CN113343402A - Pipeline corrosion grade evaluation method based on multilayer convolution sparse coding - Google Patents
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Abstract
The invention provides a pipeline corrosion grade evaluation method based on multilayer convolution sparse coding, which comprises the following steps: s1: installing a first acceleration sensor and a second acceleration sensor on the outer surface of the pipeline, and knocking the concerned area by using a force hammer to obtain an impact response signal; s2: constructing a grade evaluation model based on multilayer convolution sparse coding; s3: acquiring force hammer actual measurement data of a pipeline to be tested, preprocessing the force hammer actual measurement data, inputting a time domain signal serving as a test set into the model trained in the step S2; s4: and giving out a pipeline corrosion grade evaluation result according to an evaluation model based on multilayer convolution sparse coding. The method adopts multilayer convolution sparse coding as a model, utilizes the oscillation attenuation function to extract effective characteristics in a multi-frequency band, can effectively extract weak damage characteristics in a vibration signal under pipeline corrosion, completes automatic corrosion grade evaluation, avoids the dependence of a traditional method on manual threshold selection, and is suitable for online pipeline corrosion monitoring.
Description
Technical Field
The invention relates to the technical field of nondestructive testing, in particular to a pipeline corrosion grade evaluation method based on multilayer convolution sparse coding.
Background
The corrosion damage of pipelines is one of the main problems faced by industries such as petroleum, buildings and the like. The pipeline inevitably receives external force and environmental change's influence in the in service process, causes ageing problems such as corruption, wearing and tearing, and then arouses the accident. Therefore, developing the research of the nondestructive testing and evaluating method of the pipeline has very important significance for ensuring the safe and reliable service of the pipeline. At present, the nondestructive testing technology for pipeline corrosion mainly comprises ultrasonic testing, magnetic flux leakage testing, ray testing and the like. However, the service condition of the pipeline is complex, the service condition of the conventional method is limited, and the service condition of the pipeline is difficult to effectively reflect. Therefore, it is necessary to develop an economical and efficient corrosion grade evaluation method.
The vibration analysis can reflect the change of the dynamic characteristics of the structure caused by damage, is commonly used for dynamically measuring the structure and acquiring the change or abnormality of vibration information so as to judge the damage degree, and has the advantages of easy extraction, rapidness, convenience, low test cost and the like. The existing signal processing method based on vibration information mainly comprises a time domain analysis method, a frequency domain analysis method, a time-frequency analysis method and the like, which are all applied to damage detection of various structures, and damage information is effectively identified by extracting a proper evaluation index. However, when the experimental signal is complex and the interference is large, the weak damage information is difficult to be sufficiently obtained by manually extracting the index, thereby affecting the accuracy of grade evaluation. The traditional grade evaluation method generally requires a threshold value to be preset manually, the threshold value is usually related to the acquisition scene of the signal, and the threshold value is usually different in different application scenes and often depends on the experience value of an analyst. In order to reduce subjectivity and difference of features depending on manual extraction and reduce influence of manual setting of related parameters as much as possible, an automatic detection method for pipeline corrosion is concerned.
In recent years, deep learning becomes a popular research direction as a feature automatic learning method, data and corresponding labels are input into a network and are trained layer by layer, effective damage features are extracted, network parameters are continuously updated through back propagation, and a stable optimal solution is obtained and then a classification result is output. However, the network working mechanism is difficult to clean, the interpretability is lacked, and the model with perfect performance usually needs a large number of parameters and has huge calculation amount.
Disclosure of Invention
In order to overcome the defects of the conventional method, the invention aims to provide a pipeline corrosion grade evaluation method based on multilayer convolution sparse coding, which not only overcomes the subjective difference that the conventional method needs to manually set a threshold, but also improves the classification precision, reduces the number of parameters, increases the interpretability and can realize the automatic evaluation of the pipeline corrosion grade.
In order to achieve the above object, the present invention provides a pipeline corrosion level evaluation method based on multilayer convolution sparse coding, which comprises the following steps:
s1: installing a first acceleration sensor and a second acceleration sensor on the outer surface of a pipeline, and knocking a concerned area by using a force hammer to obtain an impact response signal, wherein the impact response signal is a time domain signal;
s2: constructing a grade evaluation model based on multilayer convolution sparse coding, and inputting the time domain signal in the step S1 into the model for training as a training set;
an evaluation model based on multilayer convolution sparse coding is constructed, multilayer convolution sparse coding is solved by using a multilayer iteration soft threshold algorithm, and the method can be realized in a frame of a convolution neural network; therefore, firstly, the oscillation attenuation function is used as a first layer of convolution dictionary to obtain a first layer of sparse mapping, meanwhile, other layers of dictionaries are initialized randomly, the following layers of sparse mapping are solved in sequence by using a formula (5), multiple iterations and parameter updating are realized by setting expansion times, the last layer of sparse mapping is obtained and input to full connection, and finally, the three levels are divided; wherein the formula (5) is specifically:
wherein the content of the first and second substances,is sparse mapping at the ith layer k +1 iteration,for the ith layer of k iterations of sparse mapping, prox represents the near-end operator,as to the function tgiK is the number of iterations, mu and t are constants,to relate to f and gi-1Gradient mapping operator of DiIs the ith layer of convolution dictionary;
s3: acquiring force hammer actual measurement data of a pipeline to be tested, preprocessing the force hammer actual measurement data, inputting a time domain signal serving as a test set into the model trained in the step S2;
s4: and giving out a pipeline corrosion grade evaluation result according to an evaluation model based on multilayer convolution sparse coding.
Preferably, the step S2 specifically includes the following steps:
s21: matching a time domain signal generated by knocking of a force hammer by using a formula (1) as a first layer of convolution dictionary, and extracting effective corrosion characteristics in a multi-frequency band;
c(t)=sin(2πft)e-at (1)
wherein t is time, f and a are variables, f is taken within 1-10kHz, and a is taken within 1-5 kHz;
s22: determining each layer of convolutional dictionary by using multilayer convolutional sparse coding, DiIs the ith layer of convolution dictionary, i is a positive integer greater than or equal to 2 as shown in formula (2);
wherein x isiIs relative to the convolution dictionary DiI ═ 2,3, …, L; l is the number of layers of multilayer convolution sparse coding, y is an input signal, and s is a base number;represents the square of 2-norm, | ·| non-woven phosphor0Is 0-norm, sLIs the base number of the L-th layer,representing that the 0-norm of each layer of sparse mapping is smaller than the base number of the corresponding layer, namely ensuring the sparsity;
solving the basis pursuit problem of the multilayer convolution sparse coding by adopting a multilayer iteration soft threshold algorithm, and solving to obtain x meeting the conditionsi;
Utilizing a gradient mapping method, as shown in formula (4), and therefore, aiming at the multilayer convolution sparse coding, the ith layer iteration calculation is as shown in formula (5), so as to construct a multilayer convolution sparse coding model; the multi-layer form can be expanded into a multi-layer convolutional neural network by increasing the number of expansions;
wherein f and g in the upper subscripts represent f (x) and g (x), respectively;for gradient mapping operators on f and g, LcBeing the Lipschitz constant, prox denotes the near-end operator,is about a functionThe operator of the near-end is used,as to the function tgiThe near-end operator of (a) is,is the gradient of the microprotrusive function, k is the number of iterations,is sparse mapping at the ith layer k +1 iteration,for the ith layer of k iterations of sparse mapping, mu and t are constants,to relate to f and gi-1Gradient mapping operator of DiIs the ith layer of convolution dictionary;
s23: the last layer is processed to obtain xLThe input full connection respectively corresponds to different corrosion degrees, the structure forming the circulating network finishes the modification of the model structure and the debugging of parameters in the training process, and the trained model is stored.
Preferably, the multilayer convolution sparse coding model is two layers; the formation of the multi-layer basis pursuit in the step S22 is expressed as a minimization problem min f (x) + g (x) as shown in formula (3),is a slightly convex function, g1(x)=λ1||D2x||1g2(x)=λ2||x||1If the function is not a slightly convex function, the minimization problem is:
wherein D is1And D2Respectively representing a first and a second layer of a convolutional dictionary, x2For second-level sparse mapping, λ1And λ2Respectively representing the sparsity of the first layer and the second layer;
the second-level sparse mapping x2Can be expressed as equation (6) with the constants t > 0, μ > 0, and its equivalent convolutional network form can be expressed as equation (7), b1And b2The bias terms for the first and second layers, respectively, and their equivalent convolutional network form can be expressed as equation (7):
the last layer is processed to obtain xLInputting full connection corresponding to three types of corrosion degrees;
preferably, the multilayer convolution sparse coding model structure is a three-layer basic convolution dictionary, the characteristics of the knocking response signal are included, and the expansion times are set to be 2 times.
Preferably, the first acceleration sensor and the second acceleration sensor are located on both sides of the region of interest of the pipe, respectively.
Preferably, the pipeline corrosion grades are light, medium and heavy grades.
Compared with the prior art, the invention has the following beneficial effects:
(1) the method can effectively extract weak damage characteristics in the vibration signal under the corrosion of the pipeline;
(2) according to the method, multilayer convolution sparse codes are used as a model, effective characteristics in a multi-frequency band are extracted by using an oscillation attenuation function, so that efficient extraction of damage characteristics can be realized, and automatic corrosion grade evaluation is completed;
(3) the method can realize the pipeline corrosion grade evaluation result with higher accuracy, and the parameter quantity is less compared with that of a neural network with the same specification;
(4) the invention avoids the dependence of the traditional method on manual threshold selection and is suitable for online health monitoring.
Drawings
FIG. 1 is a flow chart of the method of the present invention;
FIG. 2 is a graph of vibration signals collected by the embodiment;
FIG. 3 is a schematic diagram of a model structure based on multi-layer convolutional coding according to an embodiment;
FIG. 4 is a diagram illustrating the accuracy of the corrosion rating assessment results obtained by the application model of the embodiment on the test set.
Detailed Description
In order to better understand the technical solution of the present invention, the following detailed description is made with reference to the accompanying drawings and examples. In the drawings, like reference numbers can indicate functionally identical or similar elements. While the various aspects of the embodiments are presented in drawings, the drawings are not necessarily drawn to scale unless specifically indicated.
As shown in fig. 2, a pipeline corrosion level evaluation method based on multilayer convolution sparse coding includes the following steps:
s1: installing a first acceleration sensor and a second acceleration sensor on the outer surface of a pipeline, wherein the first acceleration sensor and the second acceleration sensor are respectively positioned at two sides of a concerned area of the pipeline, knocking the concerned area by using a force hammer to obtain an impact response signal, the impact response signal is a time domain signal, and the impact response signals obtained by the first acceleration sensor and the second acceleration sensor are respectively time domain signalsNumbers are respectively y1、y2。
In this embodiment, nine types of pipelines with lengths of 600mm, 800mm and 1000mm and corrosion degrees of mild, moderate and severe are used to train the multilayer convolution sparse coding model. Respectively adsorbing vibration acceleration transmissions on two sides of a concerned area of the nine types of pipelines, respectively collecting impact response signals under the nine conditions of impact hammer knocking, and recording the time domain signals as time domain signalsWhere the subscripts 600, 800, 1000 indicate the pipe length and the superscripts 1, 2,3 indicate the level of mild, moderate, and severe corrosion, respectively. The nine time domain signals represent 9 types of signals, and multiple acquisition results in multiple groups of signals, but all belong to the nine types of signals, and fig. 3 shows an example of one time domain signal.
S2: a level estimation model based on multilayer convolutional sparse coding is constructed, and as shown in fig. 4, the time domain signal in step S1 is input to the model as a training set for training.
An evaluation model based on multilayer convolution sparse coding is constructed, multilayer convolution sparse coding is solved by using a multilayer iteration soft threshold algorithm, and the method can be realized in a frame of a convolution neural network. Therefore, firstly, the oscillation attenuation function is used as a first layer of convolution dictionary to obtain a first layer of sparse mapping, meanwhile, other layers of dictionaries are initialized randomly, the following layers of sparse mapping are solved sequentially by using the formula (5), and the formula (5) can also be transformed into a forward propagation process of the convolution neural network due to the equivalent forms of the formula (6) and the formula (7). Multiple iterations and parameter updating are realized by setting the expansion times, the last layer of sparse mapping is obtained and input to full connection, and the three levels are finally divided, and the specific steps are as follows:
s21: matching a time domain signal generated by knocking with a force hammer by using a formula (1) as a first layer of convolution dictionary, and extracting effective corrosion features c (t) in a multiband;
c(t)=sin(2πft)e-at (1)
wherein t is time, f and a are variables, f takes a value within 1-10kHz, a takes a value within 1-5, and e is a mathematical constant.
The time domain signal generated by the knocking of the hammer is an oscillation attenuation function, so that the design formula (1) takes the oscillation attenuation function as a first layer of convolution dictionary to process a time domain input signal, is used for matching the impact response generated in the experiment, and is favorable for extracting effective corrosion characteristics in a multi-frequency band;
s22: determining each layer of convolutional dictionary by using multilayer convolutional sparse coding, DiIs the ith layer of convolution dictionary, i is a positive integer greater than or equal to 2 as shown in formula (2);
wherein x isiIs relative to the convolution dictionary DiI ═ 2,3, …, L; l is the number of layers of multilayer convolution sparse coding, y is an input signal, and s is a base number;represents the square of 2-norm, | ·| non-woven phosphor0Is 0-norm, sLIs the base number of the L-th layer,and (4) representing that the 0-norm of each layer of sparse mapping is smaller than the base number of the corresponding layer, namely ensuring the sparsity.
The desired goal of equation (2) is: on the premise of satisfying the constraint condition, the error between the input signal and the output is minimum, so as to determine the sparse mapping x of each layeri。
Solving the basis pursuit problem of the multilayer convolution sparse coding by adopting a multilayer iteration soft threshold algorithm, and solving to obtain x meeting the conditionsi。
Taking a two-layer example, a multi-layer basis pursuit is formed as shown in formula (3), which can be expressed as the minimization problem min f (x) + g (x),is a slightly convex function, g1(x)=λ1||D2x||1g2(x)=λ2||x||1If the function is not a slightly convex function, the minimization problem is:
wherein D is1And D2Respectively representing a first and a second layer of a convolutional dictionary, x2For second-level sparse mapping, λ1And λ2The sparsity of the first layer and the second layer are represented, respectively.
The gradient mapping method is used, as shown in equation (4). Therefore, for the multi-layer convolutional sparse coding, the ith layer iteration calculation is as shown in formula (5), so as to construct the multi-layer convolutional sparse coding model. The multi-layered form can be extended into a multi-layered convolutional neural network by increasing the number of expansions.
Wherein f and g in the upper subscripts represent f (x) and g (x), respectively;for gradient mapping operators on f and g, LcBeing the Lipschitz constant, prox denotes the near-end operator,to concern about goutyThe operator of the near-end is used,as to the function tgiThe near-end operator of (a) is,is the gradient of the microprotrusive function, k is the number of iterations,is sparse mapping at the ith layer k +1 iteration,for the ith layer of k iterations of sparse mapping, mu and t are constants,to relate to f and gi-1The gradient mapping operator. E.g., second-level sparse mapping x2Can be expressed as equation (6) with the constants t > 0 and μ > 0, and its equivalent convolutional network form can be expressed as equation (7) with b as the bias term. The equivalent convolutional network form can be expressed as formula (7), formula (6) and formula (7) are in one-to-one correspondence, and prox corresponds to ReLU and b, and is nested. Compared with the conventional convolutional neural network, the method can reduce a large number of parameters, improve the efficiency and increase the interpretability.
S23: the last layer is processed to obtain xLThe input full connection corresponds to three types of corrosion degrees respectively, the multilayer convolution sparse coding model structure of the embodiment takes a two-layer basic convolution dictionary as an example, the structure forming a circulating network completes the modification of the model structure and the debugging of parameters in the training process, and the trained model is stored.
The structure of the multilayer convolution sparse coding model can also be preferably a three-layer basic convolution dictionary, the three-layer basic convolution dictionary comprises the characteristics of a knocking response signal, and the expansion times are set to be 2 times.
S3: acquiring force hammer actual measurement data of a pipeline to be tested, preprocessing the force hammer actual measurement data, inputting a time domain signal serving as a test set into the model trained in the step S2;
s4: and giving out a pipeline corrosion grade evaluation result according to an evaluation model based on multilayer convolution sparse coding. In the test process, two groups of signals of the two sensors are classified respectively, then the two groups of signals are mixed to be used as a new data set for classification, and the final result is shown in fig. 4, namely the test sets obtained by the sensor 1, the sensor 2 and the two sensors are evaluated respectively, and the corresponding accuracy is obtained.
It can be found that no matter how long the target pipeline is, the technical scheme can achieve high accuracy rate, and the accuracy rate is over 97 percent, so that the corrosion grade evaluation of the pipeline is further realized. By setting the first layer of the convolution dictionary of the time domain signal input model, fast convergence is realized and interpretability is improved. The multilayer convolution sparse coding model applied by the method has certain generalization and does not need to depend on the selection of an artificial threshold, so that the influence of the traditional method on the robustness of the final result is reduced. The invention has high intelligent degree and is more applicable to engineering practice.
Finally, it should be noted that: the above-mentioned embodiments are only used for illustrating the technical solution of the present invention, and not for limiting the same; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; and the modifications or the substitutions do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present invention.
Claims (6)
1. A pipeline corrosion grade assessment method based on multilayer convolution sparse coding is characterized by comprising the following steps: which comprises the following steps:
s1: installing a first acceleration sensor and a second acceleration sensor on the outer surface of a pipeline, and knocking a concerned area by using a force hammer to obtain an impact response signal, wherein the impact response signal is a time domain signal;
s2: constructing a grade evaluation model based on multilayer convolution sparse coding, and inputting the time domain signal in the step S1 into the model for training as a training set;
an evaluation model based on multilayer convolution sparse coding is constructed, multilayer convolution sparse coding is solved by using a multilayer iteration soft threshold algorithm, and the method can be realized in a frame of a convolution neural network; therefore, firstly, the oscillation attenuation function is used as a first layer of convolution dictionary to obtain a first layer of sparse mapping, meanwhile, other layers of dictionaries are initialized randomly, the following layers of sparse mapping are solved in sequence by using a formula (5), multiple iterations and parameter updating are realized by setting expansion times, the last layer of sparse mapping is obtained and input to full connection, and finally, the three levels are divided; wherein the formula (5) is specifically:
wherein the content of the first and second substances,is sparse mapping at the ith layer k +1 iteration,for the ith layer of k iterations of sparse mapping,for the i-1 st layer k iterations of sparse mapping, prox represents the near-end operator,as to the function tgiK is the number of iterations, mu and t are constants,to relate to f and gi-1Gradient mapping operator of DiIs the ith layer of convolution dictionary;
s3: acquiring force hammer actual measurement data of a pipeline to be tested, preprocessing the force hammer actual measurement data, inputting a time domain signal serving as a test set into the model trained in the step S2;
s4: and giving out a pipeline corrosion grade evaluation result according to an evaluation model based on multilayer convolution sparse coding.
2. The pipeline corrosion grade evaluation method based on multilayer convolution sparse coding according to claim 1, characterized by comprising the following steps: the step S2 specifically includes the following steps:
s21: matching a time domain signal generated by knocking of a force hammer by using a formula (1) as a first layer of convolution dictionary, and extracting effective corrosion characteristics in a multi-frequency band;
c(t)=sin(2πft)e-at (1)
wherein t is time, f and a are variables, f is taken within 1-10kHz, and a is taken within 1-5 kHz;
s22: determining each layer of convolutional dictionary by using multilayer convolutional sparse coding, DiIs the ith layer of convolution dictionary, i is a positive integer greater than or equal to 2 as shown in formula (2);
wherein x isiIs relative to the convolution dictionary DiI ═ 2,3, …, L; l is the number of layers, x, of the multilayer convolutional sparse codingLSparse mapping of an L-th layer is carried out, y is an input signal, and s is a base number; d(1,L)=D1…DL,Represents the square of the 2-norm, | |)0Is 0-norm, sLIs the base number of the L-th layer,representing that the 0-norm of each layer of sparse mapping is smaller than the base number of the corresponding layer, namely ensuring the sparsity;
solving the basis pursuit problem of the multilayer convolution sparse coding by adopting a multilayer iteration soft threshold algorithm, and solving to obtain x meeting the conditionsi;
Utilizing a gradient mapping method, as shown in formula (4), and therefore, aiming at the multilayer convolution sparse coding, the ith layer iteration calculation is as shown in formula (5), so as to construct a multilayer convolution sparse coding model; the multi-layer form can be expanded into a multi-layer convolutional neural network by increasing the number of expansions;
wherein f and g in the upper subscripts represent f (x) and g (x), respectively;for gradient mapping operators on f and g, LcBeing the Lipschitz constant, prox denotes the near-end operator,is about a functionThe operator of the near-end is used,as to the function tgiThe near-end operator of (a) is,is the gradient of the microprotrusive function, k is the number of iterations,is sparse mapping at the ith layer k +1 iteration,for the ith layer of k iterations of sparse mapping, mu and t are constants,to relate to f and gi-1Gradient mapping operator of DiIn order to form the i-th layer convolution dictionary,
s23: the last layer is processed to obtain xLThe input full connection respectively corresponds to different corrosion degrees, the structure forming the circulating network finishes the modification of the model structure and the debugging of parameters in the training process, and the trained model is stored.
3. The pipeline corrosion level evaluation method based on multilayer convolution sparse coding according to claim 2, characterized in that:
the multilayer convolution sparse coding model is divided into two layers;
the formation of the multi-layer basis pursuit in the step S22 is expressed as a minimization problem minf (x) + g (x) as shown in formula (3),is a slightly convex function, g1(x)=λ1||D2x||1g2(x)=λ2||x||1If the function is not a slightly convex function, the minimization problem is:
wherein D is1And D2Respectively representing a first layer and a second layer of convolutional dictionaries,x2for second-level sparse mapping, λ1And λ2Respectively representing the sparsity of the first layer and the second layer;
the second-level sparse mapping x2Can be expressed as formula (6), where the constant t is>0,μ>0, the equivalent convolutional network form of which can be expressed as formula (7), b1And b2The bias terms for the first and second layers, respectively, and their equivalent convolutional network form can be expressed as equation (7):
the last layer is processed to obtain xLThe input full connection corresponds to three types of corrosion degrees respectively.
4. The pipeline corrosion level evaluation method based on multilayer convolution sparse coding according to claim 2, characterized in that:
the multilayer convolution sparse coding model structure is a three-layer basic convolution dictionary, contains the characteristics of knocking response signals, and the expansion times are set to be 2 times.
5. The pipeline corrosion grade evaluation method based on multilayer convolution sparse coding according to claim 1, characterized by comprising the following steps:
the first acceleration sensor and the second acceleration sensor are respectively positioned on two sides of a region of interest of the pipeline.
6. The pipeline corrosion grade evaluation method based on multilayer convolution sparse coding according to claim 1, characterized by comprising the following steps:
the corrosion grade of the pipeline is light, moderate and severe.
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