using or eliminating excess spraying material for use in spray booths
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- Details Or Accessories Of Spraying Plant Or Apparatus (AREA)
Abstract
The invention relates to the technical field of paint spraying equipment, in particular to plate spraying equipment, which comprises: a plate transfer mechanism; the plate supporting modules are arranged at the output end of the plate transferring mechanism at equal intervals; the spraying and drawing mechanism is arranged beside the plate transferring mechanism, and the output end of the spraying and drawing mechanism is positioned at the working part of the plate transferring mechanism; the industrial camera is arranged beside the plate transferring mechanism, and a receiving end of the industrial camera faces to a working end of the plate transferring mechanism; the plate conveying mechanism, the plate supporting module, the spraying and drawing mechanism, the industrial camera and the paint spraying mechanism are arranged, so that the plates can be supported and conveyed, the color difference analysis can be performed on the plates, the paint spraying proportion can be adjusted in real time, and the consistency of the final paint spraying effect can be achieved.
Description
Technical Field
The invention relates to the technical field of paint spraying equipment, in particular to plate spraying equipment.
Background
The plate is a standard-sized flat rectangular building material plate, is applied to the building industry, is used as a component of a wall, a ceiling or a floor, and is divided into a thin plate, a middle plate, a thick plate and an extra-thick plate which are commonly made into standard-sized flat rectangular building material plates
The spray coating is applied to the surface of the object to be coated by dispersing into uniform and fine droplets by means of a spray gun or a disc atomizer by means of pressure or centrifugal force. It can be divided into air spraying, airless spraying, electrostatic spraying and various derivatives of the above basic spraying forms, such as high flow low pressure atomized spraying, thermal spraying, automatic spraying, multiple spray groups, etc.
Chinese patent: CN201710357790.2 a plate material spraying apparatus and a spraying method, wherein the plate material spraying apparatus comprises a plate material conveying device for continuously conveying a plate material along a conveying direction and an atomizing spraying device comprising a plurality of spraying parts respectively opposite to a first surface and a second surface of the plate material, and a coating material from a coating material supply port of the spraying part is mixed with a compressed gas from a compressed gas supply port of the spraying part, atomized and sprayed from a spray head. The spray heads of the individual spray sectors are stationary and the spray areas of adjacent spray sectors overlap each other so that the entire width of the first and second surfaces of the board passing through the atomizing spray device is sprayed in one go. The bamboo curtain is directly and uniformly coated with the phenolic resin crude rubber with solid content of more than 40% by adopting a low-pressure air atomization continuous spraying mode, so that the bonding strength between bamboos and the spraying uniformity are improved, and the large-batch continuous spraying operation is realized.
However, the wood board has a certain chromatic aberration, and the spraying pigment needs to be timely re-proportioned when the wood with different chromatic aberrations is sprayed, and the problem cannot be solved by the above patents, so that a board spraying device needs to be provided.
Disclosure of Invention
In order to solve the technical problem, a plate spraying device is provided.
In order to achieve the above purposes, the technical scheme adopted by the invention is as follows:
a sheet material spraying apparatus comprising:
a plate transfer mechanism;
the plate supporting modules are arranged at the output end of the plate transferring mechanism at equal intervals;
the spraying and drawing mechanism is arranged beside the plate transferring mechanism, and the output end of the spraying and drawing mechanism is positioned at the working part of the plate transferring mechanism;
the industrial camera is arranged beside the plate transferring mechanism, and a receiving end of the industrial camera faces to a working end of the plate transferring mechanism;
the paint spraying mechanism is arranged beside the plate transferring mechanism, and the output end of the paint spraying mechanism faces to the working end of the plate transferring mechanism.
Preferably, the plate material transfer mechanism includes:
a fixed mount;
the first wheel set and the second wheel set are respectively arranged at two ends of the fixing frame, and both the first wheel set and the second wheel set are rotatably connected with the fixing frame;
the two chains are provided, two ends of each chain are respectively sleeved on the first wheel set and the second wheel set, and the plate supporting modules are respectively arranged on the two chains;
the first servo motor is arranged on the fixing frame, and the output end of the first servo motor is connected with the first wheel set;
the width adjusting assembly is arranged on the fixed frame, and the output end of the width adjusting assembly is connected with the movable ends of the first wheel set and the second wheel set respectively.
Preferably, the first wheel set and the second wheel set are identical in structure, and the first wheel set comprises:
the linkage rod is arranged at two ends of the fixing frame, and two ends of the linkage rod are respectively rotatably connected with the fixing frame;
the first gear is arranged on the linkage rod and close to one end of the linkage rod, the first gear is fixedly connected with the linkage rod, and one end of one chain is sleeved on the first gear;
the second gear is sleeved on the linkage rod and is in sliding connection with the linkage rod, the second gear is in rotatable connection with the output end of the width adjusting assembly, and one end of the other chain is sleeved on the second gear.
Preferably, the width adjustment assembly includes:
the two ends of the movable plate are respectively sleeved on the linkage rods of the first wheel set and the second wheel set, and the second gears on the first wheel set and the second wheel set are rotatably connected with the movable plate;
the guide rods and the threaded rods are symmetrically arranged on the movable plate and fixedly connected with the movable plate, and both the guide rods and the threaded rods penetrate through the fixed frame;
the second servo motor is arranged on the fixed frame and is fixedly connected with the fixed frame;
the belt pulley is arranged at the output end of the second servo motor;
the nut is sleeved on the threaded rod and is in threaded connection with the threaded rod, the nut is rotatably connected with the fixing frame, and the belt pulley is in transmission connection with the nut through a belt.
Preferably, the panel support module comprises:
the two ends of the first supporting component are respectively and fixedly connected with the two chains;
a second support assembly;
the limiting rods are symmetrically arranged at two ends of the second supporting component, penetrate through the first supporting component and are in sliding connection with the first supporting component;
and the tension spring is sleeved on the limiting rod, and two ends of the tension spring are respectively connected with the first supporting component and the second supporting component.
Preferably, the first support assembly comprises:
one end of the sleeve seat is connected with a chain;
one end of the plugboard seat is connected with the other chain, and the sleeve seat is connected with the plugboard seat in a sliding manner;
the first right-angle limiting blocks are two in number, the two first right-angle limiting blocks are arranged at the tops of the sleeve seat and the plugboard seat respectively, and the limiting rod penetrates through the first right-angle limiting blocks and is connected with the first right-angle limiting blocks in a sliding mode.
Preferably, the second support assembly comprises:
the sleeve is connected with the inserting plate in a sliding manner;
the second right-angle limiting blocks are two in number, the two second right-angle limiting blocks are arranged at the tops of the sleeve and the plug board respectively, the limiting rods are arranged on the two second right-angle limiting blocks respectively, and the limiting rods penetrate through the two first right-angle limiting blocks and are connected with the two first right-angle limiting blocks in a sliding mode.
Preferably, the spray extraction mechanism comprises:
the drainage cover is positioned at the working part of the plate transferring mechanism and is fixedly connected with the non-working part of the plate transferring mechanism;
the filter plate is arranged on the drainage cover;
one end of the drainage tube is connected with the air outlet end of the drainage cover;
the other end of the drainage tube is connected with the horn cover, and a gap is formed in the horn cover;
the outer ring frame is inserted into a gap inside the horn cover, and filter cloth is arranged in the center of the outer ring frame;
the output end of the air source assembly is connected with the outer ring frame.
Preferably, the wind source assembly includes:
one end of the air pipe is connected with the horn cover, and the other end of the air pipe is provided with a hollow plate;
the third servo motor is arranged on the hollow plate;
and the fan blade is arranged at the output end of the third servo motor and is positioned in the air pipe.
Preferably, the painting mechanism includes:
the two paint buckets are arranged beside the plate conveying mechanism through the rack;
the two metering pumps are arranged, and the two metering pumps are connected with each other and are respectively arranged at the discharge ends of the two pigment barrels;
the two feeding ends of the three-way pipe are respectively connected with the two metering pumps;
and the spray head is arranged at the discharge end of the three-way pipe.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, through the arrangement of the plate transfer mechanism, the plate support module, the spray extraction mechanism, the industrial camera and the paint spraying mechanism, the plate can be supported and conveyed, the plate can be subjected to chromatic aberration analysis, and the paint spraying proportion is allocated in real time, so that the consistency of the final paint spraying effect is achieved.
2. According to the invention, through the arrangement of the plate transfer mechanism, the plate support module can be driven to carry out adaptive support on plates with different lengths, and the plates are conveyed in a working procedure.
3. According to the invention, through the arrangement of the plate supporting module, plates with different lengths and widths can be pertinently supported and limited, and the plates are clamped to prevent the plates from shaking.
4. The invention can avoid the generation of a large amount of paint mist during paint spraying by arranging the spray drawing mechanism, and aims to prevent the damage of the paint mist to the health of a human body and the pollution of the surrounding environment caused by the paint mist drifting.
5. According to the invention, through the arrangement of the paint spraying mechanism, because different plates have different color differences, the paint spraying mechanism can carry out real-time allocation on the paint spraying proportion under the control of an industrial computer, so that all the plates can present consistency of effects after paint spraying.
Drawings
FIG. 1 is a first perspective view of the present invention;
FIG. 2 is a schematic perspective view of the present invention;
FIG. 3 is a front view of the present invention;
fig. 4 is a first schematic perspective view of the plate conveying mechanism and the plate supporting module according to the present invention;
FIG. 5 is a top view of the sheet transport mechanism and sheet support module of the present invention;
FIG. 6 is a top plan view of the first wheel set of the present invention;
FIG. 7 is a schematic perspective view of a second plate conveying mechanism and a plate supporting module according to the present invention;
FIG. 8 is an enlarged view taken at A of FIG. 7;
FIG. 9 is a front view of the sheet support module of the present invention;
FIG. 10 is a top view of the sheet support module of the present invention;
FIG. 11 is a bottom view of the sheet support module of the present invention;
FIG. 12 is a schematic perspective view of the plate transfer mechanism, the plate support module and the spray extraction mechanism of the present invention;
FIG. 13 is a schematic perspective view of the speaker cover, the outer ring frame and the filter cloth according to the present invention;
FIG. 14 is a front view of the sheet material transfer mechanism, sheet material support module and spray extraction mechanism of the present invention;
fig. 15 is a sectional view taken along the direction B-B of fig. 14.
The reference numbers in the figures are:
1-a plate transfer mechanism; 1 a-a fixed mount; 1 b-a first wheel set; 1b 1-trace; 1b2 — first gear; 1b3 — second gear; 1 c-a second wheel set; 1 d-a chain; 1 e-a first servo motor; 1 f-width adjustment assembly; 1f 1-moving plate; 1f 2-guide bar; 1f 3-threaded rod; 1f 4-second servomotor; 1f 5-pulley; 1f 6-nut;
2-a panel support module; 2 a-a first support member; 2a 1-sleeve seat; 2a 2-card seat; 2a 3-a first right angle stopper; 2 b-a second support member; 2b 1-sleeve; 2b 2-card; 2b 3-a second right angle stop; 2 c-a limiting rod; 2 d-tension spring;
3-a spray extraction mechanism; 3 a-a drainage mask; 3 b-a filter plate; 3 c-a drainage tube; 3 d-horn cover; 3 e-an outer ring frame; 3e 1-filter cloth; 3 f-a wind source assembly; 3f 1-air duct; 3f 2-third servomotor; 3f 3-fan blade;
4-an industrial camera;
5-a paint spraying mechanism; 5 a-a paint bucket; 5 b-a metering pump; 5 c-a three-way pipe; 5 d-a spray head;
6-plate material.
Detailed Description
The following description is presented to disclose the invention so as to enable any person skilled in the art to practice the invention. The preferred embodiments in the following description are given by way of example only, and other obvious variations will occur to those skilled in the art.
In order to solve the technical problem of how to treat the paint when the color difference exists in the plate, as shown in fig. 1, fig. 2 and fig. 3, the following technical scheme is provided:
a sheet spraying apparatus comprising:
a plate transfer mechanism 1;
the plate supporting modules 2 are arranged at the output end of the plate transferring mechanism 1 at equal intervals;
the spraying and drawing mechanism 3 is arranged beside the plate transferring mechanism 1, and the output end of the spraying and drawing mechanism 3 is positioned at the working part of the plate transferring mechanism 1;
the industrial camera 4 is arranged beside the plate transferring mechanism 1, and a receiving end of the industrial camera 4 faces to a working end of the plate transferring mechanism 1;
the paint spraying mechanism 5 is arranged beside the plate transferring mechanism 1, and the output end of the paint spraying mechanism 5 faces to the working end of the plate transferring mechanism 1;
specifically, firstly, a worker places a plate on a plate supporting module 2, the plate is fixed through the plate supporting module 2, a plate transferring mechanism 1 starts to work, an output end of the plate transferring mechanism 1 drives the plate supporting module 2 to move, the plate supporting module 2 drives the plate to move to a position below an industrial camera 4, the plate transferring mechanism 1 stops working, the industrial camera 4 is a mature prior art and is not described herein, a receiving end of the industrial camera 4 transmits image information of the plate to an industrial computer, the color of the plate is analyzed through a whole set of visual detection system, paint spraying ingredients are re-proportioned according to the color difference of the detected plate, information needing proportioning is used for controlling the paint spraying mechanism 5 through the industrial computer, the plate transferring mechanism 1 continues to work, an output end of the plate transferring mechanism 1 drives the plate supporting module 2 to move to a position below the paint spraying mechanism 5, the work of suspending of panel transfer mechanism 1, panel support module 2 drives panel and moves the below to the mechanism 5 that sprays paint along with it, the mechanism 5 that sprays paint begins to work, the mechanism 5 that sprays paint receives industrial computer's control to the batching that sprays paint correspond the ratio, mix and spray to panel on, panel transfer mechanism 1 continues to work, the output of panel transfer mechanism 1 drives panel support module 2 and moves the discharge end to panel transfer mechanism 1, the staff takes out the panel on the panel support module 2.
In order to solve the technical problem of how to adapt to the plates with different lengths, as shown in fig. 4 and 5, the following technical solutions are provided:
the plate material transfer mechanism 1 includes:
a fixed mount 1 a;
the first wheel set 1b and the second wheel set 1c are respectively arranged at two ends of the fixing frame 1a, and the first wheel set 1b and the second wheel set 1c are both rotatably connected with the fixing frame 1 a;
two chains 1d are provided, two ends of the two chains 1d are respectively sleeved on the first wheel set 1b and the second wheel set 1c, and the plate supporting modules 2 are respectively arranged on the two chains 1 d;
the first servo motor 1e is arranged on the fixing frame 1a, and the output end of the first servo motor 1e is connected with the first wheel set 1 b;
the width adjusting assembly 1f is arranged on the fixed frame 1a, and the output end of the width adjusting assembly 1f is respectively connected with the movable ends of the first wheel set 1b and the second wheel set 1 c;
specifically, the width adjusting assembly 1f is controlled by the operator according to the lengths of different plates, the width adjusting assembly 1f starts to work, the output end of the width adjusting assembly 1f drives the movable ends of the first wheel set 1b and the second wheel set 1c to move, the movable ends of the first wheel set 1b and the second wheel set 1c drive one chain 1d to be close to or far away from the other chain 1d, thereby driving the plate supporting module 2 to change the position along with the plate supporting module and adapt to the length of the plate, when a worker puts the plate on the plate supporting module 2 and needs to drive the plate to move, the output end of the first servo motor 1e drives the first wheel set 1b to rotate, the first wheel set 1b drives the plate supporting module 2 to move through the chain 1d, the plate supporting module 2 drives the plate to move along with the plate, the fixing frame 1a is used for fixing and supporting, and the second wheel set 1c is used for supporting the chain 1d and rotating in a matched mode.
In order to solve the technical problem how to adapt the first wheel set 1b and the second wheel set 1c when the distance between the two chains 1d is changed, as shown in fig. 6 and 7, the following technical solutions are provided:
the first wheelset 1b and the second wheelset 1c are identical in structure, and the first wheelset 1b includes:
the linkage rod 1b1 is arranged at two ends of the fixed frame 1a, and two ends of the linkage rod 1b1 are respectively rotatably connected with the fixed frame 1 a;
the first gear 1b2 is arranged on the linkage rod 1b1 and close to one end of the linkage rod, the first gear 1b2 is fixedly connected with the linkage rod 1b1, and one end of a chain 1d is sleeved on the first gear 1b 2;
the second gear 1b3 is sleeved on the linkage rod 1b1 and is in sliding connection with the linkage rod, the second gear 1b3 is rotatably connected with the output end of the width adjusting component 1f, and one end of the other chain 1d is sleeved on the second gear 1b 3;
specifically, when the width adjusting assembly 1f is controlled by the operator according to the lengths of different boards, the width adjusting assembly 1f starts to work, the output end of the width adjusting assembly 1f drives the second gears 1b3 of the first wheel set 1b and the second wheel set 1c to move, the two second gears 1b3 drive one chain 1d to approach or depart from the other chain 1d, thereby driving the plate supporting module 2 to change position along with the plate and adapt to the length of the plate, the linkage rod 1b1 is used for supporting the linkage rod 1b1, the upper part of the linkage rod 1b1 is hexagonal and used for providing the second gear 1b3 to slide, the second gear 1b3 is driven by the output end of the width adjusting component 1f to slide along the hexagonal, when the linkage rod 1b1 rotates, the second gear 1b3 is driven to rotate therewith, and the second gear 1b3 is rotatably connected to the output end of the width adjustment assembly 1 f.
In order to solve the technical problem of driving the second gear 1b3 to move, as shown in fig. 7 and 8, the following technical solutions are provided:
the width adjustment assembly 1f includes:
the two ends of the movable plate 1f1 and the two ends of the movable plate 1f1 are respectively sleeved on the linkage bars 1b1 of the first wheel set 1b and the second wheel set 1c, and the second gears 1b3 on the first wheel set 1b and the second wheel set 1c are both rotatably connected with the movable plate 1f 1;
the guide rod 1f2 and the threaded rod 1f3 are symmetrically arranged on the movable plate 1f1 and fixedly connected with the movable plate 1f1, and the guide rod 1f2 and the threaded rod 1f3 both penetrate through the fixed frame 1 a;
the second servo motor 1f4 is arranged on the fixed frame 1a and is fixedly connected with the fixed frame;
a belt pulley 1f5 arranged at the output end of the second servo motor 1f 4;
the nut 1f6 is sleeved on the threaded rod 1f3 and is in threaded connection with the threaded rod, the nut 1f6 is rotatably connected with the fixed frame 1a, and the belt pulley 1f5 is in transmission connection with the nut 1f6 through a belt;
specifically, the width adjustment assembly 1f starts to operate, the output end of the second servo motor 1f4 drives the belt pulley 1f5 to rotate, the belt pulley 1f5 drives the nut 1f6 to rotate through a belt, the nut 1f6 drives the movable plate 1f1 to move through the threaded rod 1f3, the movable plate 1f1 drives the second gears 1b3 of the first wheel set 1b and the second wheel set 1c to move, the two second gears 1b3 drive one chain 1d to be close to or far away from the other chain 1d, and the guide rod 1f2 is used for guiding the moving direction of the movable plate 1f 1.
In order to solve the technical problem of adapting the sheet support module 2 to sheets with different widths, as shown in fig. 9, the following technical solutions are provided:
the panel support module 2 includes:
the two ends of the first supporting component 2a are respectively fixedly connected with the two chains 1 d;
a second support member 2 b;
the limiting rods 2c are symmetrically arranged at two ends of the second supporting component 2b, and the limiting rods 2c penetrate through the first supporting component 2a and are connected with the first supporting component in a sliding mode;
the tension spring 2d is sleeved on the limiting rod 2c, and two ends of the tension spring 2d are respectively connected with the first supporting component 2a and the second supporting component 2 b;
specifically, under non-working condition because the second supporting component 2b of pulling of extension spring 2d, second supporting component 2b will be in the position that is close to first supporting component 2a, when the staff settled panel, pull open extension spring 2d and make it keep away from first supporting component 2a, then place panel between first supporting component 2a and second supporting component 2b, through the tight card of effect panel of extension spring 2d between first supporting component 2a and second supporting component 2b, gag lever post 2c is used for guiding the moving direction of second supporting component 2 b.
In order to solve the technical problem of supporting the plate, as shown in fig. 10 and 11, the following technical solutions are provided:
the first support member 2a includes:
the sleeve seat 2a1, one end of the sleeve seat 2a1 is connected with a chain 1 d;
one end of the flashboard seat 2a2, which is 2a2, is connected with another chain 1d, and the sleeve seat 2a1 is connected with the flashboard seat 2a2 in a sliding way;
two first right-angle limiting blocks 2a3 are provided, two first right-angle limiting blocks 2a3 are respectively arranged at the tops of the sleeve seat 2a1 and the inserting plate seat 2a2, and the limiting rod 2c penetrates through the first right-angle limiting block 2a3 and is connected with the first right-angle limiting block 2a3 in a sliding manner;
specifically, when two chains 1d start to be away from each other, one chain 1d drives the board inserting seat 2a2 to be away from the sleeve seat 2a1, the first right-angle limiting block 2a3 above the board inserting seat 2a2 drives one end of the second supporting component 2b to move along with the first right-angle limiting block 2a 3578 through the limiting rod 2c, the sleeve seat 2a1 is used for supporting the first right-angle limiting block 2a3 and limiting the moving direction of the board inserting seat 2a2, and the two first right-angle limiting blocks 2a3 are used for limiting the positions of two corners of the board.
In order to solve the technical problem of supporting the plate, as shown in fig. 10 and 11, the following technical solutions are provided:
the second support member 2b includes:
the sleeve 2b1 and the inserting plate 2b2 are connected in a sliding way, and the sleeve 2b1 and the inserting plate 2b2 are connected in a sliding way;
two second right-angle limiting blocks 2b3 are provided, two second right-angle limiting blocks 2b3 are respectively arranged at the tops of the sleeve 2b1 and the inserting plate 2b2, limiting rods 2c are respectively arranged on the two second right-angle limiting blocks 2b3, and the limiting rods 2c penetrate through the two first right-angle limiting blocks 2a3 and are connected with the two first right-angle limiting blocks in a sliding manner;
specifically, when a chain 1d drives the board inserting seat 2a2 to be away from the sleeve seat 2a1, the first right-angle limiting block 2a3 above the board inserting seat 2a2 drives the second right-angle limiting block 2b3 above the board inserting seat 2b2 to move along with the board inserting seat through the limiting rod 2c, the board inserting seat 2b2 also moves along with the second right-angle limiting block 2b3, a worker supports four corners of a board by lapping the two first right-angle limiting blocks 2a3 and the two second right-angle limiting blocks 2b3 respectively, and the sleeve 2b1 is used for supporting and limiting the moving direction of the board inserting seat 2b 2.
In order to solve the technical problems of pollution and health hazards caused by paint mist generated by spray painting, as shown in fig. 12 and 13, the following technical scheme is provided:
the spray extraction mechanism 3 includes:
the drainage cover 3a is positioned at the working part of the plate material transfer mechanism 1 and is fixedly connected with the non-working part of the plate material transfer mechanism 1;
the filter plate 3b is arranged on the drainage cover 3 a;
one end of the drainage tube 3c is connected with the air outlet end of the drainage cover 3 a;
the other end of the drainage tube 3c is connected with the horn cover 3d, and a gap is formed in the horn cover 3 d;
an outer ring 3e inserted into the gap inside the horn cover 3d, the center of the outer ring 3e being provided with filter cloth 3e 1;
the output end of the air source component 3f is connected with the outer ring frame 3 e;
in particular, when the painting mechanism 5 paints, a large amount of paint mist is generated, and in order to prevent the damage of the paint mist to the health of the human body, and the paint mist is scattered to cause the pollution of the surrounding environment, at the moment, the spraying and drawing mechanism 3 starts to work, the air source component 3f starts to discharge air at a high speed to one end far away from the outer ring frame 3e, thereby generating negative pressure at the drainage hood 3a, the paint mist is sucked into the drainage hood 3a, the paint mist passes through the drainage tube 3c and the trumpet cover 3d in sequence, finally the paint mist is blocked by the filter cloth 3e1 arranged on the outer ring frame 3e, the filter plate 3b is used for preventing foreign matters from entering, when the filter cloth 3e1 fails to continue filtering the paint mist, the worker pulls the outer ring 3e out of the bell jar 3d and replaces the filter cloth 3e1, and then installs the outer ring 3e with the replaced filter cloth 3e1 back inside the bell jar 3 d.
In order to solve the technical problem of paint mist extraction, as shown in fig. 14 and 15, the following technical solutions are provided:
the wind source module 3f includes:
one end of the air pipe 3f1 is connected with the horn cover 3d, and the other end of the air pipe 3f1 is provided with a hollow plate;
the third servo motor 3f2 is arranged on the hollow plate;
the fan blade 3f3 is arranged at the output end of the third servo motor 3f2 and is positioned inside the air pipe 3f 1;
specifically, the air source assembly 3f starts to work, the output end of the third servo motor 3f2 drives the fan blade 3f3 to rotate, and the fan blade 3f3 blows air to one end of the hollow-out plate of the air pipe 3f1 at a high speed through the air pipe 3f1, so that negative pressure is generated at the position of the drainage hood 3a, and paint mist is sucked into the drainage hood 3 a.
In order to solve the technical problem of fast mixing spray paints with different proportions, as shown in fig. 3, the following technical scheme is provided:
the painting mechanism 5 includes:
two paint buckets 5a are arranged at the side of the plate material transfer mechanism 1 through a frame;
two metering pumps 5b are provided, and the metering pumps 5b are respectively arranged at the discharge ends of the two pigment buckets 5 a;
the three-way pipe 5c is connected with the two metering pumps 5b through two feeding ends of the three-way pipe 5c respectively;
the spray head 5d is arranged at the discharge end of the three-way pipe 5 c;
specifically, the paint spraying mechanism 5 is controlled by an industrial computer to perform corresponding proportioning on paint spraying ingredients, the paint spraying ingredients are respectively arranged in the two paint buckets 5a, the two metering pumps 5b respectively draw out the paint spraying ingredients with corresponding dosage from the two paint buckets 5a and converge the paint spraying ingredients at the three-way pipe 5c for mixing, and finally the mixed paint is sprayed on the surface of the plate through the spray head 5 d.
The invention can support and convey the plates and carry out color difference analysis on the plates and mix the paint spraying proportion in real time through the arrangement of the plate transferring mechanism 1, the plate supporting module 2, the spraying and drawing-out mechanism 3, the industrial camera 4 and the paint spraying mechanism 5, so as to achieve the consistency of the final paint spraying effect, the plate supporting module 2 can be driven to adaptively support the plates with different lengths and carry out process conveying on the plates through the arrangement of the plate transferring mechanism 1, the plates with different lengths and widths can be pertinently supported and limited through the arrangement of the plate supporting module 2, the plates can be clamped to prevent the plates from shaking, the arrangement of the spraying and drawing-out mechanism 3 can avoid the generation of a large amount of paint mist during paint spraying, in order to prevent the damage of the paint mist to the health of a human body and the pollution of the surrounding environment caused by the paint mist drifting, through the setting of the mechanism 5 that sprays paint, because different panels have the difference of colour difference, the mechanism 5 that sprays paint can be allocated in real time to the ratio of spraying paint under the control of industrial computer for all panels show the uniformity of effect after spraying paint.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are merely illustrative of the principles of the invention, but various changes and modifications may be made without departing from the spirit and scope of the invention, which is defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (2)
1. A sheet spraying apparatus, comprising:
a plate material transfer mechanism (1);
the plate supporting modules (2) are arranged at the output end of the plate transferring mechanism (1) at equal intervals;
the spraying and drawing mechanism (3) is arranged beside the plate transferring mechanism (1), and the output end of the spraying and drawing mechanism (3) is positioned at the working part of the plate transferring mechanism (1);
the industrial camera (4) is arranged beside the plate transferring mechanism (1), and a receiving end of the industrial camera (4) faces to a working end of the plate transferring mechanism (1);
the paint spraying mechanism (5) is arranged beside the plate transferring mechanism (1), and the output end of the paint spraying mechanism (5) faces to the working end of the plate transferring mechanism (1);
the spray extraction mechanism (3) comprises:
the drainage cover (3 a) is positioned at the working part of the plate transferring mechanism (1) and is fixedly connected with the non-working part of the plate transferring mechanism (1);
the filter plate (3 b) is arranged on the drainage cover (3 a);
one end of the drainage tube (3 c) is connected with the air outlet end of the drainage cover (3 a);
the other end of the drainage tube (3 c) is connected with the horn cover (3 d), and a gap is formed in the horn cover (3 d);
the outer ring frame (3 e) is inserted into the gap inside the horn cover (3 d), and filter cloth (3 e 1) is arranged at the center of the outer ring frame (3 e);
the output end of the wind source component (3 f) is connected with the outer ring frame (3 e);
the wind source assembly (3 f) includes:
one end of the air pipe (3 f 1) is connected with the horn cover (3 d), and the other end of the air pipe (3 f 1) is provided with a hollow plate;
the third servo motor (3 f 2) is arranged on the hollow plate;
the fan blade (3 f 3) is arranged at the output end of the third servo motor (3 f 2) and is positioned inside the air pipe (3 f 1);
the plate material transfer mechanism (1) comprises:
a fixed frame (1 a);
the first wheel set (1 b) and the second wheel set (1 c) are respectively arranged at two ends of the fixed frame (1 a), and the first wheel set (1 b) and the second wheel set (1 c) are both rotatably connected with the fixed frame (1 a);
two chains (1 d), wherein two ends of each chain (1 d) are respectively sleeved on the first wheel set (1 b) and the second wheel set (1 c), and the plate supporting modules (2) are respectively arranged on the two chains (1 d);
the first servo motor (1 e) is arranged on the fixing frame (1 a), and the output end of the first servo motor (1 e) is connected with the first wheel set (1 b);
the width adjusting assembly (1 f) is arranged on the fixed frame (1 a), and the output end of the width adjusting assembly (1 f) is respectively connected with the movable ends of the first wheel set (1 b) and the second wheel set (1 c);
the first wheelset (1 b) and the second wheelset (1 c) are identical in structure, the first wheelset (1 b) comprising:
the linkage rod (1 b 1) is arranged at two ends of the fixed frame (1 a), and two ends of the linkage rod (1 b 1) are respectively and rotatably connected with the fixed frame (1 a);
the first gear (1 b 2) is arranged on the linkage rod (1 b 1) and close to one end of the linkage rod, the first gear (1 b 2) is fixedly connected with the linkage rod (1 b 1), and one end of a chain (1 d) is sleeved on the first gear (1 b 2);
the second gear (1 b 3) is sleeved on the linkage rod (1 b 1) and is in sliding connection with the linkage rod, the second gear (1 b 3) is rotatably connected with the output end of the width adjusting component (1 f), and one end of the other chain (1 d) is sleeved on the second gear (1 b 3);
the width adjustment assembly (1 f) comprises:
the two ends of the movable plate (1 f 1) are respectively sleeved on the linkage rods (1 b 1) of the first wheel set (1 b) and the second wheel set (1 c), and the second gears (1 b 3) on the first wheel set (1 b) and the second wheel set (1 c) are rotatably connected with the movable plate (1 f 1);
the guide rod (1 f 2) and the threaded rod (1 f 3) are symmetrically arranged on the movable plate (1 f 1) and fixedly connected with the movable plate, and the guide rod (1 f 2) and the threaded rod (1 f 3) penetrate through the fixed frame (1 a);
the second servo motor (1 f 4) is arranged on the fixed frame (1 a) and is fixedly connected with the fixed frame;
the belt pulley (1 f 5) is arranged at the output end of the second servo motor (1 f 4);
the nut (1 f 6) is sleeved on the threaded rod (1 f 3) and is in threaded connection with the threaded rod, the nut (1 f 6) is rotatably connected with the fixing frame (1 a), and the belt pulley (1 f 5) is in transmission connection with the nut (1 f 6) through a belt;
the sheet support module (2) comprises:
the two ends of the first supporting component (2 a) are respectively fixedly connected with the two chains (1 d);
a second support assembly (2 b);
the limiting rods (2 c) are symmetrically arranged at two ends of the second supporting component (2 b), and the limiting rods (2 c) penetrate through the first supporting component (2 a) and are connected with the first supporting component in a sliding mode;
the tension spring (2 d) is sleeved on the limiting rod (2 c), and two ends of the tension spring (2 d) are respectively connected with the first supporting component (2 a) and the second supporting component (2 b);
the first support assembly (2 a) comprises:
the sleeve seat (2 a 1), one end of the sleeve seat (2 a 1) is connected with a chain (1 d);
one end of the plug board seat (2 a 2) is connected with the other chain (1 d), and the sleeve seat (2 a 1) is connected with the plug board seat (2 a 2) in a sliding manner;
two first right-angle limiting blocks (2 a 3) are provided, the two first right-angle limiting blocks (2 a 3) are respectively arranged at the tops of the sleeve seat (2 a 1) and the plugboard seat (2 a 2), and the limiting rod (2 c) penetrates through the first right-angle limiting blocks (2 a 3) and is connected with the first right-angle limiting blocks in a sliding mode;
the second support assembly (2 b) comprises:
the sleeve (2 b 1) and the inserting plate (2 b 2) are connected in a sliding mode, and the sleeve (2 b 1) and the inserting plate (2 b 2) are connected in a sliding mode;
the number of the second right-angle limiting blocks (2 b 3) is two, the two second right-angle limiting blocks (2 b 3) are respectively arranged at the tops of the sleeve (2 b 1) and the inserting plate (2 b 2), the limiting rods (2 c) are respectively arranged on the two second right-angle limiting blocks (2 b 3), and the limiting rods (2 c) penetrate through the two first right-angle limiting blocks (2 a 3) and are in sliding connection with the two first right-angle limiting blocks.
2. A panel spraying apparatus according to claim 1, characterised in that the spraying mechanism (5) comprises:
the two paint buckets (5 a) are arranged beside the plate transfer mechanism (1) through a rack;
two metering pumps (5 b) are arranged, and the two metering pumps (5 b) are respectively arranged at the discharge ends of the two pigment buckets (5 a);
the two feeding ends of the three-way pipe (5 c) are respectively connected with the two metering pumps (5 b);
and the spray head (5 d) is arranged at the discharge end of the three-way pipe (5 c).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110792822.8A CN113414031B (en) | 2021-07-14 | 2021-07-14 | Plate spraying equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110792822.8A CN113414031B (en) | 2021-07-14 | 2021-07-14 | Plate spraying equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN113414031A CN113414031A (en) | 2021-09-21 |
| CN113414031B true CN113414031B (en) | 2022-09-23 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110792822.8A Active CN113414031B (en) | 2021-07-14 | 2021-07-14 | Plate spraying equipment |
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| CN (1) | CN113414031B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114849948A (en) * | 2022-06-27 | 2022-08-05 | 上海英雄金笔厂有限公司 | Spraying device is used in office accommodation production |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP6324210B2 (en) * | 2014-05-23 | 2018-05-16 | 株式会社大気社 | Painting method and painting equipment |
| CN108144777A (en) * | 2017-11-27 | 2018-06-12 | 湖南望隆企业管理咨询有限公司 | A kind of environment-friendly type color steel coating machine |
| CN108745686A (en) * | 2018-06-20 | 2018-11-06 | 武汉沃尔浦科技有限公司 | A kind of multi-color automatic board making machine spray-painting plant |
| CN108787202A (en) * | 2018-07-09 | 2018-11-13 | 宁波高新区斯汀环保科技有限公司 | A kind of sheet fabrication spray-painting plant |
| CN109622262B (en) * | 2018-12-25 | 2021-06-15 | 广东国伟兴塑胶科技股份有限公司 | Automatic sunlight plate color matching machine and color matching process thereof |
| CN210207338U (en) * | 2019-04-29 | 2020-03-31 | 江苏和新章建设有限公司 | Panel paint spraying apparatus is used to building engineering fitment |
| CN211463617U (en) * | 2019-11-25 | 2020-09-11 | 安徽启顺新型建材有限公司 | High-performance perforated fiber cement board spraying device |
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