CN113370360A

CN113370360A - Rail type core tube plugging machine for wallboard machine

Info

Publication number: CN113370360A
Application number: CN202010155453.7A
Authority: CN
Inventors: 刘洪彬; 刘浩然; 林明星; 张�林
Original assignee: Shandong Tianyi Machinery Co ltd
Current assignee: Shandong Tianyi Machinery Co ltd
Priority date: 2020-03-09
Filing date: 2020-03-09
Publication date: 2021-09-10

Abstract

A rail type core tube plugging machine for a wallboard machine comprises a rack, a moving platform, a shifting fork and a guide plate, wherein the guide plate is arranged at the front part of the rack, the moving platform is arranged on the rack through a moving pair, the moving pair is a rolling guide rail type moving pair, a lead screw is arranged on the rack, the lead screw is connected with the moving platform through a screw pair, the lead screw drives the moving platform to move along a rail under the driving of a motor, and a ring groove plate is arranged on the moving platform; the shifting fork is arranged on a guide rail of the mobile platform through a sliding pair, and the shifting fork can vertically move up and down under the driving of the electric lead screw. In the actual operation, the wallboard machine is pressed close to rail mounted core tube plug machine, pulls the ring and inserts ring groove board slotted hole through the guide board on each core pipe, and the shift fork on the mobile station downstream makes the shift fork insert and pulls the ring, and the track removal in the control mobile station along the frame this moment pulls out the core pipe whole in the wallboard machine, and the mechanized drawing of pipe operation of wallboard machine can be accomplished to this equipment high efficiency, reduces workman intensity of labour by a wide margin.

Description

Rail type core tube plugging machine for wallboard machine

Technical Field

The invention relates to the field of assembly type building equipment, in particular to a rail type core tube plugging machine for a wallboard machine.

Background

The energy consumption of the building industry accounts for three times of the total social energy consumption, the steel consumption accounts for five times of the total social steel consumption, a large amount of building waste is generated every year, the problems of serious environmental pollution, high labor intensity of personnel and the like exist for a long time, and therefore the assembly building taking the industrial production and the assembly type construction mode as the starting point is important in the 2025 manufacturing plan in China. In the field of construction, wall panels, mainly PC panels, are the common name for pre-stressed concrete precast slab elements and are important panels for assembling buildings or partitions inside buildings. The modern wallboard is mainly produced by wallboard machines which are short for wallboard forming machines, and the wallboard is mainly manufactured by methods of formwork cavity forming by a vertical formwork method, flat formwork forming, extrusion forming and the like. In the aspect of the wallboard use, light-duty wallboard is the most extensive one kind of modern building application, all evenly arranged a plurality of centre of a circle holes on every wallboard, for this reason every light-duty wallboard when the die cavity shaping, need a plurality of core pipes of align to grid so that form hollow cavity, accomplish the maintenance back in wallboard machine when the wallboard, need core pipe drawing of patterns process, current wallboard production line often needs the manual work to carry out the tube drawing operation, not only intensity of labour is big, and waste time and energy, and current tube drawing equipment degree of automation is low, only can partly realize mechanical tube drawing. How to design a rail mounted core pipe plug machine for wallboard machine, can cooperate lower cost through simple actuating mechanism, realize efficient wallboard machine tube drawing operation, become the engineering problem that the urgent need of solution in the industry.

Disclosure of Invention

The invention aims to provide a track type core tube plugging and unplugging machine for a wallboard machine, which realizes high-efficiency pipe unplugging operation of the wallboard machine, improves the production efficiency of a wallboard production line and reduces the labor intensity of workers by matching a simple execution mechanism with lower cost.

The invention achieves the above purpose by the following technical scheme:

a rail type core tube plugging machine for a wallboard machine comprises a rack, a moving table, a shifting fork and a guide plate, wherein the guide plate is arranged at the front part of the rack, the guide plate is provided with uniformly arranged circular holes for guiding a core tube of the wallboard machine during mold stripping, the moving table is arranged on the rack through a first moving pair, the first moving pair is a rolling guide rail type moving pair and comprises a roller and a rail, the roller is arranged on the moving table, the rail is arranged on the rack, the moving table is supported on the rail through the roller, a first lead screw is arranged on the rack and connected with the moving table through a screw pair, the first lead screw is driven by a first motor, the first motor is arranged on the rack, and the first lead screw can drive the moving table to move along the rail on the rack under the driving of the first motor; an annular groove plate is arranged on one side, close to the guide plate, of the mobile station, and oval holes are uniformly arranged on the annular groove plate, so that a dragging ring of a core pipe of the wallboard machine can be conveniently inserted; the movable table is provided with a second lead screw and a guide rail, the shifting fork comprises a cross beam and contact pins, the contact pins are uniformly arranged and fixed below the cross beam, the cross beam of the shifting fork is arranged on the guide rail through a second movable pair, the cross beam is connected with the second lead screw through a spiral pair, the second lead screw is driven by a second motor, the second motor is arranged on the movable table, and the shifting fork moves up and down relative to the guide rail under the controlled driving of the second motor, so that the insertion and extraction movement of the contact pins is realized. In actual operation, the wallboard machine presses close to rail mounted core pipe plug machine, drag ring on each core pipe passes in the hole that the guide board inserted ring groove board, shift fork on the mobile station moves down along the guide rail, make the shift fork insert the drag ring of core pipe, subsequently through controlling first motor, make the mobile station along orbital movement, extract the whole core pipe of wallboard machine in, at the in-process that the core pipe was extracted, the guide board plays the effect of supporting with guide core pipe, the mechanized pipe drawing operation of wallboard machine can be accomplished to this equipment high efficiency, reduce workman intensity of labour by a wide margin, based on similar theory of operation, the intubate operation can be accomplished equally to this equipment. This kind of rail mounted core pipe plug machine for wallboard machine can realize the full mechanized high efficiency plug operation of wallboard machine core pipe through simple actuating mechanism, promotes the production efficiency of wallboard production line, reduces workman intensity of labour.

Compared with the prior art, the invention has the outstanding advantages that:

1. this kind of rail mounted core pipe plug machine for wallboard machine has realized the mechanization of wallboard machine tube drawing, intubate operation through two sets of lead screw structures, compares current tube drawing equipment, and degree of mechanization is high, tube drawing is efficient, has reduced the intensity of labour of wallboard installation by a wide margin, has improved work efficiency.

2. The rail type core tube plugging machine for the wallboard machine cancels hydraulic transmission, effectively improves the reliability of the equipment, and reduces the failure rate and the maintenance cost of the equipment.

Drawings

Fig. 1 is a schematic view of a rail-mounted core tube plugging machine for a wall-mounting machine according to the present invention.

Fig. 2 is a schematic drawing of the rail-mounted core tube plugging machine for the wallboard machine according to the present invention.

Fig. 3 is a schematic view of a rail-mounted core tube plugging machine mobile station for a wall plate machine according to the present invention.

Fig. 4 is a schematic diagram of a guide plate of the rail-type core tube plugging machine for the wall-plate machine.

Fig. 5 is a schematic view of a rail-mounted core tube plugging machine shifting fork for a wall plate machine.

Fig. 6 is a schematic view of a rail-mounted core tube plugging machine wallboard machine for a wallboard machine according to the present invention.

Fig. 7 is a schematic view of an operation condition of the rail-mounted core tube inserting and pulling machine for the wall plate machine according to the present invention.

Fig. 8 is a schematic view of the second working condition of the rail-mounted core tube plugging machine for a wallboard machine according to the present invention.

Fig. 9 is a third schematic view of the operation condition of the rail-mounted core tube plugging machine for the wallboard machine according to the present invention.

Fig. 10 is a fourth schematic view of the operation condition of the rail-mounted core tube plugging machine for the wallboard machine according to the present invention.

Fig. 11 is a front view of the operation condition shifting fork of the rail-type core tube plugging machine for the wallboard machine.

Fig. 12 is a partial schematic view of the movement of the operating condition shift fork of the rail-type core tube plugging machine for the wall plate machine.

Fig. 13 is a five schematic views of the operation conditions of the rail-mounted core tube inserting and pulling machine for the wall plate machine according to the present invention.

Fig. 14 is a sixth schematic view of the operation condition of the rail-mounted core tube plugging machine for the wallboard machine according to the present invention.

Detailed Description

The technical solution of the present invention is further illustrated by the accompanying drawings and examples.

Referring to fig. 1, 2, 3, 4, 5, 6, a rail-type core tube plugging machine for a wall-plate machine comprises a frame 1, a moving table 2, a shifting fork, and a guide plate 6, wherein the guide plate 6 is installed in the front of the frame 1, the guide plate 6 is provided with uniformly arranged circular holes 7 for guiding when a core tube 22 of a wall-plate machine 18 is demoulded, the moving table 2 is installed on the frame 1 through a first moving pair 24, the first moving pair 24 is a rolling guide type moving pair and comprises rollers 3 and rails 4, the rollers 3 are installed on the moving table 2, the rails 4 are installed on the frame 1, the moving table 2 is supported on the rails 4 through the rollers 3, the frame 1 is provided with a first lead screw 5, the first lead screw 5 is connected with the moving table 2 through a screw pair 23, the first lead screw 5 is driven by a first motor 15, the first motor 15 is installed on the frame, the first lead screw 5 is driven by the first motor 15, the movable table 2 can be driven to move along the track 4 on the frame 1; a ring groove plate 8 is arranged on one side, close to the guide plate 6, of the mobile station 2, and oval holes 9 are uniformly formed in the ring groove plate 8, so that a dragging ring 21 of a core pipe 22 of a wallboard machine 18 can be conveniently inserted; install second lead screw 14 and guide rail 12 on the mobile station 2, the shift fork includes crossbeam 10 and contact pin 11, and contact pin 11 align to grid just fixes in crossbeam 10 below, crossbeam 10 of shift fork is installed on guide rail 12 through second removal pair 13, and crossbeam 10 is connected with second lead screw 14 through screw pair 17, second lead screw 14 is driven by second motor 16, and second motor 16 installs on mobile station 2, and under second motor 16's controlled drive, the relative guide rail 12 of shift fork reciprocates, and then realizes the plug motion of contact pin 11. In actual operation, the wallboard machine 18 is close to a rail type core tube inserting and extracting machine, a dragging ring 21 on each core tube 22 penetrates through a guide plate 6 and is inserted into a hole 9 of a ring groove plate 8, a shifting fork on a moving platform 2 moves downwards along a guide rail 12 to enable the shifting fork to be inserted into the dragging ring 21 of the core tube 22, then the moving platform 2 moves along a rail 4 by controlling a first motor 15 to integrally extract the core tube 22 in the wallboard machine 18, and the guide plate 6 plays a role in supporting and guiding the core tube 22 in the process of extracting the core tube 22. This kind of rail mounted core pipe plug machine for wallboard machine can realize the full mechanized high efficiency plug operation of wallboard machine core pipe through simple actuating mechanism, promotes the production efficiency of wallboard production line, reduces workman intensity of labour.

This kind of rail mounted core pipe plug machine for wallboard machine is at the work progress, and concrete operation operating mode is as follows:

referring to fig. 1, 3 and 7, in an initial working condition, the moving platform 2 of the rail-type core tube plugging and unplugging machine for the wallboard machine is located at the middle position of the rail 4, and the beam 10 of the shifting fork is located at the top dead center position of the guide rail 12.

Referring to fig. 1, 3 and 8, the wallboard machine 18 moves to the side of the rail-mounted core inserter for wallboard machine having the guide plate 6 by the roller 19 to abut against the guide plate 6 and ensure that each dragging ring 21 of the core 22 on the wallboard machine 18 passes through the circular hole 7 on the guide plate 6.

Referring to fig. 1, 3 and 9, the moving platform 2 of the rail-type core tube inserting and extracting machine for the wall-building machine is driven by the first motor 15 to move along the rail 4 to one end of the guide plate 6, and make the annular groove plate 8 tightly attached to the guide plate 6, at this time, each dragging ring 21 of the core tube 22 is inserted into the elliptical hole 9 of the annular groove plate 8.

Referring to fig. 1, 3, 10, 11 and 12, the fork is moved downward relative to the guide rail 12 under the control of the second motor 16, so that the pins 11 below the beam 10 are inserted into the dragging rings of the respective rows of cores of the wallboard machine.

Referring to fig. 1, 7 and 13, the moving platform 2 of the rail-type core tube plugging machine for the wallboard machine moves towards one end far away from the guide plate 6 along the rail 4 under the driving of the first motor 15 until the core tubes of the wallboard machine are pulled out, and the pipe plugging operation is completed. The principle of intubation operation is similar to that of tube drawing operation.

Referring to fig. 1, 7 and 14, the wallboard machine 18 moves to the next process step by the roller 19, and the board discharging operation is performed.

In addition to the technical features described in the specification, the technology is known to those skilled in the art.

Claims

1. The utility model provides a rail mounted core pipe plug machine for wallboard machine which characterized in that: the guide plate is arranged at the front part of the frame, circular holes are uniformly formed in the guide plate, the mobile station is arranged on the frame through a first moving pair, a first lead screw is arranged on the frame, and the first lead screw is connected with the mobile station through a screw pair; one side of the mobile station, which is close to the guide plate, is provided with a circular groove plate, and elliptical holes are uniformly arranged on the circular groove plate; the movable table is provided with a second lead screw and a guide rail, the shifting fork comprises a cross beam and contact pins, the contact pins are uniformly arranged and fixed below the cross beam, the cross beam of the shifting fork is arranged on the guide rail through a second movable pair, and the cross beam is connected with the second lead screw through a spiral pair.

2. The rail-mounted core tube inserting and extracting machine for the wall plate machine as claimed in claim 1, wherein: the first sliding pair is a rolling guide rail type sliding pair and comprises a roller and a rail, the roller is installed on a moving platform, the rail is installed on a rack, the moving platform is supported on the rail through the roller, a first lead screw and a second lead screw are driven by a motor, a first motor for driving the first lead screw is installed on the rack 1, and a second motor for driving the second lead screw is installed on the moving platform.