CN113320620B - Mounting and debugging method for glove box damper and glove box - Google Patents
Mounting and debugging method for glove box damper and glove box Download PDFInfo
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Abstract
The invention discloses an installation and debugging method of a glove box damper and a glove box, relating to the field of automobile glove boxes, and comprising S1, acquiring parameters of an environment boundary, a CAS surface, a man-machine and a damper, and setting an opening index of a glove box door; s2, determining the position of a rotating shaft of the glove box, the weight of the door of the glove box and the position of the gravity center; s3, calculating and deducing the optimal arrangement position range of the damper; and S4, setting a damper in the optimal arrangement range, and finely adjusting the position of the damper to adjust the opening time of the glove box. According to the mounting and debugging method of the glove box damper and the glove box, the corresponding correlation between the opening time of the glove box and the setting position of the damper is realized, and a glove box product with a specific opening time travel can be accurately obtained according to the actual requirements of customers.
Description
Technical Field
The invention relates to the field of automobile glove boxes, in particular to an installation and debugging method of a glove box damper and a glove box.
Background
The automobile glove box is a more interior decoration functional part used by a user in daily use, and the use experience of the automobile glove box directly influences the visual experience of the user on the automobile quality.
The opening time of the automobile glove box is an important user perception quality index, and for improving user experience, the opening stroke of the glove box is uniform and smooth, as shown in fig. 1, the glove box structure with the damper appears in the prior art, and the damper is arranged to enable the novel glove box structure with the damper to realize automatic opening of the outer cover of the glove box, so that the opening time is fixed, no opening noise exists at the tail end of the opening stroke, and the customer satisfaction is improved.
However, the existing automobile glove box with the damper still has the following problems:
1. because the corresponding theoretical guidance of the glove box opening time and the damper setting position is not available, and the material of a CNC (computer numerical control) sample piece is inconsistent with the definition, whether the glove box opening time meets the requirements cannot be determined in the structural design and CNC sample piece verification stages;
almost every project in an ET stage (Engineering Trial, Engineering debugging and design verification stage) needs to adjust the opening time of the glove box door, the adjustment of the opening time of the glove box door by each project costs about 8 thousands on average, and the mold repair period is 20 days; if a problem occurs, the target requirements can only be satisfied by modifying the damper arrangement position or replacing the damper. If the damper is modified, the damper cannot be generalized, so that the cost is increased, and meanwhile, the dampers are various and the mistake proofing cannot be realized; the position of the damper is adjusted in the ET stage, and the hand sleeve box body needs to be repaired, so that the cost and the period are increased; if the mould is repaired or the damper is adjusted, the requirement of the project cannot be met, yielding reception is required, and therefore the sensing quality of the glove box is reduced.
Aiming at the specific theoretical guidance of the assembly position and angle of the glove box damper, a reasonable design method of a glove box damping structure is provided in a paper 'a damping structure design of a glove box of an automobile' (Tokui, Happy, Hazard school, damping structure design of a glove box of an automobile [ J ]. Timber automobile, 2018(6):103 plus 107 ]), which is published by Wuling automobile GmbH, so that the glove box has good damping performance in the use process, can be smoothly opened within 2-3 seconds and has certain grade. The design idea of the device is mainly to obtain the structural characteristics of the existing glove box such as the gravity, the mass center, the inertia moment and the like, grasp the damping characteristics of the damper such as the relation of resistance along with the stretching speed and the stroke and obtain reasonable assembly position and angle through certain theoretical analysis. The content of the glove box structure with the damper is only a simple overview of the structure of the glove box with the damper, and on one hand, the content only relates to the content of the assembly position and angle calculation of the damper, and does not relate to the connection between a specific installation and debugging method and theoretical calculation; on the other hand, the algorithm consideration parameters are based on the mass distribution parameters such as the gravity and the mass center of the existing glove box, and the method of quantitatively connecting the opening time of the glove box with the setting position of the damper is not provided.
Therefore, a new method for installing and debugging a glove box damper is urgently needed by those skilled in the art, and the opening time of the glove box and the setting position of the damper are correspondingly associated, so as to solve the problem that the opening time of the glove box in the existing scheme is only determined by experience and cannot be adjusted according to requirements.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide the mounting and debugging method of the damper of the glove box and the glove box, so that the corresponding association between the opening time of the glove box and the setting position of the damper is realized, and the glove box product with a specific opening time travel can be accurately obtained according to the actual requirements of customers.
In order to achieve the above object, in a first aspect, the present invention adopts the technical solution of:
a mounting and debugging method for a glove box damper comprises the following steps:
s1, acquiring parameters of an environment boundary, a CAS surface, a man-machine and a damper, and setting an opening index of a glove box door; s2, determining the position of a rotating shaft of the glove box, the weight of the door of the glove box and the position of the gravity center, and drawing a layout cross-section; s3, calculating and deducing the optimal arrangement position range of the damper; and S4, setting a damper in the optimal arrangement range, and finely adjusting the position of the damper to adjust the opening time of the glove box.
In some embodiments, after step S4, the method further includes:
s5, checking whether the 3D data of the damper is in accordance with the expectation, and if not, turning to the step S2 to adjust the rotating shaft position of the glove box and the extending length of the damper.
In some embodiments, further comprising:
before step S1, a glove box door opening index selection range is formed through a large number of benchmarking and subjective and objective studies, wherein the glove box door opening index includes glove box door opening time, glove box door opening angle, opening size when the glove box door is in an open state, and damper extension length; in step S1, a glove door opening index is selected within the range of the glove door opening index selection.
In some embodiments, the step S3 specifically includes:
s31, calculating the range of the distance from the rotating center of the glove door to the central axis of the air damper through a preset opening time interval of the glove door, and drawing a distribution diagram of the arrangement range of the center of the damper connecting rod; s32, excluding the area outside the glove box outer plate, and reducing the arrangement range of the center of the damper connecting rod; s33, further reducing the arrangement range of the center of the damper connecting rod according to the size parameters of the damper pull rod including the width of the damper pull rod and the reserved distance between the damper pull rod and the glove box fixing structure, and obtaining the setting range of the center of the first damper connecting rod; s34, determining the arrangement range of the centers of the damper connecting rods according to the distance between the center of the damper pull rod matching fixing structure and the surface of the glove box, and acquiring the arrangement range of the centers of the second damper connecting rods; and S35, calculating the common part of the setting range of the center of the first damper connecting rod and the arrangement range of the center of the second damper connecting rod, and acquiring the final arrangement range of the center of the damper connecting rod.
In some embodiments, the range of the damper link center arrangement is initially determined by calculating the distance from the glove box door center of rotation to the air damper center axis using the following equation:
L5=(M*(L3+L'3))/(m*2)
wherein, L5 is the distance from the rotation center of the glove box door to the central axis of the air damper, M is the mass of the glove box door, L3 is the moment arm when the glove box door is closed, L'3 is the moment arm after the glove box door is opened, and M is the mass of the damper counterweight.
In some embodiments, the step S31 of calculating the range of the distance from the rotation center of the glove door to the central axis of the air damper according to the preset opening time interval of the glove door includes:
acquiring a pull rod stroke L of an air damper with a preset value, opening time T of a glove box, and a corresponding extending length L4 of the glove box, and acquiring corresponding time T after the air damper is completely pulled out through a formula T-T L/L4; carrying out multiple tests, establishing a curve relation diagram of damper counterweight mass m and corresponding time T after complete pulling, and determining the interval range of the air damper counterweight mass m according to the interval range of the glove box opening time T and the corresponding relation shown by the curve relation diagram; counterweight by air damperThe interval range of the mass M determines the average moment M of the glove door in the opening processG averageMoment M of air damperF(ii) a And calculating the distance from the rotation center of the glove box door to the center of the damper through moment balance.
In some embodiments, the range of the interval of the counterweight mass M by the air damper determines the average moment M of the glove door opening processG averageMoment M of air damperFThe process specifically comprises the following steps:
calculating the tension F' borne by the damper through the air damper counterweight mass m; the opening process of the glove box door is approximately in uniform motion, and the average moment M of the opening process of the glove box door is calculated through the moments of the closed and opened states of the glove box doorG average(ii) a The opening process of the glove box door is approximately uniform in motion, and M is determinedG averageMoment M for air damperF。
In some embodiments, the step S4 includes:
s41, according to the arrangement range of the damper pull rod center determined through analysis, manufacturing of 3D structure data of the damper area is completed, DMU motion checking is conducted, whether the arrangement gap between the damper area and the environment piece meets the requirement is confirmed, if the arrangement gap meets the requirement, setting is completed, and if the arrangement gap does not meet the requirement, the step S42 is carried out;
s42, judging whether the damper drag link center in the arrangement area can be adjusted to avoid the environment part, meeting the requirement of the arrangement clearance of the environment part, and if the damper drag link center in the arrangement area can be adjusted, executing the adjustment to complete the setting; if not, the process proceeds to step S2, where the glove box rotation axis position is reset.
In some embodiments, in step S31, a graph of damper weight mass m versus time T after full pull-out is created by multi-parameter linear fitting.
In a second aspect, the present invention also provides a glove box comprising:
the glove box body is arranged in the glove box access groove on the vehicle body;
and the damper is arranged between the glove box body and the glove box access groove, and the position of the damper is debugged and determined according to the mounting and debugging method of the glove box damper in any embodiment.
Compared with the prior art, the invention has the advantages that:
(1) the method for installing and debugging the damper of the glove box realizes the corresponding correlation between the opening time of the glove box and the setting position of the damper, and can accurately obtain glove box products with specific opening time strokes according to the actual requirements of customers.
(2) The method for installing and debugging the damper of the glove box is based on the opening time target of the glove box door, and establishes the parametric calculation method of the arrangement position of the damper.
(3) The mounting and debugging method of the glove box damper can facilitate the generalization of the glove box damper and reduce the cost of parts. According to the actual use condition, the damper with one specification can be used in different vehicle types, so that the part price is reduced by about 30%.
Drawings
FIG. 1 is a schematic view of a prior art glove box with a damper;
FIG. 2 is a general flow chart of a method for installing and debugging a glove box damper according to an embodiment of the present invention;
fig. 3 is a distribution diagram of the arrangement range of the centers of the damper links calibrated in step S31 in the method for installing and debugging the glove box damper according to another embodiment of the present invention;
fig. 4 is a distribution diagram of the arrangement range of the centers of the damper links calibrated in step S32 in the method for installing and debugging the glove box damper according to another embodiment of the present invention;
fig. 5 is a distribution diagram of the arrangement range of the centers of the damper links calibrated in step S33 in the method for installing and adjusting the glove box damper according to another embodiment of the present invention;
FIG. 6 is a distribution diagram of the arrangement range of the damper link centers calibrated in steps S34 and S35 in the fitting and debugging method of the glove box damper according to another embodiment of the present invention;
FIG. 7 is a schematic view showing the construction of a rotary shaft of a damper according to another embodiment of the present invention;
FIG. 8 is a schematic view showing a state of a damper when a door of the glove box according to another embodiment of the present invention is closed;
FIG. 9 is a schematic view of the damper in an open position of the glove box door in accordance with another embodiment of the present invention;
FIG. 10 is a moment balance diagram of the glove box and damper in an open and closed position of the glove box according to another embodiment of the present invention;
FIG. 11 is a schematic view of a force analysis of a glove box damper pull rod according to another embodiment of the present invention;
figure 12 is a graph of glove box opening time and damper weight mass fitted to another embodiment of the present invention.
In the figure: 1-glove box outer cover, 2-damper and 3-glove box body.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are some embodiments of the present application, but not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
In the present application, the CAS Surface refers to an automobile primary molding Surface (ConceptA Surface).
Referring to fig. 2 to 12, in a first aspect, an embodiment of the present invention provides a method for installing and adjusting a glove box damper, including:
s1, acquiring parameters of an environment boundary, a CAS surface, a man-machine and a damper, and setting an opening index of a glove box door;
s2, determining the position of a rotating shaft of the glove box, the weight of the door of the glove box and the position of the gravity center, and drawing a layout cross-section;
s3, calculating and deducing the optimal arrangement position range of the damper;
and S4, setting a damper in the optimal arrangement range, and finely adjusting the position of the damper to adjust the opening time of the glove box.
In a preferred embodiment, after step S4, the method further includes:
s5, checking whether the damper 3D data is in accordance with the expectation, and if not, turning to the step S2 to adjust the rotating shaft position of the glove box and the extension length of the damper. Through the setting and processing of the step, the specific setting of the hand sleeve box damper is audited and optimized.
In another embodiment, before step S1, a glove box door opening index selection range may be formed through a large number of benchmarks and objective and subjective and objective studies, where the glove box door opening index includes a glove box door opening time, a glove box door opening angle, a glove box door opening size in an open state, and a damper extension length; in step S1 of this embodiment, a set glove door opening index may be selected within the range of the glove door opening index selection. The index selection mode can reduce the design workload as much as possible on the premise of achieving the purpose of design, and achieves a better design effect.
In another embodiment, step S3 may specifically include:
s31, calculating the range of the distance from the rotating center of the glove door to the central axis of the air damper through a preset opening time interval of the glove door, and drawing a distribution diagram of the arrangement range of the center of the damper connecting rod;
s32, excluding the area outside the glove box outer plate, and reducing the arrangement range of the center of the damper connecting rod;
s33, further reducing the arrangement range of the center of the damper connecting rod according to the size parameters of the damper pull rod including the width of the damper pull rod and the reserved distance between the damper pull rod and the glove box fixing structure, and obtaining the setting range of the center of the first damper connecting rod;
s34, determining the arrangement range of the centers of the damper connecting rods according to the distance between the center of the damper pull rod matching fixing structure and the surface of the glove box, and acquiring the arrangement range of the centers of the second damper connecting rods;
and S35, calculating the common part of the setting range of the center of the first damper connecting rod and the arrangement range of the center of the second damper connecting rod, and acquiring the final arrangement range of the center of the damper connecting rod.
In this embodiment, step S31 calculates the distance from the glove door rotation center to the air damper center axis using the following formula, and preliminarily determines the arrangement range of the damper link center:
L5=(M*(L3+L'3))/(m*2)
wherein, L5 is the distance from the rotation center of the glove box door to the central axis of the air damper, M is the mass of the glove box door, L3 is the moment arm when the glove box door is closed, L'3 is the moment arm after the glove box door is opened, and M is the counterweight mass of the damper.
Furthermore, in step S31 of this embodiment, the specific step of calculating the range of the distance from the rotation center of the glove door to the central axis of the air damper according to the preset opening time interval of the glove door includes:
acquiring a pull rod stroke L of an air damper with a preset value, opening time T of a glove box, and a corresponding extending length L4 of the glove box, and acquiring corresponding time T after the air damper is completely pulled out through a formula T-T L/L4;
carrying out multiple tests, establishing a curve relation diagram of damper counterweight mass m and time T corresponding to the damper counterweight mass m after being completely pulled out, and determining the interval range of the air damper counterweight mass m through the curve relation diagram according to the interval range of the opening time T of the glove box; in one specific embodiment, a graph of the damper weight mass m versus the time T after full pull-out can be established by multi-parameter linear fitting.
Determining average moment M of glove door opening process through interval range of air damper counterweight mass MG averageMoment M of air damperF;
And calculating the distance from the rotation center of the glove box door to the center of the damper through moment balance.
In a specific embodiment, the glove box is determined by the interval range of the air damper counterweight mass m in the above stepsMean moment M of the door opening processG averageMoment M of air damperFThe process of (a) may specifically include:
calculating the tension F' borne by the damper through the air damper counterweight mass m;
the opening process of the glove box door is approximately in uniform motion, and the average moment M of the opening process of the glove box door is calculated through the moments of the closed and opened states of the glove box doorG average;
The opening process of the glove box door is approximately uniform in motion, and M is determinedG averageMoment M for air damperF。
In another preferred embodiment, the step S4 may include:
s41, according to the arrangement range of the damper pull rod center determined through analysis, manufacturing of 3D structure data of the damper area is completed, DMU motion checking is conducted, whether the arrangement gap between the damper area and the environment piece meets the requirement is confirmed, if the arrangement gap meets the requirement, setting is completed, and if the arrangement gap does not meet the requirement, the step S42 is carried out;
s42, judging whether the damper drag link center in the arrangement area can be adjusted to avoid the environment part, meeting the requirement of the arrangement clearance of the environment part, and if the damper drag link center in the arrangement area can be adjusted, executing the adjustment to complete the setting; if not, the process proceeds to step S2, where the glove box rotation axis position is reset.
In a second aspect, the present invention also provides a glove box comprising:
the glove box body is arranged in a glove box access groove on the vehicle body;
and the damper is arranged between the glove box body and the glove box access groove, and the position of the damper is debugged and determined according to the mounting and debugging method of the glove box damper in any embodiment.
The method for installing and adjusting the damper of the glove box according to the present invention will be described in detail with reference to a specific embodiment:
as shown in fig. 2, as a whole, the method for installing and debugging the glove box damper of the embodiment includes steps of designing and inputting, drawing and arranging a cross section, setting 3D data of the glove box, setting an arrangement position of the damper, and reviewing a design scheme, and specifically includes:
s1, acquiring parameters of an environment boundary, a CAS surface, a man-machine and a damper, and setting an opening index of a glove box door; the step is mainly used for carrying out target setting on the opening time of the glove box door, and the specific method in the embodiment is as follows: firstly, a large number of benchmarks and subjective and objective researches are carried out to form a glove box door opening index, and secondly, the opening time of the glove box door, the opening angle of the glove box door, the opening size of the glove box door in an opening state and the extending length of a damper are selected as specific glove box door opening indexes. The specific target settings of the glove door opening indicators in this embodiment are shown in table 1:
table 1 example glove door opening index items and specific targets
Serial number | Evaluation item | |
1 | Glove box door opening time | 1.5- |
2 | Glove box door opening angle | 35-45° |
3 | Size of opening of glove box door after being opened | ≥ |
4 | Extension of damper | 45±2mm |
S2, determining the position of a rotating shaft of the glove box, the weight of the door of the glove box and the position of the gravity center, and drawing a layout cross-section; specifically, according to input CAS surfaces and glove box door opening indexes, considering man-machine arrangement, storage space, opening size, gap requirements with an environment part and the like, drawing a glove box arrangement section, and determining the position of a glove box rotating shaft; and according to the arrangement section of the glove box, completing the grass data design of the glove box assembly, and determining the weight and the gravity center position of the glove box door.
S3, calculating and deducing the optimal arrangement position range of the damper;
in this embodiment, the calculation derivation of the glove box damper arrangement range is first performed before this step, and includes:
acquiring a pull rod stroke L of an air damper with a preset value, opening time T of a glove box, and a corresponding extending length L4 of the glove box, and acquiring corresponding time T after the air damper is completely pulled out through a formula T-T L/L4;
carrying out multiple tests, establishing a curve relation diagram of damper counterweight mass m and time T corresponding to the damper counterweight mass m after being completely pulled out, and determining the interval range of the air damper counterweight mass m through the curve relation diagram according to the interval range of the opening time T of the glove box; in the specific embodiment, a relation graph of the damper counterweight mass m and the corresponding time T after the damper counterweight mass m is completely pulled out is established through multi-parameter linear fitting. In this embodiment, a relationship diagram of a time T curve obtained by fitting the damper weight m and corresponding to the damper weight m after being completely pulled out is shown in fig. 12, and a relationship formula of the damper weight m obtained by fitting and corresponding to the damper weight m after being completely pulled out is:
m=-0.5121*T3+3.1224*T2-6.8183*T+6.5161
wherein, T is the corresponding time after the complete pull-out, and T2 and T3 are auxiliary parameters.
Subsequently, the average force of the glove door opening process is determined through the interval range of the air damper counterweight mass mMoment MG averageMoment M of air damperF(ii) a In this embodiment, the average moment M of the glove door opening process is determined by the interval range of the air damper counterweight mass M in the above stepsG averageMoment M of air damperFThe process of (a) may specifically include:
calculating the tensile force F 'applied to the damper by using the air damper counterweight mass m according to the formula F' ═ mg; calculating the gravity borne by the glove box door by using G-M G; using MG=M*g*L3,M'GCalculating the moment M of the closed state of the glove box door as M g L'3GMoment M 'when glove box door is completely opened'G(ii) a The opening process of the glove box door is approximately in uniform motion, and the moment under the closing and opening states of the glove box door is used according to a formula MG average=(MG+M'G) (L3+ L'3)/2, calculating the average moment M of the glove door opening processG average(ii) a The opening process of the glove box door is approximately uniform motion according to MF’Calculating the moment M of the air damper (F'. L5)F’Identify MG averageMoment M for air damperF’(ii) a And calculating the distance from the rotation center of the glove box door to the center of the damper through lever balance. The final formula is L5 ═ M × g (L3+ L '3))/(F ' × 2) ═ M × (L3+ L '3))/(M × 2)
In the above process, M is the glove box door mass, L3 is the moment arm when the glove box door is closed, L'3 is the moment arm when the glove box door is open, M is the counterweight mass of the damper, and L5 is the distance from the rotational center of the glove box door to the center of the damper.
And then carrying out debugging and limiting process of specific calculation and setting range, comprising the following steps:
s31, calculating the range of the distance from the rotating center of the glove door to the central axis of the air damper through a preset opening time interval of the glove door, and drawing a distribution diagram of the arrangement range of the center of the damper connecting rod; in this embodiment, a formula of L5 ═ M (L3+ L'3))/(M × 2) is used, since the previously set glove door opening time is in an interval of 1.5 to 2s, a range of L5 values is calculated from the formula, an arrangement range of the damper link centers is drawn by CATIA, and a relevant graph is shown in fig. 3, and the required arrangement range of the damper rotation centers is a shaded portion in the figure and is a circular ring with the glove door rotation center as a center.
S32, because the damper pull rod needs to be fixed on the side face of the inner hopper of the glove box, the area outside the outer plate of the glove box is eliminated in the step, the arrangement range of the center of the damper connecting rod is reduced, and the related graph is the shadow range shown in the figure 4;
s33, further reducing the arrangement range of the center of the damper connecting rod according to the size parameters of the damper pull rod including the width of the damper pull rod and the reserved distance between the damper pull rod and the glove box fixing structure, and obtaining the setting range of the center of the first damper connecting rod; in this embodiment, considering that the width of the damper pull rod is 15mm, and the safety distance is 5mm from the glove box fixing structure, the range needs to be reduced by at least 12.5mm (obtained by dividing 15 by 2 plus 5), and the arrangement range of the damper rotation center meeting the requirement after this step is shown by the shaded part in fig. 5;
s34, determining the arrangement range of the centers of the damper connecting rods according to the distance between the center of the damper pull rod matching fixing structure and the surface of the glove box, and acquiring the arrangement range of the centers of the second damper connecting rods; and S35, calculating the common part of the setting range of the center of the first damper connecting rod and the arrangement range of the center of the second damper connecting rod, and acquiring the final arrangement range of the center of the damper connecting rod. In the embodiment, the distance interval between the center of the damper pull rod matching and fixing structure and the surface of the glove box is 30-100mm, and finally the arrangement range of the damper rotation center meeting the requirement is determined, as shown by the shaded part in fig. 6.
And S4, setting a damper in the optimal arrangement range, and finely adjusting the position of the damper to adjust the opening time of the glove box. In this embodiment, the method specifically includes: s41, according to the arrangement range of the damper pull rod center determined through analysis, manufacturing 3D structure data of the damper area is completed, motion check of a Digital Mock-Up (DMU) is carried out, whether the arrangement gap of the DMU and an environmental element meets the requirement or not is confirmed, if the arrangement gap of the DMU and the environmental element meets the requirement, setting is completed, and if the arrangement gap of the DMU and the environmental element does not meet the requirement, the step is switched to S42; s42, judging whether the damper drag link center in the arrangement area can be adjusted to avoid the environment part, meeting the requirement of the arrangement clearance of the environment part, and if the damper drag link center in the arrangement area can be adjusted, executing the adjustment to complete the setting; if not, the process proceeds to step S2, where the glove box rotation axis position is reset. Alternatively, when it is still impossible to separately reset the position of the rotary shaft of the glove box, it may be considered to adjust the central position of the rotary shaft and the extension length L4 of the damper at the same time, and after additionally changing the opening time of the damper, repeat the above steps to set the central position of the damper.
It is noted that, in the present application, relational terms such as "first" and "second", and the like, are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
The above description is merely exemplary of the present application and is presented to enable those skilled in the art to understand and practice the present application. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the application. Thus, the present application is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (8)
1. A mounting and debugging method of a glove box damper is characterized by comprising the following steps:
before step S1, a glove box door opening index selection range is formed, where the glove box door opening index includes glove box door opening time, glove box door opening angle, opening size when the glove box door is in an open state, and damper extension length;
s1, acquiring parameters of an environment boundary, a CAS surface, a man-machine and a damper, and selecting and setting a glove door opening index in a glove door opening index selection range;
s2, determining the position of a rotating shaft of the glove box, the weight of the door of the glove box and the position of the gravity center, and drawing a layout cross-section;
s3, calculating and deducing the optimal arrangement position range of the damper;
s4, setting a damper in the optimal arrangement range, and finely adjusting the position of the damper to adjust the opening time of the glove box;
wherein, the step S3 specifically includes:
s31, calculating the range of the distance from the rotating center of the glove door to the central axis of the air damper through a preset opening time interval of the glove door, and drawing a distribution diagram of the arrangement range of the center of the damper connecting rod;
s32, excluding the area outside the glove box outer plate, and reducing the arrangement range of the center of the damper connecting rod;
s33, further reducing the arrangement range of the center of the damper connecting rod according to the size parameters of the damper pull rod including the width of the damper pull rod and the reserved distance between the damper pull rod and the glove box fixing structure, and obtaining the setting range of the center of the first damper connecting rod;
s34, determining the arrangement range of the centers of the damper connecting rods according to the distance between the center of the damper pull rod matching fixing structure and the surface of the glove box, and acquiring the arrangement range of the centers of the second damper connecting rods;
and S35, calculating the common part of the setting range of the center of the first damper connecting rod and the arrangement range of the center of the second damper connecting rod, and acquiring the final arrangement range of the center of the damper connecting rod.
2. The method for installing and adjusting a glove box damper as claimed in claim 1, further comprising, after the step S4:
s5, checking whether the damper 3D data is in accordance with the expectation, and if not, turning to the step S2 to adjust the rotating shaft position of the glove box and the extension length of the damper.
3. The method for installing and tuning a glove box damper as claimed in claim 1, wherein the disposition range of the damper link center is preliminarily determined by calculating the distance from the glove box door rotation center to the air damper center axis using the following formula:
L5=(M*(L3+L'3))/(m*2)
wherein, L5 is the distance from the rotation center of the glove box door to the central axis of the air damper, M is the mass of the glove box door, L3 is the moment arm when the glove box door is closed, L'3 is the moment arm after the glove box door is opened, and M is the mass of the damper counterweight.
4. The method as claimed in claim 3, wherein the step S31 of calculating the distance between the center of rotation of the glove box door and the center axis of the air damper according to the preset opening time interval of the glove box door comprises the following steps:
acquiring a pull rod stroke L of an air damper with a preset value, opening time T of a glove box, and a corresponding extending length L4 of the glove box, and acquiring corresponding time T after the air damper is completely pulled out through a formula T-T L/L4;
carrying out multiple tests, establishing a curve relation diagram of damper counterweight mass m and time T corresponding to the damper counterweight mass m after being completely pulled out, and determining the interval range of the air damper counterweight mass m through the curve relation diagram according to the interval range of the opening time T of the glove box;
determining average moment MG average and moment MF of the air damper in the opening process of the glove box door according to the interval range of the air damper counterweight mass m;
and calculating the distance from the rotation center of the glove box door to the center of the damper through moment balance.
5. The method as claimed in claim 4, wherein the step of determining the average moment MG average of the glove door opening process and the moment MF of the air damper through the interval range of the air damper weight mass m specifically comprises:
calculating the tension F' borne by the damper through the air damper counterweight mass m;
the opening process of the glove box door is approximately in uniform motion, and the average moment MG average of the opening process of the glove box door is calculated through the moments of the closed and opened states of the glove box door;
the opening process of the glove box door is approximately uniform motion, and MG is considered to be the moment MF of the air damper on average.
6. The method for installing and adjusting a glove box damper as claimed in claim 1, wherein the step S4 includes:
s41, according to the arrangement range of the damper pull rod center determined through analysis, manufacturing of 3D structure data of the damper area is completed, DMU motion checking is conducted, whether the arrangement gap between the damper area and the environment piece meets the requirement is confirmed, if the arrangement gap meets the requirement, setting is completed, and if the arrangement gap does not meet the requirement, the step S42 is carried out;
s42, judging whether the damper drag link center in the arrangement area can be adjusted to avoid the environment part, meeting the requirement of the arrangement clearance of the environment part, and if the damper drag link center in the arrangement area can be adjusted, executing the adjustment to complete the setting; if not, the process proceeds to step S2, where the glove box rotation axis position is reset.
7. The method of installing and tuning a glove box damper as claimed in claim 1, wherein:
in the step S31, a relation graph of the damper weight mass m and the time T corresponding to the damper weight mass m after being completely pulled out is established by multi-parameter linear fitting.
8. A glove box, comprising:
the glove box body is arranged in the glove box access groove on the vehicle body;
a damper disposed between the glove box body and the glove box access slot, the damper being positioned according to the installation and commissioning method of the glove box damper according to any one of claims 1 to 7.
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JP2000108800A (en) * | 1998-09-30 | 2000-04-18 | Mitsubishi Motors Corp | Glove box mounting structure |
CN1676849A (en) * | 2004-03-31 | 2005-10-05 | 百乐仕株式会社 | Storage apparatus for vehicle |
CN102874178A (en) * | 2012-10-12 | 2013-01-16 | 北京汽车股份有限公司 | Glove box assembly and vehicle |
CN106274708A (en) * | 2016-08-29 | 2017-01-04 | 东风伟世通汽车饰件***有限公司 | A kind of car occupant side glove box |
CN109383665A (en) * | 2017-08-03 | 2019-02-26 | 长城汽车股份有限公司 | Determine method, apparatus, armrest box and the vehicle of armrest box height |
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Publication number | Priority date | Publication date | Assignee | Title |
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JP2000108800A (en) * | 1998-09-30 | 2000-04-18 | Mitsubishi Motors Corp | Glove box mounting structure |
CN1676849A (en) * | 2004-03-31 | 2005-10-05 | 百乐仕株式会社 | Storage apparatus for vehicle |
CN102874178A (en) * | 2012-10-12 | 2013-01-16 | 北京汽车股份有限公司 | Glove box assembly and vehicle |
CN106274708A (en) * | 2016-08-29 | 2017-01-04 | 东风伟世通汽车饰件***有限公司 | A kind of car occupant side glove box |
CN109383665A (en) * | 2017-08-03 | 2019-02-26 | 长城汽车股份有限公司 | Determine method, apparatus, armrest box and the vehicle of armrest box height |
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