CN113335588A

CN113335588A - Special-shaped product arranging and tray loading machine and implementation method thereof

Info

Publication number: CN113335588A
Application number: CN202110747464.9A
Authority: CN
Inventors: 牛利博; 袁美华; 沈群洋; 马新昊; 刘恒平
Original assignee: Hengdian Group DMEGC Magnetics Co Ltd
Current assignee: Hengdian Group DMEGC Magnetics Co Ltd
Priority date: 2021-07-01
Filing date: 2021-07-01
Publication date: 2021-09-03
Anticipated expiration: 2041-07-01
Also published as: CN113335588B

Abstract

The invention discloses a special-shaped product arrangement and tray loading machine which comprises a chain plate lifting machine, wherein a conveying type-setting machine is arranged on one side of the chain plate lifting machine and comprises a type-setting machine frame, a second belt line and a first belt line are arranged above the type-setting machine frame, the input end of the second belt line corresponds to the output end of a material shifting belt, a positive and negative separation mechanism is arranged at the middle position, located between the second belt line and the first belt line, above the type-setting machine frame, a first pushing mechanism is arranged on one side of the input end of the first belt line, and a second pushing mechanism is arranged on the side of the output end of the first belt line; the invention also discloses an implementation method of the special-shaped product arrangement tray loader. According to the invention, the products are arranged and conveyed by the chain plate elevator, and the products are typeset and warehoused by the conveying typesetting machine, so that automatic feeding, automatic material arrangement and automatic blanking of the products are realized, the labor intensity of workers is greatly reduced, and the efficiency of arranging and dishing of the special-shaped products is improved.

Description

Special-shaped product arranging and tray loading machine and implementation method thereof

Technical Field

The invention belongs to the technical field of special-shaped product arrangement, and particularly relates to a special-shaped product arrangement tray loader and an implementation method thereof.

Background

The key processes for producing the soft magnetic ferrite product comprise molding, sintering, sorting, packaging and the like. In a large proportion of products in the packaging process, the products are placed on a paperboard in order, then are sealed by a plastic sealing device, and then are packaged and delivered.

The soft magnetic ferrite products have a plurality of appearance types, and the size of the products in the same appearance state is from large to small. The process of neatly arranging and placing a plurality of special-shaped products on a paperboard is all manual operation at present. Inefficient and very error prone. Sweat on the palms of the staff is easy to be stained on the product to cause poor quality.

Therefore, a strong compatibility arrangement tray loader for special-shaped products is needed.

Disclosure of Invention

The invention aims to provide a special-shaped product arranging and tray loading machine to solve the problems in the background technology. The special-shaped product arranging and tray loading machine provided by the invention has the characteristics of simple structure, convenience in adjustment and operation, strong universality, high popularization and low cost.

The invention also aims to provide a realization method of the special-shaped product arrangement tray loader.

In order to achieve the purpose, the invention provides the following technical scheme: a special-shaped product arrangement and tray loading machine comprises a chain plate lifting machine, wherein one side of the chain plate lifting machine is provided with a conveying type-setting machine, the chain plate lifting machine comprises a lifting machine frame, a hopper is connected onto the lifting machine frame, a first linear vibrator is arranged below the hopper, a protective plate is arranged on one side, positioned on the hopper, of the lifting machine frame, a chain is arranged on the protective plate, a plurality of chain plates are arranged on the chain, a chain driving motor for driving the chain is connected onto the lifting machine frame, the upper end of the protective plate is connected with a material shifting belt, the conveying type-setting machine comprises a type-setting machine frame, a second belt line and a first belt line which are parallel to each other are arranged above the type-setting machine frame, the input end of the second belt line corresponds to the output end of the material shifting belt, a positive and negative separation mechanism is arranged at the middle position, positioned on the second belt line and the first belt line, above the type-setting machine frame, one side of the input end of the first belt line is provided with a first pushing mechanism, the output end side of the first belt line is provided with a second pushing mechanism, the output end side of the second belt line is provided with a third pushing mechanism, and the side surfaces of the typesetter rack are respectively provided with a bin corresponding to the second pushing mechanism and the third pushing mechanism.

In order to be applicable to the products of different specifications and sizes, further, the link joint includes the bottom plate, and the bottom plate is installed on the chain, and the inside of bottom plate is equipped with the product groove, and the inside of product groove is equipped with the slider, and one side and the bottom plate of slider pass through adjusting screw to be connected, and the top of slider is equipped with the apron.

In order to move the product in the product groove to the torsion transition plate, furthermore, the material stirring belt comprises a material stirring belt mounting plate, the material stirring belt mounting plate is mounted on the protective plate, a synchronous belt is arranged on the material stirring belt mounting plate, a belt driving motor used for driving the synchronous belt is arranged on one side of the material stirring belt mounting plate, and a plurality of material stirring blocks are arranged on the synchronous belt.

In order to adsorb the last ascending product of bottom surface of second belt line to remove the position that flushes as for first belt line, furtherly, positive and negative separating mechanism includes the separating mechanism mount pad, and the separating mechanism mount pad is installed in the type-setting machine frame, is connected with revolving cylinder on the separating mechanism mount pad, is connected with the connecting plate on revolving cylinder's the output, is connected with separation cylinder on the connecting plate, is connected with the magnetic stripe mounting panel on separation cylinder's the output, and the below of magnetic stripe mounting panel is connected with the magnetic stripe.

On in order to remove the product on the magnetic stripe with positive and negative separating mechanism to first belt line, furtherly, first pushing mechanism includes the pushing mechanism mounting panel, the side at first belt line is installed to the pushing mechanism mounting panel, the top of pushing mechanism mounting panel is connected with the translation cylinder, be connected with the push pedal on the output of translation cylinder, the top of push pedal is connected with baffle cylinder mounting panel, one side of baffle cylinder mounting panel is connected with the baffle cylinder, be connected with the baffle on the output of baffle cylinder.

In order to move the products on the magnetic stripes of the positive and negative separation mechanisms to the first belt line, the structures of the second pushing mechanism and the third pushing mechanism are further the same as the structure of the first pushing mechanism.

In order to straighten the inclined products conveyed by the material shifting belt into a state parallel to the ground, a torsion transition plate is arranged at the input end of the second belt line, the other end of the torsion transition plate is positioned below the material shifting belt, and a second linear vibrator is arranged at the bottom of the torsion transition plate.

In order to adsorb the product with the bottom surface facing downwards on the second belt line, a magnet is further arranged at the bottom of the belt of the second belt line.

In order to realize carrying out automatic layering to the product and putting, further, still be equipped with the hold-in range module that corresponds with second belt line and first belt line output in the typesetter frame, the feed bin is installed on the hold-in range module.

Further, the method for implementing the special-shaped product arrangement tray filler comprises the following steps:

the method comprises the following steps that firstly, staff pour products produced in the previous process into a hopper, and the products naturally fall into a product groove from an outlet of the hopper under the vibration of a first linear vibrator;

secondly, the chain driving motor drives the chain to move to drive the chain plate to convey upwards in an inclined mode, and therefore the product is driven to convey upwards;

when the product is conveyed to a position corresponding to the material shifting belt, the belt driving motor drives the synchronous belt to rotate, and the material shifting block shifts the product out of the product groove into the torsion transition plate;

fourthly, the twisting transition plate straightens the inclined products into a state parallel to the ground under the action of the second linear vibrator and conveys the inclined products to a second belt line;

fifthly, the magnet in the second belt line attracts the product, then the separation cylinder drives the magnetic strip mounting plate to descend, so that the magnetic strip is pressed on the product, then the separation cylinder drives the magnetic strip to move upwards, and the product with the upward bottom surface on the second belt line is attracted by the magnetic strip;

the rotary cylinder drives the connecting plate to rotate 180 degrees to enable the bottom surface of a product to be flush with the surface of the first belt line, then the translation cylinder drives the push plate to be pushed out forwards, after the push plate is pushed in place, the baffle cylinder drives the baffle to descend, then the translation cylinder retracts, and the product on the magnetic stripe is moved to the first belt line;

the first belt line and the second belt line convey the products backwards, and the second pushing mechanism and the third pushing mechanism push the products into corresponding bins;

and (eighthly), after the storage bin is filled with one layer, the synchronous belt module drives the storage bin to move upwards for one layer, and products are continuously collected so as to circulate.

Compared with the prior art, the invention has the beneficial effects that:

1. according to the invention, the products are arranged and conveyed by the chain plate elevator, and the products are typeset and warehoused by the conveying typesetting machine, so that automatic feeding, automatic material arrangement and automatic blanking of the products are realized, the labor intensity of workers is greatly reduced, and the efficiency of arranging and dishing the special-shaped products is improved;

2. the sliding block is arranged in the product groove, one side of the sliding block is connected with the bottom plate through the adjusting screw, and the position of the sliding block can be adjusted through the adjusting screw, so that the size of the product groove is adjusted, and the product groove can be suitable for products with different specifications and sizes;

3. according to the invention, the forward and reverse separating mechanism is matched with the first pushing mechanism, so that a product with an upward bottom surface can be automatically converted into a product with a downward bottom surface;

4. the input end of a second belt line is provided with a torsion transition plate, the bottom of the torsion transition plate is provided with a second linear vibrator, and the torsion transition plate is driven to vibrate by the second linear vibrator, so that an inclined product conveyed by a material shifting belt is straightened into a state parallel to the ground.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic structural diagram of the chain plate hoist of the present invention;

FIG. 3 is a schematic structural diagram of a link plate of the present invention;

FIG. 4 is a schematic view of the construction of the shifting belt of the present invention;

FIG. 5 is a schematic diagram of the structure of the conveyor typesetter of the invention;

FIG. 6 is a schematic structural diagram of the forward and reverse separating mechanism of the present invention;

FIG. 7 is a schematic structural diagram of a first pushing mechanism according to the present invention;

in the figure: 1. conveying the typesetting machine; 2. a chain plate hoister; 21. a hoist frame; 22. a first linear vibrator; 23. a hopper; 24. a guard plate; 25. a chain drive motor; 26. a chain; 3. a chain plate; 31. a base plate; 32. a product tank; 33. a slider; 34. an adjusting screw; 35. a cover plate; 4. a material shifting belt; 41. a material shifting belt mounting plate; 42. a belt drive motor; 43. a synchronous belt; 44. a material stirring block; 5. a positive and negative separation mechanism; 51. a separation mechanism mounting base; 52. a rotating cylinder; 53. a connecting plate; 54. separating the cylinder; 55. a magnetic strip mounting plate; 56. a magnetic strip; 6. a first pushing mechanism; 61. a pushing mechanism mounting plate; 62. a translation cylinder; 63. a baffle plate cylinder mounting plate; 64. a baffle cylinder; 65. pushing the plate; 66. a baffle plate; 7. a first belt line; 8. a synchronous belt module; 9. a second pushing mechanism; 10. a storage bin; 11. a third pushing mechanism; 12. a frame of the typesetting machine; 13. a second belt line; 14. a second linear vibrator; 15. and (6) twisting the transition plate.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Example 1

Referring to fig. 1-7, the present invention provides the following technical solutions: a special-shaped product arrangement tray loader comprises a chain plate elevator 2, one side of the chain plate elevator 2 is provided with a conveying type-setting machine 1, the chain plate elevator 2 comprises an elevator frame 21, the elevator frame 21 is connected with a hopper 23, a first linear vibrator 22 is arranged below the hopper 23, one side of the elevator frame 21, which is positioned at the hopper 23, is provided with a guard plate 24, the guard plate 24 is provided with a chain 26, the chain 26 is provided with a plurality of chain plates 3, the elevator frame 21 is connected with a chain driving motor 25 for driving the chain 26, the upper end of the guard plate 24 is connected with a material shifting belt 4, the conveying type-setting machine 1 comprises a type-setting machine frame 12, a second belt line 13 and a first belt line 7 which are parallel to each other are arranged above the type-setting machine frame 12, the input end of the second belt line 13 corresponds to the output end of the material shifting belt 4, a positive and negative separation mechanism 5 is arranged above the type-setting machine frame 12 and positioned at the intermediate position of the second belt line 13 and the first belt line 7, a first pushing mechanism 6 is arranged on one side of the input end of the first belt line 7, a second pushing mechanism 9 is arranged on the output end side of the first belt line 7, a third pushing mechanism 11 is arranged on the output end side of the second belt line 13, and storage bins 10 corresponding to the second pushing mechanism 9 and the third pushing mechanism 11 are respectively arranged on the side surfaces of the typesetter frame 12.

Specifically, the chain plate 3 comprises a bottom plate 31, the bottom plate 31 is installed on the chain 26, a product groove 32 is formed in the bottom plate 31, a sliding block 33 is arranged in the product groove 32, one side of the sliding block 33 is connected with the bottom plate 31 through an adjusting screw 34, and a cover plate 35 is arranged above the sliding block 33.

By adopting the technical scheme, the position of the sliding block 33 can be adjusted through the adjusting screw 34, so that the size of the product groove 32 is adjusted, and the product groove is suitable for products with different specifications and sizes.

Specifically, dial material belt 4 including dialling material belt mounting panel 41, dial material belt mounting panel 41 and install on backplate 24, dial and be equipped with hold-in range 43 on material belt mounting panel 41, dial one side of material belt mounting panel 41 and be equipped with the belt driving motor 42 that is used for driving hold-in range 43, hold-in range 43 equidistant be equipped with two material 44 of dialling.

By adopting the technical scheme, the material poking block 44 is driven to move by the rotation of the synchronous belt 43, and the product in the product groove 32 is moved to the torsion transition plate 15.

Specifically, the positive and negative separating mechanism 5 comprises a separating mechanism mounting seat 51, the separating mechanism mounting seat 51 is mounted on the frame 12 of the typesetter, a rotary cylinder 52 is connected to the separating mechanism mounting seat 51, a connecting plate 53 is connected to the output end of the rotary cylinder 52, a separating cylinder 54 is connected to the connecting plate 53, a magnetic strip mounting plate 55 is connected to the output end of the separating cylinder 54, and a magnetic strip 56 is connected to the lower part of the magnetic strip mounting plate 55.

Through adopting above-mentioned technical scheme, adsorb the product that bottom surface up on second belt line 13 through positive and negative separating mechanism 5 to remove the position that levels as to first belt line 7.

Specifically, first push mechanism 6 includes push mechanism mounting panel 61, and push mechanism mounting panel 61 is installed in the side of first belt line 7, and push mechanism mounting panel 61's top is connected with translation cylinder 62, is connected with push pedal 65 on translation cylinder 62's the output, and push pedal 65's top is connected with baffle cylinder mounting panel 63, and one side of baffle cylinder mounting panel 63 is connected with baffle cylinder 64, is connected with baffle 66 on the output of baffle cylinder 64.

Through adopting above-mentioned technical scheme, through first pushing mechanism 6 with the product on the magnetic stripe 56 of positive and negative separating mechanism 5 remove to on the first belt line 7.

Specifically, the second pushing mechanism 9 and the third pushing mechanism 11 have the same structure as the first pushing mechanism 6.

By adopting the technical scheme, the products on the first belt line 7 and the second belt line 13 are respectively moved into the stock bin 10 by the second pushing mechanism 9 and the third pushing mechanism 11.

Specifically, the input end of the second belt line 13 is provided with a torsion transition plate 15, the other end of the torsion transition plate 15 is positioned below the material shifting belt 4, and the bottom of the torsion transition plate 15 is provided with a second linear vibrator 14.

By adopting the technical scheme, the second linear vibrator 14 drives the torsion transition plate 15 to vibrate, so that the inclined products conveyed by the material shifting belt 4 are straightened into a state parallel to the ground.

Specifically, the bottom of the belt in the first half of the second belt line 13 is provided with a magnet.

Through adopting above-mentioned technical scheme, adsorb the product that the bottom surface on the second belt line 13 is down through magnet.

Example 2

The present embodiment is different from embodiment 1 in that: specifically, a synchronous belt module 8 corresponding to the output ends of the second belt line 13 and the first belt line 7 is further arranged on the frame 12 of the typesetter, and the stock bin 10 is installed on the synchronous belt module 8.

Through adopting above-mentioned technical scheme, drive feed bin 10 through hold-in range module 8 and remove to the realization is carried out automatic layering to the product and is put.

Further, the implementation method of the special-shaped product arrangement tray filler provided by the invention comprises the following steps:

firstly, the staff pours the product produced in the previous process into the hopper 23, and the product naturally falls into the product groove 32 from the outlet of the hopper 23 under the vibration of the first linear vibrator 22;

secondly, the chain driving motor 25 drives the chain 26 to move to drive the chain plate 3 to obliquely and upwardly convey, so that the product is driven to upwardly convey, and the product outside the product groove 32 naturally falls into the hopper 23;

when the product is conveyed to a position corresponding to the material shifting belt 4, the belt driving motor 42 drives the synchronous belt 43 to rotate, and the material shifting block 44 shifts the product out of the product groove 32 into the torsion transition plate 15;

fourthly, the twisting transition plate 15 straightens the inclined products into a state parallel to the ground under the action of the second linear vibrator 14 and conveys the inclined products to the second belt line 13;

(V) at this time, the product on the second belt line 13 has the bottom facing upwards and also has the bottom facing downwards, the magnet in the second belt line 13 attracts the product, then the separation cylinder 54 drives the magnetic strip mounting plate 55 to descend, so that the magnetic strip 56 is pressed on the product, the magnetic force of the magnetic strip 56 and the product surface is the same as that of the magnet in the second belt line 13 and the product surface, at this time, because the surface area of the bottom surface and the surface area of the special-shaped product are different, the force of attraction by the same magnetic force is also different, then the separation cylinder 54 drives the magnetic strip 56 to move upwards, the product with the bottom facing upwards on the second belt line 13 is attracted by the magnetic strip 56, and the product with the bottom facing downwards on the second belt line 13 remains on the second belt line 13;

sixthly, the rotary cylinder 52 drives the connecting plate 53 to rotate 180 degrees, so that the bottom surface of the product is flush with the surface of the first belt line 7, then the translation cylinder 62 drives the push plate 65 to be pushed out forwards, after the product is pushed out to the place, the baffle cylinder 64 drives the baffle 66 to descend, then the translation cylinder 62 retracts, and the product on the magnetic stripe 56 is moved to the first belt line 7;

(seventh), the first belt line 7 and the second belt line 13 convey the products backwards, and the second pushing mechanism 9 and the third pushing mechanism 11 push the products into the corresponding bins 10;

(eighth), after the bin 10 is filled with one layer, the synchronous belt module 8 drives the bin 10 to move one layer upwards to continuously collect the products, and therefore circulation is conducted.

In the present application, the first linear vibrator 22 is selected from the model PLF-90 sold by the company gossda; the chain driving motor 25 is 4GN100RH sold by Oriental Motor company; the belt driving motor 42 is selected from AZM46A0C model sold by Oriental Motor company; the rotary cylinder 52 is made of MDSUB20-180S-R73 sold by SMC company; the separation cylinder 54 is selected from model WGU02-12-30-2 sold by Yiheda corporation; the translation cylinder 62 is selected from a model TR20-8080 sold by SMC corporation; baffle cylinder 64 is selected from model HLQ8X20S sold by SMC corporation; the synchronous belt module 8 is of a YBSR13-16-450-BM-T-20-B-D-4 type sold by Yihe company; the second linear vibrator 14 is selected from PLF-130 sold by the company gostema.

In conclusion, the chain plate elevator 2 is used for arranging and conveying products, the conveying type-setting machine 1 is used for arranging and loading the products, automatic feeding, automatic material arrangement and automatic discharging of the products are achieved, the labor intensity of workers is greatly reduced, and the efficiency of arranging and loading the special-shaped products is improved; a sliding block 33 is arranged in a product groove 32, one side of the sliding block 33 is connected with a bottom plate 31 through an adjusting screw 34, and the position of the sliding block 33 can be adjusted through the adjusting screw 34, so that the size of the product groove 32 is adjusted, and the product groove is suitable for products with different specifications and sizes; according to the invention, the forward-backward separating mechanism 5 is matched with the first pushing mechanism 6, so that a product with an upward bottom surface can be automatically converted into a product with a downward bottom surface; the input end of a second belt line 13 is provided with a torsion transition plate 15, the bottom of the torsion transition plate 15 is provided with a second linear vibrator 14, and the torsion transition plate 15 is driven to vibrate by the second linear vibrator 14, so that an inclined product conveyed by a material shifting belt 4 is straightened into a state parallel to the ground.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a tray filler is arranged to dysmorphism product, includes the link joint lifting machine, its characterized in that: one side of the chain plate elevator is provided with a conveying type-setting machine, the chain plate elevator comprises an elevator frame, a hopper is connected to the elevator frame, a first linear vibrator is arranged below the hopper, a guard plate is arranged on one side, located on the hopper, of the elevator frame, a chain is arranged on the guard plate, a plurality of chain plates are arranged on the chain, a chain driving motor for driving the chain is connected to the elevator frame, the upper end of the guard plate is connected with a material shifting belt, the conveying type-setting machine comprises a type-setting machine frame, a second belt line and a first belt line which are parallel to each other are arranged above the type-setting machine frame, the input end of the second belt line corresponds to the output end of the material shifting belt, a positive and negative separation mechanism is arranged at the middle position, located on the second belt line and the first belt line, a first pushing mechanism is arranged on one side of the input end of the first belt line, a second pushing mechanism is arranged on the output end side of the first belt line, and the side surface of the frame of the typesetting machine is respectively provided with a bin corresponding to the second pushing mechanism and the third pushing mechanism.

2. The special-shaped product arrangement tray filler as claimed in claim 1, wherein: the chain plate comprises a bottom plate, the bottom plate is installed on the chain, a product groove is formed in the bottom plate, a sliding block is arranged in the product groove, one side of the sliding block is connected with the bottom plate through an adjusting screw, and a cover plate is arranged above the sliding block.

3. The special-shaped product arrangement tray filler as claimed in claim 1, wherein: dial the material belt including dialling material belt mounting panel, dial material belt mounting panel and install on the backplate, dial and be equipped with the hold-in range on the material belt mounting panel, dial one side of material belt mounting panel and be equipped with the belt driving motor who is used for driving the hold-in range, be equipped with a plurality of on the hold-in range and dial the material piece.

4. The special-shaped product arrangement tray filler as claimed in claim 1, wherein: positive and negative separating mechanism includes the separating mechanism mount pad, and the separating mechanism mount pad is installed in the type-setting machine frame, is connected with revolving cylinder on the separating mechanism mount pad, is connected with the connecting plate on revolving cylinder's the output, is connected with the separation cylinder on the connecting plate, is connected with the magnetic stripe mounting panel on the output of separation cylinder, and the below of magnetic stripe mounting panel is connected with the magnetic stripe.

5. The special-shaped product arrangement tray filler as claimed in claim 1, wherein: first pushing mechanism includes the pushing mechanism mounting panel, and the side at first belt line is installed to the pushing mechanism mounting panel, and the top of pushing mechanism mounting panel is connected with the translation cylinder, is connected with the push pedal on the output of translation cylinder, and the top of push pedal is connected with baffle cylinder mounting panel, and one side of baffle cylinder mounting panel is connected with the baffle cylinder, is connected with the baffle on the output of baffle cylinder.

6. The special-shaped product arrangement tray filler as claimed in claim 5, wherein: the structure of the second pushing mechanism and the structure of the third pushing mechanism are the same as the structure of the first pushing mechanism.

7. The special-shaped product arrangement tray filler as claimed in claim 1, wherein: and a torsion transition plate is arranged at the input end of the second belt line, the other end of the torsion transition plate is positioned below the material shifting belt, and a second linear vibrator is arranged at the bottom of the torsion transition plate.

8. The special-shaped product arrangement tray filler as claimed in claim 1, wherein: and a magnet is arranged at the bottom of the belt of the second belt line.

9. The special-shaped product arrangement tray filler as claimed in claim 1, wherein: the type-setting machine is characterized in that a synchronous belt module corresponding to the output ends of the second belt line and the first belt line is further arranged on the frame of the type-setting machine, and the storage bin is mounted on the synchronous belt module.

10. A method for implementing a machine for arranging and loading shaped products according to any one of claims 1 to 9, characterized in that it comprises the following steps: