CN113273391A - Corn ear and skin separating device - Google Patents
Corn ear and skin separating device Download PDFInfo
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- CN113273391A CN113273391A CN202110565346.6A CN202110565346A CN113273391A CN 113273391 A CN113273391 A CN 113273391A CN 202110565346 A CN202110565346 A CN 202110565346A CN 113273391 A CN113273391 A CN 113273391A
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- conveying mechanism
- corn
- skin
- corncob
- conveying
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01F—PROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
- A01F11/00—Threshing apparatus specially adapted for maize; Threshing apparatus specially adapted for particular crops other than cereals
- A01F11/06—Threshing apparatus specially adapted for maize; Threshing apparatus specially adapted for particular crops other than cereals for maize, e.g. removing kernels from cobs
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- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
Abstract
The invention discloses a corn ear and skin separating device, which comprises a rack, wherein a conveying mechanism which is transversely arranged is horizontally arranged on the rack, a skin blowing mechanism which can be far away from or close to the conveying mechanism is arranged on the side of the conveying mechanism of the rack, a plurality of corn bearing and fastening mechanisms which are longitudinally arranged are arranged on the conveying mechanism at equal intervals along the conveying direction, the corn bearing and fastening mechanisms are sequentially corresponding to the skin blowing mechanism under the driving of the conveying mechanism, a photoelectric switch for judging whether corn exists at the position of the conveying mechanism is arranged on the skin blowing mechanism, and the photoelectric switch, the skin blowing mechanism, the corn bearing and fastening mechanism and the conveying mechanism are all connected with a programmable controller arranged on the rack. The corn ear and ear skin separating device solves the technical problem of separating the ears and the ear skins of the corn efficiently and in a quality-guaranteeing mode, and has the advantages of low labor intensity of workers, high working efficiency, good separating effect, low breakage rate and falling rate and the like.
Description
Technical Field
The invention relates to the technical field of corn treatment, in particular to a corn ear and skin separation device.
Background
Before processing, the corn needs to be separated into ears and ear skins, and the separation treatment is usually carried out by adopting a manual or roller peeling machine in the prior art. The manual separation mode causes great labor intensity of workers and low production efficiency, and cannot meet the requirements of large-batch processing and production; the roller husker separates by using the friction between the roller and the corn ear skin, and because the corn kernels are easy to break, the separation is not clean, and the breakage rate and the falling rate of the corn are high.
Disclosure of Invention
Therefore, the technical problem to be solved by the invention is how to separate the ear and the ear skin of the corn with high efficiency and quality guarantee.
In order to solve the technical problem, the invention provides a corn ear and skin separating device which comprises a rack, wherein a conveying mechanism which is transversely arranged is horizontally erected on the rack, a skin blowing mechanism which can be far away from or close to the conveying mechanism is arranged on the side of the conveying mechanism on the rack, a plurality of corn bearing and fastening mechanisms which are longitudinally arranged are arranged on the conveying mechanism at equal intervals along the conveying direction, the corn bearing and fastening mechanisms are sequentially driven by the conveying mechanism to correspond to the skin blowing mechanism, a photoelectric switch used for judging whether corn exists at the position of the conveying mechanism is arranged on the skin blowing mechanism, and the photoelectric switch, the skin blowing mechanism, the corn bearing and fastening mechanism and the conveying mechanism are all connected with a programmable controller arranged on the rack.
In an embodiment of the invention, the conveying mechanism comprises a driven roller and a rotatable driving roller which are connected to the rack in a parallel rotating manner along the conveying direction, two ends of the driving roller are respectively sleeved with a driving sprocket, two ends of any end of the driving roller, which is in transmission connection with the driven roller, are respectively sleeved with a driven sprocket, the driving sprocket and the driven sprocket which are positioned on the same side are respectively sleeved with a chain, and the corn bearing and fastening mechanism is longitudinally and horizontally arranged on a pair of the chains.
In an embodiment of the invention, a driving motor in transmission connection with any end of the driving roller is arranged on the frame, and the driving motor is connected with the programmable controller.
In an embodiment of the invention, the skin blowing mechanism comprises a base connected to the frame along a conveying direction perpendicular to the conveying mechanism, a pair of supporting blocks arranged side by side along an axial direction are installed on the base upwards, a horizontally arranged and rotatable ball screw is connected between the pair of supporting blocks in a rotating mode, a connecting plate is sleeved on the ball screw in a threaded mode, the bottom of the connecting plate is connected with the base in a sliding mode and is vertically arranged, an air guide cylinder with a closed end is connected to the outer side of the connecting plate on the opposite surface of the connecting plate and the conveying mechanism in a horizontal mode, the open end of the air guide cylinder is opposite to the conveying mechanism, and the closed end of the air guide cylinder is communicated with a high-pressure vent pipe.
In one embodiment of the invention, the inner wall of the air duct is provided with a spiral rib.
In one embodiment of the invention, any end of the ball screw is slidably extended out of the supporting block adjacent to the ball screw, and is in transmission connection with a motor connected with the programmable controller.
In one embodiment of the invention, the motor is a servo motor.
In one embodiment of the invention, the corn bearing and fastening mechanism comprises a sleeve horizontally erected on the conveying mechanism along a conveying direction vertical to the conveying mechanism, the sleeve is uniformly provided with a plurality of axially arranged through grooves along the circumferential direction, a spring ring positioned on the through grooves is sleeved on the sleeve, and a plurality of chucks which correspondingly slide into the through holes one by one and synchronously stretch outwards or furl inwards together after being stressed are connected on the inner circumferential wall of the spring ring inwards along the radial direction of the sleeve.
In one embodiment of the invention, an anti-skid buffer sleeve is sleeved on the chuck.
In one embodiment of the invention, universal wheels with brakes are arranged at four corners of the bottom of the frame.
Compared with the prior art, the technical scheme of the invention has the following advantages: under the control of the programmable controller, the conveying mechanism, the corn bearing and fastening mechanism, the photoelectric switch and the bark blowing mechanism are matched, so that the corn ear and the corn ear bark on the corn bearing and fastening mechanism can be automatically and nondestructively separated along the conveying direction, the working efficiency is improved, and the labor intensity, the breakage rate and the grain falling rate of workers are greatly reduced.
Drawings
In order that the present disclosure may be more readily and clearly understood, reference is now made to the following detailed description of the embodiments of the present disclosure taken in conjunction with the accompanying drawings, in which
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the construction of the transport mechanism of the present invention;
FIG. 3 is a schematic structural view of the skin blowing mechanism of the present invention;
FIG. 4 is a schematic view of the construction of the corn load-bearing securing mechanism of the present invention;
the specification reference numbers indicate: 1. the automatic corn peeling machine comprises a frame, 2, a conveying mechanism, 21, a driven roller, 22, a driving roller, 23, a driving sprocket, 24, a driven sprocket, 25, a chain, 26, a driving motor, 3, a peeling mechanism, 31, a base, 32, a supporting block, 33, a ball screw, 34, a connecting plate, 35, an air guide cylinder, 36, a high-pressure air pipe, 37, a spiral rib, 38, a motor, 4, a corn bearing and fastening mechanism, 41, a sleeve, 42, a through groove, 43, a spring ring, 44, a chuck, 5, a photoelectric switch, 6 and a programmable controller.
Detailed Description
The present invention is further described below in conjunction with the following figures and specific examples so that those skilled in the art may better understand the present invention and practice it, but the examples are not intended to limit the present invention.
Referring to fig. 1, a corn ear and skin separating device, which comprises a frame 1, a horizontal frame is arranged on the frame 1 and is provided with a conveying mechanism 2 which is transversely arranged, a skin blowing mechanism 3 which can be far away from or close to the conveying mechanism 2 is arranged on the side of the conveying mechanism 2 on the frame 1, a plurality of corn bearing fastening mechanisms 4 which are longitudinally arranged are arranged on the conveying mechanism 2 at equal intervals along the conveying direction, the corn bearing fastening mechanisms 4 are sequentially corresponding to the skin blowing mechanism 3 under the driving of the conveying mechanism 2, a photoelectric switch 5 which is used for judging whether corn exists at the position of the conveying mechanism 2 is arranged on the skin blowing mechanism 3, and the photoelectric switch 5, the skin blowing mechanism 3, the corn bearing fastening mechanisms 4 and the conveying mechanism 2 are all connected with a programmable controller 6 arranged on the frame 1. The structure ensures that the device can realize the technical effect of sequentially separating the ears and the skins of the corns with high efficiency and quality guarantee through the matching of the conveying mechanism 2, the corn bearing and fastening mechanism 4, the photoelectric switch 5 and the skin blowing mechanism 3 under the control of the programmable controller 6.
In a preferred embodiment of the present invention, referring to fig. 2, the conveying mechanism 2 comprises a driven roller 21 and a rotatable driving roller 22 which are rotatably connected to the frame 1 side by side along the conveying direction, two ends of the driving roller 22 are respectively sleeved with a driving sprocket 23, two ends of any end of the driving roller 22, which is in transmission connection with the driven roller 21, are respectively sleeved with a driven sprocket 24, a chain 25 is sleeved on the driving sprocket 23 and the driven sprocket which are positioned on the same side, and the corn bearing fastening mechanism 4 is longitudinally and horizontally connected to a pair of chains 25. In the present embodiment, the drive roll 22 achieves the technical effect of being rotatable through the following connection structure: the frame 1 is provided with a driving motor 26 which is in transmission connection with any end of the driving roller 22, and the driving motor 26 is connected with the programmable controller 6. The arrangement ensures the stability of the conveying.
In a preferred embodiment of the present invention, referring to fig. 3, the skin blowing mechanism 3 includes a base 31 connected to the frame 1 along a direction perpendicular to the conveying direction of the conveying mechanism 2, a pair of support blocks 32 arranged side by side along the axial direction are installed on the base 31, a horizontally arranged and rotatable ball screw 33 is connected between the pair of support blocks 32 in a co-rotating manner, a vertically arranged connecting plate 34 with a bottom slidably connected to the base 31 is screwed on the ball screw 33, an air duct 35 with a closed end is horizontally connected to the outside of the connecting plate 34 on the surface opposite to the conveying mechanism 2, the open end of the air duct 35 is opposite to the conveying mechanism 2, and the closed end is communicated with a high pressure vent pipe 36. In the present embodiment, the ball screw 33 achieves the technical effect of being rotatable through the following connection structure: any end of the ball screw 33 extends out of the supporting block 32 adjacent to the ball screw in a sliding way and is connected with a motor 38 connected with the programmable controller 6 in a transmission way, and the motor 38 is a servo motor 38, so that the speed of the skin blowing mechanism 3 approaching to or departing from the conveying mechanism 2 is adjustable. Furthermore, the inner wall of the air duct 35 is provided with a spiral rib 37, so that the air outlet effect is ensured, and the separation efficiency is further improved.
In a preferred embodiment of the present invention, referring to fig. 4, the corn bearing and fastening mechanism 4 comprises a sleeve 41 horizontally erected on the conveying mechanism 2 along a conveying direction perpendicular to the conveying mechanism 2, the sleeve 41 is uniformly provided with a plurality of axially arranged through grooves 42 along a circumferential direction, and is sleeved with a spring ring 43 positioned on the through grooves 42, the inner circumferential wall of the spring ring 43 is connected with a plurality of chucks 44 which are correspondingly slid into the through holes one by one along a radial direction of the sleeve 41 and synchronously opened outwards or closed inwards together after being stressed, and further, the chucks 44 are sleeved with anti-skid buffer sleeves, so that the corn of various specifications can be stably clamped.
In a preferred embodiment of the invention, universal wheels with brakes are mounted at the four corners of the bottom of the frame 1, so that the device can be moved conveniently.
The working principle is that when the corn peeling machine is used, the head parts of a plurality of corns to be processed face the peeling mechanism 3, the root parts of the corns to be processed are fastened in the sleeve 41 of the corn bearing fastening mechanism 4 in a one-to-one correspondence mode through manual work or devices, the inlet end of the high-pressure vent pipe 36 is connected with the high-pressure gas output device, then, the programmable controller 6 controls the motor 38 of the peeling mechanism 3 to rotate forwards, the motor 38 rotates forwards to drive the ball screw 33 to rotate forwards, the ball screw 33 rotates forwards to drive the wind guide sleeve to be close to the conveying mechanism 2, when the wind guide sleeve moves to the blowing position, the programmable controller 6 controls the motor 38 of the peeling mechanism 3 to stop rotating, then, the programmable controller 6 controls the driving motor 26 of the conveying mechanism 2 to rotate, the driving motor 26 to rotate the driving chain 25 to convey the corns, in the process, when the photoelectric switch 5 detects that the wind guide sleeve is opposite to the sleeve 41, the programmable controller 6 receives the signal to control the driving motor 26 of the conveying mechanism 2 to stop rotating, and starts the high-pressure gas output device, the high-pressure gas is blown to the sleeve 41 which is opposite to the high-pressure gas through the wind guide sleeve, so that the ears and the skins of the corns clamped in the sleeve 41 are separated, the blowing time is reached, if the corns on the conveying mechanism 2 are not completely processed, the programmable controller 6 controls the high-pressure gas output device to be closed, and the steps after the process are repeated; otherwise, the programmable controller 6 controls the driving motor 26 to stop running, the high-pressure gas output device to be closed, controls the motor 38 to rotate reversely to drive the ball screw 33 to rotate, drives the air guide sleeve to be transported away from the conveying mechanism 2 by the reverse rotation of the ball screw 33, controls the motor 38 of the skin blowing mechanism 3 to stop rotating after the air guide sleeve is reset, and can take down the corn manually or through the device.
It should be understood that the above examples are only for clarity of illustration and are not intended to limit the embodiments. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. And obvious variations or modifications of the invention may be made without departing from the spirit or scope of the invention.
Claims (10)
1. The utility model provides a corncob skin separator, a serial communication port, which comprises a frame, the horizontal stand is equipped with the conveying mechanism of horizontal setting in the frame, the frame is in conveying mechanism's side is equipped with and keeps away from or is close to conveying mechanism's the skin mechanism that blows, conveying mechanism goes up and bears fastening device along the maize that conveying direction equidistant was equipped with a plurality of vertical settings, and is a plurality of the maize bears fastening device and is in conveying mechanism's drive down in proper order with it is corresponding to blow the skin mechanism, it is used for judging to blow to be equipped with in the skin mechanism whether there is the photoelectric switch of maize in conveying mechanism's this position, photoelectric switch blow the skin mechanism the maize bear fastening device with conveying mechanism all is in with the setting programmable controller in the frame links to each other.
2. The corncob and husk separation device of claim 1, wherein the conveying mechanism comprises a driven roller and a rotatable driving roller which are connected to the frame in a side-by-side rotating manner along the conveying direction, a driving sprocket is sleeved at each of two ends of the driving roller, a driven sprocket is sleeved at each of two ends of the driving roller, the driven roller is in transmission connection with any one end of the driving roller, a chain is sleeved on each of the driving sprocket and the driven gear which are positioned at the same side, and the corn bearing and fastening mechanism is longitudinally and horizontally arranged on the pair of chains.
3. The corncob and husk separating device of claim 2, wherein a driving motor in transmission connection with any end of the driving roller is arranged on the frame, and the driving motor is connected with the programmable controller.
4. The corncob and husk separation device according to claim 1, wherein the husk blowing mechanism comprises a base which is connected to the frame along a direction perpendicular to the conveying direction of the conveying mechanism, a pair of support blocks which are arranged side by side along the axial direction are mounted on the base, a horizontally arranged and rotatable ball screw is connected between the pair of support blocks in a rotating manner, a connecting plate which is connected with the base in a sliding manner and is vertically arranged is sleeved on the ball screw in a threaded manner, an air duct with a closed end is horizontally connected to the outside of the connecting plate on the opposite surface of the conveying mechanism, the open end of the air duct is opposite to the conveying mechanism, and the closed end of the air duct is communicated with a high-pressure vent pipe.
5. The corncob and husk separation device of claim 4, wherein the inner wall of the air duct is provided with a spiral rib.
6. The corncob and husk separation device of claim 4, wherein any end of the ball screw slidably extends out of the support block adjacent thereto and is drivingly connected with a motor connected with the programmable controller.
7. The corncob and husk separation device of claim 6 wherein the motor is a servo motor.
8. The corncob and husk separating device of claim 1, wherein the corn bearing and fastening mechanism comprises a sleeve horizontally erected on the conveying mechanism along a conveying direction perpendicular to the conveying mechanism, the sleeve is uniformly provided with a plurality of axially arranged through grooves along a circumferential direction, a spring ring positioned on the through grooves is sleeved on the sleeve, and a plurality of chucks which slide into the through grooves in a one-to-one correspondence manner and synchronously expand outwards or contract inwards together after being stressed are connected on the inner circumferential wall of the spring ring inwards along the radial direction of the sleeve.
9. The corncob and husk separation device of claim 8, wherein the chuck is sleeved with an anti-slip buffer sleeve.
10. The corncob and husk separating device of claim 1, wherein universal wheels with brakes are mounted at four corners of the bottom of the frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110565346.6A CN113273391B (en) | 2021-05-24 | 2021-05-24 | Corn ear and husk separating device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110565346.6A CN113273391B (en) | 2021-05-24 | 2021-05-24 | Corn ear and husk separating device |
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| Publication Number | Publication Date |
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| CN113273391A true CN113273391A (en) | 2021-08-20 |
| CN113273391B CN113273391B (en) | 2022-12-16 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202110565346.6A Active CN113273391B (en) | 2021-05-24 | 2021-05-24 | Corn ear and husk separating device |
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| CN (1) | CN113273391B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114586552A (en) * | 2022-04-08 | 2022-06-07 | 济源市农业机械学校 | Corn cob peeling device with corn kernel damage prevention mechanism and method thereof |
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| CN207936565U (en) * | 2018-03-09 | 2018-10-02 | 梁基厚 | A kind of cooler of rapid cooling and high intensity |
| CN209675813U (en) * | 2019-04-29 | 2019-11-22 | 江苏飞龙电气有限公司 | GIS internal shield casing |
| CN110522046A (en) * | 2019-09-27 | 2019-12-03 | 江南大学 | A kind of hot pickled mustard tuber peeling equipment and peeling method |
| CN110562666A (en) * | 2019-09-27 | 2019-12-13 | 江南大学 | Preserved szechuan pickle positioning device for preserved szechuan pickle peeling equipment |
| CN209915753U (en) * | 2019-03-18 | 2020-01-10 | 上海赞立烤贸易有限公司 | A rotatory saucer for roast cluster |
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2021
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4763846A (en) * | 1984-04-11 | 1988-08-16 | Feedmobile, Inc. | Whole ear corn conversion apparatus and method |
| US5167580A (en) * | 1991-03-26 | 1992-12-01 | The Pillsbury Corporation | Corn husker and method of husking corn |
| CN204741888U (en) * | 2015-07-29 | 2015-11-11 | 哈尔滨永煜电站设备有限责任公司 | A location and blowing air system for on fresh corn peeler |
| CN204762278U (en) * | 2015-07-29 | 2015-11-18 | 哈尔滨永煜电站设备有限责任公司 | Fresh corn root location height -adjustable's for peeler processing system that skins |
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| CN207448343U (en) * | 2017-09-26 | 2018-06-05 | 叶建光 | A kind of hammer of hand held power machine |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114586552A (en) * | 2022-04-08 | 2022-06-07 | 济源市农业机械学校 | Corn cob peeling device with corn kernel damage prevention mechanism and method thereof |
| CN114586552B (en) * | 2022-04-08 | 2024-01-30 | 济源市农业机械学校 | Corn cob peeling device with corn kernel damage prevention mechanism and corn cob peeling method |
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| Publication number | Publication date |
|---|---|
| CN113273391B (en) | 2022-12-16 |
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