CN113279771A - Prevent prefabricated assembled structure of shield tunnel section of jurisdiction come-up under water - Google Patents

Prevent prefabricated assembled structure of shield tunnel section of jurisdiction come-up under water Download PDF

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Publication number
CN113279771A
CN113279771A CN202110693174.0A CN202110693174A CN113279771A CN 113279771 A CN113279771 A CN 113279771A CN 202110693174 A CN202110693174 A CN 202110693174A CN 113279771 A CN113279771 A CN 113279771A
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China
Prior art keywords
steel
shield tunnel
prefabricated
floating
preventing
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CN202110693174.0A
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Chinese (zh)
Inventor
尹清锋
陈星欣
王春河
何明高
程跃胜
郭力群
黄鑫
张洪涛
韩维畴
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China Construction Communications Engineering Group Co Ltd
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China Construction Communications Engineering Group Co Ltd
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Priority to CN202110693174.0A priority Critical patent/CN113279771A/en
Publication of CN113279771A publication Critical patent/CN113279771A/en
Pending legal-status Critical Current

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    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D9/00Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
    • E21D9/06Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining
    • E21D9/0607Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining the shield being provided with devices for lining the tunnel, e.g. shuttering
    • E21D9/0609Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining the shield being provided with devices for lining the tunnel, e.g. shuttering with means for applying a continuous liner, e.g. sheets of plastics, between the main concrete lining and the rock
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/04Lining with building materials
    • E21D11/08Lining with building materials with preformed concrete slabs
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/04Lining with building materials
    • E21D11/10Lining with building materials with concrete cast in situ; Shuttering also lost shutterings, e.g. made of blocks, of metal plates or other equipment adapted therefor

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  • Engineering & Computer Science (AREA)
  • Mining & Mineral Resources (AREA)
  • Architecture (AREA)
  • Structural Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Geology (AREA)
  • Civil Engineering (AREA)
  • Environmental & Geological Engineering (AREA)
  • Lining And Supports For Tunnels (AREA)
  • Underground Structures, Protecting, Testing And Restoring Foundations (AREA)

Abstract

The invention discloses a prefabricated assembly type structure for preventing a segment of an underwater shield tunnel from floating, which comprises a bottom prefabricated leveling member, a side cable channel structure, a steel structure frame and a weight member, wherein the bottom prefabricated leveling member is arranged at the lower part of the steel structure frame, the weight members are respectively arranged at two sides of the steel structure frame, the lower ends of the weight members are abutted against the bottom prefabricated leveling member, and the side cable channel structure is arranged at the outer side of each weight member. The technical effects achieved are as follows: simple structure, construction convenience and result of use are good, can effectively solve the upward floating problem that exists after the section of jurisdiction deviates from the shield tail, ensure that the linear design requirement that accords with of tunnel satisfies the tunnel building boundary limit.

Description

Prevent prefabricated assembled structure of shield tunnel section of jurisdiction come-up under water
Technical Field
The invention relates to the technical field of tunnel construction, in particular to a prefabricated assembly type structure for preventing a segment of an underwater shield tunnel from floating upwards, which is used for controlling the floating quantity generated when the segment is separated from the tail of a shield machine.
Background
In the shield method construction tunnel, the pipe piece can float upwards when having the following three conditions:
(1) liquid or fluid plastic body which generates buoyancy is arranged around the tunnel;
(2) the buoyancy generated by the outside is larger than the self weight of the duct piece;
(3) the upper portion of the tube sheet has a floating space or a compressible space.
The shield tunnel is a hollow cylinder and has a sinking trend under the action of the dead weight of concrete, but under the action of the buoyancy of full-section underground water or slurry, when the buoyancy borne by the segment is greater than the dead weight of the segment, if corresponding measures are not taken in time, the surrounding of the segment which is separated from the shield tail is in an unconstrained state surrounded by the underground water or the unset slurry, and the lining tunnel with excellent waterproof performance has a floating trend. Meanwhile, in the propelling process of the shield tunnel, the excavation section of the shield tunnel is larger than the outer diameter of the shield, so that a physical gap is inevitably formed between the surrounding rock and the duct piece after the duct piece is separated from the tail part of the shield tunnel, and a condition is created for the duct piece to float upwards. In addition, in the upper soft and lower hard stratum, due to the fact that the excavation face with different lithological properties, namely the upper, lower, left and right lithological properties and the uneven hardness is formed in the tunnel, the shield can move excessively in a snake shape in the tunneling process, and the building space between the duct piece and the surrounding rock is further enlarged. In a word, the underwater shield tunnel inevitably generates a floating phenomenon in the construction process. Therefore, the research on how to prevent the underwater shield tunnel segment from floating up has important guiding significance on the actual engineering.
In order to prevent the shield tunnel segment from floating upwards, a synchronous grouting measure is mainly adopted in the construction process, and the gap left during tunneling is filled in time by controlling the synchronous grouting amount and the grouting pressure. Chinese patent (application number: CN202010742073.3, published as 2020-10-16) discloses a grouting method for controlling upward floating of a duct piece in shield construction, which achieves the aim of quickly controlling upward floating of the duct piece by synchronous grouting and slurry pumping which are carried out simultaneously. However, when the duct piece is separated from the shield tail, the synchronous slurry behind the duct piece wall cannot be solidified in time, and the low-strength slurry cannot provide restraint for the duct piece and provides buoyancy on the contrary. The segment is anchored through the tensile member to ensure the stability of the segment. Chinese patent application No. CN202011559787.7 (published: 2021-04-09) discloses a method for preventing floating of a segment of a tube from occurring by abutting the segment with a stay inserted into the segment. But the cost of the tensile member is higher, and the connection mode of the tensile member and the duct piece is easy to cause the duct piece to be damaged under the action of larger buoyancy force, so that the waterproof performance of the tunnel is influenced. Therefore, a structure with simple structure, convenient construction and good use effect is designed, the floating problem existing after the duct piece is separated from the shield tail can be effectively solved, the linear design requirement of the tunnel is ensured, and the tunnel building limit is met.
Disclosure of Invention
Therefore, the invention provides a prefabricated assembly type structure for preventing underwater shield tunnel segments from floating upwards, which aims to solve the problems in the prior art.
In order to achieve the above purpose, the invention provides the following technical scheme:
according to a first aspect of the invention, the prefabricated assembly type structure for preventing the underwater shield tunnel segment from floating comprises a bottom prefabricated leveling member, a side cable channel structure, a steel structure frame and a ballast member, wherein the bottom prefabricated leveling member is arranged at the lower part of the steel structure frame, the ballast members are respectively arranged at two sides of the steel structure frame, the lower end of each ballast member abuts against the bottom prefabricated leveling member, and the side cable channel structure is arranged at the outer side of each ballast member.
Furthermore, the bottom prefabricated leveling component comprises a pi-shaped component and a filling piece, wherein the pi-shaped component is arranged in the middle, and the filling piece is respectively arranged on two sides of the pi-shaped component.
Furthermore, the pi-shaped member and the filling piece are both members made of concrete.
Further, the side cable channel structure includes a triangular member and a rectangular member, a lower end of the rectangular member abutting on the triangular member.
Further, the triangular members and the rectangular members are both members made of concrete.
Further, a hollow cable channel is formed in the rectangular member.
Further, steel structural framework includes steel stand, steel apron, connection backing plate and anchor bolt, the lower extreme of steel apron is fixed with a plurality ofly the steel stand, the lower extreme of steel stand is fixed with the connection backing plate, wear to be equipped with in the connection backing plate a plurality ofly the anchor bolt.
And further, a transportation channel is arranged between two adjacent rows of the steel upright columns.
Further, the ballast weight member comprises barreled steel grit, the two sides of the steel upright post are respectively provided with the barreled steel grit, one side of the barreled steel grit departing from the steel upright post is provided with the side cable channel member, and the lower end of the barreled steel grit is abutted on the filling member.
Furthermore, the bottom prefabricated leveling component, the side cable channel structure, the steel structure frame and the ballast component can be disassembled after the grouting and solidification of the periphery of the shield tunnel segment are finished.
The invention has the following advantages:
1. the prefabricated assembly type structure is firstly used for building a multi-layer steel structure frame, then pressure equal to buoyancy is applied to the segment by adjusting different ballast weight stacking loads, load weight about three hundred tons can be provided to the maximum extent, and floating amount generated after the segment of the underwater shield tunnel is separated from the tail of the shield tunneling machine can be effectively controlled.
2. Each prefabricated component can be simply and conveniently lapped or disassembled, has the characteristics of simple structure and convenience in construction, can effectively shorten the construction period, can recycle each component, and reduces the influence on the environment.
3. The prefabricated structure can provide the anti buoyancy of equidimension not for both sides about the tunnel, the inhomogeneous buoyancy that the shield tunnel probably received in balanced complicated stratum.
4. The prefabricated structure can arrange cables in the inner space of the rectangular member by arranging concrete cable channel structures at both sides of the tunnel.
5. The prefabricated assembly type structure can provide a smooth construction operation space and a large bearing area through arranging the concrete leveling component at the bottom in the tunnel, and the influence of the weight construction process on the performance of the pipe sheet is reduced.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below. It should be apparent that the drawings in the following description are merely exemplary, and that other embodiments can be derived from the drawings provided by those of ordinary skill in the art without inventive effort.
The structures, ratios, sizes, and the like shown in the present specification are only used for matching with the contents disclosed in the specification, so as to be understood and read by those skilled in the art, and are not used to limit the conditions that the present invention can be implemented, so that the present invention has no technical significance, and any structural modifications, changes in the ratio relationship, or adjustments of the sizes, without affecting the effects and the achievable by the present invention, should still fall within the range that the technical contents disclosed in the present invention can cover.
Fig. 1 is a perspective view of a prefabricated structure for preventing floating of a segment of an underwater shield tunnel according to some embodiments of the present invention.
Fig. 2 is a plan view of a prefabricated structure for preventing floating of a segment of an underwater shield tunnel according to some embodiments of the present invention.
Fig. 3 is a front view of a prefabricated structure for preventing floating-up of underwater shield tunnel segments according to some embodiments of the present invention.
Fig. 4 is a diagram of prefabricated leveling members of a prefabricated assembled structure for preventing floating-up of a segment of an underwater shield tunnel according to some embodiments of the present invention.
Fig. 5 is a prefabricated frame structure diagram of a prefabricated assembled structure for preventing floating of a segment of an underwater shield tunnel according to some embodiments of the present invention.
In the figure: 1. the steel pipe comprises a pipe piece, 2, a pi-shaped member, 3, a filling piece, 4, a triangular member, 5, a rectangular member, 6, a cable channel, 7, a steel cover plate, 8, a steel upright, 9, a transportation channel, 10, barreled steel grit, 11, a connecting base plate, 12 and an anchoring bolt.
Detailed Description
The present invention is described in terms of particular embodiments, other advantages and features of the invention will become apparent to those skilled in the art from the following disclosure, and it is to be understood that the described embodiments are merely exemplary of the invention and that it is not intended to limit the invention to the particular embodiments disclosed. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1 to 5, in an embodiment of the first aspect of the present invention, a prefabricated assembled structure for preventing a segment of an underwater shield tunnel from floating upward includes a bottom prefabricated leveling member, a side cable passage structure, a steel structural frame, and a ballast member, wherein the bottom prefabricated leveling member is disposed at a lower portion of the steel structural frame, the ballast members are disposed at two sides of the steel structural frame, lower ends of the ballast members abut against the bottom prefabricated leveling member, and the side cable passage structure is disposed at an outer side of the ballast members.
In the above embodiments, it should be noted that, an underwater shield tunnel with a tunnel outer diameter of 15.0m is taken as an example, and the fabricated structure for preventing the segments from floating up is described in detail.
The technical effects achieved by the above embodiment are as follows: the prefabricated assembly type structure is characterized in that a multi-layer steel structure frame is firstly built, then pressure equal to buoyancy is applied to the segment by adjusting different weight stacking loads, the maximum load weight of about three hundred tons can be provided, and the floating amount generated after the segment of the underwater shield tunnel is separated from the tail of a shield machine can be effectively controlled; each prefabricated component can be simply and conveniently lapped or disassembled, has the characteristics of simple structure and convenient construction, can effectively shorten the construction period, can recycle each component and reduce the influence on the environment; the prefabricated structure can provide anti-buoyancy forces with different sizes for the left side and the right side of the tunnel and balance uneven buoyancy forces possibly suffered by the shield tunnel in a complex stratum; the prefabricated structure can arrange cables in the inner space of a rectangular component of the prefabricated structure by arranging concrete cable channel structures on two sides of the tunnel; the prefabricated assembly type structure can provide a smooth construction operation space and a large bearing area through arranging the concrete leveling component at the bottom in the tunnel, and the influence of the weight construction process on the performance of the pipe sheet is reduced.
Alternatively, as shown in fig. 1 to 5, in some embodiments, the bottom prefabricated leveling member comprises a pi-shaped member 2 and a filling piece 3, wherein the pi-shaped member 2 is arranged in the middle, and the filling piece 3 is respectively arranged on two sides of the pi-shaped member 2.
In the above alternative embodiment, it should be noted that the bottom prefabricated leveling member is arranged at the bottom in the tunnel.
The beneficial effects of the above alternative embodiment are: the influence of the weight construction process on the performance of the pipe sheet is reduced by arranging the steel plate at the inner bottom of the tunnel to provide a flat construction space and a larger bearing area.
Alternatively, as shown in fig. 1 to 5, in some embodiments, the pi-shaped member 2 and the filling member 3 are both members made of concrete.
In the above-mentioned alternative embodiment, it should be noted that, in addition, the pi-shaped member 2 and the filling member 3 may be made of other materials.
The beneficial effects of the above alternative embodiment are: through setting up pi shape component 2 and filler 3 for the concrete material, the shaping is effectual, and the processing cost is low.
Alternatively, as shown in fig. 1 to 5, in some embodiments, the side cable channel structure comprises a triangular member 4 and a rectangular member 5, the lower end of the rectangular member 5 abutting on the triangular member 4.
Alternatively, as shown in fig. 1 to 5, in some embodiments, the triangular members 4 and the rectangular members 5 are both members made of concrete.
In the above alternative embodiment, it should be noted that the lateral cable channel structure is composed of a lower concrete triangular member 4 and an upper concrete rectangular member 5, and the lower triangular member 4 is mainly used for carrying the upper rectangular member 5; the triangular members 4 and the rectangular members 5 may be made of other materials.
The beneficial effects of the above alternative embodiment are: the triangular member 4 and the rectangular member 5 are made of concrete, so that the forming effect is good, and the processing cost is low.
Alternatively, as shown in fig. 1-5, in some embodiments, a hollow cable channel 6 is formed within the rectangular member 5.
In the above alternative embodiments, it should be noted that the cable channel 6 is used for the passage and installation of cables.
The beneficial effects of the above alternative embodiment are: the upper rectangular member 5 has a large inner space, and cable arrangement can be performed efficiently.
Optionally, as shown in fig. 1 to 5, in some embodiments, the steel structural frame includes steel columns 8, a steel cover plate 7, a connecting pad plate 11, and anchor bolts 12, the plurality of steel columns 8 are fixed to a lower end of the steel cover plate 7, the connecting pad plate 11 is fixed to a lower end of the steel columns 8, and the plurality of anchor bolts 12 penetrate through the connecting pad plate 11.
In the above alternative embodiment, it should be noted that, for example, the steel columns 8 are welded by 40mm steel plates, the distance between the steel columns 8 along the axial direction of the tunnel is 2000mm, the distance between the steel columns 8 on the same circumferential surface is 3300mm, the height of the steel columns 8 is 2500mm, and the steel columns are arranged on the left and right sides of the middle part in the plane of the tunnel to support the upper load; the steel cover plate 7 is 60mm in thickness, 2000mm in width and 9300mm in length, and is mainly used for bearing load and providing a construction platform.
The beneficial effects of the above alternative embodiment are: through the setting of steel construction frame's concrete structure, the improvement that is showing whole device's intensity.
Alternatively, as shown in fig. 1 to 5, in some embodiments, a transportation channel 9 is provided between two adjacent rows of steel studs 8.
The beneficial effects of the above alternative embodiment are: the conveying of the muck is realized by arranging the conveying channel 9.
Optionally, as shown in fig. 1 to 5, in some embodiments, the ballast member includes a steel drum 10, two sides of the steel column 8 are respectively provided with the steel drum 10, one side of the steel drum 10 facing away from the steel column 8 is provided with a side cable channel 6 member, and a lower end of the steel drum 10 abuts against the filling member 3.
In the above optional embodiment, it should be noted that, the diameter of the barreled steel grit 10 is 500mm, the height thereof is 1000mm, and the corresponding amount of the barreled steel grit is piled according to the anti-floating force determined by theoretical calculation or numerical simulation.
The beneficial effects of the above alternative embodiment are: the steel grit has the advantages of high weight and low cost, and can provide considerable buoyancy resistance.
Alternatively, as shown in fig. 1 to 5, in some embodiments, the bottom prefabricated leveling member, the side cable passage structure, the steel structural frame and the ballast member may be disassembled after the grouting of the periphery of the shield tunnel segment 1 is completed.
The beneficial effects of the above alternative embodiment are: has the characteristics of simple structure and convenient construction.
The concrete construction process of the prefabricated assembled structure for preventing the duct piece from floating up is described in detail:
1. prefabricated component of making level of bottom in installation tunnel includes: firstly, a positioning instrument is used for determining the mounting position of a pi-shaped member 2 of a leveling member at the bottom in the tunnel and mounting the pi-shaped member, and then prefabricated filling pieces are mounted on the left side and the right side of the pi-shaped member 2 so as to obtain a flat construction operation platform and a larger bearing area at the bottom in the tunnel.
2. Installing a first layer of steel structural framework, comprising: firstly, mounting prefabricated concrete triangular members 4 at the left lower part and the right lower part of a tunnel, then symmetrically arranging steel upright posts 8 at the left side and the right side of the middle part in the plane of the tunnel, fixing the steel upright posts 8 on a bottom leveling member through anchor bolts 12, wherein the steel upright posts 8 on the same circumferential surface are spaced by 3300mm, the distance between the upright posts and a lateral cable channel structure is 3000mm, and the height is 2500 mm. And finally, mounting the first layer of frame steel cover plate.
3. Installing a second layer of steel structural framework, comprising: firstly, prefabricated concrete rectangular components are installed on the left side and the right side in the tunnel to provide a cable arrangement channel, after the rectangular components are installed, the installation step of the first layer of steel structure frame can be repeated, and the steel upright posts 8 and the steel cover plate 7 are installed in sequence.
4. The steel grit for heap loading comprises: the barreled steel grit 10 with the corresponding quantity is piled according to the anti-buoyancy force determined by theoretical calculation or numerical simulation, the prefabricated structure can provide load weight of about three hundred tons for the single-ring duct piece, and the floating amount of the shield duct piece can be effectively controlled.
Although the invention has been described in detail above with reference to a general description and specific examples, it will be apparent to one skilled in the art that modifications or improvements may be made thereto based on the invention. Accordingly, such modifications and improvements are intended to be within the scope of the invention as claimed.
In the present specification, the terms "upper", "lower", "left", "right", "middle", and the like are used for clarity of description, and are not intended to limit the scope of the present invention, and changes or modifications in the relative relationship may be made without substantial changes in the technical content.

Claims (10)

1. The utility model provides a prevent prefabricated assembled structure of shield tunnel section of jurisdiction come-up under water, its characterized in that, includes bottom prefabrication component, side cable access structure, steel structural framework and the ballast component of making level, steel structural framework's lower part is provided with the bottom prefabrication component of making level, steel structural framework's both sides are provided with respectively and press the heavy component, the lower extreme butt of ballast component is in on the prefabricated component of making level in bottom, the outside of pressing the heavy component is provided with side cable access structure.
2. The prefabricated structure for preventing the upward floating of the segment of the underwater shield tunnel according to claim 1, wherein the bottom prefabricated leveling member comprises a pi-shaped member (2) and a filling piece (3), the pi-shaped member (2) is arranged in the middle, and the filling piece (3) is respectively arranged on two sides of the pi-shaped member (2).
3. The prefabricated structure for preventing the floating up of the segment of the underwater shield tunnel according to claim 2, wherein the pi-shaped member (2) and the filling member (3) are both members made of concrete.
4. The prefabricated structure for preventing floating up of underwater shield tunnel segments according to claim 3, wherein said lateral cable channel structure comprises triangular members (4) and rectangular members (5), and the lower ends of said rectangular members (5) abut on said triangular members (4).
5. The prefabricated structure for preventing the floating up of the segment of the underwater shield tunnel according to claim 4, wherein the triangular members (4) and the rectangular members (5) are both members made of concrete.
6. The prefabricated structure for preventing the floating up of underwater shield tunnel segments according to claim 5, wherein a hollow cable passage (6) is formed in the rectangular member (5).
7. The prefabricated structure for preventing the underwater shield tunnel segment from floating up according to claim 6, wherein the steel structure frame comprises steel upright columns (8), a steel cover plate (7), a connecting base plate (11) and anchoring bolts (12), the lower ends of the steel cover plate (7) are fixed with a plurality of the steel upright columns (8), the lower ends of the steel upright columns (8) are fixed with the connecting base plate (11), and the connecting base plate (11) is provided with a plurality of the anchoring bolts (12) in a penetrating way.
8. The prefabricated structure for preventing the upward floating of the underwater shield tunnel segment as claimed in claim 7, wherein a transportation channel (9) is arranged between two adjacent rows of the steel columns (8).
9. The prefabricated structure for preventing the upward floating of the underwater shield tunnel segment as claimed in claim 8, wherein the ballast member comprises barreled steel grit (10), the barreled steel grit (10) is respectively arranged on two sides of the steel upright (8), the side cable channel (6) member is arranged on one side of the barreled steel grit (10) departing from the steel upright (8), and the lower end of the barreled steel grit (10) abuts against the filling member (3).
10. The prefabricated structure for preventing the upward floating of the underwater shield tunnel segment as claimed in claim 1, wherein the bottom prefabricated leveling member, the side cable passage structure, the steel structural frame and the ballast member are all disassembled after the grouting solidification of the periphery of the shield tunnel segment (1).
CN202110693174.0A 2021-06-22 2021-06-22 Prevent prefabricated assembled structure of shield tunnel section of jurisdiction come-up under water Pending CN113279771A (en)

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CN113982637A (en) * 2021-09-28 2022-01-28 广西大学 Tunnel reinforcing method for controlling deformation of lower horizontal shield tunnel caused by excavation of foundation pit in upward floating manner

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