CN113308023A - High-dispersion and organic-affinity aluminum phosphite flame retardant and preparation method thereof - Google Patents

High-dispersion and organic-affinity aluminum phosphite flame retardant and preparation method thereof Download PDF

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CN113308023A
CN113308023A CN202110692707.3A CN202110692707A CN113308023A CN 113308023 A CN113308023 A CN 113308023A CN 202110692707 A CN202110692707 A CN 202110692707A CN 113308023 A CN113308023 A CN 113308023A
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aluminum
modifier
organic
flame retardant
phosphite
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葛英霞
杨红
刘晓芳
帅和平
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Sichuan Shuai New Material Co ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K9/00Use of pretreated ingredients
    • C08K9/04Ingredients treated with organic substances
    • C08K9/06Ingredients treated with organic substances with silicon-containing compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/32Phosphorus-containing compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K9/00Use of pretreated ingredients
    • C08K9/04Ingredients treated with organic substances
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/02Flame or fire retardant/resistant

Abstract

The invention discloses a high-dispersion and organic-affinity aluminum phosphite flame retardant and a preparation method thereof, relates to the technical field of materials, and aims to provide an aluminum phosphite flame retardant with controllable granularity and good dispersibility, wherein the technical scheme provided by the invention is as follows: (1) dissolving phosphorous acid or salt thereof in an aqueous solution at a concentration of 30-50 wt%; (2) adding a modifier in the step (1), and uniformly stirring to obtain a mixture with the concentration of 1-5 wt%; the modifier is used for adjusting the particle size and enhancing the dispersibility; (3) adding an aluminide into the solution in the step (2) according to a stoichiometric ratio, and starting heating and stirring until the reaction is finished; (4) and carrying out suction filtration, washing to neutrality and drying on the obtained solution to obtain a product. The invention has the beneficial effects that: the aluminum phosphite crystal is prepared by taking the phosphorous acid compound and the aluminum compound as raw materials, the modifier is added to reduce the particle size, improve the particle dispersion degree and organic compatibility, solve the problem of incompatibility of agglomeration of the aluminum phosphite in an organic matrix, and reduce the cost.

Description

High-dispersion and organic-affinity aluminum phosphite flame retardant and preparation method thereof
Technical Field
The invention relates to the technical field of materials, in particular to a high-dispersion and organic affinity anhydrous aluminum phosphite flame retardant and a preparation method thereof.
Background
The phosphorus flame retardant has the characteristics of low toxicity, low smoke, low halogen and even no halogen, and has high efficiency, small dosage, great attention in the field of flame retardants and large development space. The phosphorus flame retardant is divided into an organic phosphorus flame retardant and an inorganic phosphorus flame retardant, the organic phosphorus flame retardant has the disadvantages of complex preparation process, high cost, large part volatility, poor thermal stability and pungent and toxic odor, and the inorganic phosphorus flame retardant has the advantages of simple and environment-friendly process, low components, good stability, high single use or compound efficiency and small dosage, but has the disadvantages of poor dispersibility, incompatibility with organic organisms and serious influence on the overall mechanical property of the material. The aluminum phosphite is a new inorganic phosphorus flame retardant in China, has the advantages of stability and nonflammability, high expansion rate and better flame retardant effect compared with a flame retardant of aluminum hypophosphite, and has the advantages of excellent flame retardant property, good color compatibility, no precipitation and reduced cost when compounded with diethyl aluminum hypophosphite (ADP).
Aluminum phosphite (Al)2(HPO3)3) As a flame retardant, the particle sizes required in different fields are different, the traditional flame retardant particle size control is further optimized by firstly adjusting the reaction rotating speed and then additionally arranging a three-ring mill or an air flow mill, the adjustment of the reaction rotating speed is generally realized by adjusting the stirring rotating speed and the stirring mode, the production requirement cannot be met, the cost of additionally arranging a crushing device is high, the energy consumption is high, and the production and processing cost is high; on the other hand, the aluminum phosphite belongs to inorganic filler, has poor dispersibility and compatibility in an organic matrix, and seriously influences the application mechanical property of the material.
Regarding aluminum phosphite, the patents CN104093663B and CN104364305B describe the preparation and application thereof in detail, and the particle size and compatibility thereof are not optimized; patent JP6842692B controls the particle size by controlling the particle size of the raw material aluminum hydroxide and the amount of water added, and the cost thereof increases greatly as the particle size of the aluminum hydroxide becomes smaller.
The patent provides a preparation method of an aluminum phosphite flame retardant with adjustable particle size and affinity with an organic matrix, and the preparation method is simple in preparation process and low in cost. Firstly, the particle size is controlled, and products with corresponding particle sizes are provided according to different requirements; secondly, the inorganic material is subjected to surface modification to improve the physical and chemical properties of the surface of the inorganic material, enhance the compatibility with resin materials and the dispersibility in a matrix, and improve the mechanical property and the comprehensive property of the material.
Disclosure of Invention
The invention aims to provide an aluminum phosphite flame retardant with adjustable particle size and affinity with an organic matrix and a preparation method thereof.
(1) Dissolving phosphorous acid or (salt thereof) in a certain aqueous solution;
the phosphorous acid or (salt thereof) in the step (1) is phosphorous acid (H)3PO3) And various phosphites thereof, e.g. sodium phosphite (Na)2HPO3) Ammonium phosphite ((NH)4)2HPO3) The concentration of the phosphorous acid and the salt solution thereof is preferably 30 to 50 wt%.
(2) Adding a modifier in the step (1), and uniformly stirring;
the modifier in the step (2) has the effects of inhibiting crystal growth and reducing the particle size of the product on the one hand, and changing the physical and chemical properties of the surface of the material on the other hand, so as to enhance the compatibility with the surface of the organic polymer and the dispersibility in the organic matrix, the modifier is an organic surface modifier, such as a coupling agent, a surfactant, organosilicon, unsaturated organic acid, organic oligomer, an organic intercalation modifier and a water-soluble polymer, including but not limited to sodium dodecyl sulfate, stearic acid, a silane coupling agent, phosphate ester, tween-80, polyvinyl alcohol, urea and the like, and the modifier is added by at least 1, wherein the total concentration is 1-5 wt% (based on the weight of the product).
(3) Adding aluminide into the solution according to a stoichiometric ratio, and starting heating and stirring;
the aluminum oxide includes aluminum oxide, aluminum salt, aluminum hydroxide, such as aluminum hydroxide (Al (OH)3) Alumina (Al)2O3) Aluminum sulfate (Al)2(SO4)3) Aluminum chloride (AlCl)3) Oxides and aluminum salts are added, the heating temperature is 40-100 ℃, preferably 80 ℃.
(4) Stirring until the reaction is finished;
the reaction time is 1h to 4h, preferably 2 h.
(5) And carrying out suction filtration, washing (to be neutral) and drying on the obtained solution to obtain the optimized aluminum phosphite with small particle size, good dispersion and affinity with the organic matrix.
Vacuum drying is adopted to reduce or even remove the crystal water, and the drying temperature is 150 ℃ and 240 ℃, and the preferred temperature is 220 ℃.
The invention has the beneficial effects that:
(1) the particle size of the aluminum phosphite obtained by the invention can be adjusted by changing the type and the dosage of the modifier, so that the aluminum phosphite can be applied to different polymer fields.
2) The aluminum phosphite crystal is prepared by taking phosphorous acid compound and aluminum compound as raw materials, and modifier is added in the preparation process to reduce particle size, improve particle dispersion degree and organic compatibility, thus solving the problem of incompatibility of agglomeration of aluminum phosphite in organic matrix.
(3) The refining and modification of the aluminum phosphite are completed by a one-step method, the high-value and high-energy-consumption airflow crushing equipment and modification equipment are avoided, the production efficiency is high, and the cost is low.
Drawings
FIG. 1 is a phase diagram of examples 1-3, which corresponds to the standard spectrum of anhydrous aluminum phosphite phase (card: PDF82-0509), and shows example 1, example 2, and example 3 from the top.
Detailed Description
Comparative example 1
Weighing 200g of phosphorous acid, dissolving the phosphorous acid in 200g of water, stirring and dissolving, slowly adding 130g of aluminum hydroxide, starting heating after the adding is finished, controlling the heating temperature to be 80 ℃ (mechanically stirring at the rotating speed of 200n/min), reacting for 2 hours, filtering the obtained solution, washing to be neutral, and vacuum-drying at 220 ℃ for 8 hours.
Example 2
Weighing 200g of phosphorous acid, dissolving in 200g of water, stirring and dissolving, adding 3g of silane coupling agent, continuously stirring uniformly, slowly adding 130g of aluminum hydroxide, starting heating after the addition is finished, wherein the heating temperature is 80 ℃ (mechanical stirring, the rotating speed is 200n/min)), reacting for 2 hours, filtering the obtained solution, washing to be neutral, and vacuum drying for 8 hours at 220 ℃.
Comparative example 3
Weighing 200g of phosphorous acid, dissolving in 200g of water, continuously stirring uniformly, slowly adding 130g of aluminum hydroxide, starting heating after the addition is finished, wherein the heating temperature is 80 ℃ (high-speed stirring, the rotating speed is 2000n/min)), reacting for 2 hours, filtering the obtained solution, washing to be neutral, and vacuum drying for 8 hours at 220 ℃.
Example 4
Weighing 200g of phosphorous acid, dissolving in 200g of water, stirring and dissolving, then adding 3g of sodium dodecyl sulfate, continuously stirring uniformly, slowly adding 130g of aluminum hydroxide, starting heating after the addition is finished, wherein the heating temperature is 80 ℃ (high-speed stirring, the rotating speed is 2000n/min)), reacting for 2 hours, filtering the obtained solution, washing to be neutral, and vacuum drying for 8 hours at 220 ℃.
For comparison, the particle size, activation rate and oil absorption value of the first, second and third powders and the Aluminum Diethylphosphinate (ADP) powder serving as a flame retardant are detected; after compounding aluminum phosphite and ADP (total capacity of 18 wt%, mass ratio of 1: 2), mechanical properties were compared with those of nylon 66, and the results are shown in Table 1.
Figure BDA0003127340710000041
The aluminum phosphite can replace part of ADP to be applied in nylon, the flame retardant property reaches the standard, and the aluminum phosphite (example 2 and example 4) after process optimization improves the comprehensive mechanical property of the nylon due to smaller size and better affinity.
Note: the dispersion degree and the organic compatibility of the product are expressed in the activation rate and the oil absorption value of the powder, and the higher the activation rate and the lower the oil absorption value are, the better the dispersion degree and the better the organic compatibility of the powder are.
On the other hand, the dispersion degree and the organic compatibility are also shown in the aspect of mechanical property, the dispersion degree is good, the organic compatibility is excellent, and the mechanical property of the composite material is good.
Activation index: inorganic powder generally has a high relative density and naturally settles in water. Most of the organic surface modification is water insoluble or nonpolar, so the surface of the inorganic powder after organic modification has polarity and is changed into nonpolar, and the inorganic powder has strong non-wetting property to water. Such non-wetting finely divided particles float on the water surface like an oil film due to the hydrophobicity and surface tension. Based on this phenomenon, the concept of "activation index" is proposed, denoted by H, which is calculated by the formula:
h ═ 100% mass of the floating fraction in the sample (g)/total mass of the sample;
inorganic powder without organic surface modification, H is 0;
when the modification was complete, H was 100%.
Oil absorption value: the oil absorption value is the volume or mass of castor oil or dibutyl phthalate adsorbed by unit mass of powder. The oil absorption value is one of the most main direct characterization indexes of inorganic powder modification, and particularly for an inorganic filler applied to a high polymer base material, the processing performance and the filling amount of the composite material are directly influenced by the oil absorption value of the filler. Generally, for inorganic fillers in high polymer composites, especially ultra-fine inorganic fillers, the lower the oil absorption, the easier it is to mix with the resin system or the filler loading can be increased.
Oil absorption value calculation formula: a is M/M;
m: the quality of the castor oil used;
m is the mass of the sample.

Claims (8)

1. A preparation method of a high-dispersion and organic-affinity aluminum phosphite flame retardant is characterized by comprising the following steps:
(1) dissolving phosphorous acid or salt thereof in an aqueous solution at a concentration of 30-50 wt%;
(2) adding a modifier in the step (1), and uniformly stirring to obtain a mixture with the concentration of 1-5 wt%; the modifier is used for adjusting the particle size and enhancing the dispersibility;
(3) adding aluminide into the solution in the step (2) according to a stoichiometric ratio, starting heating and stirring until the reaction is finished, wherein the heating temperature is 40-100 ℃;
(4) and carrying out suction filtration, washing to neutrality and drying on the obtained solution to obtain a product.
2. The method of claim 1, wherein the phosphite is sodium phosphite and/or ammonium phosphite.
3. The method of claim 1, wherein the modifier is an organic surface modifier.
4. The method of claim 3, wherein the modifier is sodium dodecyl sulfate, stearic acid, a silane coupling agent, phosphate ester, tween-80, polyvinyl alcohol and/or urea.
5. The method of claim 1, wherein the aluminum oxide is aluminum oxide, aluminum salt and/or aluminum hydroxide.
6. The method of claim 5, wherein the aluminum compound is aluminum hydroxide, aluminum oxide, aluminum sulfate and/or aluminum chloride.
7. The method as claimed in claim 1, wherein the step (4) is vacuum drying at 150 ℃ and 240 ℃.
8. A highly dispersed and organophilic aluminum phosphite flame retardant prepared by the process of claims 1-7.
CN202110692707.3A 2021-06-22 2021-06-22 High-dispersion and organic-affinity aluminum phosphite flame retardant and preparation method thereof Pending CN113308023A (en)

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CN115784183A (en) * 2022-12-21 2023-03-14 襄阳汉伟化工科技有限公司 Preparation process of high-yield and low-granularity aluminum phosphite
CN116254002A (en) * 2023-02-23 2023-06-13 深圳市森日有机硅材料股份有限公司 Liquid silicone rubber composition for coating air bags and preparation method thereof

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CN115073819A (en) * 2022-06-15 2022-09-20 兰州瑞朴科技有限公司 Aluminum phosphate salt flame retardant based on growth nucleus and preparation method and application thereof
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CN115784183A (en) * 2022-12-21 2023-03-14 襄阳汉伟化工科技有限公司 Preparation process of high-yield and low-granularity aluminum phosphite
CN115784183B (en) * 2022-12-21 2024-03-01 襄阳汉伟化工科技有限公司 Preparation process of high-yield low-granularity aluminum phosphate
CN116254002A (en) * 2023-02-23 2023-06-13 深圳市森日有机硅材料股份有限公司 Liquid silicone rubber composition for coating air bags and preparation method thereof
CN116254002B (en) * 2023-02-23 2023-12-19 深圳市森日有机硅材料股份有限公司 Liquid silicone rubber composition for coating air bags and preparation method thereof

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Application publication date: 20210827