CN113337048A - Efficient flame-retardant smoke-inhibiting PVC-based wood-plastic composite material and preparation method thereof - Google Patents

Efficient flame-retardant smoke-inhibiting PVC-based wood-plastic composite material and preparation method thereof Download PDF

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CN113337048A
CN113337048A CN202110516217.8A CN202110516217A CN113337048A CN 113337048 A CN113337048 A CN 113337048A CN 202110516217 A CN202110516217 A CN 202110516217A CN 113337048 A CN113337048 A CN 113337048A
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pvc
composite material
plastic composite
parts
smoke
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Inventor
谢德龙
蒋萌玄
吴祥燕
谢于辉
梅毅
刘玉新
王云
刘帮银
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Chongqing Sincere Bond Pavement Materials Co ltd
Xishuangbanna Hua Kun Biotechnology Co ltd
Kunming University of Science and Technology
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Chongqing Sincere Bond Pavement Materials Co ltd
Xishuangbanna Hua Kun Biotechnology Co ltd
Kunming University of Science and Technology
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L27/00Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers
    • C08L27/02Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L27/04Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment containing chlorine atoms
    • C08L27/06Homopolymers or copolymers of vinyl chloride
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/38Boron-containing compounds
    • C08K2003/387Borates
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/02Flame or fire retardant/resistant
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • C08L2205/035Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Dry Formation Of Fiberboard And The Like (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

The invention discloses a high-efficiency flame-retardant smoke-inhibiting PVC-based wood-plastic composite material which is prepared from PVC resin, wood powder, an impact modifier, a coupling agent, a lubricant, a heat stabilizer, a compatilizer and a flame-retardant smoke inhibitor. The invention also discloses a preparation method of the efficient flame-retardant smoke-inhibiting PVC-based wood-plastic composite material. Compared with the prior art, the invention has the advantages of low cost, low smoke, low toxicity, high mechanical property, high flame retardance and the like.

Description

Efficient flame-retardant smoke-inhibiting PVC-based wood-plastic composite material and preparation method thereof
Technical Field
The invention relates to the technical field of high polymer materials, in particular to a high-efficiency flame-retardant smoke-suppressing PVC-based wood-plastic composite material and a preparation method thereof.
Background
The wood-plastic composite material is a novel environment-friendly composite material which takes wood plant fibers as filling or reinforcing materials and thermosetting or thermoplastic plastics as matrix materials. The wood-plastic composite material is simple in preparation process, and is prepared by mixing wood powder and plastic, adding processing aids such as an impact modifier, a coupling agent, a heat stabilizer, a lubricant and the like, and performing high-temperature melt extrusion, hot pressing or injection molding by using a high-speed mixer, a hot press, an internal mixer or a double-screw extruder and the like. Common thermoplastic plastic substrates mainly comprise Polyethylene (PE), polypropylene (PP), polyvinyl chloride (PVC), polystyrene (ABS) and the like, and the wood plant fibers are generally selected from rice hull powder, poplar powder, straw powder, rubber wood powder and the like. The wood-plastic composite material has the advantages of easy processing, low cost, high hardness, good mechanical property, good color and luster and the like, and is widely applied to the industries of buildings, building materials, packaging, furniture and the like. The wood-plastic composite material is closely related to the life of people and is popular with people. In recent years, the demand of people for PVC wood-plastic composite materials is rising year by year. Compared with other wood-plastic composite materials, the wood-plastic composite material has been widely applied to the fields of interior decoration, furniture and the like because of better appearance and better flame retardance. However, the PVC wood-plastic composite material is accompanied by a large amount of toxic smoke during combustion, so that casualties are easily caused during fire. Therefore, it becomes important to improve the flame retardant and smoke suppression performance of the PVC wood-plastic composite material. The preparation of the efficient flame-retardant smoke-inhibiting PVC-based wood-plastic composite material has become a necessary requirement for development.
Disclosure of Invention
The invention aims to overcome the defects in the prior art and provide an efficient flame-retardant smoke-inhibiting PVC-based wood-plastic composite material to overcome the defects of high smoke yield, high addition of a flame-retardant smoke inhibitor and poor mechanical property of the material in the PVC-based wood-plastic composite material.
The invention also aims to provide a preparation method of the high-efficiency flame-retardant smoke-suppression PVC-based wood-plastic composite material.
In order to achieve the purpose of the invention, the invention adopts the technical scheme that: the efficient flame-retardant smoke-inhibiting PVC-based wood-plastic composite material is prepared from the following components in parts by mass: 100 parts of PVC resin, 40-60 parts of wood powder, 3-6 parts of impact modifier, 0.2-1 part of coupling agent, 0.5-1 part of lubricant, 5-7 parts of heat stabilizer, 2-4 parts of compatilizer and 5-20 parts of flame retardant and smoke suppressant.
The PVC resin is one of PVC resin powders with the types of SG-3, SG-5, SG-7 and SG-8.
The wood powder is one or a mixture of more than two of poplar powder, straw powder or rubber wood powder, and the particle size of the wood powder is 80-120 meshes.
The impact modifier is one or a mixture of a plurality of methyl methacrylate-butadiene-styrene copolymer (ABS), acrylonitrile-butadiene-styrene copolymer (NBR), acrylonitrile-butadiene random copolymer (MBS), chlorinated polyethylene, ethylene-vinyl acetate copolymer (EVA) and acrylate copolymer;
the coupling agent is aluminate or phthalate ester.
The lubricant is one or a mixture of more than two of polyethylene wax, stearic acid and calcium stearate.
The heat stabilizer is one or a mixture of more than two of zinc stearate, calcium stearate and calcium-zinc composite stabilizer.
The compatilizer is one or a mixture of more than two of chlorinated polyethylene and ethylene-vinyl acetate copolymer.
The flame-retardant smoke suppressant is one or a mixture of more than two of zinc borate, zinc stannate or zinc hydroxystannate.
A preparation method of an efficient flame-retardant smoke-inhibiting PVC-based wood-plastic composite material comprises the following steps:
(1) weighing corresponding component raw materials according to the content range of the components, adding the raw materials into a high-speed mixer (model: SHR-10A, manufacturer: Huamei plastics Co., Ltd., Zhang Home, City) to perform high-speed premixing for 5-8 min at the rotating speed of 1400 rpm to obtain a premix;
(2) putting the premix into a torque rheometer and banburying and mixing for 8-12 min at 170-180 ℃ to obtain a mixed material;
(3) and (3) hot-press molding the mixed material by using a flat vulcanizing machine, and then cutting the mixed material by using a universal cutting machine to obtain the efficient flame-retardant smoke-inhibiting PVC-based wood-plastic composite material.
Compared with the prior art, the invention has the beneficial effects that: has the advantages of low cost, low smoke, low toxicity, high mechanical property, high flame retardance and the like.
Detailed Description
The present invention is further described with reference to the following specific examples, which should be construed as limiting the scope of the invention as claimed. The following implementation and comparative experiments are adopted to verify the beneficial effects of the invention:
example 1
The efficient flame-retardant smoke-inhibiting PVC-based wood-plastic composite material is prepared from the following components in parts by mass: 100 parts of SG-8 type PVC resin, 40 parts of rubber wood powder, 3 parts of acrylonitrile-butadiene-styrene copolymer impact modifier, 0.2 part of aluminate coupling agent, 0.5 part of stearic acid lubricant, 5 parts of zinc stearate heat stabilizer, 2 parts of chlorinated polyethylene and 5 parts of zinc borate smoke suppressant;
the preparation method comprises the following steps:
(1) weighing the raw materials in parts by weight;
(2) putting the raw materials into a high-speed mixer for high-speed premixing for 6min at the rotating speed of 1400 rpm to obtain dry mixed materials;
(3) the dry mixture is put into a torque rheometer to be banburied and mixed for 8min at 175 ℃ to obtain a mixed material;
(4) and (3) hot-press molding the mixed material by using a flat vulcanizing machine, and then cutting by using a universal cutting machine.
Example 2
The efficient flame-retardant smoke-inhibiting PVC-based wood-plastic composite material is prepared from the following components in parts by mass: 100 parts of SG-7 type PVC resin, 60 parts of rubber wood powder, 6 parts of acrylonitrile-butadiene-styrene copolymer impact modifier, 1 part of aluminate coupling agent, 1 part of stearic acid lubricant, 4 parts of zinc stearate heat stabilizer, 2 parts of chlorinated polyethylene and 10 parts of zinc borate smoke suppressant;
the preparation method comprises the following steps:
(1) weighing the raw materials in parts by weight;
(2) putting the raw materials into a high-speed mixer for high-speed premixing for 8min at the rotating speed of 1400 rpm to obtain dry mixed materials;
(3) the dry mixture is put into a torque rheometer to be banburied and mixed for 12min at 175 ℃ to obtain a mixed material;
(4) and (3) hot-press molding the mixed material by using a flat vulcanizing machine, and then cutting by using a universal cutting machine.
Example 3
The efficient flame-retardant smoke-inhibiting PVC-based wood-plastic composite material is prepared from the following components in parts by mass: 100 parts of SG-5 type PVC resin, 50 parts of poplar powder, 4 parts of methyl methacrylate-butadiene-styrene copolymer, 0.6 part of titanate coupling agent, 0.5 part of polyethylene wax lubricant, 6 parts of zinc stearate heat stabilizer, 4 parts of chlorinated polyethylene and 15 parts of zinc borate smoke suppressant;
the preparation method comprises the following steps:
(1) weighing the raw materials in parts by weight;
(2) putting the raw materials into a high-speed mixer for high-speed premixing for 7min at the rotating speed of 1400 rpm to obtain dry mixed materials;
(3) the dry mixture is put into a torque rheometer to be banburied and mixed for 10min at 170 ℃ to obtain a mixed material;
(4) and (3) hot-press molding the mixed material by using a flat vulcanizing machine, and then cutting by using a universal cutting machine.
Example 4
100 parts of SG-8 type PVC resin, 25 parts of poplar powder, 25 parts of straw powder, 4 parts of methyl methacrylate-butadiene-styrene copolymer, 0.6 part of titanate coupling agent, 0.5 part of calcium stearate lubricant, 6 parts of zinc stearate heat stabilizer, 3 parts of chlorinated polyethylene and 20 parts of zinc borate smoke suppressant;
the preparation method comprises the following steps:
(1) weighing the raw materials in parts by weight;
(2) putting the raw materials into a high-speed mixer for high-speed premixing for 6min at the rotating speed of 1400 rpm to obtain dry mixed materials;
(3) the dry mixture is put into a torque rheometer to be banburied and mixed for 12min at 170 ℃ to obtain a mixed material;
(4) and (3) hot-press molding the mixed material by using a flat vulcanizing machine, and then cutting by using a universal cutting machine.
Comparative experiment
An efficient flame-retardant smoke-suppression PVC-based wood-plastic composite material is prepared by the following components, by mass, 100 parts of SG-5 type PVC resin, 40 parts of rubber wood powder, 4 parts of methyl methacrylate-butadiene-styrene copolymer, 0.4 part of aluminate coupling agent, 0.5 part of polyethylene wax lubricant, 6 parts of zinc stearate heat stabilizer, 0 part of chlorinated polyethylene and 0 part of zinc borate smoke suppressor;
the preparation method comprises the following steps:
(1) weighing the raw materials in parts by weight;
(2) putting the raw materials into a high-speed mixer for high-speed premixing for 8min at the rotating speed of 1400 rpm to obtain dry mixed materials;
(3) the dry mixture is put into a torque rheometer to be banburied and mixed for 10min at 175 ℃ to obtain a mixed material;
(4) and (3) hot-press molding the mixed material by using a flat vulcanizing machine, and then cutting by using a universal cutting machine.
The PVC-based wood-plastic composite material prepared by the above examples and comparative experiments is subjected to flame retardance and smoke suppression by a cone calorimeter, and mechanical properties are detected by a universal tester. The results of the flame-retardant and smoke-suppressing properties are shown in Table 1, and the results of the mechanical properties are shown in Table 2. As can be seen from the data in Table 1, the PVC-based wood-plastic composite material prepared by the invention has low smoke yield and good flame retardance in the combustion process, and has good flame-retardant and smoke-suppression effects; as can be seen from the data in Table 2, the PVC-based wood-plastic composite material prepared by the invention has excellent mechanical properties.
TABLE 1 flame retardance Smoke suppression Performance test results
Figure BDA0003062300800000061
TABLE 2 mechanical Property test results
Figure BDA0003062300800000062
It should be understood that the above-described embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not intended to limit the embodiments of the present invention. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. Any modification, equivalent replacement, and improvement made within the spirit and principle of the present invention should be included in the protection scope of the claims of the present invention.

Claims (10)

1. The efficient flame-retardant smoke-inhibiting PVC-based wood-plastic composite material is characterized by comprising the following components in parts by mass: 100 parts of PVC resin, 40-60 parts of wood powder, 3-6 parts of impact modifier, 0.2-1 part of coupling agent, 0.5-1 part of lubricant, 5-7 parts of heat stabilizer, 2-4 parts of compatilizer and 5-20 parts of flame retardant and smoke suppressant.
2. The PVC-based wood-plastic composite material with high flame retardance and smoke suppression as claimed in claim 1, wherein the PVC resin is one of PVC resin powders of types SG-3, SG-5, SG-7 and SG-8.
3. The efficient flame-retardant smoke-suppression PVC-based wood-plastic composite material as claimed in claim 1, wherein the wood flour is one or a mixture of more than two of poplar wood flour, straw powder or rubber wood flour, and the particle size is 80-120 meshes.
4. The PVC-based wood-plastic composite material with high flame retardance and smoke suppression as claimed in claim 1, wherein the impact modifier is one or more of methyl methacrylate-butadiene-styrene copolymer, acrylonitrile-butadiene random copolymer, chlorinated polyethylene, EVA and acrylate copolymer.
5. The PVC-based wood-plastic composite material with high flame retardance and smoke suppression as claimed in claim 1, wherein the coupling agent is aluminate or phthalate ester.
6. The PVC-based wood-plastic composite material with high flame retardance and smoke suppression as claimed in claim 1, wherein the lubricant is one or a mixture of more than two of polyethylene wax, stearic acid and calcium stearate.
7. The PVC-based wood-plastic composite material with high flame retardance and smoke suppression as claimed in claim 1, wherein the heat stabilizer is one or a mixture of more than two of zinc stearate, calcium stearate and calcium zinc composite stabilizers.
8. The PVC-based wood-plastic composite material with high flame retardance and smoke suppression as claimed in claim 1, wherein the compatilizer is one or a mixture of more than two of chlorinated polyethylene and ethylene-vinyl acetate copolymer.
9. The PVC-based wood-plastic composite material with high flame retardance and smoke suppression as claimed in claim 1, wherein the flame retardance and smoke suppression agent is one or a mixture of more than two of zinc borate, zinc stannate and zinc hydroxystannate.
10. The preparation method of the efficient flame-retardant smoke-suppressing PVC-based wood-plastic composite material according to any one of claims 1 to 9, which comprises the following steps:
(1) weighing corresponding component raw materials according to the content range of the components, adding the raw materials into a high-speed mixer, and premixing for 5-8 min at a rotating speed of 1400 rpm to obtain a premix;
(2) putting the premix into a torque rheometer and banburying and mixing for 8-12 min at 170-180 ℃ to obtain a mixed material;
(3) and (3) hot-pressing the mixed material by using a flat vulcanizing machine, and then cutting.
CN202110516217.8A 2021-05-12 2021-05-12 Efficient flame-retardant smoke-inhibiting PVC-based wood-plastic composite material and preparation method thereof Pending CN113337048A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114685912A (en) * 2022-04-13 2022-07-01 浙江锦达膜材科技有限公司 Composite flame-retardant smoke-inhibiting polyvinyl chloride film material

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102408736A (en) * 2011-07-25 2012-04-11 东北林业大学 Flame retardant high-wood content wood-plastic composite material and preparation method thereof
CN104086920A (en) * 2014-07-18 2014-10-08 东北林业大学 Flame-retardant smoke-suppression type PVC-based wood-plastic composite material and preparation method thereof
CN105482484A (en) * 2016-02-01 2016-04-13 广东工业大学 Preparation method of flame-retardant type wood-plastic composite
US20180072889A1 (en) * 2016-08-04 2018-03-15 Nanjing Tech University Lignin Enhanced Wood-Plastic Material and Preparation Method thereof
CN108314864A (en) * 2018-04-02 2018-07-24 桂林全州燎原科技有限责任公司 A kind of flame-retarding smoke-inhibiting PVC wood plastic composite material

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102408736A (en) * 2011-07-25 2012-04-11 东北林业大学 Flame retardant high-wood content wood-plastic composite material and preparation method thereof
CN104086920A (en) * 2014-07-18 2014-10-08 东北林业大学 Flame-retardant smoke-suppression type PVC-based wood-plastic composite material and preparation method thereof
CN105482484A (en) * 2016-02-01 2016-04-13 广东工业大学 Preparation method of flame-retardant type wood-plastic composite
US20180072889A1 (en) * 2016-08-04 2018-03-15 Nanjing Tech University Lignin Enhanced Wood-Plastic Material and Preparation Method thereof
CN108314864A (en) * 2018-04-02 2018-07-24 桂林全州燎原科技有限责任公司 A kind of flame-retarding smoke-inhibiting PVC wood plastic composite material

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114685912A (en) * 2022-04-13 2022-07-01 浙江锦达膜材科技有限公司 Composite flame-retardant smoke-inhibiting polyvinyl chloride film material
CN114685912B (en) * 2022-04-13 2023-06-16 浙江锦达膜材科技有限公司 Composite flame-retardant smoke-suppressing polyvinyl chloride film material

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