CN113320964A - Flexible balance system - Google Patents

Flexible balance system Download PDF

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Publication number
CN113320964A
CN113320964A CN202110694515.6A CN202110694515A CN113320964A CN 113320964 A CN113320964 A CN 113320964A CN 202110694515 A CN202110694515 A CN 202110694515A CN 113320964 A CN113320964 A CN 113320964A
Authority
CN
China
Prior art keywords
tray
assembly
conveying
disc
feeding
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202110694515.6A
Other languages
Chinese (zh)
Inventor
万伟鑫
喻卫杰
余栋栋
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Guangdong Qichuang Intelligent Technology Co ltd
Original Assignee
Guangdong Qichuang Intelligent Technology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Guangdong Qichuang Intelligent Technology Co ltd filed Critical Guangdong Qichuang Intelligent Technology Co ltd
Priority to CN202110694515.6A priority Critical patent/CN113320964A/en
Publication of CN113320964A publication Critical patent/CN113320964A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90Devices for picking-up and depositing articles or materials
    • B65G47/902Devices for picking-up and depositing articles or materials provided with drive systems incorporating rotary and rectilinear movements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G15/00Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
    • B65G15/30Belts or like endless load-carriers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G21/00Supporting or protective framework or housings for endless load-carriers or traction elements of belt or chain conveyors
    • B65G21/20Means incorporated in, or attached to, framework or housings for guiding load-carriers, traction elements or loads supported on moving surfaces
    • B65G21/2045Mechanical means for guiding or retaining the load on the load-carrying surface
    • B65G21/2063Mechanical means for guiding or retaining the load on the load-carrying surface comprising elements not movable in the direction of load-transport
    • B65G21/2072Laterial guidance means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/02Devices for feeding articles or materials to conveyors
    • B65G47/04Devices for feeding articles or materials to conveyors for feeding articles
    • B65G47/06Devices for feeding articles or materials to conveyors for feeding articles from a single group of articles arranged in orderly pattern, e.g. workpieces in magazines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/22Devices influencing the relative position or the attitude of articles during transit by conveyors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/82Rotary or reciprocating members for direct action on articles or materials, e.g. pushers, rakes, shovels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G57/00Stacking of articles
    • B65G57/02Stacking of articles by adding to the top of the stack
    • B65G57/03Stacking of articles by adding to the top of the stack from above
    • B65G57/035Stacking of articles by adding to the top of the stack from above with a stepwise downward movement of the stack
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G59/00De-stacking of articles
    • B65G59/02De-stacking from the top of the stack
    • B65G59/026De-stacking from the top of the stack with a stepwise upward movement of the stack

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Specific Conveyance Elements (AREA)

Abstract

The invention discloses a flexible disc swinging system which comprises a disc feeding mechanism, a disc swinging mechanism and a disc collecting mechanism, wherein the discharge end of the disc feeding mechanism is connected with the feed end of the disc swinging mechanism; the tray placing mechanism comprises a tray placing rack, a feeding device, a multi-pick device with a plurality of independently movable material taking nozzles and a conveying device; the feeding devices are provided with a plurality of feeding devices, and the plurality of feeding devices and the conveying device are located in the moving range of the multiple picking devices. The flexible balance system provided by the technical scheme greatly improves the production efficiency of the balance system, solves the technical problems that the operation precision of the existing balance system is low and the reject ratio of electronic products is high, can effectively avoid the products from being scratched and damaged, and is convenient for later maintenance.

Description

Flexible balance system
Technical Field
The invention relates to the technical field of processing of electronic products, in particular to a flexible balance system.
Background
In the process of producing and processing a plurality of electronic products, a plurality of products are placed on the tray, and then the tray is moved to a corresponding position, so that the plurality of products on the tray are processed or discharged uniformly, and therefore, the tray is one of the most common devices in the field of electronic product processing.
When the products are placed, the products are generally placed on the tray one by one manually, so that more time and labor are generally consumed, the production efficiency is low, and the occupied production area is large; and because the volume of electronic product is generally less, when carrying out the manual work and putting, because the staff is tired easily to lead to the operation precision lower, also often appear can the product damage circumstances such as fish tail, improved the defective rate of product.
The mechanical arm is increasingly applied to automatic work production, and in order to solve the problems, some manufacturers of automatic tray placing machines release tray placing machines which place a plurality of products on trays one by using the mechanical arm, but as the volumes of most electronic products are smaller, the mechanical arm is used for grabbing the electronic products to cause certain difficulty; in addition, compared with manual picking, the grabbing by the manipulator improves the production efficiency to a certain extent, but the grabbing is not enough to meet the production requirement. In addition, in order to reduce the occupied space of equipment, the existing automatic tray arranging machine generally has the functions of tray feeding, material stacking and tray collecting, but the integration of the functions also can increase the difficulty and the cost of later maintenance, particularly in the technical field of fine production such as electronic product processing, and the design and the production of processing equipment need to ensure the operation precision of the equipment and need to consider the later maintenance.
Disclosure of Invention
The invention aims to provide a flexible balance system, which greatly improves the production efficiency of the balance system, solves the technical problems of lower operation precision and higher reject ratio of electronic products of the existing balance system, can effectively avoid the products from being damaged and scratched and is convenient for later maintenance.
In order to achieve the purpose, the invention adopts the following technical scheme:
a flexible tray-arranging system comprises a tray-feeding mechanism, a tray-arranging mechanism and a tray-collecting mechanism, wherein the discharge end of the tray-feeding mechanism is connected with the feed end of the tray-arranging mechanism, and the discharge end of the tray-arranging mechanism is connected with the feed end of the tray-collecting mechanism;
the tray swinging mechanism comprises a tray swinging rack, a feeding device, a multi-pick device with a plurality of independently movable pick-up nozzles and a conveying device; the plurality of feeding devices are arranged, and the plurality of feeding devices and the plurality of conveying devices are positioned in the moving range of the plurality of picking devices;
material feeding unit includes flexible feeder, is used for detecting the visual detection subassembly of the model, size, shape and the position of material and is used for detecting the camera of material form, the visual detection subassembly install in the upper portion of balance frame, just the sense terminal of visual detection subassembly aligns the vibration dish of flexible feeder, the camera is close to flexible feeder sets up, just the sense terminal of camera is located the top of camera.
Preferably, the feeding devices are distributed on two sides of the conveying device;
the detection end of the visual detection assembly is opposite to the vibration disc of the flexible feeder, and the camera is parallel to the flexible feeder.
Preferably, the conveying device comprises two groups of conveying assemblies and adjusting assemblies, the two groups of conveying assemblies are arranged oppositely and used for conveying the tray, and the adjusting assemblies are mounted on two sides of the bottom of the conveying assemblies and used for adjusting the width between the conveying assemblies. The conveying device also comprises a blocking component arranged between the conveying components, and the blocking component is positioned at the bottom of the conveying components;
the blocking assembly comprises a baffle driver, a baffle and a blocking in-place detector, the baffle and the blocking in-place detector are sequentially arranged along the discharging direction of the conveying assembly, and the baffle can protrude out of the top of the conveying assembly through the baffle driver.
Preferably, the conveying device further comprises a jacking assembly arranged at the bottom of the conveying assembly, and the blocking assembly and the jacking assembly are sequentially arranged along the discharging direction of the conveying assembly;
the jacking assembly comprises a jacking driver and a jacking plate, the jacking plate is arranged on the inner side of the conveying assembly, and the jacking plate can move up and down between the conveying assemblies through the jacking driver.
Preferably, the conveying device further comprises a clamping assembly mounted on the outer side of the conveying assembly, and the clamping assembly is located above the jacking assembly;
the clamping assembly comprises a clamping drive and a clamping bar, by means of which the clamping bar can project from the outside of the transport assembly to the inside of the transport assembly.
Preferably, the multi-picking device comprises the material taking nozzle, an X-axis movement mechanism, a Y-axis movement mechanism and a plurality of Z-axis lifting mechanisms capable of independently moving;
the Y-axis movement mechanism is installed at the top of the X-axis movement mechanism, the Y-axis movement mechanism can move back and forth along the length direction of the X-axis movement mechanism, the Z-axis lifting mechanisms are multiple, the Z-axis lifting mechanisms are installed on one sides of the Y-axis movement mechanism, the Z-axis lifting mechanisms can move back and forth along the length direction of the Y-axis movement mechanism, the material taking nozzle is arranged at the tail end of the Z-axis lifting mechanism, and the material taking nozzle moves up and down through the Z-axis lifting mechanisms.
Preferably, the disc feeding mechanism comprises a disc feeding lifting device, a positioning device, a slicing device and a disc feeding rack, the disc feeding lifting device, the positioning device and the slicing device are all arranged in the disc feeding rack, and an accommodating cavity for accommodating a tray is arranged in the positioning device;
the disc feeding lifting device is provided with a lifting platform capable of moving up and down, the positioning device is installed at the top of the lifting platform, and the positioning device moves up and down along the disc feeding lifting device through the lifting platform; the bottom of the slicing device is convexly provided with a shifting sheet which can reciprocate along the discharging direction of the disc feeding mechanism.
Preferably, the positioning device comprises a bearing component and a fixing component, the bearing component is used for bearing the tray, and the fixing component is used for positioning the tray;
the bearing component and the fixing component are both positioned on the upper surface of the lifting platform, the bearing component is mounted in the middle of the lifting platform, the fixing components are movably mounted on two sides of the bearing component, and the bearing component is erected above the fixing components.
Preferably, the tray collecting mechanism comprises a material collecting device and a tray stacking device, the tray stacking device is erected above the tail end of the material collecting device, and the tray stacking device is used for stacking trays;
the stacking tray device comprises a splicing assembly, the splicing assembly comprises an ejector piece and a containing piece, the ejector piece is arranged below the inner side of the material receiving device in a lifting mode, and the containing piece is arranged on the outer side of the material receiving device;
the ejection strip of the ejection piece can protrude out of the top of the material receiving device, the containing piece comprises a containing seat, a rotating block and a rotating shaft, the rotating block is rotatably installed on the containing seat through the rotating shaft, and a containing face used for containing the tray is arranged at the top of the rotating block.
Preferably, the containing seat comprises a limiting arm and a mounting arm, the limiting arm is arranged at the top of the containing seat, the mounting arm is arranged at two sides of the bottom of the limiting arm, the limiting arm and the mounting arm both protrude towards the material receiving device, and the protruding degree of the mounting arm is greater than that of the limiting arm;
the lower surface of the protruding end of the limiting arm is abutted to the containing surface, and the rotating shaft is installed on the installation arm.
The invention has the beneficial effects that:
1. the flexible balance system disclosed by the technical scheme comprises a balance feeding mechanism, a balance placing mechanism and a balance collecting mechanism, and separates the integrated upper disc function, the balance placing function and the lower disc function of the existing automatic balance placing machine, so that the later maintenance of the flexible balance system is facilitated.
2. The multi-pick device used in the technical scheme is provided with a plurality of independently movable material taking nozzles, so that a plurality of materials can be picked and placed at corresponding positions on the tray at one time, and the tray arrangement efficiency of the flexible tray arrangement system can be further improved.
3. The feeding devices are arranged in a plurality of numbers, the feeding devices and the conveying devices are located in the moving range of the multiple pickup devices, the multi-station work of the multiple pickup devices can be realized, the structure is compact, and the space of the wobble plate system can be effectively utilized.
4. The cooperation of visual detection subassembly and camera is used among this technical scheme, can obtain model, size, shape, position and the form information of the material that needs the balance, can make many pick device accurately snatch the material of suitable size and put into to the tray, is favorable to improving many pick device's the precision of snatching, reduces artificial intervention, solves workman's labour.
Drawings
The drawings are further illustrative of the invention and the content of the drawings does not constitute any limitation of the invention.
Fig. 1 is a schematic structural diagram of a flexible wobble plate system of the present invention.
Fig. 2 is a partial structural schematic diagram of a wobble plate mechanism in a flexible wobble plate system of the present invention.
Fig. 3 is a schematic structural diagram of a multi-pick device in a flexible balance system according to the present invention.
Fig. 4 is a schematic structural diagram of a conveying device in the flexible balance system.
Fig. 5 is a schematic structural diagram of a disk feeding mechanism in the flexible wobble plate system of the invention.
Fig. 6 is a schematic view of the working state of the disk feeding mechanism in the flexible wobble plate system.
Fig. 7 is a schematic structural diagram of a view angle of a disc-closing mechanism in the flexible balance system.
Fig. 8 is a schematic structural diagram of another view angle of the disc-retracting mechanism in the flexible balance system according to the invention.
Fig. 9 is a schematic view of the working state of the disc retracting mechanism in the flexible wobble plate system.
Fig. 10 is a schematic view of the working state of the disc retracting mechanism in the flexible wobble plate system.
Wherein:
a disk feeding mechanism 1, a disk feeding lifting device 11, a lifting platform 111, a lifting track 112, a lifting slider 113, a lifting driver 114, an upper position detector 115, a lower position detector 116, a positioning device 12, a bearing assembly 121, a bearing table 1211, a first fixing arm 1212, a fixing assembly 122, a fixing plate 1221, a second fixing arm 1222, a clamping assembly 123, a clamping seat 1231, a clamping screw 1232, a driving member 1233, a guide assembly 124, a guide seat 1241, a guide rod 1242, a slicing device 13, a pick 131, a slicing guide rod 132, a slicing slider 133 and a disk feeding frame 14;
the automatic feeding device comprises a swinging disc mechanism 2, a swinging disc rack 21, a feeding device 22, a flexible feeder 221, a vibrating disc 2211, a visual detection assembly 222, a camera 223, a multi-picking device 23, a material taking nozzle 231, an X-axis movement mechanism 232, a Y-axis movement mechanism 233, a Z-axis lifting mechanism 234, a conveying device 24, a conveying assembly 241, a conveying bracket 2411, a transmission shaft 2412, a conveying belt 2413, a tensioning structure 2414, an adjusting assembly 242, an adjusting screw 2421, a synchronous belt 2422, an adjusting guide rail 2423, an adjusting block 2424, a blocking assembly 243, a baffle 2431, a blocking in-place detector 2432, a lifting assembly 244, a lifting driver 2441, a lifting plate 2442, a limiting rod 2443, a clamping assembly 245, a clamping driver 2451 and a clamping strip 2452;
the tray collecting mechanism 3, the tray receiving device 31, the transmission assembly 311, the transmission frame 3111, the rotating shaft 3112, the transmission belt 3113, the tensioning member 3114, the distance adjusting assembly 312, the tray stacking device 32, the connecting piece assembly 321, the ejecting member 3211, the ejecting bar 3211a, the containing member 3212, the containing seat 3212a, the limiting arm 303, the mounting arm 304, the rotating block 3212b, the rotating shaft 3212c, the clamping arm assembly 322, the static clamping arm 3221, the fixed seat 3221a, the static clamping bar 3221b, the vertical portion 301, the horizontal portion 302, the first position detector 3221c, the second position detector 3221d, the movable clamping arm 3222, the movable seat 3222a, the movable clamping bar 3222b, the movable guide rail 3222c, the movable block 3222d, and the locking member 3222 e;
a tray 4.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the accompanying drawings are illustrative only for the purpose of explaining the present invention, and are not to be construed as limiting the present invention.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention. Furthermore, features defined as "first" and "second" may explicitly or implicitly include one or more of the features for distinguishing between descriptive features, non-sequential, non-trivial and non-trivial.
In the description of the present invention, "a plurality" means two or more unless otherwise specified.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "disposed" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
The technical scheme provides a flexible tray swinging system which comprises a tray feeding mechanism 1, a tray swinging mechanism 2 and a tray collecting mechanism 3, wherein the discharge end of the tray feeding mechanism 1 is connected with the feed end of the tray swinging mechanism 2, and the discharge end of the tray swinging mechanism 2 is connected with the feed end of the tray collecting mechanism 3;
the tray swinging mechanism 2 comprises a tray swinging frame 21, a feeding device 22, a multi-picking device 23 with a plurality of independently movable material taking nozzles 231 and a conveying device 24; the feeding device 22 is provided with a plurality of feeding devices 22, and the plurality of feeding devices 22 and the conveying device 24 are positioned in the moving range of the multi-picking device 23;
material feeding unit 22 includes flexible feeder 221, is used for detecting the visual detection subassembly 222 of the model, size, shape and the position of material and is used for detecting the camera 223 of material form, visual detection subassembly 222 install in the upper portion of balance staff frame 21, just the sense terminal of visual detection subassembly 222 aligns the vibration dish 2211 of flexible feeder 221, camera 223 is close to flexible feeder 221 sets up, just the sense terminal of camera 223 is located the top of camera 223.
Because most electronic products have small volumes, the mechanical arm is used for grabbing the electronic products to cause certain difficulty; in addition, compared with manual picking, the grabbing by the manipulator improves the production efficiency to a certain extent, but the grabbing is not enough to meet the production requirement. In addition, in order to reduce the occupied space of equipment, the existing automatic tray placing machine generally has the functions of an upper tray, a tray placing machine and a lower tray, but the integration of the functions also can increase the difficulty and the cost of later maintenance, particularly in the technical field of fine production such as electronic product processing, the design and the production of processing equipment need to ensure the operation precision of the equipment, and the later maintenance needs to be considered.
In order to further improve the production efficiency of the swing disc system, facilitate the improvement of the operation precision of the swing disc system, reduce the reject ratio of electronic products and avoid the damage and scratch of the products, the technical scheme discloses a flexible swing disc system, as shown in fig. 1-4, which comprises a disc feeding mechanism 1, a swing disc mechanism 2 and a disc collecting mechanism 3, wherein the discharge end of the disc feeding mechanism 1 is connected with the feed end of the swing disc mechanism 2, and the discharge end of the swing disc mechanism 2 is connected with the feed end of the disc collecting mechanism 3, so that the integrated upper disc, swing disc and lower disc functions of the existing automatic swing disc machine are separated, and the later maintenance of the flexible swing disc system is facilitated.
Further, the balance mechanism 2 comprises a balance rack 21, a feeding device 22, a multiple picking device 23 and a conveying device 24, wherein the feeding device 22, the multiple picking device 23 and the conveying device 24 are all arranged inside the balance rack 21, the multiple picking device 23 is provided with a plurality of material taking nozzles 231, a plurality of materials can be picked and placed to corresponding positions on the tray 4 at one time, and the balance efficiency of the flexible balance system can be further improved; the plurality of feeding devices 22 are arranged, the plurality of feeding devices 22 and the conveying device 24 are located in the moving range of the plurality of picking devices 23, multi-station work of the plurality of picking devices 23 can be achieved, the structure is compact, and the space of the wobble plate system can be effectively utilized.
Further, the feeding device 22 includes a flexible feeder 221, a visual inspection assembly 222 for inspecting the type, size, shape and position of the material, and a camera 223 for inspecting the form of the material, the visual inspection assembly 222 is mounted on the upper portion of the wobble plate frame 21, and the inspection end of the visual inspection assembly 222 is aligned with the vibration plate 2211 of the flexible feeder 221, the camera 223 is disposed adjacent to the flexible feeder 221, and the inspection end of the camera 223 is located on the top of the camera 223. The cooperation of visual detection subassembly 222 and camera 223 among this technical scheme uses size, shape, position and the form information that can obtain the material that needs the balance, can make many pick device 23 accurately snatch the material of suitable size and put into tray 4, is favorable to improving the precision of snatching of many pick device 23, reduces manual intervention, solves workman's labour. It should be noted that the flexible feeder 221, the visual inspection assembly 222, and the camera 223 in the present embodiment are all existing commercially available products, and are not described herein again.
The working process of the flexible balance system of the invention is as follows: 1. a conveying device 24 for feeding the tray 4 from the tray feeding mechanism 1 to the tray placing mechanism 2; 2. after being fed from the flexible feeder 221, the materials are flatly laid on the vibrating disk 2211; 3. the multi-picking device 23 picks up the materials matched with the type, size and shape of the tray 4 at the corresponding position of the vibrating disk 2211 through the material taking nozzle 231 according to the detection result of the visual detection assembly 222; 4. the multi-pick device 23 carries out secondary detection on the selected materials through the camera 223 to determine the grabbing state of the materials; 5. the multi-pick device 23 adjusts the grabbing state of the materials according to the detection result of the camera 223, and ensures that the multi-pick device 23 can accurately place the materials on the tray 4.
Further, the feeding devices are distributed on two sides of the conveying device, so that the moving stroke of the plurality of pickup devices is reasonable, and the disc swinging efficiency of the flexible disc swinging system is improved; the detection end of the visual detection assembly is opposite to the vibration plate of the flexible feeder, so that the model, the size, the shape and the position of a material can be shot more accurately, the camera is parallel to the flexible feeder, the moving stroke of the multiple pickup devices can be further reasonably arranged, and the plate swinging efficiency of the flexible plate swinging system is effectively improved.
More specifically, the conveying device 24 includes two sets of conveying assemblies 241 and adjusting assemblies 242, the two sets of conveying assemblies 241 are oppositely arranged to convey the tray 4, and the adjusting assemblies 242 are installed at two sides of the bottom of the conveying assemblies 241 to adjust the width between the conveying assemblies 241.
The conveying device 24 of the technical scheme comprises two groups of conveying assemblies 241 and an adjusting assembly 242, wherein the two groups of conveying assemblies 241 are oppositely arranged and used for conveying the tray 4, and the conveying device is simple in structure and reliable in performance; the adjusting components 242 are installed at two sides of the bottom of the conveying component 241 and are used for adjusting the width between the conveying components 241, which is beneficial to improving the applicability of the flexible wobble plate system.
Preferably, the transmission assembly 241 includes a transmission bracket 2411, a transmission shaft 2412, a transmission belt 2413 and a tensioning structure 2414, the transmission shaft 2412 is rotatably mounted at two ends of the inner side of the transmission bracket 2411, the transmission belt 2413 is wound around the outer wall of the transmission shaft 2412, and the tensioning structure 2414 is arranged at the outer side of the transmission bracket 2411 and is used for adjusting the tensioning degree of the transmission belt 2413.
In an embodiment of the present disclosure, the transmission assembly 241 includes a transmission bracket 2411, a transmission shaft 2412, a transmission belt 2413 and a tensioning structure 2414, the transmission shaft 2412 is rotatably installed at two ends of an inner side of the transmission bracket 2411, the transmission belt 2413 is wound around an outer wall of the transmission shaft 2412, the transmission shaft 2412 provides power for the rotation of the transmission belt 2413, and the tensioning structure 2414 is installed at an outer side of the transmission bracket 2411, so that the tensioning degree of the transmission belt 2413 can be effectively adjusted, and the normal transmission of the tray 4 is ensured.
Preferably, the adjusting assembly 242 includes an adjusting screw 2421 and a timing belt 2422, the adjusting screw 2421 is provided with two sets, the two sets of adjusting screws 2421 are telescopically mounted at the bottoms of the two conveying brackets 2411, and the same side of the two adjusting screws 2421 is connected through the timing belt 2422.
In one embodiment of the present invention, the adjusting assembly 242 includes an adjusting screw 2421 and a timing belt 2422, the adjusting screw 2421 is provided with two sets, the two sets of adjusting screws 2421 are telescopically mounted at the bottom of the two conveying brackets 2411, and the width between the two conveying brackets 2411 can be adjusted by the adjusting screw 2421, so that the width is suitable for conveying trays 4 of any size; the same sides of the two adjusting screw rods 2421 are connected through a synchronous belt 2422, so that the distances between the conveying brackets 2411 can be ensured to be equal everywhere, and the smooth conveying of the tray 4 is ensured.
It should be noted that the adjusting screw 2421 in the present technical solution may be a positive and negative screw.
Preferably, the adjusting assembly 242 further comprises an adjusting guide 2423 and an adjusting block 2424, the adjusting block 2424 is mounted at the bottom of the two transmission brackets 2411, and the adjusting guide 2423 and the adjusting block 2424 are arranged close to the adjusting screw 2421; the adjustment block 2424 is slidably mounted to the adjustment guide 2423, and the transport support 2411 is moved along the adjustment guide 2423 by the adjustment block 2424.
In one embodiment of the present disclosure, the adjusting assembly 242 includes an adjusting guide 2423 and an adjusting block 2424, the adjusting block 2424 is installed at the bottom of the two transmission brackets 2411, and the adjusting guide 2423 and the adjusting block 2424 are disposed close to the adjusting screw 2421, which is beneficial to ensure that the transmission brackets 2411 move smoothly; the adjusting block 2424 is slidably mounted on the adjusting guide 2423, and the transmission bracket 2411 moves along the adjusting guide 2423 through the adjusting block 2424, so that the structure is simple, and the smooth operation of the adjusting action is facilitated.
More specifically, the transferring device 24 further includes a blocking member 243 installed between the transferring members 241, and the blocking member 243 is located at the bottom of the transferring member 241;
the blocking assembly 243 comprises a baffle driver, a baffle 2431 and a blocking-in-place detector 2432, the baffle 2431 and the blocking-in-place detector 2432 are sequentially arranged along the discharging direction of the conveying assembly 241, and the baffle 2431 can protrude out of the top of the conveying assembly 241 through the baffle driver.
The conveying device 24 of the present technical solution further includes a blocking assembly 243, the blocking assembly 243 is installed between the conveying assemblies 241 and is located at the bottom of the conveying assembly 241, the blocking assembly 243 is used for blocking the conveying of the tray 4 on the conveying assembly 241, so that the multiple picking devices 23 can conveniently swing the material into the tray 4 in the tray swinging mechanism 2;
further, the blocking assembly 243 includes a shutter driver (not shown), a shutter 2431 and a blocking-in-place detector 2432, the shutter 2431 and the blocking-in-place detector 2432 are sequentially disposed along the discharging direction of the conveying assembly 241, and the shutter 2431 can protrude from the top of the conveying assembly 241 through the shutter driver. The operation of the barrier assembly 243 is as follows: 1. the blocking in-place detector 2432 detects that the tray 4 for placing the material is in place; 2. the baffle driver drives the baffle 2431 to ascend and protrude out of the top of the conveying assembly 241, and blocks the tray 4 in operation; 3. after the plurality of picking devices 23 are discharged, the baffle driver drives the baffle 2431 to descend and locate at the bottom of the conveying assembly 241, and the discharged tray 4 moves towards the discharging direction of the conveying assembly 241.
More specifically, the conveying device 24 further includes a lifting assembly 244 installed at the bottom of the conveying assembly 241, and the blocking assembly 243 and the lifting assembly 244 are sequentially arranged along the discharging direction of the conveying assembly 241;
the jacking assembly 244 includes a jacking driver 2441 and a jacking plate 2442, the jacking plate 2442 is disposed inside the transfer assembly 241, and the jacking plate 2442 is movable up and down between the transfer assemblies 241 by the jacking driver 2441.
The conveying device 24 of the present technical solution further includes a jacking component 244, the jacking component 244 is installed at the bottom of the conveying component 241, the blocking component 243 and the jacking component 244 are sequentially arranged along the discharging direction of the conveying component 241, that is, the tray 4 on the conveying component 241 is firstly blocked by the blocking component 243, and then lifted by the jacking component 244 to be separated from the conveying component 241; since the conveying assembly 241 may wear its internal components when being opened and closed frequently, in order to avoid the above situation, the tray 4 on the conveying assembly 241 can be stopped to a corresponding position for placing the material, and the above effect can be effectively achieved by the cooperation of the blocking assembly 243 and the lifting assembly 244.
Further, the jacking assembly 244 of the present disclosure includes a jacking driver 2441 and a jacking plate 2442, the jacking plate 2442 is disposed inside the conveying assembly 241, and the jacking plate 2442 can move up and down between the conveying assemblies 241 through the jacking driver 2441. The operation of the jacking assembly 244 is as follows: 1. after the blocking assembly 243 blocks the tray 4, the lifting driver 2441 drives the lifting plate to ascend and lift the tray 4 to be separated from the conveying assembly 241; 2. after the multiple picking devices 23 finish discharging, the baffle driver drives the baffle 2431 to descend and locate at the bottom of the conveying assembly 241, and the jacking driver 2441 drives the jacking plate to descend, so that the discharged tray 4 returns to the top of the conveying assembly 241 again and continues to move in the discharging direction of the conveying assembly 241.
Preferably, the jacking assembly 244 further includes a limiting rod 2443, the limiting rod 2443 is installed at the inner side of the transmission bracket 2411, a limiting hole is formed on the surface of the jacking plate 2442, and the limiting rod 2443 passes through the limiting hole to limit the stroke of the jacking plate 2442.
Jacking subassembly 244 among this technical scheme still includes gag lever post 2443, and gag lever post 2443 is installed in the inboard of conveying support 2411, and spacing hole has been seted up to jacking board 2442's face, and gag lever post 2443 passes spacing hole for the stroke of restriction jacking board 2442 avoids jacking board 2442 to rise tray 4 too high, when being favorable to ensureing the blowing, the stability of tray 4.
More specifically, the conveying device 24 further includes a clamping assembly 245 installed outside the conveying assembly 241, and the clamping assembly 245 is located above the jacking assembly 244;
the clamping assembly 245 includes a clamping driver 2451 and a clamping bar 2452, the clamping bar 2451 being projectable from the outside of the carrier assembly 241 to the inside of the carrier assembly 241 by the clamping driver 2451.
The conveying device 24 in the present technical solution further includes a clamping assembly 245, the clamping assembly 245 is installed at the outer side of the conveying assembly 241, and the clamping assembly 245 is located above the jacking assembly 244; the clamping assembly 245 includes a clamping driver 2451 and a clamping bar 2452, the clamping bar 2451 being projectable from the outside of the transferring assembly 241 to the inside of the transferring assembly 241 by the clamping driver 2451 for clamping the tray 4. Because the tray 4 on the conveying component 241 in the technical scheme is firstly blocked by the blocking component 243 and then lifted by the jacking component 244 to be separated from the conveying component 241 for stacking, the operation of the conveying component 241 or the vibration of other equipment may affect the stacking process in the stacking process, such as inaccurate stacking position, position deviation of the tray 4 and the like; therefore, in order to further improve the accuracy of the flexible balance system, the clamping assembly 245 is additionally designed to clamp the tray 4, so that the stability of the tray in the stacking process can be effectively ensured.
Further, the clamping assembly 245 of the present solution includes a clamping driver 2451 and a clamping bar 2452, the clamping bar 2451 can protrude from the outside of the transferring assembly 241 to the inside of the transferring assembly 241 through the clamping driver 2451. The operation of the clamping assembly 245 is as follows: 1. after the jacking driver 2441 drives the jacking plate to ascend and lift the tray 4 to be separated from the conveying assembly 241, the clamping driver 2451 drives the clamping strips 2452 to move towards the inner side of the conveying assembly 241 and abut against the tray 4; 2. after the multiple picking devices 23 are discharged, the clamping driver 2451 drives the clamping bar 2452 to move to the outside of the conveying assembly 241 and release the tray 4, the baffle driver drives the baffle 2431 to descend and locate at the bottom of the conveying assembly 241, and the lifting driver 2441 drives the lifting plate to descend, so that the discharged tray 4 returns to the top of the conveying assembly 241 again and continues to move in the discharging direction of the conveying assembly 241.
To explain further, the multi-pick device 23 includes the material taking nozzle 231, an X-axis moving mechanism 232, a Y-axis moving mechanism 233, and a plurality of Z-axis lifting mechanisms 234;
the Y-axis motion mechanism 233 is installed at the top of the X-axis motion mechanism 232, the Y-axis motion mechanism 233 can reciprocate along the length direction of the X-axis motion mechanism 232, the Z-axis lifting mechanisms 234 are provided in plurality, the Z-axis lifting mechanisms 234 are installed on one sides of the Y-axis motion mechanism 232, the Z-axis lifting mechanisms 234 can reciprocate along the length direction of the Y-axis motion mechanism 233, the material taking nozzle 231 is arranged at the tail end of the Z-axis lifting mechanism 234, and the material taking nozzle 231 moves up and down through the Z-axis lifting mechanism 234.
In an embodiment of the present disclosure, the multi-pick device 23 includes a material taking nozzle 231, an X-axis moving mechanism 232, a Y-axis moving mechanism 233, and a plurality of Z-axis lifting mechanisms 234;
the Y-axis movement mechanism 233 is installed on the top of the X-axis movement mechanism 232, the Y-axis movement mechanism 233 can reciprocate along the length direction of the X-axis movement mechanism 232, the number of the Z-axis lifting mechanisms 234 is multiple, the plurality of Z-axis lifting mechanisms 234 are installed on one side of the Y-axis movement mechanism 232, the Z-axis lifting mechanisms 234 can reciprocate along the length direction of the Y-axis movement mechanism 233, the material taking nozzle 231 is arranged at the tail end of the Z-axis lifting mechanism 234, and the material taking nozzle 231 moves up and down through the Z-axis lifting mechanisms 234. On the one hand, many pick device 23 of this technical scheme is including getting material mouth 231, X axle motion 232, Y axle motion 233 and Z axle elevating system 234, it can carry out multi-directional removal through X axle motion 232 to get material mouth 231, Y axle motion 233 and Z axle elevating system 234, improve many pick device 23's the accuracy of picking up, a large amount of time manpowers have been saved, production efficiency has been improved and manufacturing cost has been saved, on the other hand, Z axle elevating system 234 among this technical scheme is provided with a plurality ofly, can once only pick up and place a plurality of materials to the relevant position on tray 4, be favorable to further improving flexible balance system's balance efficiency.
Further, the disc feeding mechanism 1 includes a disc feeding lifting device 11, a positioning device 12, a slicing device 13 and a disc feeding rack 14, the disc feeding lifting device 11, the positioning device 12 and the slicing device 13 are all installed in the disc feeding rack 14, and an accommodating cavity for accommodating the tray 4 is arranged inside the positioning device 12;
the disc feeding lifting device 11 is provided with a lifting platform 111 capable of moving up and down, the positioning device 12 is installed at the top of the lifting platform 111, and the positioning device 12 moves up and down along the disc feeding lifting device 11 through the lifting platform 111; the bottom of the slicing device 13 is provided with a shifting piece 131 in a protruding manner, and the shifting piece 131 can reciprocate along the discharging direction of the disc feeding mechanism 1.
With the rapid development of the electronic industry, electronic products are upgraded in the direction of high integration and high precision, and the components in the products are smaller and smaller, and the precision and the electronic integration are higher and higher.
In order to reduce the occupied space of equipment, the existing automatic tray placing machine generally has the functions of feeding, material placing and discharging at the same time, and although integrated functional equipment brings convenience for production manufacturers, the integrated functional equipment also brings trouble in operation. At present, because the not enough of equipment space, the material loading function that integrates is mostly through artifical material loading one by one, extravagant a large amount of manpower and materials on the one hand, the regularity is not high, and the tray is scattered in disorder easily, and difficult conveying, the artifical material loading that leads to easily one by one of on the other hand is low, influences machining efficiency.
In order to improve the neatness of tray feeding and effectively improve the feeding efficiency of a flexible tray arranging system, the technical scheme provides a tray feeding mechanism 1, as shown in fig. 5-6, which comprises a tray feeding lifting device 11, a positioning device 12, a slicing device 13 and a tray feeding rack 14, wherein the tray feeding lifting device 11, the positioning device 12 and the slicing device 13 are all installed in the tray feeding rack 14, and a containing cavity for placing a tray 4 is arranged inside the positioning device 12; the tray feeding lifting device 11 is used for lifting the trays 4, the positioning device 12 is used for clamping the trays 4, and the slicing device 13 is used for pushing one tray 4 in the stack of trays 4 to the discharging end of the tray feeding mechanism 1, so that slicing feeding is realized.
Specifically, the disc feeding lifting device 11 is provided with a lifting platform 111 capable of moving up and down, the positioning device 12 is installed at the top of the lifting platform 111, and the positioning device 12 moves up and down along the disc feeding lifting device 11 through the lifting platform 111; the bottom of the slicing device 13 is provided with a shifting piece 131 in a protruding way, and the shifting piece 131 can reciprocate along the discharging direction of the disc feeding mechanism 1. The working process of the disc feeding mechanism 1 is as follows: 1. the lifting platform 111 descends to the lower part of the disc feeding mechanism 1 to stack the tray 4 in the accommodating cavity; 2. the positioning device 12 is used for positioning and clamping the tray 4; 3. the lifting platform 111 is lifted to the upper part of the disc feeding mechanism 1, and the slicing device 13 pushes one piece of tray 4 to the discharging end of the disc feeding mechanism 1 through the shifting piece 131; 4. the lifting platform 111 lifts the height of one tray 4, the slicing device 13 pushes the next tray 4 to the blanking end of the tray feeding mechanism 1 through the shifting piece 131, and so on until the trays 4 are all pushed to the blanking end of the tray feeding mechanism 1, and the step 1 is repeated.
More specifically, the positioning device 12 includes a bearing assembly 121 and a fixing assembly 122, the bearing assembly 121 is used for bearing the tray 4, and the fixing assembly 122 is used for positioning the tray 4;
the bearing component 121 and the fixing component 122 are both located on the upper surface of the lifting platform 111, the bearing component 121 is installed in the middle of the lifting platform 111, the fixing component 122 is movably installed on two sides of the bearing component 121, and the bearing component 121 is erected above the fixing component 122.
The positioning device 12 of the present technical solution includes a bearing component 121 and a fixing component 122, the bearing component 121 is used for bearing the tray 4, the fixing component 122 is used for positioning the tray 4, the structure is simple, and the performance is reliable; the bearing component 121 and the fixing component 122 are both located on the upper surface of the lifting platform 111, the bearing component 121 is mounted in the middle of the lifting platform 111, the fixing component 122 is movably mounted on two sides of the bearing component 121, and the bearing component 121 is erected above the fixing component 122. When the tray 4 is stacked in the accommodating cavity, the tray 4 is firstly placed at the top of the bearing component 121, then the fixing component 122 is moved to position and clamp the tray 4, and the bearing component 121 is erected above the fixing component 122, so that the fixing component 122 can freely move without being limited by the bearing component 121, and the tray is convenient and quick.
Preferably, the carrying assembly 121 includes a carrying table 1211 and a first fixing arm 1212, the table surface of the carrying table 1211 is a long strip, the first fixing arm 1212 is mounted at one end of the table surface, and the first fixing arm 1212 is movable along the length direction of the table surface.
Preferably, the fixing assembly 122 includes a fixing plate 1221 and a second fixing arm 1222, and the second fixing arm 1222 is fixedly mounted on an upper surface of the fixing plate 1221.
The carrying assembly 121 includes a carrying platform 1211 and a first fixing arm 1212, wherein the platform surface of the carrying platform 1211 is a long strip type and can effectively carry the tray 4, the first fixing arm 1212 is installed at one end of the platform surface, and the first fixing arm 1212 can move along the length direction of the platform surface. In the tray feeding mechanism 1, except that the second fixing arm 1222 in the fixing component 122 can act on both sides of the tray 4, thereby positioning and clamping the tray 4 in the discharging direction, the present technical scheme further provides the first fixing arm 1212, the first fixing arm 1212 can move along the length direction of the table-board, namely it can act on the side between both sides of the tray 4, thereby also positioning and clamping the tray 4 in the discharging direction perpendicular to the same, further improving the feeding uniformity of the tray 4, the tray is not easy to scatter, and the tray is convenient to convey.
Preferably, the positioning device 12 further comprises a clamping assembly 123, wherein the clamping assembly 123 is telescopically mounted at the bottom of the fixing assembly 122;
the clamping assembly 123 comprises a clamping seat 1231, a clamping screw 1232 and a driving piece 1233, the clamping seat 1231 is fixed to the bottom of the fixing assembly 122, the clamping screw 1232 is connected between the clamping seats 1231, one end of the clamping screw 1232 is connected with the driving piece 1233 in a protruding mode, and the driving piece 1233 drives the fixing assembly 122 to move through the clamping screw 1232.
In an embodiment of the present invention, the positioning device 12 further includes a clamping assembly 123, the clamping assembly 123 is telescopically mounted at the bottom of the fixing assembly 122 for implementing the movement of the fixing assembly 122; specifically, the clamping assembly 123 comprises a clamping seat 1231, a clamping screw 1232 and a driving part 1233, the clamping seat 1231 is fixed to the bottom of the fixing assembly 122, the clamping screw 1232 is connected between the clamping seat 1231, the driving part 1233 is connected to one end of the clamping screw 1232 in a protruding mode, the driving part 1233 drives the fixing assembly 122 to move through the clamping screw 1232, the structure is simple, the performance is reliable, and the positioning and clamping effects on the tray 4 can be effectively achieved.
Preferably, the positioning device 12 further comprises a guiding assembly 124, the guiding assembly 124 is mounted at the bottom of the fixing assembly 122, and the guiding assembly 124 is located at both sides of the clamping assembly 123;
the guide assembly 124 includes a guide seat 1241 and a guide rod 1242, the guide seat 1241 is provided with a guide hole, the guide rod 1242 passes through the guide hole, and the guide seat 1241 moves along the guide rod 1242 through the guide hole.
In an embodiment of the present disclosure, the positioning device 12 further includes a guiding component 124, the guiding component 124 is installed at the bottom of the fixing component 122, and the guiding component 124 is located at two sides of the clamping component 123, which is beneficial to improving the moving stability of the fixing component 122 and preventing the tray 4 from shifting; specifically, the guide assembly 124 includes a guide seat 1241 and a guide rod 1242, the guide seat 1241 has a guide hole, the guide rod 1242 passes through the guide hole, and the guide seat 1241 moves along the guide rod 1242 through the guide hole, which is favorable for further improving the stability of the movement of the fixing assembly 122.
Preferably, the disk feeding lift device 11 includes the lift platform 111, a lift rail 112, and a lift slider 113, the lift rail 112 is mounted on an inner side surface of the disk feeding frame 14, the lift slider 113 is vertically movable along the lift rail 112, the lift platform 111 is mounted on an inner side surface of the lift slider 113, and the lift platform 111 is vertically movable along the lift rail 112 via the lift slider 113.
The disc feeding lifting device 11 of the technical scheme comprises a lifting platform 111, a lifting rail 112 and a lifting slider 113, wherein the lifting rail 112 is installed on the inner side surface of the disc feeding rack 14, the lifting slider 113 can move up and down along the lifting rail 112, the lifting platform 111 is installed on the inner side surface of the lifting slider 113, and the lifting platform 111 moves up and down along the lifting rail 112 through the lifting slider 113, so that the structure is compact and simple.
Preferably, the disc feeding lifting device 11 further includes a lifting driver 114, an upper position detector 115, and a lower position detector 116, wherein the upper position detector 115 is mounted on the top of the disc feeding lifting device 11, the lower position detector 116 is mounted on one side of the lifting platform 111, and the lifting driver 114 is electrically connected to the upper position detector 115 and the lower position detector 116.
The disc feeding lifting device 11 according to the present embodiment further includes a lifting driver 114, an upper position detector 115, and a lower position detector 116, wherein the upper position detector 115 is mounted on the top of the disc feeding lifting device 11, the lower position detector 116 is mounted on one side of the lifting platform 111, and the lifting driver 114 is electrically connected to the upper position detector 115 and the lower position detector 116. The ascending position of the tray 4 can be effectively obtained by the cooperation of the upper position detector 115 and the lower position detector 116, and the ascending and descending driver 114 is electrically connected to the upper position detector 115 and the lower position detector 116, so that the staying position of the tray 4 in the ascending process can be well grasped, the slicing device 13 can conveniently push the tray 4 to the discharging end of the disc feeding mechanism 1, and the automation degree of the disc feeding mechanism 1 is improved.
Preferably, the slicing device 13 includes the pick 131, a slicing guide rod 132 and a slicing slide block 133, the slicing guide rod 132 is mounted on the upper portion of the disc feeding rack 14, the slicing slide block 133 is provided with a through hole along the discharging direction of the disc feeding mechanism 1, the slicing guide rod 132 passes through the through hole, the slicing slide block 133 reciprocates along the slicing guide rod 132 through the through hole, and the pick 131 is protrudingly connected to the bottom of the slicing slide block 133.
In an embodiment of the present technical solution, the slicing device 13 includes a pick 131, a slicing guide rod 132 and a slicing slider 133, wherein the slicing guide rod 132 is mounted on the upper portion of the disc feeding rack 14 and is used for determining the moving direction of the pick 131, which is beneficial to ensuring that the tray 4 is pushed to the next process in order, and improving the conveying uniformity; the slicing slide block 133 is provided with a through hole along the discharging direction of the disc feeding mechanism 1, the slicing guide rod 132 penetrates through the through hole, the slicing slide block 133 reciprocates along the slicing guide rod 132 through the through hole, the shifting piece 131 is connected to the bottom of the slicing slide block 133 in a protruding mode, the shifting piece 131 is driven to move through the slicing slide block 133, transmission is reliable, and the tray 4 is favorably pushed to the discharging end of the disc feeding mechanism 1.
Preferably, the slicing device 13 further comprises a slicing driver electrically connected to the upper position detector 115 and the lower position detector 116, and the slicing driver drives the movement of the slicing slider 133 according to the detection results of the upper position detector 115 and the lower position detector 116.
The slicing device 13 of the present technical solution further includes a slicing driver (not shown in the figure), the slicing driver is electrically connected to the upper position detector 115 and the lower position detector 116, the slicing driver drives the movement of the slicing slider 133 according to the detection results of the upper position detector 115 and the lower position detector 116, and the staying position of the tray 4 in the lifting process can be well grasped, so that the slicing device 13 can conveniently push the tray 4 to the discharging end of the tray feeding mechanism 1, and the automation degree of the tray feeding mechanism 1 is further improved.
More specifically, the tray collecting mechanism 3 includes a material collecting device 31 and a stack device 32, the stack device 32 is erected above the end of the material collecting device 31, and the stack device 32 is used for stacking the trays 4;
the stacking device 32 comprises a connecting piece component 321, the connecting piece component 321 comprises an ejector 3211 and a containing piece 3212, the ejector 3211 is liftably mounted below the inner side of the receiving device 31, and the containing piece 3212 is mounted outside the receiving device 31;
the ejecting bar 3211a of the ejecting member 3211 may protrude from the top of the receiving device 31, the containing member 3212 includes a containing seat 3212a, a rotating block 3212b, and a rotating shaft 3212c, the rotating block 3212b is rotatably mounted on the containing seat 3212a through the rotating shaft 3212c, and a containing surface for containing the tray 4 is disposed at the top of the rotating block 3212 b.
With the rapid development of the electronic industry, electronic products are upgraded in the direction of high integration and high precision, and the components in the products are smaller and smaller, and the precision and the electronic integration are higher and higher.
In order to reduce the occupied space of equipment, the existing automatic tray placing machine generally has the functions of feeding, material placing and discharging at the same time, and although integrated functional equipment brings convenience for production manufacturers, the integrated functional equipment also brings trouble in operation. At present, due to the shortage of equipment space, most of the integrated blanking functions are blanked one by one manually, so that on one hand, the blanking efficiency is low easily caused by blanking one by one manually, and the processing efficiency is influenced; on the other hand, a large amount of manpower and material resources are wasted, and because the inner member of the product is very small and exquisite, in the process of manual blanking, a worker can easily disorder the correctly placed materials in the tray 4, and when the tray 4 is taken down from the tray collecting mechanism 3, the tray 4 needs to be rearranged and confirmed, so that a large amount of time is wasted.
In order to avoid the disorder of materials in the tray during the blanking of the tray and effectively improve the blanking efficiency of the flexible tray-arranging system, the technical scheme provides a tray-collecting mechanism, as shown in fig. 7-10, which comprises a material-collecting device 31 and a stack-tray device 32, wherein the stack-tray device 32 is erected above the tail end of the material-collecting device 31, and the stack-tray device 32 is used for stacking the trays 4; specifically, the stacking device 32 comprises a connecting piece assembly 321, the connecting piece assembly 321 comprises an ejector 3211 for ejecting the tray 4 and a containing piece 3212 for containing the tray 4, the ejector 3211 is liftably mounted below the inner side of the material receiving device 31, and the containing piece 3212 is mounted on the outer side of the material receiving device 31; the ejecting bar 3211a of the ejecting member 3211 may protrude from the top of the material receiving device 31, the holding member 3212 includes a holding seat 3212a, a rotating block 3212b, and a rotating shaft 3212c, the rotating block 3212b is rotatably installed on the holding seat 3212a through the rotating shaft 3212c, and a holding surface for holding the tray 4 is disposed at the top of the rotating block 3212 b.
The working process of the disc collecting mechanism 3 is as follows: 1. the material receiving device 31 transmits the tray 4 which finishes material placing to the discharging end of the tray receiving mechanism 3; 2. the ejecting piece 3211 ejects the tray 4 to separate from the receiving device 31, so that the rotating block 3212b rotates upwards under the ejecting action of the tray 4 until the ejecting height of the tray 4 is higher than that of the rotating block 3212 b; 3. the rotating block 3212b returns to the original position, the ejecting piece 3211 descends to drive the tray 4 to descend to the containing surface staying at the top of the rotating block 3212 b; 4. the ejector 3211 continues to descend and returns to its original position. According to the technical scheme, the tray collecting mechanism 3 is designed to collect the trays 4 in a layer-by-layer stacking mode, so that the production efficiency is improved on the premise of ensuring that the occupied space of equipment is not increased, and when the trays 4 are stacked to a preset height, workers lift the tray stacks off the tray collecting mechanism 3, so that the working difficulty of the workers is reduced; in addition, because the tray 4 is continuously stacked at the bottom of the last tray 4, the materials placed in the tray 4 are clamped between the two trays 4, and the materials in the tray 4 are not easy to disorder in the stacking and discharging processes, so that a large part of time for rearranging and confirming is saved.
Preferably, the stacking device 32 further includes a clamping arm assembly 322, the clamping arm assembly 322 includes a static clamping arm 3221 and a dynamic clamping arm 3222, the two sides of the top of the material receiving device 31 are sequentially provided with the dynamic clamping arm 3222 and the static clamping arm 3221 along the blanking direction, the dynamic clamping arm 3222 is movably disposed on the two sides of the top of the material receiving device 31, and the static clamping arm 3221 is fixedly disposed on the two sides of the top of the blanking end of the material receiving device 31.
The stacking device 32 of the present technical solution further includes a clamping arm component 322 for stacking and positioning the tray 4, the clamping arm component 322 includes a static clamping arm 3221 and a dynamic clamping arm 3222, both sides of the top of the material receiving device 31 are sequentially provided with the dynamic clamping arm 3222 and the static clamping arm 3221 along the blanking direction, the dynamic clamping arm 3222 is movably disposed on both sides of the top of the material receiving device 31, the static clamping arm 3221 is fixedly disposed on both sides of the top of the blanking end of the material receiving device 31, the cooperation of the static clamping arm 3221 and the dynamic clamping arm 3222 is applicable to stacking of trays with different sizes, and the tray 4 is effectively prevented from falling from the tray receiving mechanism 3 in the stacking process.
Preferably, the static clamping arm 3221 includes a fixed seat 3221a and a static clamping bar 3221b, and the fixed seat 3221a is used for connecting the material receiving device 31 and the static clamping bar 3221 b;
the static clamping arm 3221 of the technical scheme includes a fixed seat 3221a and a static clamping bar 3221b, the fixed seat 3221a is used for connecting the material receiving device 31 and the static clamping bar 3221b, and the static clamping bar 3221b is used for limiting the movement of the tray 4 in the stacking process, so that the tray 4 can be effectively prevented from falling from the tray receiving mechanism 3 in the stacking process, and the tray 4 can be stacked to an ideal unloading height.
Preferably, the stationary clamping arm 3221 further includes a first position detector 3221c and a second position detector 3221d, the first position detector 3221c is disposed at the end of the material receiving device 31, the second position detector 3221d is disposed at the top of the stationary clamping bar 3221b, and the first position detector 3221c and the second position detector 3221d are located on the same vertical line.
The static clip arm 3221 of this technical solution further includes a first position detector 3221c and a second position detector 3221d, the first position detector 3221c is disposed at the end of the material receiving device 31, the second position detector 3221d is disposed at the top of the static clip strip 3221b, the first position detector 3221c and the second position detector 3221d are located on the same vertical line, and the cooperation of the first position detector 3221c and the second position detector 3221d can obtain the stacking height of the tray 4, so that a worker can discharge the tray 4 according to the stacking height of the tray 4.
Preferably, the movable clamping arm 3222 includes a movable seat 3222a and a movable clamping bar 3222b, the movable seat 3222a is used for connecting the material receiving device 31 and the movable clamping bar 3222b, and the movable seat 3222a is movably disposed at two sides of the top of the material receiving device 31.
The movable clamping arm 3222 of the technical scheme includes a movable seat 3222a and a movable clamping bar 3222b, the movable seat 3222a is used for connecting the material receiving device 31 and the movable clamping bar 3222b, and the movable seat 3222a is movably arranged on two sides of the top of the material receiving device 31, so that the structure is simple, and the performance is reliable. The movable clamping strip 3222b is used for limiting the movement of the trays 4 during the stacking process, so that the trays 4 can be effectively prevented from falling off from the tray collecting mechanism 3 during the stacking process, and the trays 4 can be stacked to a desired discharging height.
Preferably, the movable clamping arm 3222 further includes a movable guide track 3222c, a movable block 3222d and a locking member 3222e, the movable guide track 3222c is disposed outside the material receiving device 31, the movable block 3222d is disposed inside the movable seat 3222a, the movable seat 3222a is movably mounted on the movable guide track 3222c through the movable block 3222d, and the locking member 3222e is configured to control the movement or stop of the movable seat 3222 a.
The movable clamping arm 3222 of the technical scheme further includes a movable guide rail 3222c, a movable block 3222d and a locking member 3222e, the movable guide rail 3222c is disposed on the outer side of the material receiving device 31, the movable block 3222d is disposed on the inner side of the movable seat 3222a, the movable seat 3222a is movably mounted on the movable guide rail 3222c through the movable block 3222d, so that the movable clamping bar 3222b is favorably moved stably, and the locking member 3222e is used for controlling the movement or stop of the movable seat 3222a, so that the tray 4 is favorably prevented from losing the limit of the movable clamping bar 3222b in the stacking process, the tray 4 is prevented from falling from the tray receiving mechanism 3 in the stacking process, and the tray 4 can be stacked to the ideal height for discharging.
Preferably, the static clamping bar 3221b and the dynamic clamping bar 3222b have the same structure;
the cross section of the static clamping bar 3221b is L-shaped, and includes a vertical portion 301 and a horizontal portion 302, the horizontal portion 302 is provided with a first abutting surface in the same blanking direction as the material receiving device 31, and the vertical portion 301 is provided with a second abutting surface perpendicular to the horizontal plane.
In one embodiment of the present technical solution, the static clamping bar 3221b and the dynamic clamping bar 3222b have the same structure; the cross section of the static clamping strip 3221b is L-shaped and comprises a vertical portion 301 and a horizontal portion 302, the horizontal portion 302 is provided with a first abutting surface in the same blanking direction as the material receiving device 31, the vertical portion 301 is provided with a second abutting surface perpendicular to the horizontal plane, the first abutting surface and the second abutting surface are matched with each other, so that a group of adjacent edges of the tray 4 can be limited, the first abutting surface and the second abutting surface in the static clamping strip 3221b and the movable clamping strip 3222b are matched with each other, the tray 4 can be effectively prevented from deviating and inclining in the stacking process, the tray 4 is prevented from falling from the tray collecting mechanism 3 in the stacking process, and the tray 4 can be stacked to an ideal unloading height.
Preferably, at least two groups of the containing pieces 3212 are arranged, and the two groups of containing pieces 3212 are respectively installed at the outer side of the material receiving device 31;
at least two containing pieces 3212 are provided in each group, two containing pieces 3212 are installed between the fixed arm 3221 and the movable arm 3222 located on the same side, one containing piece 3212 is fixedly installed near the fixed arm 3221, and the other containing piece 3212 is movably installed on the movable rail 3222 c.
In the technical scheme, at least two groups of containing pieces 3212 are arranged, and the two groups of containing pieces 3212 are respectively installed at the outer side of the material receiving device 31, so that when the trays 4 are stacked, containing surfaces are arranged on both sides of the trays 4, which is beneficial to ensuring the stability of the trays 4 in the stacking process; at least two containing pieces 3212 are arranged in each group, that is, at least 4 containing pieces 3212 are arranged to contain the trays 4, so that the stability of the two trays 4 in the stacking process can be effectively ensured;
further, the placing members 3212 are installed between the stationary clamping arm 3221 and the movable clamping arm 3222 located on the same side, one placing member 3212 is fixedly installed near the stationary clamping arm 3221, the other placing member 3212 is movably installed on the movable guide rail 3222c, and the placing members 3212 are movably arranged, so that the placing members 3212 can be adjusted according to the size of the trays 4, thereby ensuring the stability of the trays 4 of each size in the stacking process, and facilitating the improvement of the applicability of the tray collecting mechanism 3.
More specifically, the containing seat 3212a includes a limiting arm 303 and a mounting arm 304, the limiting arm 303 is disposed at the top of the containing seat 3212a, the mounting arm 304 is disposed at two sides of the bottom of the limiting arm 303, the limiting arm 303 and the mounting arm 304 both protrude toward the material receiving device 31, and the protruding degree of the mounting arm 304 is greater than that of the limiting arm 303;
the lower surface of the protruding end of the limiting arm 303 abuts against the containing surface, and the rotating shaft 3212c is mounted on the mounting arm 304.
In an embodiment of the present technical solution, the containing seat 3212a includes a limiting arm 303 and a mounting arm 304, the limiting arm 303 is disposed at the top of the containing seat 3212a, the mounting arm 304 is disposed at two sides of the bottom of the limiting arm 303, the limiting arm 303 and the mounting arm 304 are both protruded toward the material receiving device 31, and the protruding degree of the mounting arm 304 is greater than the protruding degree of the limiting arm 303; the lower surface of the protruding end of the stopper arm 303 abuts against the receiving surface, and the rotating shaft 3212c is attached to the attachment arm 304.
This technical scheme holds seat 3212a through above-mentioned design, can realize the rotation of turning block 3212b of turning block under the unpowered effect, and specific process is as follows: 1. the material receiving device 31 transmits the tray 4 which finishes material placing to the discharging end of the tray receiving mechanism 3; 2. the ejecting piece 3211 ejects the tray 4 to separate from the receiving device 31, so that the rotating block 3212b rotates upwards under the ejecting action of the tray 4 until the ejecting height of the tray 4 is higher than that of the rotating block 3212 b; 3. the rotating block 3212b is disengaged from the acting force of the tray 4, rotates downward under the self gravity, and since the lower surface of the protruding end of the limiting arm 303 abuts against the containing surface, the containing surface of the rotating block 3212b is horizontally arranged, and the ejecting piece 3211 drives the tray 4 to descend to the containing surface staying at the top of the rotating block 3212 b; 4. the ejector 3211 continues to descend and returns to its original position. The design of holding seat 3212a among this technical scheme realizes the rotation of turning block 3212b under the effort of tray 4 and the self gravity of turning block 3212b, simple structure, the dependable performance.
Preferably, the material receiving device 31 includes two sets of transmission assemblies 311 and distance adjusting assemblies 312, the two sets of transmission assemblies 311 are oppositely arranged for conveying the tray 4, and the distance adjusting assemblies 312 are installed at two sides of the bottom of the transmission assemblies 311 for adjusting the width between the transmission assemblies 311;
drive assembly 311 includes driving frame 3111, pivot 3112, drive belt 3113 and tensioning piece 3114, pivot 3112 rotationally install in driving frame 3111's inboard both ends, drive belt 3113 is around locating the outer wall of pivot 3112, tensioning piece 3114 set up in driving frame 3111's the outside, be used for adjusting driving belt 3113's tensioning degree.
The material receiving device 31 of the technical scheme comprises two groups of transmission components 311 and distance adjusting components 312, wherein the two groups of transmission components 311 are arranged oppositely and used for conveying the tray 4, and the material receiving device is simple in structure and reliable in performance; the distance adjusting components 312 are installed at two sides of the bottom of the transmission component 311, and are used for adjusting the width between the transmission components 311, which is beneficial to improving the applicability of the disc collecting mechanism 3.
Further, drive assembly 311 includes driving frame 3111, pivot 3112, drive belt 3113 and tensioning piece 3114, pivot 3112 rotationally install in the inboard both ends of driving frame 3111, drive belt 3113 is around locating the outer wall of pivot 3112, pivot 3112 provide power for the rotation of drive belt 3113, and tensioning piece 3114 sets up in the outside of driving frame 3111 for adjust the tensioning degree of drive belt 3113, ensure tray 4's normal conveying.
The technical principle of the present invention is described above in connection with specific embodiments. The description is made for the purpose of illustrating the principles of the invention and should not be construed in any way as limiting the scope of the invention. Based on the explanations herein, those skilled in the art will be able to conceive of other embodiments of the present invention without inventive effort, which would fall within the scope of the present invention.

Claims (10)

1. A flexible wobble plate system, comprising: the automatic disc feeding and collecting device comprises a disc feeding mechanism, a disc swinging mechanism and a disc collecting mechanism, wherein the discharge end of the disc feeding mechanism is connected with the feed end of the disc swinging mechanism, and the discharge end of the disc swinging mechanism is connected with the feed end of the disc collecting mechanism;
the tray swinging mechanism comprises a tray swinging rack, a feeding device, a multi-pick device with a plurality of independently movable pick-up nozzles and a conveying device; the plurality of feeding devices are arranged, and the plurality of feeding devices and the plurality of conveying devices are positioned in the moving range of the plurality of picking devices;
material feeding unit includes flexible feeder, is used for detecting the visual detection subassembly of the model, size, shape and the position of material and is used for detecting the camera of material form, the visual detection subassembly install in the upper portion of balance frame, just the sense terminal of visual detection subassembly aligns the vibration dish of flexible feeder, the camera is close to flexible feeder sets up, just the sense terminal of camera is located the top of camera.
2. The flexible wobble plate system of claim 1, wherein: the feeding devices are distributed on two sides of the conveying device;
the detection end of the visual detection assembly is opposite to the vibration disc of the flexible feeder, and the camera is parallel to the flexible feeder.
3. A flexible wobble plate system according to claim 2, wherein: the conveying device comprises two groups of conveying assemblies and adjusting assemblies, the two groups of conveying assemblies are oppositely arranged and used for conveying the tray, and the adjusting assemblies are arranged on two sides of the bottom of each conveying assembly and used for adjusting the width between the conveying assemblies;
the conveying device also comprises a blocking component arranged between the conveying components, and the blocking component is positioned at the bottom of the conveying components;
the blocking assembly comprises a baffle driver, a baffle and a blocking in-place detector, the baffle and the blocking in-place detector are sequentially arranged along the discharging direction of the conveying assembly, and the baffle can protrude out of the top of the conveying assembly through the baffle driver.
4. A flexible wobble plate system according to claim 3, wherein: the conveying device also comprises a jacking assembly arranged at the bottom of the conveying assembly, and the blocking assembly and the jacking assembly are sequentially arranged along the discharging direction of the conveying assembly;
the jacking assembly comprises a jacking driver and a jacking plate, the jacking plate is arranged on the inner side of the conveying assembly, and the jacking plate can move up and down between the conveying assemblies through the jacking driver.
5. The flexible wobble plate system of claim 4, wherein: the conveying device further comprises a clamping assembly arranged on the outer side of the conveying assembly, and the clamping assembly is located above the jacking assembly;
the clamping assembly comprises a clamping drive and a clamping bar, by means of which the clamping bar can project from the outside of the transport assembly to the inside of the transport assembly.
6. The flexible wobble plate system of claim 1, wherein: the multi-picking device comprises the material taking nozzle, an X-axis movement mechanism, a Y-axis movement mechanism and a plurality of Z-axis lifting mechanisms capable of moving independently;
the Y-axis movement mechanism is installed at the top of the X-axis movement mechanism, the Y-axis movement mechanism can move back and forth along the length direction of the X-axis movement mechanism, the Z-axis lifting mechanisms are multiple, the Z-axis lifting mechanisms are installed on one sides of the Y-axis movement mechanism, the Z-axis lifting mechanisms can move back and forth along the length direction of the Y-axis movement mechanism, the material taking nozzle is arranged at the tail end of the Z-axis lifting mechanism, and the material taking nozzle moves up and down through the Z-axis lifting mechanisms.
7. The flexible wobble plate system of claim 1, wherein: the disc feeding mechanism comprises a disc feeding lifting device, a positioning device, a slicing device and a disc feeding rack, the disc feeding lifting device, the positioning device and the slicing device are all arranged in the disc feeding rack, and a containing cavity for placing a tray is arranged in the positioning device;
the disc feeding lifting device is provided with a lifting platform capable of moving up and down, the positioning device is installed at the top of the lifting platform, and the positioning device moves up and down along the disc feeding lifting device through the lifting platform; the bottom of the slicing device is convexly provided with a shifting sheet which can reciprocate along the discharging direction of the disc feeding mechanism.
8. The flexible wobble plate system of claim 7, wherein: the positioning device comprises a bearing component and a fixing component, wherein the bearing component is used for bearing the tray, and the fixing component is used for positioning the tray;
the bearing component and the fixing component are both positioned on the upper surface of the lifting platform, the bearing component is mounted in the middle of the lifting platform, the fixing components are movably mounted on two sides of the bearing component, and the bearing component is erected above the fixing components.
9. The flexible wobble plate system of claim 1, wherein: the tray collecting mechanism comprises a material collecting device and a tray stacking device, the tray stacking device is erected above the tail end of the material collecting device, and the tray stacking device is used for stacking trays;
the stacking tray device comprises a splicing assembly, the splicing assembly comprises an ejector piece and a containing piece, the ejector piece is arranged below the inner side of the material receiving device in a lifting mode, and the containing piece is arranged on the outer side of the material receiving device;
the ejection strip of the ejection piece can protrude out of the top of the material receiving device, the containing piece comprises a containing seat, a rotating block and a rotating shaft, the rotating block is rotatably installed on the containing seat through the rotating shaft, and a containing face used for containing the tray is arranged at the top of the rotating block.
10. The flexible wobble plate system of claim 9, wherein: the containing seat comprises a limiting arm and mounting arms, the limiting arm is arranged at the top of the containing seat, the mounting arms are arranged on two sides of the bottom of the limiting arm, the limiting arm and the mounting arms protrude towards the material receiving device, and the protruding degree of the mounting arms is greater than that of the limiting arms;
the lower surface of the protruding end of the limiting arm is abutted to the containing surface, and the rotating shaft is installed on the installation arm.
CN202110694515.6A 2021-06-22 2021-06-22 Flexible balance system Pending CN113320964A (en)

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CN114890053A (en) * 2022-05-12 2022-08-12 珠海全润科技有限公司 Automatic fold material and receive material machine

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CN105438841A (en) * 2015-12-26 2016-03-30 中国电子科技集团公司第十三研究所 Universal type automatic loading and unloading system of bottom tool separation method based on conveyor belt
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Publication number Priority date Publication date Assignee Title
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CN114890053A (en) * 2022-05-12 2022-08-12 珠海全润科技有限公司 Automatic fold material and receive material machine

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