CN113275763A - Laser chamfering device for end face of cylindrical shell of air condition compressor - Google Patents
Laser chamfering device for end face of cylindrical shell of air condition compressor Download PDFInfo
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- CN113275763A CN113275763A CN202110509346.4A CN202110509346A CN113275763A CN 113275763 A CN113275763 A CN 113275763A CN 202110509346 A CN202110509346 A CN 202110509346A CN 113275763 A CN113275763 A CN 113275763A
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- slide rail
- cross
- roller
- mounting seats
- laser
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
- B23K26/38—Removing material by boring or cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/08—Devices involving relative movement between laser beam and workpiece
- B23K26/0869—Devices involving movement of the laser head in at least one axial direction
- B23K26/0876—Devices involving movement of the laser head in at least one axial direction in at least two axial directions
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/70—Auxiliary operations or equipment
- B23K26/702—Auxiliary equipment
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- Optics & Photonics (AREA)
- Plasma & Fusion (AREA)
- Mechanical Engineering (AREA)
- Laser Beam Processing (AREA)
Abstract
The invention relates to the field of laser chamfering processing, in particular to a laser chamfering device for an end face of a cylindrical shell of an air condition compressor. Comprises a frame; the workbench is used for placing the shell and driving the shell to rotate around the axis of the workbench; the laser cutting system is arranged on the rack and used for performing inner and outer chamfer cutting on the shell rotating around the axis of the laser cutting system on the workbench; the workbench is characterized by comprising a first roller, a second roller and a third roller, wherein the first roller is horizontally and rotatably arranged on the rack; the second roller is horizontally and rotatably arranged on the rack, and the second roller and the first roller are arranged side by side and are positioned on the same horizontal plane; and an output shaft of the rotary driver is in transmission connection with one of the first roller or the second roller, and the rotary driver is used for driving the first roller or the second roller to rotate. This use is novel to have optimized the process of laser chamfering, has improved the efficiency and the precision of laser chamfering.
Description
Technical Field
The invention relates to the field of laser chamfering processing, in particular to a laser chamfering device for an end face of a cylindrical shell of an air condition compressor.
Background
In the industrial production air condition compressor in-process, for guaranteeing the complex smoothly, prevent to remain iron fillings after the cutting of compression pump cylinder casing terminal surface, the cylinder casing shaping back both ends terminal surface need carry out interior chamfer and outer chamfer processing. The traditional method adopts a lathe to chamfer, but because the shell material has high hardness and thick material, the cutter is easy to damage and break due to the rigidity problem, so that the replacement period is frequent, meanwhile, the efficiency of machining by adopting the cutter is low, and the laser chamfering mode is applied in some precision machining fields, but the existing laser chamfering machining technology has the disadvantages of complicated process, low efficiency and low precision, and cannot be applied to an automatic machining production line.
Disclosure of Invention
In order to solve the technical problem, the laser chamfering device for the end face of the cylindrical shell of the air condition compressor is provided.
In order to achieve the above purposes, the technical scheme adopted by the invention is as follows:
a laser chamfering device for the end face of a cylindrical shell of an air-conditioning compressor comprises a laser chamfering device,
a frame;
the workbench is used for placing the shell and driving the shell to rotate around the axis of the workbench;
the laser cutting system is arranged on the rack and used for performing inner and outer chamfer cutting on a shell rotating around the axis of the laser cutting system on the workbench;
preferably, the work table comprises, in combination,
the first roller is horizontally and rotatably arranged on the rack;
the second roller is horizontally and rotatably arranged on the rack, and the second roller and the first roller are arranged side by side and are positioned on the same horizontal plane;
and an output shaft of the rotary driver is in transmission connection with one of the first roller or the second roller, and the rotary driver is used for driving the first roller or the second roller to rotate.
Preferably, the work table further comprises,
the two first upright columns are symmetrically arranged on the rack;
the transmission rod is longitudinally inserted on the first upright columns, two sides of the transmission rod close to the end parts are respectively rotatably connected with the two first upright columns, the first idler wheel is arranged at the middle end of the transmission rod along the length direction, and the first idler wheel is fixedly connected with the transmission rod;
two second upright columns are arranged on the rack symmetrically;
the driven rod is longitudinally inserted on the second upright columns, two ends of the driven rod are respectively rotatably connected with the two second upright columns, the second roller is arranged at the middle end of the driven rod along the length direction, and the second roller is fixedly connected with the driven rod.
Preferably, the rotary drive comprises, in combination,
the first motor is fixedly arranged on the rack;
the driving gear is arranged on an output shaft of the first motor and is fixedly connected with the output shaft of the first motor;
the driven gear is arranged at one end of the transmission rod and is fixedly connected with the transmission rod, and the driven gear is meshed with the driving gear.
Preferably, the laser cutting system comprises, in combination,
the two lifting devices are horizontally and symmetrically arranged on the rack;
the two transverse moving devices are respectively arranged at the output ends of the corresponding lifting devices;
and two laser cutters are arranged on the output ends of the corresponding transverse moving equipment respectively, and the output ends of the laser cutters and the bottom surface form an angle of 45 degrees and face the shell on the workbench.
Preferably, the laser chamfering device further comprises two industrial fans which are symmetrically arranged on the outer side of the laser cutting system respectively, and the output ends of the industrial fans face the shell.
Preferably, the laser chamfering device further comprises a feeding device for conveying the shell to the workbench, the feeding device comprises,
the two first sliding rails are symmetrically arranged on the rack along the length direction, the top surface of each first sliding rail is provided with a certain gradient, and the input end of each first sliding rail is higher than the output end of each first sliding rail;
the first air cylinder is vertically arranged on the rack, and the output end of the first air cylinder is vertically upward;
the first supporting plate is fixedly arranged at the output end of the first air cylinder, the top surface of the first supporting plate is provided with a slope, and the bottom surface of the first supporting plate is fixedly connected with the output end of the first air cylinder;
the two second slide rails are symmetrically arranged on the rack along the length direction, the top surface of each second slide rail is provided with a slope, the input end of each second slide rail is higher than the output end of each first slide rail, the input end of each second slide rail is higher than the output end of each second slide rail, the input end of each second slide rail is fixedly connected with the output end of each first slide rail, and the output end of each second slide rail is positioned right above the position between each first roller and each second roller.
Preferably, the feeding device further comprises two first blocking mechanisms, the two first blocking mechanisms are symmetrically arranged on the outer side of the corresponding first sliding rail along the length direction, the first blocking mechanisms are fixedly connected with the outer side of the first sliding rail, each first blocking mechanism comprises,
the mounting structure comprises at least four first mounting seats, wherein the first mounting seats are symmetrically arranged on the side surfaces of the first slide rails respectively along the slope direction of the first slide rails, at least two first mounting seats are arranged on the side surface of each first slide rail, and the first mounting seats are fixedly connected with the side surfaces of the first slide rails;
the number of the first vertical rods is the same as that of the first mounting seats, each first vertical rod is vertically inserted into the corresponding first mounting seat, and the first vertical rods are connected with the first mounting seats in a sliding manner;
the number of the first cross connecting pieces is the same as that of the first mounting seats, each first cross connecting piece is arranged on the corresponding first vertical rod, and the first cross connecting pieces are connected with the first vertical rods in a sliding manner;
the number of the first cross rods is the same as that of the first mounting seats, each first cross rod is transversely inserted on the first cross connecting piece, and the first cross rods are connected with the first cross connecting pieces in a sliding manner;
the first gear rods are symmetrically arranged on the first cross rod respectively, the first gear rods are fixedly connected with the first cross rod, one end of each first gear rod is horizontally aligned with the input end of the first sliding rail, and the other end of each first gear rod is horizontally aligned with the output end of the first sliding rail.
Preferably, the feeding device further comprises two second blocking mechanisms, the two second blocking mechanisms are symmetrically arranged on the outer sides of the corresponding second sliding rails along the length direction, the second blocking mechanisms are fixedly connected with the outer sides of the second sliding rails, each second blocking mechanism comprises,
the number of the second installation seats is at least four, the second installation seats are respectively symmetrically arranged on the side surfaces of the second slide rails along the slope direction of the second slide rails, at least two second installation seats are arranged on the side surface of each second slide rail, and the second installation seats are fixedly connected with the side surfaces of the second slide rails;
the number of the second vertical rods is the same as that of the second mounting seats, each second vertical rod is vertically inserted into the corresponding second mounting seat, and the second vertical rods are connected with the second mounting seats in a sliding manner;
the number of the second cross-shaped connecting pieces is the same as that of the second mounting seats, each second cross-shaped connecting piece is arranged on the corresponding second vertical rod, and the second cross-shaped connecting pieces are connected with the second vertical rods in a sliding manner;
the number of the second cross rods is the same as that of the second mounting seats, each second cross rod is transversely inserted on the second cross connecting piece, and the second cross rods are connected with the second cross connecting pieces in a sliding manner;
and two second gear rods are symmetrically arranged on the second cross rod respectively, the second gear rods are fixedly connected with the second cross rod, one end of each second gear rod is horizontally aligned with the input end of the second sliding rail, and the other end of each second gear rod is horizontally aligned with the contact positions of the first roller and the shell.
Preferably, the laser chamfering device further comprises a blanking device for moving the housing out of the production line from the workbench, the blanking device comprises,
the two third slide rails are symmetrically arranged on the rack along the length direction, the top surface of each third slide rail has a certain gradient, and the input end of each third slide rail is higher than the output end of each third slide rail;
the output end of the second air cylinder is upwards arranged on the rack;
the second supporting plate is arranged at the output end of the second cylinder and fixedly connected with the output end of the second cylinder, the top surface of the second supporting plate has a slope, and the height of the second supporting plate close to one end of the first roller is higher than that of the second supporting plate close to one end of the second roller.
Preferably, the blanking device further comprises two third blocking mechanisms, the two third blocking mechanisms are symmetrically arranged on the outer sides of the corresponding third sliding rails along the length direction, and the third blocking mechanisms are fixedly connected with the outer sides of the third sliding rails; the third blocking mechanism may comprise a third blocking mechanism,
the mounting positions of the third mounting seats are at least four, the third mounting seats are respectively symmetrically arranged on the side surfaces of the third slide rails along the slope direction of the third slide rails, at least two third mounting seats are arranged on the side surface of each third slide rail, and the third mounting seats are fixedly connected with the side surfaces of the third slide rails;
the number of the third vertical rods is the same as that of the third mounting seats, each third vertical rod is vertically inserted into the corresponding third mounting seat, and the third vertical rods are connected with the third mounting seats in a sliding manner;
the number of the third connecting pieces is the same as that of the third mounting seats, each third connecting piece is arranged on the corresponding third vertical rod, and the third connecting pieces are connected with the third vertical rods in a sliding manner;
the number of the third cross rods is the same as that of the third mounting seats, each third cross rod is transversely inserted on the third cross connecting piece, and the third cross rods are connected with the third cross connecting pieces in a sliding manner;
and two third gear rods are symmetrically arranged on the third cross rod respectively, the third gear rods are fixedly connected with the third cross rod, one end of each third gear rod is horizontally aligned with the contact position of the second roller and the shell, and the other end of each third gear rod is horizontally aligned with the output end of the third sliding rail.
Compared with the prior art, the invention has the beneficial effects that:
1. the method has the advantages that the inner chamfer and the outer chamfer are processed at the two ends of the shell through the laser cutting technology, compared with the chamfer processed by the traditional chamfer processing mode, the chamfer slope processed by the method is more accurate, the tool bit is not required to be frequently replaced as compared with the conventional chamfer machine, and the cost is saved;
2. according to the automatic feeding and discharging device, the streamline processing of the shell chamfering is realized, the accident risk and the personnel damage caused by manual assistance are reduced, the processing efficiency is improved, and the labor cost is reduced;
3. the invention can be suitable for compressor shells with various sizes through the matching of the first blocking mechanism, the second blocking mechanism and the third blocking mechanism, thereby greatly increasing the practicability of the invention.
Drawings
FIG. 1 is a front view of the present invention;
FIG. 2 is a left side view of the present invention;
FIG. 3 is a top view of the present invention;
FIG. 4 is a first perspective view of the present invention;
FIG. 5 is a second perspective view of the present invention;
FIG. 6 is a perspective view of the table and laser cutting system of the present invention;
FIG. 7 is a left side view of the table and laser cutting system of the present invention;
FIG. 8 is a left side view of the loading apparatus of the present invention;
FIG. 9 is a perspective view of the loading apparatus of the present invention;
FIG. 10 is a left side view of the blanking apparatus of the present invention;
FIG. 11 is a perspective view of the blanking apparatus of the present invention;
the reference numbers in the figures are:
1-a workbench; 1 a-a first roller; 1 b-a second roller; 1 c-a rotary drive; 1c1 — first motor; 1c 2-drive gear; 1c3 — driven gear; 1 d-a first upright; 1 e-a transmission rod; 1 f-a second upright; 1 g-driven lever;
2-laser cutting system; 2 a-a lifting device; 2a 1-vertical ball screw sliding table; 2a2 — a second motor; 2 b-a traversing device; 2b 1-transverse ball screw sliding table; 2b2 — a third motor; 2 c-laser cutter;
3-an industrial fan;
4-feeding equipment; 4 a-a first slide rail; 4 b-a first cylinder; 4 c-a first pallet; 4 d-a second slide rail; 4 e-a first blocking mechanism; 4e1 — first mount; 4e 2-first vertical bar; 4e3 — first cross connector; 4e4 — first crossbar; 4e5 — first lever; 4 f-a second blocking mechanism; 4f1 — second mount; 4f 2-second vertical bar; 4f 3-second cross connector; 4f4 — second crossbar; 4f 5-second gear lever;
5-blanking equipment; 5 a-a third slide rail; 5 b-a second cylinder; 5 c-a second pallet; 5 d-a third blocking mechanism; 5d1 — third mount; 5d 2-third vertical bar; 5d 3-thirty-first connector; 5d 4-third crossbar; 5d 5-third crossbar.
Detailed Description
The following description is presented to disclose the invention so as to enable any person skilled in the art to practice the invention. The preferred embodiments in the following description are given by way of example only, and other obvious variations will occur to those skilled in the art.
In order to solve the technical problem of carrying out laser chamfering on the end face of a cylindrical shell, as shown in figures 1 to 6, the following technical scheme is provided:
a laser chamfering device for the end face of a cylindrical shell of an air-conditioning compressor comprises a laser chamfering device,
a frame;
the workbench 1 is used for placing the shell and driving the shell to rotate around the axis of the workbench 1;
the laser cutting system 2 is arranged on the frame, and the laser cutting system 2 is used for performing inner and outer chamfer cutting on a shell rotating around the axis of the shell on the workbench 1;
the work table 1 is comprised of,
a first roller 1a horizontally and rotatably disposed on the frame;
the second roller 1b is horizontally and rotatably arranged on the rack, and the second roller 1b and the first roller 1a are arranged side by side and are positioned on the same horizontal plane;
and the output shaft of the rotary driver 1c is in transmission connection with one of the first roller 1a or the second roller 1b, and the rotary driver 1c is used for driving the first roller 1a or the second roller 1b to rotate.
Specifically, the first roller 1a and the second roller 1b are preferably rubber surfaces, the housing is placed on the first roller 1a and the second roller 1b which are arranged side by side, and the first roller 1a and the second roller 1b respectively abut against the outer side of the housing. The rotary driver 1c drives the first roller 1a or the second roller 1b in transmission connection with the rotary driver to rotate, the rotary first roller 1a or the second roller 1b drives the shell to rotate around the axis of the shell through friction force between the rotary first roller 1a or the second roller and the shell, and outer chamfering and inner chamfering of two ends of the shell are completed through rotation of the shell around the axis of the shell and matching of the laser cutting system 2.
Further:
in order to solve the technical problem of how to rotatably arrange the first roller 1a and the second roller 1b on the frame, as shown in fig. 6, the following technical solutions are provided:
the work table 1 further comprises a table for supporting the work table,
two first upright columns 1d are arranged, and the two first upright columns 1d are symmetrically arranged on the rack;
the transmission rod 1e is longitudinally inserted on the first upright posts 1d, two sides of the transmission rod 1e close to the end parts are respectively rotatably connected with the two first upright posts 1d, the first idler wheel 1a is arranged at the middle end of the transmission rod 1e along the length direction, and the first idler wheel 1a is fixedly connected with the transmission rod 1 e;
two second upright columns 1f are arranged, and the two second upright columns 1f are symmetrically arranged on the rack;
the driven rods 1g and 1g are longitudinally inserted on the second upright posts 1f, two ends of each driven rod 1g are rotatably connected with the two second upright posts 1f respectively, the second rollers 1b are arranged at the middle ends of the driven rods 1g along the length direction, and the second rollers 1b are fixedly connected with the driven rods 1 g.
Specifically, the first upright 1d and the driving rod 1e cooperate to support one side of the supporting housing where the first roller 1a is rotatable, and the second upright 1f and the driven rod 1g cooperate to support the other side of the supporting housing where the second roller 1b is rotatable.
Further:
in order to solve the technical problem of how to make the rotary driver 1c drive the first roller 1a or the second roller 1b to rotate, as shown in fig. 6 to 7, the following technical solutions are provided:
the rotary drive 1c is comprised of,
the first motor 1c1, the first motor 1c1 is fixedly arranged on the frame;
the driving gear 1c2, the driving gear 1c2 is set up on the output shaft of the first electric motor 1c1, the driving gear 1c2 is fixedly connected with output shaft of the first electric motor 1c 1;
the driven gear 1c3, driven gear 1c3 set up in the one end of transfer line 1e, driven gear 1c3 with transfer line 1e fixed connection, driven gear 1c3 with the driving gear 1c2 meshing.
Specifically, the first motor 1c1 rotates to drive the driving gear 1c2 to rotate, the driving gear 1c2 meshes with the driven gear 1c3 to drive the driven gear 1c3 to rotate, the driven gear 1c3 rotates to drive the transmission rod 1e to rotate along the axis, and the transmission rod 1e rotates to drive the first roller 1a to rotate.
Further:
in order to solve the technical problem of how to complete the processing of the inner and outer chamfers by the cooperation of the laser cutting system 2 and the shell rotating around the axis of the laser cutting system, as shown in fig. 6 to 7, the following technical scheme is provided:
the laser cutting system 2 comprises a laser cutting system,
two lifting devices 2a are arranged, and the two lifting devices 2a are horizontally and symmetrically arranged on the rack;
the two traversing devices 2b are arranged, and the two traversing devices 2b are respectively arranged at the output ends of the corresponding lifting devices 2 a;
two laser cutters 2c are arranged, the two laser cutters 2c are respectively arranged on the output ends of the corresponding traversing devices 2b, and the output ends of the laser cutters 2c and the bottom surface form an angle of 45 degrees and are arranged towards the shell on the workbench 1.
Specifically, the lifting device 2a is preferably a vertical ball screw sliding table 2a1 matched with a second motor 2a2, the traversing device 2b is preferably a transverse ball screw sliding table 2a2 matched with a third motor 2b2, the lifting device 2a is used for driving the output end of the laser cutter 2c to move up and down, the traversing device 2b is used for driving the output end of the laser cutter 2c to move transversely, and when the lifting device 2a and the traversing device 2b are matched with the output end of the laser cutter 2c to drive the output end of the laser cutter 2c to move to a chamfering processing station, the laser cutter 2c cuts a rotating shell to complete processing of inner and outer chamfers.
Further:
in order to solve the technical problem that the temperature of the laser cutting system 2 can be continuously increased during working and waste materials generated during cutting are accumulated, as shown in fig. 1 to 5, the following technical scheme is provided:
the laser chamfering device further comprises two industrial fans 3 which are symmetrically arranged on the outer side of the laser cutting system 2 respectively, and the output ends of the industrial fans 3 face the shell on the workbench 1.
Specifically, the industrial fan 3 is used to cool the laser cutter 2c and blow away waste material generated when cutting the chamfer from the housing.
Further:
in order to solve the technical problem of how to carry out automatic feeding to the worktable 1, as shown in fig. 1-5 and 8, the following technical scheme is provided:
the laser chamfering device further comprises a feeding device 4 for conveying the shell to the workbench 1, wherein the feeding device 4 comprises,
the two first slide rails 4a are symmetrically arranged on the rack along the length direction, the top surface of each first slide rail 4a has a certain gradient, and the input end of each first slide rail 4a is higher than the output end of each first slide rail 4 a;
the first air cylinder 4b is vertically arranged on the rack, and the output end of the first air cylinder 4b is vertically upward;
the first supporting plate 4c is fixedly arranged at the output end of the first air cylinder 4b, the top surface of the first supporting plate 4c has a slope, and the bottom surface of the first supporting plate 4c is fixedly connected with the output end of the first air cylinder 4 b;
the second slide rail 4d, the second slide rail 4d has two, two second slide rails 4d set up in the frame along length direction symmetry, the top surface of second slide rail 4d has the slope, the input of second slide rail 4d is higher than the output of first slide rail 4a, the input of second slide rail 4d is higher than the output of second slide rail 4d, the input of second slide rail 4d and the output fixed connection of first slide rail 4a, the output of second slide rail 4d is in directly over between first gyro wheel 1a and the second gyro wheel 1 b.
Specifically, a worker places a plurality of shells to be processed on an input end of the feeding device 4, a first slide rail 4a has a slope, the input end of the first slide rail 4a is higher than an output end of the first slide rail 4a, the shells are driven by the self gravity to roll from the output end of the first slide rail 4a to the output end of the first slide rail 4a, when the shells roll to the output end of the first slide rail 4a, the shells are blocked by a second slide rail 4d higher than the output end of the first slide rail 4a, a first cylinder 4b drives a first supporting plate 4c to move upwards, a second supporting plate 5c pushes the shells from the output end of the first slide rail 4a to the input end of the second slide rail 4d, after the shells move to the input end of the second slide rail 4d, the second slide rail 4d has a slope, the input end of the second slide rail 4d is higher than the output end of the second slide rail 4d, the shells are driven by the self gravity to roll from the input end of the second slide rail 4d to the output end of the second slide rail 4d, the output end of the second slide rail 4d is positioned right above the space between the first roller 1a and the second roller 1b, and the shell is driven by the self gravity to move to the workbench 1 from the output end of the second slide rail 4 d.
Further:
in order to solve the technical problem of how to roll the housings with different specifications on the first slide rail 4a according to a fixed track, as shown in fig. 9, the following technical solutions are provided:
the feeding device 4 further comprises two first blocking mechanisms 4e, the two first blocking mechanisms 4e are symmetrically arranged on the outer side of the corresponding first sliding rail 4a along the length direction, the first blocking mechanisms 4e are fixedly connected with the outer side of the first sliding rail 4a, the first blocking mechanisms 4e comprise,
the number of the first installation seats 4e1 is at least four, the first installation seats 4e1 are respectively symmetrically arranged on the side surfaces of the first slide rails 4a along the slope direction of the first slide rails 4a, the side surface of each first slide rail 4a is at least provided with two first installation seats 4e1, and the first installation seats 4e1 are fixedly connected with the side surfaces of the first slide rails 4 a;
the number of the first vertical rods 4e2 and the number of the first vertical rods 4e2 are the same as that of the first installation seats 4e1, each first vertical rod 4e2 is vertically inserted into the corresponding first installation seat 4e1, and the first vertical rod 4e2 is slidably connected with the first installation seat 4e 1;
the number of the first cross connecting pieces 4e3 and the number of the first cross connecting pieces 4e3 are the same as that of the first mounting seats 4e1, each first cross connecting piece 4e3 is arranged on the corresponding first vertical rod 4e2, and the first cross connecting pieces 4e3 are slidably connected with the first vertical rods 4e 2;
the number of the first cross rods 4e4 and the number of the first cross rods 4e4 are the same as that of the first mounting seats 4e1, each first cross rod 4e4 is transversely inserted into the first cross connecting piece 4e3, and the first cross rods 4e4 are slidably connected with the first cross connecting pieces 4e 3;
first shelves pole 4e5, first shelves pole 4e5 have two, and two first shelves poles 4e5 are symmetrical respectively and are set up on first horizontal pole 4e4, first shelves pole 4e5 and first horizontal pole 4e4 fixed connection, and first shelves pole 4e5 one end aligns with the input level of first slide rail 4a, and the other end of first shelves pole 4e5 aligns with the output level of first slide rail 4 a.
Specifically, the first mounting seat 4e1 is used for supporting a first vertical rod 4e2, the first vertical rod 4e2 is used for supporting a first cross connecting member 4e3, the first cross connecting member 4e3 is used for supporting a first cross rod 4e4, and the first cross rod 4e4 is used for supporting a first gear lever 4e 5. Be equipped with two through-holes on first cross connecting piece 4e3 and be used for inserting respectively and establish first montant 4e2 and first horizontal pole 4e4, still be equipped with two logical grooves of being connected with the through-hole on the first cross connecting piece 4e3, still be equipped with two at least bolts on the first cross connecting piece 4e3, lead to the groove and the bolt cooperation is used for pressing from both sides tightly or unclamp first horizontal pole 4e4 and montant. When the casing specification changes, the staff can unscrew the bolt, and then through adjusting the position of first cross connecting piece 4e3 on first montant 4e2 to adjust the height of the range of blockking of first barrier mechanism 4e, through adjusting the position of first horizontal pole 4e4 on first cross connecting piece 4e3, adjust the distance between first pin 4e5 with the size of matching the casing, screw up the form of bolt fastening first barrier mechanism 4e after the adjustment.
Further:
in order to solve the technical problem of how to roll the shells with different specifications on the second slide rail 4d according to a fixed track and prevent the position of the shell from shifting when the shell is processed on the workbench 1, as shown in fig. 9, the following technical solutions are provided:
the feeding device 4 further comprises two second blocking mechanisms 4f, the two second blocking mechanisms 4f are symmetrically arranged on the outer side of the corresponding second slide rail 4d along the length direction, the second blocking mechanisms 4f are fixedly connected with the outer side of the second slide rail 4d, the second blocking mechanisms 4f comprise,
the number of the second installation seats 4f1 and the number of the second installation seats 4f1 is at least four, the second installation seats 4f1 are respectively and symmetrically arranged on the side surface of the second slide rail 4d along the slope direction of the second slide rail 4d, at least two second installation seats 4f1 are arranged on the side surface of each second slide rail 4d, and the second installation seats 4f1 are fixedly connected with the side surface of the second slide rail 4 d;
the number of the second vertical rods 4f2, the number of the second vertical rods 4f2 is the same as that of the second mounting seats 4f1, each second vertical rod 4f2 is vertically inserted into the corresponding second mounting seat 4f1, and the second vertical rod 4f2 is slidably connected with the second mounting seat 4f 1;
the number of the second cross-shaped connecting pieces 4f3 and the number of the second cross-shaped connecting pieces 4f3 are the same as that of the second mounting seats 4f1, each second cross-shaped connecting piece 4f3 is arranged on the corresponding second vertical rod 4f2, and the second cross-shaped connecting pieces 4f3 are slidably connected with the second vertical rods 4f 2;
the number of the second cross bars 4f4 and the number of the second cross bars 4f4 are the same as that of the second mounting seats 4f1, each second cross bar 4f4 is transversely inserted into the second cross connecting piece 4f3, and the second cross bars 4f4 are slidably connected with the second cross connecting pieces 4f 3;
the number of the second gear rods 4f5 is two, the number of the second gear rods 4f5 is two, the two second gear rods 4f5 are respectively and symmetrically arranged on the second cross rod 4f4, the second gear rods 4f5 are fixedly connected with the second cross rod 4f4, one end of the second gear rod 4f5 is horizontally aligned with the input end of the second slide rail 4d, and the other end of the second gear rod 4f5 is horizontally aligned with the contact position of the first roller 1a and the housing.
Specifically, the principle of the second blocking mechanism 4f is the same as that of the first blocking mechanism 4e, the height of the blocking range of the second blocking mechanism 4f is adjusted by adjusting the position of the second cross-bar connector 4f3 on the second vertical bar 4f2, and the distance between the second cross-bar connectors 4f5 is adjusted to match the size of the housing by adjusting the position of the second cross-bar connector 4f4 on the second cross-bar connector 4f 3. Meanwhile, one end of the second shift lever 4f5 is horizontally aligned with the contact position of the first roller 1a and the housing, so that the housing is also restrained by the second shift lever 4f5 when rotating on the workbench 1, and the housing cannot be shifted to two ends during chamfering.
Further:
in order to solve the technical problem of how to move the finished shell out of the production line, as shown in fig. 10, the following technical solutions are provided:
the laser chamfering device further comprises a blanking apparatus 5 for removing the housing from the working table 1 out of the production line, the blanking apparatus 5 comprising,
the number of the third slide rails 5a is two, the two third slide rails 5a are symmetrically arranged on the rack along the length direction, the top surface of the third slide rail 5a has a certain gradient, and the input end of the third slide rail 5a is higher than the output end of the third slide rail 5 a;
the output end of the second air cylinder 5b is upwards arranged on the rack;
the second supporting plate 5c is arranged at the output end of the second air cylinder 5b, the second supporting plate 5c is fixedly connected with the output end of the second air cylinder 5b, the top surface of the second supporting plate 5c has a slope, and the height of one end, close to the first roller 1a, of the second supporting plate 5c is higher than that of one end, close to the second roller 1b, of the second supporting plate 5 c.
Specifically, after the housing finishes chamfering, the second cylinder 5b drives the second supporting plate 5c to move upwards, the second supporting plate 5c jacks up the housing, the housing is driven by the self gravity to move to the input end of the third sliding rail 5a, the input end of the third sliding rail 5a is higher than the output end, the housing is driven by the self gravity to roll to the output end of the third sliding rail 5a from the input end of the third sliding rail 5a, and the third blocking mechanism 5d is used for driving the housing to move according to a designed track, so that the machined housing is moved out.
Further:
in order to solve the technical problem of how to roll the housings with different specifications on the third slide rail 5a according to a fixed track, as shown in fig. 11, the following technical solutions are provided:
the blanking device 5 further comprises two third blocking mechanisms 5d, the two third blocking mechanisms 5d are symmetrically arranged on the outer side of the corresponding third slide rail 5a along the length direction, and the third blocking mechanisms 5d are fixedly connected with the outer side of the third slide rail 5 a; the third blocking means 5d comprise a third blocking mechanism,
the number of the third installation seats 5d1 and the number of the third installation seats 5d1 is at least four, the third installation seats 5d1 are respectively symmetrically arranged on the side surfaces of the third slide rails 5a along the slope direction of the third slide rails 5a, at least two third installation seats 5d1 are arranged on the side surface of each third slide rail 5a, and the third installation seats 5d1 are fixedly connected with the side surfaces of the third slide rails 5 a;
the number of the third vertical rods 5d2, the number of the third vertical rods 5d2 is the same as that of the third mounting seats 5d1, each third vertical rod 5d2 is vertically inserted into the corresponding third mounting seat 5d1, and the third vertical rod 5d2 is slidably connected with the third mounting seat 5d 1;
the number of the third cross-shaped connecting pieces 5d3, the number of the third cross-shaped connecting pieces 5d3 is the same as that of the third mounting seats 5d1, each third cross-shaped connecting piece 5d3 is arranged on the corresponding third vertical rod 5d2, and the third cross-shaped connecting piece 5d3 is slidably connected with the third vertical rod 5d 2;
the number of the third cross bars 5d4, the number of the third cross bars 5d4 is the same as that of the third mounting seats 5d1, each third cross bar 5d4 is transversely inserted on the third cross connecting piece 5d3, and the third cross bar 5d4 is slidably connected with the third cross connecting piece 5d 3;
the number of the third gear bars 5d5 and the number of the third gear bars 5d5 are two, two third gear bars 5d5 are symmetrically arranged on the third cross bar 5d4 respectively, the third gear bar 5d5 is fixedly connected with the third cross bar 5d4, one end of the third gear bar 5d5 is horizontally aligned with the contact position of the second roller 1b and the housing, and the other end of the third gear bar 5d5 is horizontally aligned with the output end of the third slide rail 5 a.
Specifically, the principle of the third blocking mechanism 5d is the same as that of the first blocking mechanism 4e, the height of the blocking range of the third blocking mechanism 5d is adjusted by adjusting the position of the third cross-shaped connecting piece 5d3 on the third vertical bar 5d2, and the distance between the third gear levers (5d5) is adjusted to match the size of the housing by adjusting the position of the third cross-bar 5d4 on the third cross-shaped connecting piece 5d 3. Meanwhile, one end of the third shift lever 5d5 is horizontally aligned with the contact position of the second roller 1b and the housing, so that the housing is also restricted by the third shift lever 5d5 when rotating on the workbench 1, and further the housing cannot be shifted to two ends.
The working principle of the invention is as follows:
firstly, inputting the batch of shells to the output end of a first slide rail 4a by the first slide rail 4 a;
secondly, the first air cylinder 4b drives the first supporting plate 4c to jack up a shell at the output end of the first slide rail 4a, and the shell moves from the output end of the first slide rail 4a to the input end of the second slide rail 4 d;
step three, the second slide rail 4d drives the shell to roll down between the first roller 1a and the second roller 1 b;
step four, the rotary driver 1c drives the first roller 1a to rotate, and the first roller 1a drives the shell to rotate around the axis of the shell;
fifthly, the lifting device 2a drives the output end of the laser cutter 2c to rise to the outer chamfer machining height;
sixthly, the transverse moving device 2b drives the output end of the laser cutter 2c to transversely move to the outer chamfer processing position;
seventhly, performing outer chamfer cutting on the shell by using a laser cutter 2 c;
step eight, the transverse moving device 2b drives the laser cutter 2c to transversely reset;
step nine, the lifting device 2a drives the output end of the laser cutter 2c to descend to the inner chamfer processing height;
step ten, the transverse moving equipment 2b drives the output end of the laser cutter 2c to transversely move to the inner chamfer processing position;
eleventh, the laser cutter 2c performs inner chamfer cutting on the shell;
twelfth, the transverse moving equipment 2b drives the laser cutter 2c to transversely reset;
step thirteen, the second air cylinder 5b drives the second supporting plate 5c to ascend so as to eject the shell from the workbench 1 to the third slide rail 5 a;
step fourteen, the third slide rail 5a drives the shell to move out of the chamfering processing device;
and step fifteen, repeating the step two to the step fourteen until the batch of shells is processed.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are merely illustrative of the principles of the invention, but that various changes and modifications may be made without departing from the spirit and scope of the invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (10)
1. A laser chamfering device for the end face of a cylindrical shell of an air-conditioning compressor comprises a laser chamfering device,
a frame;
the workbench (1), the workbench (1) is used for placing the shell and driving the shell to rotate around the axis of the workbench;
the laser cutting system (2) is arranged on the rack, and the laser cutting system (2) is used for performing inner and outer chamfer cutting on a shell rotating around the axis of the shell on the workbench (1);
it is characterized in that the workbench (1) comprises,
a first roller (1a) horizontally and rotatably arranged on the frame;
the second roller (1b) is horizontally and rotatably arranged on the rack, and the second roller (1b) and the first roller (1a) are arranged side by side and are positioned on the same horizontal plane;
the output shaft of the rotary driver (1c) is in transmission connection with one of the first roller (1a) or the second roller (1b), and the rotary driver (1c) is used for driving the first roller (1a) or the second roller (1b) to rotate.
2. The laser chamfering device for the end face of the cylindrical shell of the air condition compressor according to claim 1, wherein the worktable (1) further comprises,
the two first upright posts (1d) are arranged on the frame symmetrically;
the transmission rod (1e) is longitudinally inserted on the first upright columns (1d), two sides, close to the end parts, of the transmission rod (1e) are respectively rotatably connected with the two first upright columns (1d), the first idler wheel (1a) is arranged at the middle end of the transmission rod (1e) along the length direction, and the first idler wheel (1a) is fixedly connected with the transmission rod (1 e);
two second upright columns (1f) are arranged, and the two second upright columns (1f) are symmetrically arranged on the rack;
the driven rod (1g), the driven rod (1g) vertically inserts and establishes on second stand (1f), and the both ends of driven rod (1g) are respectively with rotatable the being connected of two second stands (1f), and second gyro wheel (1b) sets up the middle-end at driven rod (1g) along length direction, and second gyro wheel (1b) and driven rod (1g) fixed connection.
3. The laser chamfering device for the end face of the cylindrical shell of the air-conditioning compressor according to claim 2, wherein the rotary driver (1c) includes,
the first motor (1c1), the first motor (1c1) is fixedly arranged on the frame;
the driving gear (1c2), the driving gear (1c2) is arranged on the output shaft of the first motor (1c1), and the driving gear (1c2) is fixedly connected with the output shaft of the first motor (1c 1);
the driven gear (1c3), driven gear (1c3) set up the one end at transfer line (1e), driven gear (1c3) and transfer line (1e) fixed connection, driven gear (1c3) and driving gear (1c2) meshing.
4. The air condition compressor cylinder shell end face laser chamfering device according to claim 1, characterized in that the laser cutting system (2) includes,
the two lifting devices (2a) are arranged, and the two lifting devices (2a) are horizontally and symmetrically arranged on the rack;
the two transverse moving devices (2b) are arranged, and the two transverse moving devices (2b) are respectively arranged at the output ends of the corresponding lifting devices (2 a);
two laser cutters (2c) are arranged, the two laser cutters (2c) are respectively arranged at the output ends of the corresponding transverse moving equipment (2b), and the output ends of the laser cutters (2c) and the bottom surface form an angle of 45 degrees and are arranged towards the shell on the workbench (1).
5. The laser chamfering device for the end face of the cylindrical shell of the air condition compressor as claimed in claim 4, characterized in that the laser chamfering device further comprises two industrial fans (3) symmetrically arranged outside the laser cutting system (2), and the output ends of the industrial fans (3) face the shell on the workbench (1).
6. The laser chamfering device for the end face of the cylindrical shell of the air condition compressor according to the claim 1, characterized in that the laser chamfering device further comprises a feeding device (4) for conveying the shell to the workbench (1), the feeding device (4) comprises,
the two first sliding rails (4a) are symmetrically arranged on the rack along the length direction, the top surface of each first sliding rail (4a) has a certain gradient, and the input end of each first sliding rail (4a) is higher than the output end of each first sliding rail (4 a);
the first air cylinder (4b), the first air cylinder (4b) is vertically arranged on the rack, and the output end of the first air cylinder (4b) is vertically upward;
the first supporting plate (4c) is fixedly arranged at the output end of the first air cylinder (4b), the top surface of the first supporting plate (4c) is provided with a slope, and the bottom surface of the first supporting plate (4c) is fixedly connected with the output end of the first air cylinder (4 b);
second slide rail (4d), second slide rail (4d) have two, two second slide rail (4d) set up in the frame along length direction symmetry, the top surface of second slide rail (4d) has the slope, the input of second slide rail (4d) is higher than the output of first slide rail (4a), the input of second slide rail (4d) is higher than the output of second slide rail (4d), the input of second slide rail (4d) and the output fixed connection of first slide rail (4a), the output of second slide rail (4d) is in directly over between first gyro wheel (1a) and second gyro wheel (1 b).
7. The laser chamfering device for the end face of the cylindrical shell of the air condition compressor as claimed in claim 6, wherein the feeding device (4) further comprises two first blocking mechanisms (4e), the two first blocking mechanisms (4e) are symmetrically arranged at the outer sides of the corresponding first sliding rails (4a) along the length direction, and the first blocking mechanisms (4e) are fixedly connected with the outer sides of the first sliding rails (4 a); the first blocking means (4e) comprises,
the mounting structure comprises at least four first mounting seats (4e1), the number of the first mounting seats (4e1) is at least four, the first mounting seats (4e1) are respectively symmetrically arranged on the side surface of each first slide rail (4a) along the slope surface direction of the first slide rail (4a), at least two first mounting seats (4e1) are arranged on the side surface of each first slide rail (4a), and the first mounting seats (4e1) are fixedly connected with the side surfaces of the first slide rails (4 a);
the number of the first vertical rods (4e2) is the same as that of the first installation seats (4e1), each first vertical rod (4e2) is vertically inserted into the corresponding first installation seat (4e1), and the first vertical rod (4e2) is slidably connected with the first installation seat (4e 1);
the number of the first cross connecting pieces (4e3) is the same as that of the first mounting seats (4e1), each first cross connecting piece (4e3) is arranged on the corresponding first vertical rod (4e2), and the first cross connecting pieces (4e3) are connected with the first vertical rods (4e2) in a slidable mode;
the number of the first cross rods (4e4) is the same as that of the first mounting seats (4e1), each first cross rod (4e4) is transversely inserted into the first cross connecting piece (4e3), and the first cross rods (4e4) are slidably connected with the first cross connecting pieces (4e 3);
first shelves pole (4e5), there are two first shelves poles (4e5), two first shelves poles (4e5) symmetry respectively set up on first horizontal pole (4e4), first shelves pole (4e5) and first horizontal pole (4e4) fixed connection, first shelves pole (4e5) one end aligns with the input level of first slide rail (4a), the other end of first shelves pole (4e5) aligns with the output level of first slide rail (4 a).
8. The laser chamfering device for the end face of the cylindrical shell of the air condition compressor according to claim 3, wherein the feeding device (4) further comprises two second blocking mechanisms (4f), the two second blocking mechanisms (4f) are symmetrically arranged at the outer sides of the corresponding second slide rails (4d) along the length direction, the second blocking mechanisms (4f) are fixedly connected with the outer sides of the second slide rails (4d), and the second blocking mechanisms (4f) comprise,
the mounting structure comprises at least four second mounting seats (4f1), the number of the second mounting seats (4f1) is at least four, the second mounting seats (4f1) are respectively symmetrically arranged on the side surface of a second slide rail (4d) along the slope surface direction of the second slide rail (4d), at least two second mounting seats (4f1) are arranged on the side surface of each second slide rail (4d), and the second mounting seats (4f1) are fixedly connected with the side surface of the second slide rail (4 d);
the number of the second vertical rods (4f2) is the same as that of the second mounting seats (4f1), each second vertical rod (4f2) is vertically inserted into the corresponding second mounting seat (4f1), and the second vertical rods (4f2) are slidably connected with the second mounting seats (4f 1);
the number of the second cross-shaped connecting pieces (4f3) is the same as that of the second mounting seats (4f1), each second cross-shaped connecting piece (4f3) is arranged on a corresponding second vertical rod (4f2), and the second cross-shaped connecting pieces (4f3) are connected with the second vertical rods (4f2) in a sliding mode;
the number of the second cross rods (4f4) is the same as that of the second mounting seats (4f1), each second cross rod (4f4) is transversely inserted into the second cross connecting piece (4f3), and the second cross rods (4f4) are slidably connected with the second cross connecting pieces (4f 3);
the second gear rods (4f5) are arranged, the number of the second gear rods (4f5) is two, the two second gear rods (4f5) are symmetrically arranged on the second cross rod (4f4) respectively, the second gear rods (4f5) are fixedly connected with the second cross rod (4f4), one end of each second gear rod (4f5) is horizontally aligned with the input end of the second sliding rail (4d), and the other end of each second gear rod (4f5) is horizontally aligned with the contact positions of the first roller (1a) and the shell.
9. The laser chamfering device for the end face of the cylindrical shell of the air condition compressor according to any one of claim 1, characterized in that the laser chamfering device further comprises a blanking device (5) for moving the shell out of the production line from the worktable (1), the blanking device (5) comprising,
the number of the third slide rails (5a) is two, the two third slide rails (5a) are symmetrically arranged on the rack along the length direction, the top surface of the third slide rail (5a) has a certain gradient, and the input end of the third slide rail (5a) is higher than the output end of the third slide rail (5 a);
the output end of the second air cylinder (5b) is upwards arranged on the rack;
the second supporting plate (5c) is arranged at the output end of the second air cylinder (5b), the second supporting plate (5c) is fixedly connected with the output end of the second air cylinder (5b), the top surface of the second supporting plate (5c) has a slope, and the height of one end, close to the first roller (1a), of the second supporting plate (5c) is higher than that of one end, close to the second roller (1b), of the second supporting plate (5 c).
10. The laser chamfering device for the end face of the cylindrical shell of the air condition compressor as claimed in claim 9, wherein the blanking device (5) further comprises two third blocking mechanisms (5d), the two third blocking mechanisms (5d) are symmetrically arranged at the outer sides of the corresponding third slide rails (5a) along the length direction, and the third blocking mechanisms (5d) are fixedly connected with the outer sides of the third slide rails (5 a); the third blocking means (5d) comprise,
the mounting structure comprises at least four third mounting seats (5d1), the number of the third mounting seats (5d1) is at least four, the third mounting seats (5d1) are respectively and symmetrically arranged on the side surface of a third slide rail (5a) along the slope surface direction of the third slide rail (5a), at least two third mounting seats (5d1) are arranged on the side surface of each third slide rail (5a), and the third mounting seats (5d1) are fixedly connected with the side surface of each third slide rail (5 a);
the number of the third vertical rods (5d2) is the same as that of the third mounting seats (5d1), each third vertical rod (5d2) is vertically inserted into the corresponding third mounting seat (5d1), and the third vertical rods (5d2) are slidably connected with the third mounting seats (5d 1);
the number of the third cross-shaped connecting pieces (5d3) is the same as that of the third mounting seats (5d1), each third cross-shaped connecting piece (5d3) is arranged on the corresponding third vertical rod (5d2), and the third cross-shaped connecting pieces (5d3) are connected with the third vertical rods (5d2) in a slidable manner;
the number of the third cross bars (5d4) is the same as that of the third mounting seats (5d1), each third cross bar (5d4) is transversely inserted on the third cross connecting piece (5d3), and the third cross bars (5d4) are slidably connected with the third cross connecting pieces (5d 3);
third shelves pole (5d5), third shelves pole (5d5) have two, two third shelves pole (5d5) symmetry respectively set up on third horizontal pole (5d4), third shelves pole (5d5) and third horizontal pole (5d4) fixed connection, the one end of third shelves pole (5d5) aligns with the contact position level of second gyro wheel (1b) and casing, the other end of third shelves pole (5d5) aligns with the output level of third slide rail (5 a).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110509346.4A CN113275763A (en) | 2021-05-11 | 2021-05-11 | Laser chamfering device for end face of cylindrical shell of air condition compressor |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110509346.4A CN113275763A (en) | 2021-05-11 | 2021-05-11 | Laser chamfering device for end face of cylindrical shell of air condition compressor |
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| CN113275763A true CN113275763A (en) | 2021-08-20 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202110509346.4A Pending CN113275763A (en) | 2021-05-11 | 2021-05-11 | Laser chamfering device for end face of cylindrical shell of air condition compressor |
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Cited By (1)
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| CN117464053A (en) * | 2023-12-25 | 2024-01-30 | 宁波宏科汽车部件有限公司 | Automatic chamfering machine for aluminum cores of shock absorbers |
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