CN113326591A - Drill bit design method based on dynamic rock breaking energy balance adaptation principle - Google Patents
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Abstract
The invention discloses a drill bit design method based on a dynamic rock breaking energy balance adaptation principle, which comprises the steps of firstly, obtaining the total rock breaking energy of each main cutting tooth through mechanical calculation; then obtaining the rock breaking characteristic energy factor of the drilling tooth corresponding to each main cutting tooth and the value range thereof, and obtaining the difference value between the rock breaking characteristic energy factors of the drilling tooth corresponding to each main cutting tooth; secondly, the vector summation of the horizontal cutting force of the drill tooth corresponding to each main cutting tooth and the vector summation of the resultant force of the drill tooth corresponding to each main cutting tooth are obtained; finally, the value range and the difference of the rock breaking characteristic energy factors of the drill teeth, and the horizontal cutting force vector summation and the resultant force vector summation of the drill teeth are used as design standards to complete the design of the drill bit.
Description
Technical Field
The invention relates to the field of optimization design of a drill bit, in particular to a drill bit design method based on a dynamic rock breaking energy balance adaptation principle.
Background
With the continuous deepening of the exploration and development work of oil and gas fields, the key point of oil and gas development gradually turns to oil and gas resources of deep strata, so that the drilled strata are more and more complex, the drilling difficulty is more and more high, and the well track is more and more complex, including deep wells, ultra-deep wells, wells with complex structures and the like. The deep oil gas resource has complex burying conditions (including high temperature, high pressure, high sulfur content, low permeability and the like), and has the characteristics of deep burying, compact rock, large change of stratum lithology, high strength, large hardness, poor drillability, strong abrasiveness, strong heterogeneity and the like when drilling in the stratum.
In summary, the complex dynamic rock strength at the bottom of the well in the dynamic rock breaking process cannot be simply ignored no matter the vibration is actively applied or passively generated. In the actual drilling process, the drill string inevitably collides with the well wall due to the movement of the drill string, and the dynamic contact of the drill bit and the well bottom breaks rocks, so that the underground vibration environment is more complicated. The problems of measurement of underground vibration, research of dynamic rock breaking interference and the like become more complicated due to coupling of multiple factors such as collision, rotation, dynamic rock breaking, active application of dynamic load and the like. The understanding of the vibration generated in the underground dynamic rock breaking process by people for many years is summarized. The downhole vibration can be divided into three basic forms according to the vibration direction, including axial (longitudinal), transverse and circumferential (torsional), and the specific forms include stick-slip vibration, bit bounce, bit whirl, BHA whirl, transverse impact, torsional resonance, parametric resonance, bit agitation, vortex-induced vibration and coupled vibration. Among them, stick-slip, whirl, bounce and impact damage are large, and they are important research objects. The actual rock breaking is performed under the action of complex dynamic load, namely complex vibration in the wellThe dynamic environment inducement can be divided into two aspects, namely the auxiliary vibration rock breaking caused by actively applying engineering measures and the inevitable passive occurrence of the drill string or drill bit movement. The dynamic load generation causes two aspects: firstly, engineering measures (active excitation dynamic load, rotating speed dynamic load, axial impacter, torsion impacter, roller bit, composite bit, screw motor, turbine motor, rotary guide system and PDC/drag bit) are actively applied to cause regular dynamic load, the maximum frequency exceeds 45Hz, the maximum amplitude exceeds 30g, and the comprehensively expressed maximum dynamic load strain rate exceeds 100s-1(ii) a Secondly, the drill bit is in contact with the stratum passively to generate random dynamic loads in the axial direction, the transverse direction and the circumferential direction, the highest frequency exceeds 350Hz, the highest amplitude exceeds 100g, and the comprehensive maximum dynamic load strain rate exceeds 150s-1. During the thermal cracking drilling process, the rock is subjected to large temperature difference alternating heat load, and the maximum temperature exceeds 600 ℃. The reason for dynamic external loading is two-fold: firstly, engineering measures (active excitation dynamic load, rotating speed dynamic load, axial impacter, torsion impacter, roller bit, composite bit, screw motor, turbine motor, rotary guide system and PDC/drag bit) are actively applied to cause regular dynamic load, the maximum frequency exceeds 45Hz, the maximum amplitude exceeds 30g, and the comprehensively expressed maximum dynamic load strain rate exceeds 100s-1(ii) a Secondly, the drill bit is in contact with the stratum passively to generate random dynamic loads in the axial direction, the transverse direction and the circumferential direction, the highest frequency exceeds 350Hz, the highest amplitude exceeds 100g, and the comprehensive maximum dynamic load strain rate exceeds 150s-1. During the thermal cracking drilling process, the rock is subjected to large temperature difference alternating heat load, and the maximum temperature exceeds 600 ℃. In summary, the complex dynamic rock strength at the bottom of the well in the dynamic rock breaking process cannot be simply ignored no matter the vibration is actively applied or passively generated.
The traditional drill bit design method, for example, patent CN201010500274.9 invented a fractal design method for diamond particle distribution of diamond drill bit, and proposed a design method for size, quantity and distribution of diamond particles of diamond drill bit. And patent CN201010500309.9 discloses a fractal design method of a gear tooth structure of a roller bit, and proposes a design method for the size, number and distribution of gear teeth of a roller bit. The traditional design method of the drill bit is only based on a certain single factor aspect such as drilling parameters, diamond particles, gear teeth of a gear wheel and the like, the design method of the drill bit is researched, the influence of the change of the rock property of the stratum on the working state of the drill bit is neglected, so that the performance of the designed drill bit is difficult to have a great breakthrough.
Therefore, the rock breaking principle based on equal energy is required to be considered, a drill bit optimization design method is established, the energy borne by each main cutting tooth on the drill bit is fully considered, the total rock breaking energy of each main cutting tooth is calculated, the value range and the difference value of the rock breaking characteristic energy factor of the drilling tooth corresponding to each main cutting tooth are set in a reasonable range, the sum of the horizontal cutting force vectors corresponding to each main cutting tooth is 0, and the sum of the resultant force vectors is 0, namely, the energy of each main cutting tooth is adjusted to be equal, when the traditional drill bit is used for drilling a stratum, the energy borne by each main cutting tooth on the drill bit is different and cannot be effectively adjusted, so that the abrasion degree of each main cutting tooth on the drill bit is different, the drill bit is easy to damage, and the rock breaking efficiency is lower, the drill bit damage caused by different energy borne by each main cutting tooth of the traditional drill bit is eliminated, the rock breaking efficiency of the drill bit is improved, the service life of the drill bit is prolonged, and the drill bit has a wide application prospect.
Disclosure of Invention
In order to realize the technical effects, the following technical scheme is adopted:
a drill bit design method based on a dynamic rock breaking energy balance adaptation principle comprises the following steps:
step S1: selecting a target drill tooth and rock, and determining the type of the target drill tooth, the geometric size of the drill tooth, the type of the rock and rock parameters; calculating the horizontal cutting force of the drilling tooth corresponding to each main cutting tooth by a drilling tooth horizontal cutting mechanics calculation method; calculating the vertical pressing force of the drill teeth corresponding to each main cutting tooth by using a vertical pressing mechanical calculation method of the drill teeth;
step S2: obtaining rock breaking energy of each main cutting tooth according to a drilling tooth rock breaking energy calculation method by using the drilling tooth horizontal cutting force corresponding to each main cutting tooth and the drilling tooth vertical pressing force corresponding to each main cutting tooth obtained in the step S1, and calculating total rock breaking energy of each main cutting tooth;
step S3: obtaining a drill tooth rock breaking characteristic energy factor corresponding to each main cutting tooth by using the total rock breaking energy of each main cutting tooth obtained in the step S2 and through a drill tooth rock breaking characteristic energy factor calculation method;
step S4: regulating and controlling the difference value between the rock breaking characteristic energy factors of the drilling teeth corresponding to each main cutting tooth obtained in the step S3 by adjusting the arrangement parameters of the drill bit, and obtaining the value range of the rock breaking characteristic energy factors of the drilling teeth corresponding to each main cutting tooth by the critical characterization conditions of the rock breaking characteristic energy factors of the drilling teeth;
step S5: adding the horizontal cutting force vectors of the drill teeth corresponding to each main cutting tooth on the drill bit, and adding the resultant force vectors of the drill teeth corresponding to each main cutting tooth on the drill bit;
step S6: taking the difference between the drilling tooth rock breaking characteristic energy factors corresponding to each main cutting tooth obtained in the step S4, the drilling tooth rock breaking characteristic energy factor value range corresponding to each main cutting tooth, the horizontal cutting force vector sum of the drilling tooth corresponding to each main cutting tooth obtained in the step S5, and the resultant force vector sum of the drilling tooth corresponding to each main cutting tooth on the drill bit as a drill bit design standard, and completing the drill bit design if the design standard is met; and if the drill bit design standard is not met, the drill bit design is finished after the drill bit layout parameters are continuously adjusted to meet the drill bit design standard.
In the step S2, the concrete method of obtaining the rock breaking energy contributed by each main cutting tooth according to the drilling tooth rock breaking energy calculation method and calculating the total rock breaking energy contributed by each main cutting tooth includes:
in the formula (I), the compound is shown in the specification,is the first on the drill bitEnergy contributed by horizontal cutting force in the rock breaking process of each main cutting tooth, J;is the first on the drill bitHorizontal cutting force N in the rock breaking process of each main cutting tooth;is the first on the drill bitCutting speed of each main cutting tooth, m/s;is the first on the drill bitEnergy contributed by vertical pressing force in the rock breaking process of the main cutting teeth, J;is the first on the drill bitVertical pressing force N in the rock breaking process of the main cutting teeth;is the first on the drill bitThe tooth drilling force contributes to total energy J in the rock breaking process of each main cutting tooth;the main cutting tooth running time, s;is the cutting depth of the main cutting tooth, mm.
in the formula (I), the compound is shown in the specification,is the first on the drill bitThe distance from the position of each main cutting tooth to the axial lead of the drill bit is m;the rotating speed of the cutting teeth on the drill bit is r/min;is the first on the drill bitThe cutting speed of each cutting tooth is m/s.
In the step S3, the drill tooth rock breaking characteristic energy factor corresponding to each main cutting tooth includes a compression rock breaking process characteristic energy characterization factor, a shearing rock breaking process characteristic energy characterization factor, and a tension rock breaking process characteristic energy characterization factor.
In the step S3, the concrete method for obtaining the drill tooth rock breaking characteristic energy factor corresponding to each main cutting tooth by the drill tooth rock breaking characteristic energy factor calculation method includes:
in the formula (I), the compound is shown in the specification,is the first on the drill bitCharacteristic energy characterization factors of the compression rock breaking process of the main cutting teeth are dimensionless;is the first on the drill bitCharacteristic energy characterization factors of the shearing and rock breaking process of the main cutting teeth are dimensionless;is the first on the drill bitCharacteristic energy characterization factors of the stretching rock breaking process of the main cutting teeth are dimensionless;is the first on the drill bitThe dynamic uniaxial compression strength of each main cutting tooth in the dynamic rock breaking process is MPa;is the first on the drill bitThe dynamic shear strength of each main cutting tooth in the dynamic rock breaking process is MPa;is the first on the drill bitThe dynamic tensile strength of each main cutting tooth in the dynamic rock breaking process is MPa;the main cutting tooth invasion equivalent width is mm;the cutting depth of the main cutting tooth is mm;is the first on the drill bitCutting speed of each cutting tooth, m/s;the main cutting tooth running time, s;is the first on the drill bitThe tooth drilling force of each main cutting tooth in the rock breaking process contributes to total energy J.
In step S4, the method for adjusting and controlling the difference between the rock breaking characteristic energy factors of the drilling teeth corresponding to each main cutting tooth to a certain range by adjusting the drill bit layout parameters includes:
in the formula (I), the compound is shown in the specification,the difference value between the characteristic energy characterization factors of the drilling tooth compression rock breaking process corresponding to each main cutting tooth is dimensionless;the difference value between the characteristic energy characterization factors of the rock breaking process of the cutting tooth corresponding to each main cutting tooth is dimensionless;the difference value between the characteristic energy characterization factors of the drilling tooth tensile rock breaking process corresponding to each main cutting tooth is dimensionless;is the first on the drill bitThe dynamic uniaxial compression strength of each main cutting tooth in the dynamic rock breaking process is MPa;is the first on the drill bitThe dynamic shear strength of each main cutting tooth in the dynamic rock breaking process is MPa;is the first on the drill bitThe dynamic tensile strength of each main cutting tooth in the dynamic rock breaking process is MPa;the main cutting tooth invasion equivalent width is mm;the cutting depth of the main cutting tooth is mm;is the first on the drill bitCutting speed of each cutting tooth, m/s;the main cutting tooth running time, s;is the first on the drill bitThe tooth drilling force of each main cutting tooth in the rock breaking process contributes to total energy J.
In step S4, the drill bit layout parameters include the number of drill bits, the diameter of each drill bit, and each drill bitThe inclination angle of the drill bit, the distance from the position of each main cutting tooth to the axial line of the drill bit; the above-mentioned、、Should be less than or equal to 20%.
And in the step S4, the value range of the drill tooth rock breaking characteristic energy factor corresponding to each main cutting tooth is obtained to be greater than or equal to 52% through the drill tooth rock breaking characteristic energy factor critical characterization condition.
In step S5, the sum of the horizontal cutting force vectors of the drill teeth corresponding to each main cutting tooth on the drill bit is 0, and the sum of the resultant force vectors of the drill teeth corresponding to each main cutting tooth on the drill bit is 0, and the specific method is as follows:
in the formula (I), the compound is shown in the specification,the vector sum of the horizontal cutting force of the drill tooth corresponding to each main cutting tooth on the drill bit is dimensionless;the resultant force vector sum, dimensionless, of the corresponding drilling tooth for each primary cutting tooth on the drill bit;is as followsOne main cutterA horizontal cutting force vector of the drill tooth corresponding to the cutting tooth;is as followsA drilling tooth resultant force vector corresponding to each main cutting tooth; m is the mth direction.
In the step S6, if the arrangement parameters cannot meet the drill bit design criteria by adjustment, the drill bit design is completed by adopting one-way drill bit design conditions according to the leading rock breaking mode of the drill teeth, and the specific method is as follows:
when the drill teeth mainly adopt compression and shearing composite crushing, the requirements are met simultaneously,,,,The conditions are used as the design standard of the drill bit;
when the drill teeth mainly adopt shearing and stretching composite crushing, the requirements are met simultaneously,,,,The conditions are used as the design standard of the drill bit;
when the drill teeth mainly adopt the composite crushing of stretching and compression, the requirements are met simultaneously,,,,The conditions are used as the design standard of the drill bit;
when the drill teeth mainly use compression crushing, the requirements are met,,,The conditions are used as the design standard of the drill bit;
when the drill tooth is mainly cut and crushed, the requirements of the drill tooth are met,,,The conditions are used as the design standard of the drill bit;
when the drill teeth mainly adopt tensile crushing, the requirements of the drill teeth on the tensile crushing are met,,,The conditions serve as drill bit design criteria.
The invention has the beneficial effects that:
the invention considers the rock breaking principle based on equal energy, establishes a drill bit optimization design method, fully considers the energy borne by each main cutting tooth on the drill bit, sets the value range and the difference value of the rock breaking characteristic energy factor of each main cutting tooth in a reasonable range by calculating the total rock breaking energy of each main cutting tooth, adds the horizontal cutting force vector sum to 0 and adds the resultant force vector sum to 0, namely, the energy of each main cutting tooth is adjusted to be equal, when the traditional drill bit is used for drilling a stratum, the energy borne by each main cutting tooth on the drill bit is different and can not be effectively adjusted, thereby causing that the abrasion degree of each main cutting tooth on the drill bit is different, the drill bit is easy to damage and the rock breaking efficiency is lower, the drill bit design method based on the equal energy rock breaking principle provided by the invention adjusts the energy of each main cutting tooth to be equal by parameter adjustment, the drill bit damage caused by different energy borne by each main cutting tooth of the traditional drill bit is eliminated, the rock breaking efficiency of the drill bit is improved, the service life of the drill bit is prolonged, and the drill bit has a wide application prospect.
Detailed Description
The invention is further described below with reference to examples, without limiting the scope of the invention to the following:
example 1:
a drill bit design method based on a dynamic rock breaking energy balance adaptation principle is characterized by comprising the following steps of:
step S1: selecting a target drill tooth and rock, and determining the type of the target drill tooth, the geometric size of the drill tooth, the type of the rock and rock parameters; calculating the horizontal cutting force of the drilling tooth corresponding to each main cutting tooth by a drilling tooth horizontal cutting mechanics calculation method; calculating the vertical pressing force of the drill teeth corresponding to each main cutting tooth by using a vertical pressing mechanical calculation method of the drill teeth;
step S2: obtaining rock breaking energy of each main cutting tooth according to a drilling tooth rock breaking energy calculation method by using the drilling tooth horizontal cutting force corresponding to each main cutting tooth and the drilling tooth vertical pressing force corresponding to each main cutting tooth obtained in the step S1, and calculating total rock breaking energy of each main cutting tooth;
step S3: obtaining a drill tooth rock breaking characteristic energy factor corresponding to each main cutting tooth by using the total rock breaking energy of each main cutting tooth obtained in the step S2 and through a drill tooth rock breaking characteristic energy factor calculation method;
step S4: regulating and controlling the difference value between the rock breaking characteristic energy factors of the drilling teeth corresponding to each main cutting tooth obtained in the step S3 to be within a certain range by adjusting the arrangement parameters of the drill bit, and obtaining the value range of the rock breaking characteristic energy factors of the drilling teeth corresponding to each main cutting tooth by the critical characterization conditions of the rock breaking characteristic energy factors of the drilling teeth;
step S5: adding the horizontal cutting force vector of each drilling tooth corresponding to each main cutting tooth on the drill bit into a certain value, and adding the resultant force vector of each drilling tooth corresponding to each main cutting tooth on the drill bit into a certain value;
step S6: taking the difference between the drilling tooth rock breaking characteristic energy factors corresponding to each main cutting tooth obtained in the step S4, the drilling tooth rock breaking characteristic energy factor value range corresponding to each main cutting tooth, the horizontal cutting force vector sum of the drilling tooth corresponding to each main cutting tooth obtained in the step S5, and the resultant force vector sum of the drilling tooth corresponding to each main cutting tooth on the drill bit as a drill bit design standard, and completing the drill bit design if the design standard is met; and if the drill bit design standard is not met, the drill bit design is finished after the drill bit layout parameters are continuously adjusted to meet the drill bit design standard.
A drill bit design method based on an equal energy rock breaking principle is elaborated according to the situation, and the horizontal cutting force of the drill bit corresponding to each main cutting tooth is calculated through a horizontal cutting mechanics calculation method of the drill bit; the calculation of the drill tooth vertical pressing-in force corresponding to each main cutting tooth through the drill tooth vertical pressing-in mechanical calculation method is only an example of the application and cannot be used as a limiting condition of the application.
Step S1: selecting a target drill tooth and rock, and determining the type of the target drill tooth, the geometric size of the drill tooth, the type of the rock and rock parameters; calculating the horizontal cutting force of the drilling tooth corresponding to each main cutting tooth by a drilling tooth horizontal cutting mechanics calculation method; calculating the vertical pressing-in force of the drill teeth corresponding to each main cutting tooth by a vertical pressing-in mechanics calculation method of the drill teeth:
in the step S1, calculating the horizontal cutting force of the drill bit corresponding to each main cutting tooth by a horizontal cutting mechanics calculation method of the drill bit; one method for calculating the vertical pressing-in force of the drill teeth corresponding to each main cutting tooth by using a vertical pressing-in mechanics calculation method of the drill teeth comprises the following steps:
the method for calculating the horizontal cutting mechanics of the drill teeth is determined according to the following formula:
wherein the content of the first and second substances,
in the formula (I), the compound is shown in the specification,the horizontal cutting force of the drill teeth, N;dynamic rock uniaxial compressive strength, MPa;dynamic rock tensile strength, MPa;dynamic rock shear strength, MPa;is the back rake angle of the drilling tooth, rad;(ii) is the scrap-compaction transition angle, rad;is the average friction angle, rad, between the drill tooth and the rock interface;is the internal friction angle of the rock and is,the equivalent width of the drill tooth invasion is mm;the penetration depth of the drill teeth is mm.
The method for calculating the vertical pressing-in mechanics of the drill teeth is determined according to the following formula:
in the formula (I), the compound is shown in the specification,the vertical pressing force of the drill teeth is N;is the back rake angle of the drilling tooth, rad;is the average friction angle, rad, between the drill tooth and the rock interface;the vertical pressing force of the drill teeth, N.
The method for calculating the total force of the drill teeth is determined according to the following formula:
wherein the content of the first and second substances,
in the formula (I), the compound is shown in the specification,the horizontal cutting force of the drill teeth, N;dynamic rock uniaxial compressive strength, MPa;dynamic rock tensile strength, MPa;for dynamic rock shear strengthDegree, MPa;is the back rake angle of the drilling tooth, rad;(ii) is the scrap-compaction transition angle, rad;is the average friction angle, rad, between the drill tooth and the rock interface;is the internal friction angle of the rock and is,the equivalent width of the drill tooth invasion is mm;the penetration depth of the drill teeth is mm;the resultant force of the drilling teeth, N.
Step S2: obtaining rock breaking energy of each main cutting tooth according to a drilling tooth rock breaking energy calculation method by using the drilling tooth horizontal cutting force corresponding to each main cutting tooth and the drilling tooth vertical pressing force corresponding to each main cutting tooth obtained in the step S1, and calculating total rock breaking energy of each main cutting tooth:
according to the drilling tooth rock breaking energy calculation method, the rock breaking energy contributed by each main cutting tooth is obtained, and the specific method for calculating the total rock breaking energy contributed by each main cutting tooth comprises the following steps:
in the formula (I), the compound is shown in the specification,is the first on the drill bitEnergy contributed by horizontal cutting force in the rock breaking process of each main cutting tooth, J;is the first on the drill bitHorizontal cutting force N in the rock breaking process of each main cutting tooth;is the first on the drill bitCutting speed of each main cutting tooth, m/s;is the first on the drill bitEnergy contributed by vertical pressing force in the rock breaking process of the main cutting teeth, J;is the first on the drill bitVertical pressing force N in the rock breaking process of the main cutting teeth;is the first on the drill bitThe tooth drilling force contributes to total energy J in the rock breaking process of each main cutting tooth;the main cutting tooth running time, s;is the cutting depth of the main cutting tooth, mm.
in the formula (I), the compound is shown in the specification,is the first on the drill bitThe distance from the position of each main cutting tooth to the axial lead of the drill bit is m;the rotating speed of the cutting teeth on the drill bit is r/min;is the first on the drill bitThe cutting speed of each cutting tooth is m/s.
The drill tooth rock breaking characteristic energy factor corresponding to each main cutting tooth comprises a compression rock breaking process characteristic energy characterization factor, a shearing rock breaking process characteristic energy characterization factor and a stretching rock breaking process characteristic energy characterization factor.
Step S3: and (5) obtaining the rock breaking characteristic energy factor of the drilling tooth corresponding to each main cutting tooth by using the total rock breaking energy of each main cutting tooth obtained in the step (S2) and through a drilling tooth rock breaking characteristic energy factor calculation method:
the specific method for obtaining the drill tooth rock breaking characteristic energy factor corresponding to each main cutting tooth through the drill tooth rock breaking characteristic energy factor calculation method comprises the following steps:
in the formula (I), the compound is shown in the specification,is the first on the drill bitCharacteristic energy characterization factors of the compression rock breaking process of the main cutting teeth are dimensionless;is the first on the drill bitCharacteristic energy characterization factors of the shearing and rock breaking process of the main cutting teeth are dimensionless;is the first on the drill bitCharacteristic energy characterization factors of the stretching rock breaking process of the main cutting teeth are dimensionless;is the first on the drill bitThe dynamic uniaxial compression strength of each main cutting tooth in the dynamic rock breaking process is MPa;is the first on the drill bitThe dynamic shear strength of each main cutting tooth in the dynamic rock breaking process is MPa;is the first on the drill bitThe dynamic tensile strength of each main cutting tooth in the dynamic rock breaking process is MPa;the main cutting tooth invasion equivalent width is mm;the cutting depth of the main cutting tooth is mm;is the first on the drill bitCutting speed of each cutting tooth, m/s;the main cutting tooth running time, s;is the first on the drill bitThe tooth drilling force of each main cutting tooth in the rock breaking process contributes to total energy J.
Step S4: regulating and controlling the difference value between the drilling tooth rock breaking characteristic energy factors corresponding to each main cutting tooth obtained in the step S3 to be within a certain range by adjusting the arrangement parameters of the drill bit, and obtaining the value range of the drilling tooth rock breaking characteristic energy factors corresponding to each main cutting tooth through the critical characterization conditions of the drilling tooth rock breaking characteristic energy factors:
the method for regulating and controlling the difference value between the rock breaking characteristic energy factors of the drilling teeth corresponding to each main cutting tooth to be within a certain range by adjusting the arrangement parameters of the drill bit comprises the following steps:
in the formula (I), the compound is shown in the specification,the difference value between the characteristic energy characterization factors of the drilling tooth compression rock breaking process corresponding to each main cutting tooth is dimensionless;the difference value between the characteristic energy characterization factors of the rock breaking process of the cutting tooth corresponding to each main cutting tooth is dimensionless;between characteristic energy characterization factors of the stretching rock breaking process of the drilling tooth corresponding to each main cutting toothDifference, dimensionless;is the first on the drill bitThe dynamic uniaxial compression strength of each main cutting tooth in the dynamic rock breaking process is MPa;is the first on the drill bitThe dynamic shear strength of each main cutting tooth in the dynamic rock breaking process is MPa;is the first on the drill bitThe dynamic tensile strength of each main cutting tooth in the dynamic rock breaking process is MPa;the main cutting tooth invasion equivalent width is mm;the cutting depth of the main cutting tooth is mm;is the first on the drill bitCutting speed of each cutting tooth, m/s;the main cutting tooth running time, s;is the first on the drill bitThe tooth drilling force of each main cutting tooth in the rock breaking process contributes to total energy J.
The drill bit layout parameters comprise the number of the drill teeth, the diameter of each drill tooth, the inclination angle of each drill tooth and the distance from the position of each main cutting tooth to the axial line of the drill bit; the above-mentioned、、Should be less than or equal to 20%.
And obtaining the value range of the drill tooth rock breaking characteristic energy factor corresponding to each main cutting tooth to be more than or equal to 52% through the drill tooth rock breaking characteristic energy factor critical characterization condition.
Step S5: adding the horizontal cutting force vector of the drilling tooth corresponding to each main cutting tooth on the drill bit into a certain value, and adding the resultant force vector of the drilling tooth corresponding to each main cutting tooth on the drill bit into a certain value:
in step S5, the sum of the horizontal cutting force vectors of the drill teeth corresponding to each main cutting tooth on the drill bit is 0, and the sum of the resultant force vectors of the drill teeth corresponding to each main cutting tooth on the drill bit is 0, and the specific method is as follows:
in step S5, the sum of the horizontal cutting force vectors of the drill teeth corresponding to each main cutting tooth on the drill bit is 0, and the sum of the resultant force vectors of the drill teeth corresponding to each main cutting tooth on the drill bit is 0, and the specific method is as follows:
in the formula (I), the compound is shown in the specification,the vector sum of the horizontal cutting force of the drill tooth corresponding to each main cutting tooth on the drill bit is dimensionless;the resultant force vector sum, dimensionless, of the corresponding drilling tooth for each primary cutting tooth on the drill bit;is as followsA drill tooth horizontal cutting force vector corresponding to each main cutting tooth;is as followsA drilling tooth resultant force vector corresponding to each main cutting tooth; m is the mth direction.
Step S6: taking the difference between the drilling tooth rock breaking characteristic energy factors corresponding to each main cutting tooth obtained in the step S4, the drilling tooth rock breaking characteristic energy factor value range corresponding to each main cutting tooth, the horizontal cutting force vector sum of the drilling tooth corresponding to each main cutting tooth obtained in the step S5, and the resultant force vector sum of the drilling tooth corresponding to each main cutting tooth on the drill bit as a drill bit design standard, and completing the drill bit design if the design standard is met; if the drill bit design standard is not met, the drill bit design is finished after the drill bit layout parameters are continuously adjusted to meet the drill bit design standard:
if the arrangement parameters cannot meet the design standard of the drill bit through adjustment, the design of the drill bit is completed by adopting one-way drill bit design conditions according to the leading rock breaking mode of the drill teeth, and the specific method comprises the following steps:
when the drill teeth mainly adopt compression and shearing composite crushing, the requirements are met simultaneously,,,,The conditions are used as the design standard of the drill bit;
when the drill teeth mainly adopt shearing and stretching composite crushing, the requirements are met simultaneously,,,,The conditions are used as the design standard of the drill bit;
when the drill teeth mainly adopt the composite crushing of stretching and compression, the requirements are met simultaneously,,,,The conditions are used as the design standard of the drill bit;
when the drill teeth mainly use compression crushing, the requirements are met,,,The conditions are used as the design standard of the drill bit;
when the drill tooth is mainly cut and crushed, the requirements of the drill tooth are met,,,The conditions are used as the design standard of the drill bit;
when the drill teeth mainly adopt tensile crushing, the requirements of the drill teeth on the tensile crushing are met,,,The conditions serve as drill bit design criteria.
The invention discloses a drill bit design method based on a dynamic rock breaking energy balance adaptation principle, which comprises the following steps of firstly, obtaining the total rock breaking energy of each main cutting tooth through mechanical calculation; then, obtaining the drill tooth rock breaking characteristic energy factor corresponding to each main cutting tooth and the value range thereof, and obtaining the difference value between the drill tooth rock breaking characteristic energy factors corresponding to each main cutting tooth; secondly, acquiring the vector sum of the horizontal cutting force of the drill teeth corresponding to each main cutting tooth and the vector sum of the resultant force of the drill teeth corresponding to each main cutting tooth; finally, the value range and the difference of the rock breaking characteristic energy factors of the drill teeth, and the horizontal cutting force vector summation and the resultant force vector summation of the drill teeth are used as design standards to complete the design of the drill bit.
The invention considers the rock breaking principle based on equal energy, establishes a drill bit optimization design method, fully considers the energy borne by each main cutting tooth on the drill bit, sets the value range and the difference value of the rock breaking characteristic energy factor of each main cutting tooth in a reasonable range by calculating the total rock breaking energy of each main cutting tooth, adds the horizontal cutting force vector sum to 0 and adds the resultant force vector sum to 0, namely, the energy of each main cutting tooth is adjusted to be equal, when the traditional drill bit is used for drilling a stratum, the energy borne by each main cutting tooth on the drill bit is different, thereby causing different abrasion degrees of each main cutting tooth on the drill bit, the drill bit is easy to damage and the rock breaking efficiency is lower, the drill bit design method based on the rock breaking principle based on equal energy adjusts the energy to be equal through parameter adjustment, the drill bit damage caused by different energy borne by each main cutting tooth of the traditional drill bit is eliminated, the rock breaking efficiency of the drill bit is improved, the service life of the drill bit is prolonged, and the drill bit has a wide application prospect.
Thus, it will be appreciated by those skilled in the art that while embodiments of the invention have been illustrated and described in detail herein, many other variations or modifications can be made which conform to the principles of the invention, as may be directly determined or derived from the disclosure herein, without departing from the spirit and scope of the invention. Accordingly, the scope of the invention should be understood and interpreted to cover all such other variations or modifications.
Claims (10)
1. A drill bit design method based on a dynamic rock breaking energy balance adaptation principle is characterized by comprising the following steps of:
step S1: selecting a target drill tooth and rock, and determining the type of the target drill tooth, the geometric size of the drill tooth, the type of the rock and rock parameters; calculating the horizontal cutting force of the drilling tooth corresponding to each main cutting tooth by a drilling tooth horizontal cutting mechanics calculation method; calculating the vertical pressing force of the drill teeth corresponding to each main cutting tooth by using a vertical pressing mechanical calculation method of the drill teeth;
step S2: obtaining rock breaking energy of each main cutting tooth according to a drilling tooth rock breaking energy calculation method by using the drilling tooth horizontal cutting force corresponding to each main cutting tooth and the drilling tooth vertical pressing force corresponding to each main cutting tooth obtained in the step S1, and calculating total rock breaking energy of each main cutting tooth;
step S3: obtaining a drill tooth rock breaking characteristic energy factor corresponding to each main cutting tooth by using the total rock breaking energy of each main cutting tooth obtained in the step S2 and through a drill tooth rock breaking characteristic energy factor calculation method;
step S4: regulating and controlling the difference value between the rock breaking characteristic energy factors of the drilling teeth corresponding to each main cutting tooth obtained in the step S3 by adjusting the arrangement parameters of the drill bit, and obtaining the value range of the rock breaking characteristic energy factors of the drilling teeth corresponding to each main cutting tooth by the critical characterization conditions of the rock breaking characteristic energy factors of the drilling teeth;
step S5: adding the horizontal cutting force vectors of the drill teeth corresponding to each main cutting tooth on the drill bit, and adding the resultant force vectors of the drill teeth corresponding to each main cutting tooth on the drill bit;
step S6: taking the difference between the drilling tooth rock breaking characteristic energy factors corresponding to each main cutting tooth obtained in the step S4, the drilling tooth rock breaking characteristic energy factor value range corresponding to each main cutting tooth, the horizontal cutting force vector sum of the drilling tooth corresponding to each main cutting tooth obtained in the step S5, and the resultant force vector sum of the drilling tooth corresponding to each main cutting tooth on the drill bit as a drill bit design standard, and completing the drill bit design if the design standard is met; and if the drill bit design standard is not met, the drill bit design is finished after the drill bit layout parameters are continuously adjusted to meet the drill bit design standard.
2. The drill bit design method based on the dynamic rock breaking energy balance adaptation principle as claimed in claim 1, wherein in step S2, the concrete method for obtaining the rock breaking energy contributed by each main cutting tooth according to the drilling tooth rock breaking energy calculation method and calculating the total rock breaking energy contributed by each main cutting tooth is as follows:
in the formula (I), the compound is shown in the specification,is the first on the drill bitEnergy contributed by horizontal cutting force in the rock breaking process of each main cutting tooth, J;is the first on the drill bitHorizontal cutting force N in the rock breaking process of each main cutting tooth;is the first on the drill bitCutting speed of each main cutting tooth, m/s;is the first on the drill bitEnergy contributed by vertical pressing force in the rock breaking process of the main cutting teeth, J;is the first on the drill bitVertical pressing force N in the rock breaking process of the main cutting teeth;is the first on the drill bitThe tooth drilling force contributes to total energy J in the rock breaking process of each main cutting tooth;the main cutting tooth running time, s;is the cutting depth of the main cutting tooth, mm.
3. A process as claimed in claim 2The drill bit design method based on the dynamic rock breaking energy balance adaptation principle is characterized in that the first step on the drill bitCutting speed of main cutting toothThe expression of (a) is:
in the formula (I), the compound is shown in the specification,is the first on the drill bitThe distance from the position of each main cutting tooth to the axial lead of the drill bit is m;the rotating speed of the cutting teeth on the drill bit is r/min;is the first on the drill bitThe cutting speed of each cutting tooth is m/s.
4. The drill bit design method based on the dynamic rock breaking energy balance adaptation principle as claimed in claim 1, wherein in step S3, the rock breaking characteristic energy factor of the drilling tooth corresponding to each main cutting tooth includes a compression rock breaking process characteristic energy characterization factor, a shear rock breaking process characteristic energy characterization factor, and a tension rock breaking process characteristic energy characterization factor.
5. The drill bit design method based on the dynamic rock breaking energy balance adaptation principle as claimed in claim 1, wherein in step S3, the specific method for obtaining the rock breaking characteristic energy factor of the drill tooth corresponding to each main cutting tooth through the rock breaking characteristic energy factor calculation method of the drill tooth is as follows:
in the formula (I), the compound is shown in the specification,is the first on the drill bitCharacteristic energy characterization factors of the compression rock breaking process of the main cutting teeth are dimensionless;is the first on the drill bitCharacteristic energy characterization factors of the shearing and rock breaking process of the main cutting teeth are dimensionless;is the first on the drill bitCharacteristic energy meter for stretching rock breaking process of main cutting toothA sign factor, dimensionless;is the first on the drill bitThe dynamic uniaxial compression strength of each main cutting tooth in the dynamic rock breaking process is MPa;is the first on the drill bitThe dynamic shear strength of each main cutting tooth in the dynamic rock breaking process is MPa;is the first on the drill bitThe dynamic tensile strength of each main cutting tooth in the dynamic rock breaking process is MPa;the main cutting tooth invasion equivalent width is mm;the cutting depth of the main cutting tooth is mm;is the first on the drill bitCutting speed of each cutting tooth, m/s;the main cutting tooth running time, s;is the first on the drill bitThe tooth drilling force of each main cutting tooth in the rock breaking process contributes to total energy J.
6. The drill bit design method based on the dynamic rock breaking energy balance adaptation principle as claimed in claim 1, wherein in step S4, the method for adjusting the difference between the rock breaking characteristic energy factors of the drilling teeth corresponding to each main cutting tooth to a certain range by adjusting the drill bit layout parameters comprises:
in the formula (I), the compound is shown in the specification,the difference value between the characteristic energy characterization factors of the drilling tooth compression rock breaking process corresponding to each main cutting tooth is dimensionless;the difference value between the characteristic energy characterization factors of the rock breaking process of the cutting tooth corresponding to each main cutting tooth is dimensionless;the difference value between the characteristic energy characterization factors of the drilling tooth tensile rock breaking process corresponding to each main cutting tooth is dimensionless;is the first on the drill bitThe dynamic uniaxial compression strength of each main cutting tooth in the dynamic rock breaking process is MPa;is the first on the drill bitThe dynamic shear strength of each main cutting tooth in the dynamic rock breaking process is MPa;is the first on the drill bitThe dynamic tensile strength of each main cutting tooth in the dynamic rock breaking process is MPa;the main cutting tooth invasion equivalent width is mm;the cutting depth of the main cutting tooth is mm;is the first on the drill bitCutting speed of each cutting tooth, m/s;the main cutting tooth running time, s;is the first on the drill bitThe tooth drilling force of each main cutting tooth in the rock breaking process contributes to total energy J.
7. The drill bit design method based on the dynamic rock breaking energy balance adaptation principle as claimed in claim 6, wherein in the step S4, the drill bit layout parameters include the number of drill teeth, the diameter of each drill tooth, the inclination angle of each drill tooth, the distance from the position of each main cutting tooth to the axial line of the drill bit; the above-mentioned、、Should be less than or equal to 20%.
8. The drill bit design method based on the dynamic rock breaking energy balance adaptation principle as claimed in claim 1, wherein in step S4, the value range of the rock breaking characteristic energy factor of the drilling tooth corresponding to each main cutting tooth is obtained to be not less than 52% through the rock breaking characteristic energy factor critical characterization condition of the drilling tooth.
9. The drill bit design method based on the dynamic rock breaking energy balance adaptation principle as claimed in claim 1, wherein the step S5 is to sum the horizontal cutting force vector of the drill bit corresponding to each main cutting tooth on the drill bit to 0 and the resultant force vector of the drill bit corresponding to each main cutting tooth on the drill bit to 0, and the specific method is as follows:
in the formula (I), the compound is shown in the specification,the vector sum of the horizontal cutting force of the drill tooth corresponding to each main cutting tooth on the drill bit is dimensionless;the resultant force vector sum, dimensionless, of the corresponding drilling tooth for each primary cutting tooth on the drill bit;is as followsA drill tooth horizontal cutting force vector corresponding to each main cutting tooth;is as followsA drilling tooth resultant force vector corresponding to each main cutting tooth; m is the mth direction.
10. The drill bit design method based on the dynamic rock breaking energy balance adaptation principle as claimed in claim 1, wherein if the arrangement parameters cannot meet the drill bit design criteria in step S6, the drill bit design is completed by adopting one-way drill bit design conditions according to the leading rock breaking mode of the drill bit, and the specific method is as follows:
when the drill teeth mainly adopt compression and shearing composite crushing, the requirements are met simultaneously,,,,The conditions are used as the design standard of the drill bit;
when the drill teeth mainly adopt shearing and stretching composite crushing, the requirements are met simultaneously,,,,The conditions are used as the design standard of the drill bit;
when the drill teeth mainly adopt the composite crushing of stretching and compression, the requirements are met simultaneously,,,,The conditions are used as the design standard of the drill bit;
when the drill teeth mainly use compression crushing, the requirements are met,,,The conditions are used as the design standard of the drill bit;
when the drill tooth is mainly cut and crushed, the requirements of the drill tooth are met,,,The conditions are used as the design standard of the drill bit;
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