CN113267170A - Three-main-truss steel beam transverse height difference adjusting method based on 3D laser scanning and model calculation data comparison feedback - Google Patents

Three-main-truss steel beam transverse height difference adjusting method based on 3D laser scanning and model calculation data comparison feedback Download PDF

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Publication number
CN113267170A
CN113267170A CN202110203099.5A CN202110203099A CN113267170A CN 113267170 A CN113267170 A CN 113267170A CN 202110203099 A CN202110203099 A CN 202110203099A CN 113267170 A CN113267170 A CN 113267170A
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main
data
height difference
laser scanning
transverse height
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赵健
田亮
梁垚
任延龙
安路明
邢守航
张鹏志
赵学敏
安东省
梁新礼
王东波
王永飞
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China Railway Construction Bridge Engineering Bureau Group South Engineering Co Ltd
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China Railway Construction Bridge Engineering Bureau Group South Engineering Co Ltd
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01CMEASURING DISTANCES, LEVELS OR BEARINGS; SURVEYING; NAVIGATION; GYROSCOPIC INSTRUMENTS; PHOTOGRAMMETRY OR VIDEOGRAMMETRY
    • G01C15/00Surveying instruments or accessories not provided for in groups G01C1/00 - G01C13/00
    • G01C15/002Active optical surveying means
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D21/00Methods or apparatus specially adapted for erecting or assembling bridges
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01CMEASURING DISTANCES, LEVELS OR BEARINGS; SURVEYING; NAVIGATION; GYROSCOPIC INSTRUMENTS; PHOTOGRAMMETRY OR VIDEOGRAMMETRY
    • G01C5/00Measuring height; Measuring distances transverse to line of sight; Levelling between separated points; Surveyors' levels
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F30/00Computer-aided design [CAD]
    • G06F30/10Geometric CAD
    • G06F30/13Architectural design, e.g. computer-aided architectural design [CAAD] related to design of buildings, bridges, landscapes, production plants or roads

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  • Structural Engineering (AREA)
  • Remote Sensing (AREA)
  • Architecture (AREA)
  • Radar, Positioning & Navigation (AREA)
  • Civil Engineering (AREA)
  • Pure & Applied Mathematics (AREA)
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  • General Engineering & Computer Science (AREA)
  • Mathematical Optimization (AREA)
  • Mathematical Analysis (AREA)
  • Computational Mathematics (AREA)
  • Length Measuring Devices By Optical Means (AREA)

Abstract

The invention discloses a three-main-truss steel beam transverse height difference adjusting method based on 3D laser scanning and model calculation data feedback. The analysis method comprises the following steps: s1: carrying out transverse height difference monitoring on three main truss steel beams of the steel truss arch bridge by using a 3D laser scanner, and transmitting monitoring data to an intelligent data processing center through a WiFi network; s2: comparing and analyzing the measured data with the theoretical data; s3, making a corresponding operation instruction according to the analysis result; sending an operation instruction to the automatic elevation control equipment through a WiFi network for adjustment; the main advantages of the invention are: reliable data can be quickly and effectively measured by applying the 3D laser scanning system, and the accuracy of the measured data is improved; an intelligent processing center is adopted to carry out rapid comparison and analysis of the measured data information and the design data information, so that efficient regulation and control measures are implemented; the elevation linear regulation and control process is intelligentized, the construction process of manually regulating and controlling the linear is simplified, the construction speed can be greatly improved, and the construction period is shortened.

Description

Three-main-truss steel beam transverse height difference adjusting method based on 3D laser scanning and model calculation data comparison feedback
Technical Field
The invention belongs to the technical field of bridge construction, and particularly relates to a three-main-truss steel girder transverse height difference adjusting method based on 3D laser scanning and model calculation data feedback, which is particularly suitable for three-main-truss steel girders with difficult linear control.
Background
In recent years, with the continuous development of bridge design, manufacturing and erection technologies and building materials, steel truss arch bridges are gradually and widely applied to bridge construction across sea, river, lake and the like due to the advantages of light dead weight, large crossing capacity, attractive appearance and the like. However, during the construction of the steel truss arch bridge, the line shape and the stress of the structure become a problem which is particularly concerned by design units and construction units. In order to ensure that the arch-assisted smooth closure and the bridge-forming linear shape and stress state meet the specification and design requirements, the linear shape of each control point and the stress of each key control section in the construction process need to be detected, the linear shape and the stress of each key control section are compared with theoretical values, error reasons are analyzed, and corresponding regulation and control measures are adopted to ensure that three main truss steel beams are smoothly installed, so that the method is very important for the construction and construction of the steel truss arch bridge.
With the advent of three-dimensional laser scanning technology, the technology has also had many attempts, applications and explorations in the fields of historical relic protection, construction, planning, civil engineering, factory modification, indoor design, building monitoring and the like. The three-dimensional laser scanning technology is a new breakthrough of a mapping technology after a GPS space positioning system. The method rapidly acquires the three-dimensional coordinate data of the surface of the measured object in a large area and high resolution manner by a high-speed laser scanning measurement method. The method can quickly acquire a large amount of space point location information, and provides a brand new technical means for quickly establishing a three-dimensional image model of an object. The method has the characteristics of rapidity, non-contact, real-time performance, dynamic performance, initiative performance, high density, high precision, digitalization, automation and the like, so that the invention provides the method for adjusting the transverse height difference of the three main truss steel beams based on 3D laser scanning and model calculation data feedback.
Disclosure of Invention
In view of the above, the invention aims to provide a three-main-truss steel beam transverse height difference linear intelligent regulation and control system and method based on a 3D laser scanning system, which accurately monitor the linear shape of three main-truss steel beams in a construction process, and quickly compare and analyze errors, so as to implement efficient regulation and control measures, thereby solving the problems of low speed and inaccurate positioning of the traditional measurement and positioning, and meanwhile, the elevation linear regulation and control process is intelligentized, so that the construction process of manually regulating and controlling the linear shape is simplified, the construction speed can be greatly improved, and the construction period can be shortened.
In order to achieve the purpose, the invention discloses a three-main-truss steel beam transverse height difference adjusting method based on 3D laser scanning and model calculation data feedback, which comprises the following steps:
a three-main-truss steel beam transverse height difference adjusting method based on 3D laser scanning and model calculation data feedback is characterized in that an intelligent height linear adjusting and controlling system comprises a 3D laser scanner, an intelligent data processing center and jack height difference automatic control equipment;
the method comprises the following steps: the three main girder steel beams are scanned by the 3D laser scanner to obtain actual measurement data of height difference of the middle girder and the side girder, and the actual measurement data are sent to the intelligent data processing center through the WiFi network;
step two: the intelligent data processing center compares and analyzes the measured data and the theoretical data, and simultaneously makes a corresponding operation instruction according to an analysis result; sending the operation instruction to the automatic elevation control equipment through the WiFi network;
step three: the automatic elevation control equipment executes the operation instruction through an automatic center jack, and the automatic center jack is installed on the side of the side girder of the three main girder steel beams.
Further, the 3D laser scanning system includes: laser emitter, receiver, time counter, motor control rotatable optical filter, control circuit board, microcomputer, CCD machine and software.
Further, the 3D laser scanning system internal processing includes the following steps: 1. point cloud data input 2, noise point removal 3, point cloud imaging 4 and displacement data extraction.
Further, the principle of the 3D laser scanning system is as follows: by utilizing the principle of laser ranging, three-dimensional models of three main girder steel beams and various drawing data such as lines, surfaces, bodies and the like are quickly reconstructed by recording information such as three-dimensional coordinates, reflectivity, textures and the like of a large number of dense points on the surfaces of the side girders and the middle girders of the three main girder steel beams. Then, the data is compared and analyzed with theoretical data, and a corresponding operation instruction is sent out according to a corresponding analysis result.
Further, the theoretical data is coordinate information of ideal line shapes of three main truss steel beams in the construction process, and the ideal line shapes of the steel truss arch bridge are obtained through calculation according to the bridge forming state of the steel truss arch bridge.
And further, the automatic central jack receives the regulation and control instruction of the intelligent data processing center, and executes the regulation and control instruction, the lifting edge truss side jack and the falling edge truss side jack.
Further, the corresponding operation instruction is formulated according to the analysis result: if the difference value between the transverse height difference of the three main girder steel beams and the design position information is within the allowable range, sending an uncontrolled instruction, if the difference value between the transverse height difference of the three main girder steel beams and the design position information is not within the allowable range, dividing into two conditions, when the girders in the three main girder steel beams are higher than the side girders, sending a side girder lifting jack instruction, and when the girders in the three main girder steel beams are lower than the side girders, sending a side girder falling jack instruction.
The invention discloses a three-main-truss steel beam transverse height difference adjusting method based on 3D laser scanning and model calculation data feedback, which has the advantages that: reliable data can be quickly and effectively measured by applying the 3D laser scanning system, and the accuracy of the measured data is improved; an intelligent processing center is adopted to carry out rapid comparison and analysis of the measured data information and the design data information, so that efficient regulation and control measures are implemented; the elevation linear regulation and control process is intelligentized, the construction process of manually regulating and controlling the linear is simplified, the construction speed can be greatly improved, and the construction period is shortened.
Drawings
FIG. 1 is a system diagram of the present invention;
FIG. 2 is a flow chart of the present invention;
FIG. 3 is a diagram illustrating the steps of the present invention;
Detailed Description
In order to make those skilled in the art better understand the technical solution of the present invention, the following detailed description of the present invention is provided with reference to the accompanying drawings.
As shown in fig. 1 and 2, the three-main-girder steel beam lateral height difference adjusting system based on 3D laser scanning and model calculation data feedback comprises a 3D laser scanner 1, an intelligent data processing center 3, and a jack elevation automatic control device 4;
the method comprises the following steps: monitoring three main truss steel beams 2 of the steel truss arch bridge by using a 3D laser scanner 1, and transmitting obtained monitoring data information to an intelligent data processing center 3 through a WiFi network;
step two: the intelligent data processing center 3 compares and analyzes the acquired data information with the calculation theoretical data information to obtain a data analysis result;
step three: analyzing whether the data result is within an error range, if so, ending the process, if not, adjusting the data result through a jack height control device 4, and monitoring the transverse height difference of the three main truss steel beams by using a 3D scanner after adjustment until the error meets the requirement;
step four: and after the transverse height difference of the three main truss steel beams in the internode is adjusted, continuously installing the next internode, and repeating the steps.
The present invention is not limited to the above-described embodiments, and any similar method changes and modifications made by those skilled in the art in the light of the above-described embodiments should be construed as being included in the spirit and scope of the present invention and the appended claims.

Claims (4)

1. The utility model provides a three main purlin girder steel horizontal difference in height regulation technique based on 3D laser scanning and model calculation data feedback which characterized in that: and analyzing and processing the 3D laser scanning and model calculation data, finding out the error reason, and adopting a corresponding regulation and control means to ensure that the three main girder steel beams are smoothly installed.
The three-main-truss steel beam transverse height difference adjusting technology based on 3D laser scanning and model calculation data feedback sends measured data to an intelligent data processing center through a WiFi network.
The intelligent data processing center compares and analyzes the measured data and the theoretical data, and simultaneously makes a corresponding operation instruction according to an analysis result; and sending the operation instruction to the elevation automatic control equipment through the WiFi network.
The automatic elevation control equipment executes the operation instruction through an automatic center jack, and the automatic center jack is installed on the side of the side girder of the three main girder steel beams.
2. The three-main-truss steel beam transverse height difference adjusting technology based on 3D laser scanning and model calculation data feedback according to the patent claim 1 is characterized in that: the design calculation data information is data information of ideal height of the three main girder steel beams in the construction process, the theoretical data is coordinate information of ideal line shape of the three main girder steel beams in the construction process, and the ideal line shape of the steel girder arch bridge is calculated according to the bridge forming state of the steel girder arch bridge.
3. The three-main-truss steel beam transverse height difference adjusting technology based on 3D laser scanning and model calculation data feedback is characterized in that: and (3) making a corresponding operation instruction according to the analysis result: if the difference value between the transverse height difference of the three main girder steel beams and the design position information is within the allowable range, sending an out-of-control command, and if the difference value between the transverse height difference of the three main girder steel beams and the design position information is not within the allowable range, sending a control command by the intelligent data processing center.
4. The method as claimed in claim 3, if the difference between the transverse height difference of the three main girder steel beams and the design position information is not within the allowable range, the intelligent data processing center is required to issue the control command. And under two conditions, when the girders in the three main girder steel girders are higher than the side girders, sending a jack-up instruction on the side girder side of the side girder, and when the girders in the three main girder steel girders are lower than the side girders, sending a jack-back instruction on the side girder side of the side girder.
CN202110203099.5A 2021-02-23 2021-02-23 Three-main-truss steel beam transverse height difference adjusting method based on 3D laser scanning and model calculation data comparison feedback Pending CN113267170A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113836618A (en) * 2021-09-03 2021-12-24 中国铁建大桥工程局集团有限公司 Temporary steel buckle tower disassembly error adjustment control method based on support vector machine
CN117090141A (en) * 2023-08-08 2023-11-21 中国铁建大桥工程局集团有限公司 Three-main girder steel beam height difference adjusting method and system based on three-dimensional laser scanning

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103161127A (en) * 2013-03-05 2013-06-19 中铁二十一局集团有限公司 Steel truss girder dragging construction intelligent measure and control method and system
CN110424745A (en) * 2019-08-19 2019-11-08 中国二十二冶集团有限公司 The assembled moulding bed of spacial special-shaped steel pipe truss and its assembly, installation method
CN111188272A (en) * 2019-12-12 2020-05-22 中冶天工集团有限公司 Multi-formwork assembly steel box girder construction auxiliary device and construction method thereof

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103161127A (en) * 2013-03-05 2013-06-19 中铁二十一局集团有限公司 Steel truss girder dragging construction intelligent measure and control method and system
CN110424745A (en) * 2019-08-19 2019-11-08 中国二十二冶集团有限公司 The assembled moulding bed of spacial special-shaped steel pipe truss and its assembly, installation method
CN111188272A (en) * 2019-12-12 2020-05-22 中冶天工集团有限公司 Multi-formwork assembly steel box girder construction auxiliary device and construction method thereof

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113836618A (en) * 2021-09-03 2021-12-24 中国铁建大桥工程局集团有限公司 Temporary steel buckle tower disassembly error adjustment control method based on support vector machine
CN117090141A (en) * 2023-08-08 2023-11-21 中国铁建大桥工程局集团有限公司 Three-main girder steel beam height difference adjusting method and system based on three-dimensional laser scanning
CN117090141B (en) * 2023-08-08 2024-06-28 中国铁建大桥工程局集团有限公司 Three-main girder steel beam height difference adjusting method and system based on three-dimensional laser scanning

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