CN113404453B - Mud preparation and circulation piece-rate system - Google Patents

Mud preparation and circulation piece-rate system Download PDF

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Publication number
CN113404453B
CN113404453B CN202110886732.5A CN202110886732A CN113404453B CN 113404453 B CN113404453 B CN 113404453B CN 202110886732 A CN202110886732 A CN 202110886732A CN 113404453 B CN113404453 B CN 113404453B
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mud
slurry
preparation
tank
drilling machine
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CN113404453A (en
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何俊彪
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China Harbour Engineering Co Ltd
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China Harbour Engineering Co Ltd
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Publication of CN113404453A publication Critical patent/CN113404453A/en
Priority to PCT/CN2021/133923 priority patent/WO2023010725A1/en
Priority to ZA2022/03966A priority patent/ZA202203966B/en
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    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B21/00Methods or apparatus for flushing boreholes, e.g. by use of exhaust air from motor
    • E21B21/06Arrangements for treating drilling fluids outside the borehole
    • E21B21/063Arrangements for treating drilling fluids outside the borehole by separating components
    • E21B21/065Separating solids from drilling fluids
    • E21B21/066Separating solids from drilling fluids with further treatment of the solids, e.g. for disposal
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B21/00Methods or apparatus for flushing boreholes, e.g. by use of exhaust air from motor
    • E21B21/01Arrangements for handling drilling fluids or cuttings outside the borehole, e.g. mud boxes
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B41/00Equipment or details not covered by groups E21B15/00 - E21B40/00

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  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Geology (AREA)
  • Mining & Mineral Resources (AREA)
  • Physics & Mathematics (AREA)
  • Environmental & Geological Engineering (AREA)
  • Fluid Mechanics (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Mechanical Engineering (AREA)
  • Piles And Underground Anchors (AREA)
  • Bulkheads Adapted To Foundation Construction (AREA)

Abstract

The invention discloses a mud preparation and circulation separation system, which comprises: a slurry storage tank; the mud-sand separator is communicated to the mud storage tank through a mud conveying pipe; the drilling machine is arranged corresponding to a pile foundation casing buried underground, and a slurry outlet pipe of the drilling machine is communicated to the mud-sand separator and provides slurry to be separated for the mud-sand separator; the first slurry pump is arranged between the mud-sand separator and the slurry storage pool and is used for conveying the slurry separated by the mud-sand separator into the slurry storage pool; the second slurry pump is arranged between the slurry storage pool and the drilling machine and used for conveying the slurry in the slurry storage pool into the pile foundation casing corresponding to the drilling machine; a slurry preparation tank in which prepared slurry is contained; and a third slurry pump which is arranged between the slurry preparation tank and the slurry storage tank and is used for conveying the prepared slurry in the slurry preparation tank into the slurry storage tank. The invention improves the flexibility of slurry supply and can effectively reduce the construction cost.

Description

Mud preparation and circulation piece-rate system
Technical Field
The invention relates to the technical field of wharf construction, in particular to a slurry preparation and circulation separation system.
Background
In the pile foundation construction link of a wharf, a pile casing needs to be embedded in a construction area in advance, then a drilling machine is used for drilling in the pile casing, and after the holes are formed, a reinforcement cage is sequentially placed in the holes, and concrete is poured. Wherein, in the drilling process of the drilling machine, slurry is required to be injected into the protective cylinder in order to ensure the quality of the formed hole. Generally, the mud needs to be prepared in advance so as to inject the mud into the casing in time during the drilling process of the drilling machine. However, the method has large demand for the slurry, and the preparation cost of the slurry is high, which is not beneficial to controlling the construction cost.
Disclosure of Invention
An object of the present invention is to solve at least the above problems and/or disadvantages and to provide at least the advantages described hereinafter.
The invention aims to provide a mud preparation and circulation separation system, which can realize the preparation and the circulation use of mud in the pile foundation construction process and reduce the construction cost.
To achieve these objects and other advantages in accordance with the purpose of the invention, there is provided a slurry preparation and circulation separation system comprising:
a slurry storage tank;
the mud-sand separator is communicated to the mud storage pool through a mud conveying pipe;
the drilling machine is arranged corresponding to a pile foundation casing buried underground, and a slurry outlet pipe of the drilling machine is communicated to the mud-sand separator and provides slurry to be separated for the mud-sand separator;
A first slurry pump disposed between the sand-mud separator and the slurry storage tank, for delivering the slurry separated by the sand-mud separator into the slurry storage tank;
the second mud pump is arranged between the mud storage pool and the drilling machine and used for conveying mud in the mud storage pool into the pile foundation casing corresponding to the drilling machine;
a slurry preparation tank in which prepared slurry is contained;
a third mud pump disposed between the mud preparation tank and the mud reserve tank for delivering the prepared mud in the mud preparation tank into the mud reserve tank.
Preferably, in the slurry preparation and circulation separation system, the slurry storage tank is implemented by another pile casing which is buried underground and adjacent to the pile casing.
Preferably, in the mud preparation and circulation separation system, the mud preparation tank is arranged on the periphery of a construction area where the drilling machine is located, a bentonite storage area, an additive storage area and fresh water supply equipment are arranged near the mud preparation tank, the bentonite storage area is used for storing bentonite, the additive storage area is used for storing additives, and the fresh water supply equipment is communicated with the mud preparation tank and used for supplying fresh water to the mud preparation tank.
Preferably, the mud preparation and circulation separation system further comprises a data processing module and a control module, wherein the data processing module is used for determining the net consumption time of the mud reserved in the mud reserve tank according to the capacity of the mud reserve tank and the mud amount conveyed by the mud reserve tank into the pile foundation casing corresponding to the drilling machine; the control module is used for starting the third mud pump to convey the mud prepared in the mud preparation pool into the mud storage pool according to the net consumed time of the mud stored in the mud storage pool.
Preferably, in the mud preparation and circulation separation system, the data processing module is further configured to determine a start time of preparing mud using the mud preparation tank according to a net consumption time of the mud stored in the mud storage tank, wherein the start time of preparing mud using the mud preparation tank is at least 24 hours earlier than the net consumption time of the mud stored in the mud storage tank.
Preferably, the mud preparation and circulation separation system further comprises monitoring equipment, wherein the monitoring equipment is arranged in the construction area where the drilling machine is located and is used for monitoring the construction condition of the construction area where the drilling machine is located; the control module is also used for starting the third mud pump to convey the mud prepared in the mud preparation pool to the mud storage pool or stopping the third mud pump according to an externally input control instruction.
Preferably, the mud preparation and circulation separation system further comprises a movable drilling slag collection box, the drilling slag collection box is arranged near the mud-sand separator, and a mud-sand outlet of the mud-sand separator is aligned with a drilling slag collection port of the drilling slag collection box.
The invention at least comprises the following beneficial effects:
the invention provides a mud preparation and circulation separation system, which comprises: a slurry storage tank; the mud-sand separator is communicated to the mud storage pool through a mud conveying pipe; the drilling machine is arranged corresponding to a pile foundation casing buried underground, and a slurry outlet pipe of the drilling machine is communicated to the mud-sand separator and provides slurry to be separated for the mud-sand separator; a first slurry pump disposed between the sand-mud separator and the slurry storage tank, for delivering the slurry separated by the sand-mud separator into the slurry storage tank; the second mud pump is arranged between the mud storage pool and the drilling machine and used for conveying mud in the mud storage pool into the pile foundation casing corresponding to the drilling machine; a slurry preparation tank in which prepared slurry is contained; a third mud pump disposed between the mud preparation tank and the mud reserve tank for delivering the prepared mud in the mud preparation tank into the mud reserve tank. The mud preparation and circulation separation system provided by the invention can directly prepare mud, can recycle the mud discharged in the drilling process, and can inject the purified mud into the protective cylinder again to supplement the mud required by drilling.
Additional advantages, objects, and features of the invention will be set forth in part in the description which follows and in part will become apparent to those having ordinary skill in the art upon examination of the following or may be learned from practice of the invention.
Drawings
Fig. 1 is a schematic structural diagram of a slurry preparation and circulation separation system according to an embodiment of the present invention.
Detailed Description
The present invention is further described in detail below with reference to the attached drawings so that those skilled in the art can implement the invention by referring to the description text.
As shown in fig. 1, the present invention provides a slurry preparation and circulation separation system, comprising: a slurry storage tank 6; a mud-sand separator 4 communicated to the mud reserve tank 6 through a mud conveying pipe; the drilling machine 2 is arranged corresponding to a pile foundation casing 1 buried underground, a slurry outlet pipe 3 of the drilling machine 2 is communicated to the mud-sand separator 4, and slurry to be separated is provided for the mud-sand separator 4; a first slurry pump 7 provided between the sand separator 4 and the slurry storage tank 6, for feeding the slurry separated by the sand separator into the slurry storage tank; a second slurry pump 5 provided between the slurry storage tank 6 and the drilling machine 2, for delivering the slurry in the slurry storage tank 6 to the pile casing 1 corresponding to the drilling machine; a slurry preparation tank 8 in which prepared slurry is contained; a third slurry pump 9, which is arranged between the slurry preparation tank 8 and the slurry storage tank 6, and is used for conveying the prepared slurry in the slurry preparation tank to the slurry storage tank.
Specifically, according to the proportion of each component in the slurry, the slurry is prepared in a slurry preparation pool, and the prepared slurry is conveyed to a slurry storage pool by a third slurry pump for standby. When the drilling machine performs drilling operation in the pile foundation casing, slurry is discharged to the mud-sand separator through a slurry outlet pipe of the drilling machine, the mud-sand separator performs purification and separation on the slurry discharged by the drilling machine to remove drilling slag in the slurry discharged by the drilling machine, and the separated slurry is conveyed to a slurry storage pool through a first slurry pump to be stored. And then, according to the requirement of drilling construction of the drilling machine, the second slurry pump is used for conveying the slurry in the slurry storage tank into the pile foundation casing corresponding to the drilling machine so as to supplement the slurry in the pile foundation casing.
Based on the process, the mud preparation and circulation separation system provided by the invention can directly prepare mud, can recycle the mud discharged in the drilling process, and injects the mud into the protective cylinder after purification treatment to supplement the mud required by drilling. In conclusion, the invention meets the requirement of the drilling machine for drilling the slurry based on two modes, improves the flexibility of slurry supply and can effectively reduce the construction cost.
In a preferred embodiment, in the mud preparation and circulation separation system, the mud storage pool 6 is implemented by another pile casing which is buried underground and adjacent to the pile casing.
In order to save the construction cost of the slurry reserve tank, the pile foundation casing is directly used as the slurry reserve tank. Specifically, when the drilling machine conducts drilling construction in a first pile foundation casing in a construction area, another pile foundation casing adjacent to the drilling machine is used as a slurry storage pool. When the drilling construction to first pile foundation casing completely, can carry out drilling construction to another adjacent pile foundation casing, then regard as the mud reserve tank with other adjacent pile foundation casings.
In a preferred embodiment, in the mud preparation and circulation separation system, the mud preparation tank 8 is disposed at the periphery of a construction area where the drilling machine is located, a bentonite storage area, an additive storage area and a fresh water supply device are disposed near the mud preparation tank 8, the bentonite storage area is used for storing bentonite, the additive storage area is used for storing an additive, and the fresh water supply device is communicated with the mud preparation tank and used for supplying fresh water to the mud preparation tank.
The slurry preparation pool can be arranged at the periphery of the construction area and is communicated to the slurry storage pool through a slurry conveying pipeline. When the slurry storage pool changes position, the slurry preparation pool can be communicated with a new slurry storage pool by adjusting the position of the slurry supply pipeline. Based on the arrangement, a larger construction area can be radiated by the slurry preparation tank. And the slurry preparation pool is arranged at the periphery of the construction area, so that the drilling construction is not influenced, the two links of slurry preparation and drilling construction are independently realized, and the two links do not interfere with each other.
A bentonite storage area, an additive storage area and fresh water supply equipment are arranged near the mud preparation pool and are used for providing various raw materials for preparing mud. When the slurry is prepared, the bentonite and the admixture can be manually filled into the slurry preparation pool or by using a conveying belt, fresh water is supplied into the slurry preparation pool by using fresh water supply equipment, and the raw materials are uniformly stirred by using an air compressor to prepare the slurry.
In a preferred embodiment, the mud preparation and circulation separation system further comprises a data processing module and a control module, wherein the data processing module is used for determining the net time for the mud reserved in the mud reserve tank to be consumed according to the capacity of the mud reserve tank and the amount of the mud delivered by the mud reserve tank into the pile casing corresponding to the drilling machine; the control module is used for starting the third mud pump to convey the mud prepared in the mud preparation pool to the mud storage pool according to the net consumed time of the mud stored in the mud storage pool.
In order to improve the working efficiency of the system, the data processing module can be used for automatically calculating the net consumed time of the slurry stored in the slurry storage pool, and the control module controls the third slurry pump to automatically convey the prepared slurry to the slurry storage pool according to the net consumed time so as to realize the timely supplement of the slurry. The amount of the mud delivered into the pile foundation casing corresponding to the drilling machine by the mud storage tank can be calculated by the amount of the mud delivered into the pile foundation casing corresponding to the drilling machine by the mud storage tank in unit time and the delivery time, and the amount of the mud delivered into the pile foundation casing corresponding to the drilling machine by the mud storage tank in unit time can be determined by combining the experience of a worker and the working condition of the second mud pump.
In a preferred embodiment, in the mud preparation and circulation separation system, the data processing module is further configured to determine a start time of preparing mud using the mud preparation tank according to a net time of consumption of the mud stored in the mud storage tank, wherein the start time of preparing mud using the mud preparation tank is at least 24 hours earlier than the net time of consumption of the mud stored in the mud storage tank.
In the process of preparing the slurry, after all raw materials are prepared together, the use requirement of the slurry can be met only by standing for a period of time. The standing time is generally 24 hours. Therefore, in order to ensure that the mud preparation tank can provide mud to the mud reserve tank in time, the time for mud preparation is also determined according to the determined net time for mud to be consumed.
In a preferred embodiment, the mud preparation and circulation separation system further comprises a monitoring device, wherein the monitoring device is arranged in the construction area where the drilling machine is located and used for monitoring the construction condition of the construction area where the drilling machine is located; the control module is also used for starting the third mud pump to convey the mud prepared in the mud preparation pool to the mud storage pool or stopping the third mud pump according to an externally input control instruction.
The slurry preparation and the drilling construction are performed independently of each other, so that workers near the slurry preparation pool may not be able to timely master the consumption condition of the slurry at the construction site. The monitoring equipment is arranged in the construction area, workers can check the field condition in time, when the consumption speed of the mud in the mud storage pool is high, the third mud pump can be started in advance to supply the mud to the mud storage pool, and when the consumption speed of the mud in the mud storage pool is low, the third mud pump can be closed, so that the mud in the mud storage pool is prevented from overflowing.
In a preferred embodiment, the mud preparation and circulation separation system further comprises a movable drilling mud collection box, the drilling mud collection box is arranged near the mud separator, and a mud outlet of the mud separator is aligned with a drilling mud collection opening of the drilling mud collection box.
The mud-sand separator can purify and separate mud discharged by the drilling machine, so that drilling slag and the mud which can be recycled after being treated are separated. The drill slag can be discharged directly into a drill slag collecting box which is arranged to be movable, for example in the form of a trolley, and is drawn directly out of the construction area by means of a traction device and transported away by a transport carriage.
While embodiments of the invention have been disclosed above, it is not intended to be limited to the uses set forth in the specification and examples. It can be applied to all kinds of fields suitable for the present invention. Additional modifications will readily occur to those skilled in the art. It is therefore intended that the invention not be limited to the exact details and illustrations described and illustrated herein, but fall within the scope of the appended claims and equivalents thereof.

Claims (5)

1. A mud preparation and circulation piece-rate system, its characterized in that includes:
A slurry storage pool;
the mud-sand separator is communicated to the mud storage pool through a mud conveying pipe;
the drilling machine is arranged corresponding to a pile foundation casing buried underground, and a slurry outlet pipe of the drilling machine is communicated to the mud-sand separator and provides slurry to be separated for the mud-sand separator;
a first slurry pump disposed between the sand-mud separator and the slurry storage tank, for delivering the slurry separated by the sand-mud separator into the slurry storage tank;
the second mud pump is arranged between the mud storage pool and the drilling machine and used for conveying mud in the mud storage pool into the pile foundation casing corresponding to the drilling machine;
the slurry preparation tank is filled with prepared slurry;
a third slurry pump disposed between the slurry preparation tank and the slurry reserve tank, for delivering the prepared slurry in the slurry preparation tank into the slurry reserve tank;
the slurry preparation pool is arranged on the periphery of a construction area where the drilling machine is located;
the data processing module is used for determining the net consumed time of the mud stored in the mud storage pool according to the capacity of the mud storage pool and the mud quantity conveyed into the pile foundation casing corresponding to the drilling machine by the mud storage pool; the control module is used for starting the third mud pump to convey the mud prepared in the mud preparation pool into the mud storage pool according to the net consumed time of the mud stored in the mud storage pool;
The data processing module is further used for determining the starting time of preparing the mud by using the mud preparation pool according to the net consumed time of the mud stored in the mud storage pool, wherein the starting time of preparing the mud by using the mud preparation pool is at least 24 hours earlier than the net consumed time of the mud stored in the mud storage pool.
2. The mud preparation and circulation separation system of claim 1, wherein the mud storage tank is implemented by another pile casing that is buried underground adjacent to the pile casing.
3. The mud preparation and circulation separation system of claim 2, wherein a bentonite storage area for storing bentonite, an admixture storage area for storing an admixture, and a fresh water supply device communicated with the mud preparation tank for supplying fresh water to the mud preparation tank are provided near the mud preparation tank.
4. The mud preparation and circulation separation system of claim 3, further comprising a monitoring device, wherein the monitoring device is disposed in the construction area where the drilling machine is located, and is used for monitoring the construction condition of the construction area where the drilling machine is located; the control module is also used for starting the third mud pump to convey the mud prepared in the mud preparation pool to the mud storage pool or stopping the third mud pump according to an externally input control instruction.
5. The mud preparation and circulation separation system of claim 1, further comprising a removable drill cuttings collection box disposed adjacent the grit separator, the grit outlet of the grit separator being aligned with the drill cuttings collection port of the drill cuttings collection box.
CN202110886732.5A 2021-08-03 2021-08-03 Mud preparation and circulation piece-rate system Active CN113404453B (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
CN202110886732.5A CN113404453B (en) 2021-08-03 2021-08-03 Mud preparation and circulation piece-rate system
PCT/CN2021/133923 WO2023010725A1 (en) 2021-08-03 2021-11-29 Mud preparation and circulation separation system
ZA2022/03966A ZA202203966B (en) 2021-08-03 2022-04-07 Mud preparation and cycling separation system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202110886732.5A CN113404453B (en) 2021-08-03 2021-08-03 Mud preparation and circulation piece-rate system

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CN113404453A CN113404453A (en) 2021-09-17
CN113404453B true CN113404453B (en) 2022-07-29

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WO (1) WO2023010725A1 (en)
ZA (1) ZA202203966B (en)

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113404453B (en) * 2021-08-03 2022-07-29 中国港湾工程有限责任公司 Mud preparation and circulation piece-rate system
CN113829498A (en) * 2021-11-26 2021-12-24 中铁建工集团有限公司 Preparation method and system of underground continuous wall retaining mud
CN114541993B (en) * 2022-03-17 2024-02-13 中建八局第一建设有限公司 Totally-enclosed multistage sedimentation underground slurry pond device and construction method
CN115383900A (en) * 2022-09-21 2022-11-25 中煤江南建设发展集团有限公司 Preparation method of underground continuous wall retaining mud and system for realizing method

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JP2001262968A (en) * 2000-03-15 2001-09-26 Ybm Co Ltd Disposal system and disposal method of slurry in ground excavation and device therefor
CN103806447A (en) * 2014-02-25 2014-05-21 华北有色工程勘察院有限公司 On-site automatic preparation system for mixed injection slurry
CN109882097A (en) * 2019-03-14 2019-06-14 博建建工有限公司 A kind of hole-drilling system of cast-in-situ bored pile
CN110080705A (en) * 2019-05-29 2019-08-02 中铁大桥局集团第五工程有限公司 A kind of mud circulating system for drilled pile construction
CN111456657A (en) * 2020-04-30 2020-07-28 中科兴创(北京)科技有限公司 Mud preparation system
CN111691411A (en) * 2020-06-18 2020-09-22 中国十七冶集团有限公司 Cement slurry consumption control device and control method for cement-soil mixing pile
CN212054564U (en) * 2019-12-03 2020-12-01 湖北省路桥集团有限公司 Drilling mud circulation system
CN112302922A (en) * 2020-11-04 2021-02-02 徐州徐工基础工程机械有限公司 Slurry pump start-stop control system and control method

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Publication number Priority date Publication date Assignee Title
CN113404453B (en) * 2021-08-03 2022-07-29 中国港湾工程有限责任公司 Mud preparation and circulation piece-rate system

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Publication number Priority date Publication date Assignee Title
JP2001262968A (en) * 2000-03-15 2001-09-26 Ybm Co Ltd Disposal system and disposal method of slurry in ground excavation and device therefor
CN103806447A (en) * 2014-02-25 2014-05-21 华北有色工程勘察院有限公司 On-site automatic preparation system for mixed injection slurry
CN109882097A (en) * 2019-03-14 2019-06-14 博建建工有限公司 A kind of hole-drilling system of cast-in-situ bored pile
CN110080705A (en) * 2019-05-29 2019-08-02 中铁大桥局集团第五工程有限公司 A kind of mud circulating system for drilled pile construction
CN212054564U (en) * 2019-12-03 2020-12-01 湖北省路桥集团有限公司 Drilling mud circulation system
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CN112302922A (en) * 2020-11-04 2021-02-02 徐州徐工基础工程机械有限公司 Slurry pump start-stop control system and control method

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ZA202203966B (en) 2022-07-27
WO2023010725A1 (en) 2023-02-09

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