CN113266547A - Flat straight continuous concrete ultrahigh-pressure delivery pump - Google Patents
Flat straight continuous concrete ultrahigh-pressure delivery pump Download PDFInfo
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- CN113266547A CN113266547A CN202110593693.XA CN202110593693A CN113266547A CN 113266547 A CN113266547 A CN 113266547A CN 202110593693 A CN202110593693 A CN 202110593693A CN 113266547 A CN113266547 A CN 113266547A
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- feeding pipe
- plug
- oil storage
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- 238000007599 discharging Methods 0.000 claims abstract description 117
- 239000000463 material Substances 0.000 claims abstract description 107
- 238000005086 pumping Methods 0.000 claims abstract description 42
- 239000004575 stone Substances 0.000 claims abstract description 21
- 238000006243 chemical reaction Methods 0.000 claims abstract description 14
- 230000005540 biological transmission Effects 0.000 claims description 12
- 230000000903 blocking effect Effects 0.000 claims description 11
- 230000033001 locomotion Effects 0.000 claims description 8
- 230000008602 contraction Effects 0.000 claims description 6
- 229910000831 Steel Inorganic materials 0.000 claims description 3
- 239000010959 steel Substances 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 17
- 239000003921 oil Substances 0.000 description 132
- 230000000694 effects Effects 0.000 description 7
- 238000007789 sealing Methods 0.000 description 5
- 230000006835 compression Effects 0.000 description 4
- 238000007906 compression Methods 0.000 description 4
- 230000004907 flux Effects 0.000 description 3
- 239000010720 hydraulic oil Substances 0.000 description 3
- 230000001360 synchronised effect Effects 0.000 description 3
- 230000003139 buffering effect Effects 0.000 description 2
- 230000001276 controlling effect Effects 0.000 description 2
- 238000004146 energy storage Methods 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 208000025865 Ulcer Diseases 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000002079 cooperative effect Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000036269 ulceration Effects 0.000 description 1
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B15/00—Pumps adapted to handle specific fluids, e.g. by selection of specific materials for pumps or pump parts
- F04B15/02—Pumps adapted to handle specific fluids, e.g. by selection of specific materials for pumps or pump parts the fluids being viscous or non-homogeneous
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B1/00—Multi-cylinder machines or pumps characterised by number or arrangement of cylinders
- F04B1/02—Multi-cylinder machines or pumps characterised by number or arrangement of cylinders having two cylinders
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B53/00—Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
- F04B53/16—Casings; Cylinders; Cylinder liners or heads; Fluid connections
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B9/00—Piston machines or pumps characterised by the driving or driven means to or from their working members
- F04B9/08—Piston machines or pumps characterised by the driving or driven means to or from their working members the means being fluid
- F04B9/10—Piston machines or pumps characterised by the driving or driven means to or from their working members the means being fluid the fluid being liquid
- F04B9/109—Piston machines or pumps characterised by the driving or driven means to or from their working members the means being fluid the fluid being liquid having plural pumping chambers
- F04B9/117—Piston machines or pumps characterised by the driving or driven means to or from their working members the means being fluid the fluid being liquid having plural pumping chambers the pumping members not being mechanically connected to each other
- F04B9/1172—Piston machines or pumps characterised by the driving or driven means to or from their working members the means being fluid the fluid being liquid having plural pumping chambers the pumping members not being mechanically connected to each other the movement of each pump piston in the two directions being obtained by a double-acting piston liquid motor
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Reciprocating Pumps (AREA)
Abstract
The invention relates to the technical field of concrete pumping, in particular to a flat straight-connected concrete ultrahigh-pressure delivery pump which comprises two pumping cylinders and a conversion box arranged at the front ends of the two pumping cylinders, wherein the conversion box is provided with a first cylinder feeding pipe and a second cylinder feeding pipe which are connected with one of the pumping cylinders, and a second cylinder discharging pipe and a first cylinder discharging pipe which are connected with the other pumping cylinder; the invention can well control the moving time of the plug by utilizing the driving oil cylinder linked with the elastic oil storage ring, the channel is opened after the pressure in the first cylinder discharge pipe or the second cylinder discharge pipe is reached, the conveying process is more stable, and no larger impact is caused to a hydraulic system, the material discharge and suction of the first cylinder and the material suction and discharge of the second cylinder are in a linked design, the smooth and orderly material suction and discharge process is ensured, the buffer is formed by the crumple of the deformation part, and when the stone is compressed, the stone enters the buffer part formed by the deformation of the deformation part, and the close tightness of the valve is ensured.
Description
Technical Field
The invention relates to the technical field of concrete pumping, in particular to a flat straight concrete ultrahigh-pressure delivery pump.
Background
The concrete delivery pump can be divided into the following parts according to the working principle: the hydraulic piston type concrete pump mainly comprises the hopper, the concrete cylinders, distribution valves, a hydraulic control system, a conveying pipe and the like, the two concrete cylinders are generally distributed in a flat and parallel mode and are directly connected together, the distribution valves are opened and closed alternately through the hydraulic control system, the hydraulic cylinders are connected with the concrete cylinders, the two concrete cylinders can finish the working process of sucking and discharging concrete alternately through the reciprocating motion of piston rods of the hydraulic cylinders and the cooperative action of the distribution valves, and the conveying pressure is high.
The switching that the cylinder body carried the state is generally realized to current transport cylinder adoption wear plate, but the front end of cylinder body is arranged in to wear plate, the removal through the shear type opens or closes the jar mouth, stone collision in plate body and the concrete appears easily, can make the plate body appear warping and cause sealed not tight for a long time, and current check valve structure aperture is smaller, the resistance is big, can reduce pumping speed, and big stone in the concrete blocks and will cause sealed not tight when the check valve is closed, can't play sealed effect, when making to inhale material and pump sending, input/output pipeline influences each other, influence the pump sending effect.
Disclosure of Invention
The invention aims to provide a flat straight concrete ultrahigh-pressure delivery pump to solve the problems in the prior art.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a flat straight even concrete superhigh pressure delivery pump, includes two pump sending jars and installs two the transfer box of pump sending jar front end, be equipped with on the transfer box with one of them material pipe is arranged to one jar inlet pipe and one jar that the pump sending jar is connected, and with the other two jars that the pump sending jar is connected are arranged material pipe and two jar inlet pipes, be equipped with between one jar inlet pipe and the two jar inlet pipes and be used for the shutoff the end cap of one jar inlet pipe or two jar inlet pipes, two jars are arranged material and are equipped with between the pipe is arranged to one jar and be used for the shutoff the end cap that material pipe or one jar were arranged to two jars, the inner wall that material pipe and one jar were arranged material pipe are arranged to two jar inlet pipes, two jars are equipped with elasticity oil storage ring along the direction that the material flowed in, elasticity oil storage ring is connected through the oil storage chamber and is used for control the drive cylinder of end cap motion state.
Two pumping cylinders are connected with a hydraulic cylinder of a pumping device, pistons in the two pumping cylinders slide alternately, a conversion box is arranged at the front end of each pumping cylinder, a cylinder feeding pipe, a cylinder discharging pipe and a cylinder discharging pipe are arranged on the conversion box, the cylinder feeding pipe and the cylinder discharging pipe respectively control feeding and discharging of one pumping cylinder, the cylinder feeding pipe and the cylinder discharging pipe control feeding and discharging of the other pumping cylinder, and when the valve is controlled to be opened and closed through an electric control valve in the prior art, even if valve linkage and synchronous control are good, the following problems still occur, such as the valve in the cylinder feeding pipe is closed and the valve in the cylinder discharging pipe is opened, but because the conveying cylinder cannot be tightly filled in the pumping process, materials in the conveying pipe can flow back due to a pressure empty window at the moment that the valve in the discharging pipe is opened, and impact is caused to a hydraulic system, and because the check valve flux is little, not only the pump sending is slow, and lead to sealed not tight because of the stone pad valve plug easily, make to inhale the material and arrange the material and take place the confusion, and utilize the time that the drive hydro-cylinder that links with elastic oil storage ring can be fine control end cap removal, just open the passageway after the pressure in a jar row material pipe or two jars row material pipes reaches, the transportation process is more stable, and can not cause great impact to hydraulic system, and arrange the material at row of a jar, inhale the material and arrange the material with inhaling of two jars and carry out the linkage design, guarantee to inhale material and arrange the material process smoothly orderly.
Preferably, the driving oil cylinder comprises two feeding pipe driving oil cylinders and two discharging pipe driving oil cylinders, wherein one feeding pipe driving oil cylinder is used for driving the plug to move from the two-cylinder feeding pipe to the one-cylinder feeding pipe, and the feeding pipe driving oil cylinder is in transmission connection with an oil storage cavity communicated with an elastic oil storage ring in the one-cylinder discharging pipe; the other feeding pipe driving oil cylinder is used for driving the plug to move from the one-cylinder feeding pipe to the two-cylinder feeding pipe, and the feeding pipe driving oil cylinder is in transmission connection with an oil storage cavity communicated with an elastic oil storage ring in the two-cylinder discharging pipe; one of the discharge pipe driving oil cylinders is used for driving the plug to move from the first cylinder discharge pipe to the second cylinder discharge pipe, and the discharge pipe driving oil cylinder is in transmission connection with an oil storage cavity communicated with a flexible oil storage ring in the second cylinder feed pipe; and the other discharge pipe driving oil cylinder is used for driving the plug to move towards the direction of the discharge pipe of the first cylinder from the two-cylinder discharge pipe, and the discharge pipe driving oil cylinder is in transmission connection with an oil storage cavity communicated with an elastic oil storage ring in the feeding pipe of the first cylinder.
One cylinder feeding pipe is in an open state, materials enter one cylinder from the one cylinder feeding pipe, one cylinder discharging pipe is in a closed state, the two cylinder feeding pipe is in a closed state, the two cylinder discharging pipe is in a discharging state, the materials entering the one cylinder feeding pipe can extrude an elastic oil storage ring on the inner wall of the one cylinder discharging pipe to increase the pressure in an oil storage cavity connected with the one cylinder discharging pipe, the oil storage cavity can transmit the pressure to a discharging pipe driving oil cylinder connected with a plug in the one cylinder discharging pipe along a pipeline to ensure that the plug in the one cylinder discharging pipe is closed more tightly, the two cylinder discharging pipe is in a discharging state, the materials discharged out of the two cylinder discharging pipe can extrude the elastic oil storage ring on the inner wall of the two cylinder discharging pipe to contract the oil storage cavity connected with the two cylinder discharging pipe to pressurize the oil storage cavity, the oil storage cavity transmits the pressure to the driving oil cylinder connected with the two cylinder feeding pipe along the pipeline to ensure that the two cylinder discharging pipe is in a compact state, when the state is changed, namely, one cylinder is changed from material suction to material discharge, and the two cylinders are changed from material discharge to material suction, the elastic oil storage ring in the one cylinder is pressurized due to the material discharge, so that the oil storage cavity connected with the elastic oil storage ring is pressurized, hydraulic oil is quickly filled in the uppermost feeding pipe driving oil cylinder to drive the plug to the right to plug the feeding pipe of the one cylinder, and meanwhile, the feeding pipes of the two cylinders are fed, wherein the elastic oil storage ring deforms and contracts, an oil storage cavity connected with the elastic oil storage ring is pressurized, the oil cylinder is driven by the lowest discharge pipe to be in a state of waiting for oil filling, then, the material extrudes the guide part on the plug to move the guide part, therefore, the piston only opens the connecting branch pipe on the discharge pipe driving oil cylinder, the oil liquid is quickly filled in the discharge pipe driving oil cylinder, the discharge pipe of the two cylinders is quickly closed to complete the state switching, in the switching process, the pressure of the hydraulic cylinder (namely the pushing direction) is not opposite to the pressure of the material, so that good impact protection is formed.
Preferably, the plug comprises a plugging plate, two guiding parts, two guide rods and a piston, the two guiding parts are fixed on one side end face of the plugging plate, the two side end faces of the plugging plate are respectively fixed with the guide rods, the two guide rods are distributed in a central symmetry manner, and the end parts of the guide rods are provided with the pistons.
The plug is integrated into one piece, adopts wear-resisting high strength steel material to make, and wherein the guide part is the shape of a quarter ball, can be when the fluid impact comes, and a thrust towards the direction of movement of shutoff board makes it move smoothly, namely, just opens when pressure arrives, and the guide arm and the piston that set up on the shutoff board mainly cooperate with actuating cylinder, and the removal of shutoff board is controlled through the pressure boost of actuating cylinder, and the guide arm sets up the open end at actuating cylinder to the removal of guide arm.
Preferably, the inner wall that row material pipe and a jar were arranged to a jar inlet pipe, two jar inlet pipes, two jars is arranged the material pipe is equipped with shutoff board complex buffer cylinder, buffer cylinder is close to one side of end cap is equipped with the deformation portion of compression contraction, gets into after the stone pressurized in the buffer portion that deformation portion deformation back formed, buffer cylinder keeps away from one side of end cap is equipped with the elasticity portion.
In order to avoid the end cap after lateral shifting, there is the stone stifled inner wall at the pipeline, and cause sealed not tight, utilize the ulceration of deformation portion to contract and form the buffering, enter into the buffer that forms after the deformation of deformation portion after the stone pressurized, the elastic component of buffer cylinder opposite side becomes the inflation state by the contraction state simultaneously, carry out the energy storage, guarantee the sealed effect of shutoff board after the shutoff like this, simultaneously when the shutoff board is opened, the elastic component gets back to the contraction state, with deformation portion reconversion, the stone of keeping in arranges the pipeline again, deformation portion and elasticity oil storage ring all adopt metal diaphragm to make, keep elasticity under original shape, be out of shape after the pressurized, then kick-back after not the pressurized.
Preferably, all be equipped with on inlet pipe drive cylinder and the row material pipe drive cylinder with the connecting branch pipe that the oil storage chamber is connected, sliding connection has in inlet pipe drive cylinder and the row material pipe drive cylinder the piston.
When oil enters from the connecting branch pipe, a piston in the feeding pipe driving oil cylinder is pushed to move in the feeding pipe driving oil cylinder, so that the plugging plate moves.
Preferably, when the plug is in a state of closing the one-cylinder feeding pipe or the two-cylinder feeding pipe, a gap is left between the piston in the feeding pipe driving oil cylinder and the connecting branch pipe; and when the plug is in a state of sealing the two-cylinder discharge pipe or the one-cylinder discharge pipe, the discharge pipe drives the piston in the oil cylinder to completely seal the connecting branch pipe.
Realize that the inlet pipe can directly carry out the removal of control flap through inlet pipe drive hydro-cylinder and close or open, and arrange the material pipe and need just can carry out the removal of control flap through arranging material pipe drive hydro-cylinder and close or open after pressure reaches.
Preferably, the guide portions in the one-cylinder feed pipe and the two-cylinder feed pipe are located on the feed side of the blocking plate, and the guide portions in the two-cylinder discharge pipe and the one-cylinder discharge pipe are located on the discharge side of the blocking plate.
The purpose of this design is that when the material moves or flows, the material will be extruded to the guide part to form the side thrust, and the other direction can not form the side thrust, so the effect of the one-way valve is indirectly formed.
Preferably, the guide part is in a shape of a quarter sphere, and the diameter of the guide part is equal to that of the one-cylinder feeding pipe, the two-cylinder discharging pipe and the one-cylinder discharging pipe.
The design can enable the guide part to adapt to the shape of the inner wall of the pipeline, and meanwhile, when the valve is closed, particles, close to the guide part, on the inner wall of the pipeline are squeezed towards the direction of the inclined plane, so that the blockage caused by direct squeezing on the inner wall is avoided.
Preferably, a jar inlet pipe and two jar inlet pipes are located the top that a jar was arranged the material pipe and is arranged the material pipe with two jars, a jar inlet pipe with it is connected through the return bend to arrange between the material pipe with one jar, two jar inlet pipes and two jars arrange between the material pipe through the return bend is connected, two jars arrange the material pipe, one jar arrange the material pipe with it connects through the connecting pipe to pump sending between the jar.
Preferably, the length of the feeding pipe driving oil cylinder and the length of the discharging pipe driving oil cylinder are larger than the stroke of the plug.
Compared with the prior art, the invention has the beneficial effects that:
the invention can well control the moving time of the plug by utilizing the driving oil cylinder linked with the elastic oil storage ring, the channel is opened after the pressure in the first cylinder discharge pipe or the second cylinder discharge pipe is reached, the conveying process is more stable, and no larger impact is caused to a hydraulic system, the material discharge and suction of the first cylinder and the material suction and discharge of the second cylinder are in a linked design, the smooth and orderly material suction and discharge process is ensured, the buffer is formed by the crumple of the deformation part, and when the stone is compressed, the stone enters the buffer part formed by the deformation of the deformation part, and the close tightness of the valve is ensured.
Drawings
FIG. 1 is a schematic structural view of a flat straight concrete ultra-high pressure delivery pump according to the present invention;
FIG. 2 is a schematic cross-sectional view taken along line A-A in FIG. 1;
FIG. 3 is a side view of the transfer box of the present invention;
FIG. 4 is a schematic cross-sectional view taken along the direction B-B in FIG. 3;
FIG. 5 is a schematic cross-sectional view taken along the direction C-C in FIG. 3;
FIG. 6 is a schematic cross-sectional view taken along line E-E of FIG. 5;
FIG. 7 is a schematic cross-sectional view taken along line D-D of FIG. 5;
FIG. 8 is a schematic structural view of a choke plug and feed tube drive cylinder of the present invention;
FIG. 9 is a bottom view of the plug of FIG. 8;
fig. 10 is a right side view of fig. 9.
Reference numbers in the figures: 1. a conversion box; 101. bending the pipe; 102. a connecting pipe; 11. a vat feed pipe; 12. a two-cylinder feed pipe; 13. a two-cylinder discharge pipe; 14. a cylinder discharge pipe; 2. a pumping cylinder; 3. an oil storage chamber; 31. a driving oil cylinder; 311. the feeding pipe drives the oil cylinder; 312. the discharge pipe drives the oil cylinder; 313. connecting branch pipes; 32. an elastic oil storage ring; 33. a buffer oil cylinder; 331. a deformation section; 332. a buffer section; 333. an elastic portion; 4. a plug; 41. a plugging plate; 42. a guide portion; 43. a guide bar; 44. a piston.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example (b): as shown in fig. 1-10, the flat straight concrete ultra-high pressure delivery pump comprises two pumping cylinders 2 and a conversion box 1 installed at the front ends of the two pumping cylinders 2, wherein a cylinder feeding pipe 11 and a cylinder discharging pipe 14 connected with one of the pumping cylinders 2 are arranged on the conversion box 1, and a two-cylinder discharging pipe 13 and a two-cylinder feeding pipe 12 which are connected with the other pumping cylinder 2, wherein a plug 4 for plugging the one-cylinder feeding pipe 11 or the two-cylinder feeding pipe 12 is arranged between the one-cylinder feeding pipe 11 and the two-cylinder feeding pipe 12, a plug 4 for plugging the two-cylinder discharging pipe 13 or the one-cylinder discharging pipe 14 is arranged between the two-cylinder discharging pipe 13 and the one-cylinder discharging pipe 14, and an elastic oil storage ring 32 is arranged on the inner walls of the one-cylinder feeding pipe 11, the two-cylinder feeding pipe 12, the two-cylinder discharging pipe 13 and the one-cylinder discharging pipe 14 and along the material inflow direction, and the elastic oil storage ring 32 is connected with a driving oil cylinder 31 for controlling the movement state of the plug 4 through an oil storage cavity 3.
Two pumping cylinders 2 are connected with a hydraulic cylinder of a pumping device, pistons in the two pumping cylinders 2 slide alternately, a conversion box 1 is installed at the front end of each pumping cylinder 2, a cylinder feeding pipe 11, a cylinder feeding pipe 12, a cylinder discharging pipe 13 and a cylinder discharging pipe 14 are arranged on the conversion box 1, the cylinder feeding pipe 11 and the cylinder discharging pipe 14 respectively control feeding and discharging of one pumping cylinder 2, the cylinder feeding pipe 12 and the cylinder discharging pipe 13 control feeding and discharging of the other pumping cylinder 2, when the valves are controlled to be opened and closed through an electric control valve in the prior art, even if the valve linkage and synchronous control are good, the following problems still occur, such as the valve in the cylinder feeding pipe 11 is closed and the valve in the cylinder discharging pipe 14 is opened, but because the conveying cylinders cannot be tightly filled in the pumping process, and when the valve in the discharging pipe 14 is opened, materials in the conveying pipe can flow back because of a pressure empty window, impact is caused to a hydraulic system, the flux of the one-way valve is small, pumping is slow, sealing is not tight due to the fact that the valve plug is easily cushioned by stones, material sucking and discharging are disordered, time for controlling the movement of the plug 4 can be well achieved by the driving oil cylinder 31 linked with the elastic oil storage ring 32 is utilized, a channel is opened after pressure in the one-cylinder discharging pipe 14 or the two-cylinder discharging pipe 13 reaches, the conveying process is stable, large impact cannot be caused to the hydraulic system, and material discharging, material sucking and discharging of the two cylinders are in linkage design, so that smooth and orderly material sucking and discharging processes are guaranteed.
Specifically, as shown in fig. 2, the driving cylinder 31 includes two feeding pipe driving cylinders 311 and two discharging pipe driving cylinders 312, wherein one feeding pipe driving cylinder 311 is used for driving the plug 4 to move from the two-cylinder feeding pipe 12 to the one-cylinder feeding pipe 11, and the feeding pipe driving cylinder 311 is in transmission connection with the oil storage cavity 3 communicated with the elastic oil storage ring 32 in the one-cylinder discharging pipe 14; the other feeding pipe driving oil cylinder 311 is used for driving the plug 4 to move from the one-cylinder feeding pipe 11 to the two-cylinder feeding pipe 12, and the feeding pipe driving oil cylinder 311 is in transmission connection with the oil storage cavity 3 communicated with the elastic oil storage ring 32 in the two-cylinder discharging pipe 13; one of the discharging pipe driving oil cylinders 312 is used for driving the plug 4 to move from the one-cylinder discharging pipe 14 to the two-cylinder discharging pipe 13, and the discharging pipe driving oil cylinder 312 is in transmission connection with the oil storage cavity 3 communicated with the elastic oil storage ring 32 in the two-cylinder feeding pipe 12; the other discharge pipe driving oil cylinder 312 is used for driving the plug 4 to move from the two-cylinder discharge pipe 13 to the one-cylinder discharge pipe 14, and the discharge pipe driving oil cylinder 312 is in transmission connection with the oil storage cavity 3 communicated with the elastic oil storage ring 32 in the one-cylinder feed pipe 11.
As shown in fig. 2, at this time, the one-cylinder feeding pipe 11 is in an open state, the material enters the one-cylinder from the one-cylinder feeding pipe 11, the one-cylinder discharging pipe 14 is in a closed state, the two-cylinder feeding pipe 12 is in a closed state, and the two-cylinder discharging pipe 13 is in a discharging state, because of the feeding in the one-cylinder feeding pipe 11, the entering material will press the elastic oil storage ring 32 on the inner wall thereof, so that the pressure in the oil storage chamber 3 connected therewith will be increased, and the oil storage chamber 3 will transmit the pressure along the pipeline to the discharging pipe driving oil cylinder 312 connected with the plug 4 in the one-cylinder discharging pipe 14, so as to ensure that the plug 4 in the one-cylinder discharging pipe 14 is closed more tightly, and at the same time, the two-cylinder discharging pipe 13 is in a discharging state, the discharging material will press the elastic oil storage ring 32 on the inner wall thereof, so that it will contract, so as to pressurize the oil storage chamber 3 connected therewith, the oil storage chamber 3 will transmit the pressure along the pipeline to the feeding pipe driving oil cylinder 311 connected with the two-cylinder feeding pipe 12, when the state is changed, namely one cylinder is changed from material suction to material discharge, and two cylinders are changed from material discharge to material suction, the elastic oil storage ring 32 in one cylinder is pressurized due to material discharge, the oil storage chamber 3 connected with the oil storage ring is pressurized, hydraulic oil quickly fills the uppermost feeding pipe driving oil cylinder 311, the plug 4 is driven to the right to plug the feeding pipe 11 of one cylinder, and simultaneously the feeding pipe 12 of the two cylinders is fed, the elastic oil storage ring 32 therein is deformed and contracted, the oil storage chamber 3 connected with the elastic oil storage ring is pressurized, so that the lowermost discharging pipe driving oil cylinder 312 is in a state to be filled with oil, then, as shown in figure 5, the material extrudes the guide part 42 on the plug 4 to move, so that the piston 44 just opens the connecting branch pipe 313 on the discharging pipe driving oil cylinder 312, the oil quickly fills the discharging pipe driving oil cylinder 312, the two cylinders 13 are quickly closed, the switching of the states is completed, and in the switching process, the pressure of the hydraulic cylinder (namely the pushing direction) is not opposite to the pressure direction of the material, so that good impact protection is formed.
Specifically, as shown in fig. 4-5 and 7-10, the plug 4 includes a blocking plate 41, two guiding portions 42, guide rods 43 and a piston 44, the two guiding portions 42 are fixed on one end surface of the blocking plate 41, the guide rods 43 are respectively fixed on two end surfaces of the blocking plate 41, the two guide rods 43 are distributed in a central symmetry manner, and the end portions of the guide rods 43 are provided with the piston 44.
The plug 4 is integrally formed and made of wear-resistant high-strength steel material, wherein the guide portion 42 is in the shape of a quarter ball, and can push the plugging plate 41 to move smoothly when the fluid impacts, i.e. the plugging plate is opened when the pressure comes, the guide rod 43 and the piston 44 arranged on the plugging plate 41 are mainly matched with the driving cylinder 31, the movement of the plugging plate 41 is controlled by the pressurization of the driving cylinder 31, and the guide rod 43 is arranged at the open end of the driving cylinder 31 so as to facilitate the movement of the guide rod 43.
Specifically, the inner wall of a jar inlet pipe 11, two jar inlet pipes 12, two jar arrange material pipe 13 and a jar row material pipe 14 is equipped with and blocks off board 41 complex cushion cylinder 33, and one side that cushion cylinder 33 is close to end cap 4 is equipped with the deformation portion 331 that receives compression, gets into after the stone compression in the buffer 332 that forms behind the deformation portion 331 deformation, one side that cushion cylinder 33 kept away from end cap 4 is equipped with elasticity portion 333.
As shown in fig. 4-7, in order to avoid that a stone blocks the inner wall of the pipeline after the plug 4 moves transversely, and the sealing is not tight, the deformation portion 331 is collapsed to form a buffer, when the stone blocks are compressed, the stone blocks enter the buffer portion 332 formed after the deformation portion 331 deforms, meanwhile, the elastic portion 333 on the other side of the buffer oil cylinder 33 is changed from a contracted state to an expanded state to store energy, so that the sealing effect of the plugging plate 41 after plugging is ensured, and when the plugging plate 41 is opened, the elastic portion 333 returns to the contracted state to restore the deformation portion 331 to the original state, the temporarily stored stone blocks are discharged into the pipeline again, and the deformation portion 331 and the elastic oil storage ring 32 are both made of metal diaphragms, and keep elasticity in the original shape, deform after being compressed, and rebound after not being compressed.
Specifically, a connecting branch pipe 313 connected with the oil storage chamber 3 is arranged on each of the feeding pipe driving oil cylinder 311 and the discharging pipe driving oil cylinder 312, and a piston 44 is slidably connected in each of the feeding pipe driving oil cylinder 311 and the discharging pipe driving oil cylinder 312.
As shown in fig. 7, when the oil enters from the connecting branch pipe 313, the piston 44 in the feed pipe driving cylinder 311 receives a thrust force and moves in the feed pipe driving cylinder 311, so that the blocking plate 41 moves.
Specifically, when the plug 4 is in a state of closing the one-cylinder feeding pipe 11 or the two-cylinder feeding pipe 12, a gap is left between the piston 44 in the feeding pipe driving oil cylinder 311 and the connecting branch pipe 313; in the state that the plug 4 is in the state of closing the two-cylinder discharge pipe 13 or the one-cylinder discharge pipe 14, the piston 44 in the discharge pipe driving cylinder 312 completely closes the connecting branch pipe 313.
The feeding pipe can directly move to close or open the control valve through the feeding pipe driving cylinder 311, and the discharging pipe can move to close or open the control valve through the discharging pipe driving cylinder 312 only after the pressure is reached (the material presses the guide part 42 on the plug 4 to move, so that the piston 44 opens the connecting branch pipe 313 on the discharging pipe driving cylinder 312).
Specifically, the guide portions 42 in the one-cylinder feed pipe 11 and the two-cylinder feed pipe 12 are located on the feed side of the blocking plate 41, and the guide portions 42 in the two-cylinder discharge pipe 13 and the one-cylinder discharge pipe 14 are located on the discharge side of the blocking plate 41.
The purpose of this design is that when the material moves or flows, it will be squeezed to the guide portion 42 to form a side thrust, while the other direction will not form a side thrust, indirectly forming the effect of a check valve.
Specifically, the guide portion 42 is a quarter sphere, and the diameter of the guide portion 42 is equal to the diameter of the one-cylinder feeding pipe 11, the two-cylinder feeding pipe 12, the two-cylinder discharging pipe 13 and the one-cylinder discharging pipe 14.
Due to the design, the guide part 42 can adapt to the shape of the inner wall of the pipeline, and meanwhile, when the valve is closed, particles on the inner wall of the pipeline, which are close to the guide part 42, can be extruded towards the direction of the inclined plane, so that the blockage caused by direct extrusion on the inner wall is avoided.
Specifically, the first-cylinder feeding pipe 11 and the second-cylinder feeding pipe 12 are located above the first-cylinder discharging pipe 14 and the second-cylinder discharging pipe 13, the first-cylinder feeding pipe 11 is connected with the first-cylinder discharging pipe 14 through an elbow 101, the second-cylinder feeding pipe 12 is connected with the second-cylinder discharging pipe 13 through an elbow 101, and the second-cylinder discharging pipe 13, the first-cylinder discharging pipe 14 and the pumping cylinder 2 are connected through a connecting pipe 102.
As shown in fig. 3, the materials entering from the one-cylinder feeding pipe 11 and the two-cylinder feeding pipe 12 enter the connecting pipe 102 along the elbow pipe 101 and then enter the pumping cylinder 2, and the materials discharged from the pumping cylinder 2 enter the two-cylinder discharging pipe 13 and the one-cylinder discharging pipe 14 along the connecting pipe 102.
Specifically, the length of the feeding pipe driving cylinder 311 and the discharging pipe driving cylinder 312 is greater than the stroke of the plug 4.
This makes it possible to make the driving distance between the feed pipe driving cylinder 311 and the discharge pipe driving cylinder 312 sufficiently safe.
The working principle is as follows: two pumping cylinders 2 are connected with a hydraulic cylinder of a pumping device, pistons in the two pumping cylinders 2 slide alternately, a conversion box 1 is installed at the front end of each pumping cylinder 2, a cylinder feeding pipe 11, a cylinder feeding pipe 12, a cylinder discharging pipe 13 and a cylinder discharging pipe 14 are arranged on the conversion box 1, the cylinder feeding pipe 11 and the cylinder discharging pipe 14 respectively control feeding and discharging of one pumping cylinder 2, the cylinder feeding pipe 12 and the cylinder discharging pipe 13 control feeding and discharging of the other pumping cylinder 2, when the valves are controlled to be opened and closed through an electric control valve in the prior art, even if the valve linkage and synchronous control are good, the following problems still occur, such as the valve in the cylinder feeding pipe 11 is closed and the valve in the cylinder discharging pipe 14 is opened, but because the conveying cylinders cannot be tightly filled in the pumping process, and when the valve in the discharging pipe 14 is opened, materials in the conveying pipe can flow back because of a pressure empty window, impact is caused to a hydraulic system, the one-way valve has small flux, pumping is slow, sealing is not tight due to the fact that a valve plug is easily cushioned by stones, material suction and material discharge are disordered, the time for moving the plug 4 can be well controlled by the driving oil cylinder 31 linked with the elastic oil storage ring 32, when the pressure in the one-cylinder material discharge pipe 14 or the two-cylinder material discharge pipe 13 reaches, a channel is opened, the conveying process is stable, large impact is not caused to the hydraulic system, the material discharge, material suction and material suction of the one cylinder and material discharge of the two cylinders are in linkage design, the smooth and orderly material suction and material discharge processes are ensured, as shown in figure 2, at the moment, the one cylinder 11 is in an open state, the material enters the one cylinder from the one cylinder 11, the one cylinder material discharge pipe 14 is in a closed state, the two cylinder material feed pipe 12 is in a closed state, and the two-cylinder material discharge pipe 13 is in a material discharge state, because the material is fed into the feeding pipe 11 of one cylinder, the entering material will press the elastic oil storage ring 32 on the inner wall of the feeding pipe, so that the pressure in the oil storage chamber 3 connected with the oil storage chamber 3 is increased, the oil storage chamber 3 will transfer the pressure to the discharge pipe driving oil cylinder 312 connected with the plug 4 in the discharge pipe 14 of one cylinder along the pipeline, so as to ensure that the plug 4 in the discharge pipe 14 of one cylinder is closed more tightly, meanwhile, the discharge pipe 13 of two cylinders is in the discharge state, the discharged material will press the elastic oil storage ring 32 on the inner wall of the discharge pipe, so as to shrink, so as to pressurize the oil storage chamber 3 connected with the discharge pipe, the oil storage chamber 3 will transfer the pressure to the feeding pipe driving oil cylinder 311 connected with the discharge pipe 12 along the pipeline, so as to make the discharge pipe in the compression state, when the state is changed, namely, the material is changed from suction to discharge from one cylinder, the discharge to suction material from the two cylinders, so that the elastic oil storage ring 32 in one cylinder is pressurized due to discharge, so as to pressurize the oil storage chamber 3 connected with the discharge pipe, the hydraulic oil is quickly filled in the uppermost feeding pipe driving oil cylinder 311, the choke plug 4 is driven to the right to block the feeding pipe 11 of one cylinder, meanwhile, the feeding pipe 12 of two cylinders is fed, the elastic oil storage ring 32 therein is deformed and contracted, the oil storage chamber 3 connected with the oil storage ring is pressurized, the lowermost discharging pipe driving oil cylinder 312 is in a state of waiting for oil filling, then, as shown in figure 5, the material extrudes the guide part 42 on the choke plug 4 to move, so that the piston 44 only opens the connecting branch pipe 313 on the discharging pipe driving oil cylinder 312, the oil is quickly filled in the discharging pipe driving oil cylinder 312, the discharging pipe 13 of two cylinders is quickly closed to complete the switching of the states, and in the switching process, the pressure (namely, the material pushing direction) of the hydraulic cylinder is not opposite to the pressure direction of the material, thereby forming good anti-impact protection, and in order to avoid the choke plug 4 blocking the inner wall of the pipeline after moving transversely, and cause sealed not tight, utilize the ulcerate of deformation portion 331 to contract and form the buffering, enter into the buffer 332 that deformation portion 331 formed after the deformation after the stone is compressed in, the elastic component 333 of buffer cylinder 33 opposite side becomes the inflation state by the contraction state simultaneously, carry out the energy storage, guarantee the sealed effect of shutoff board 41 after the shutoff like this, when shutoff board 41 was opened simultaneously, elastic component 333 got back to the contraction state, with deformation portion 331 reconversion, the stone of keeping in is arranged in the pipeline again.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (8)
1. The utility model provides a flat straight even concrete superhigh pressure delivery pump which characterized in that: the device comprises two pumping cylinders (2) and a conversion box (1) arranged at the front end of the pumping cylinders (2), wherein one cylinder feeding pipe (11) and two cylinder feeding pipes (12) which are connected with the pumping cylinders (2) are arranged on the conversion box (1), a two-cylinder discharging pipe (13) and one cylinder discharging pipe (14) which are connected with the other pumping cylinder (2) are arranged on the conversion box (1), a plug (4) used for plugging the one cylinder feeding pipe (11) or the two cylinder feeding pipe (12) is arranged between the one cylinder feeding pipe (11) and the two cylinder feeding pipe (12), a plug (4) used for plugging the two-cylinder discharging pipe (13) or the one cylinder discharging pipe (14) is arranged between the two cylinder discharging pipe (13) and the one cylinder discharging pipe (14), and inner walls, the outer walls, the inner walls, the outer walls and the outer walls of the two cylinder discharging pipe (13) and the one cylinder discharging pipe (14) are arranged between the one cylinder discharging pipe (11), the two cylinder discharging pipe (12) and the two cylinder discharging pipe (14), An elastic oil storage ring (32) is arranged along the material inflow direction, and the elastic oil storage ring (32) is connected with a driving oil cylinder (31) used for controlling the movement state of the plug (4) through an oil storage cavity (3); the plug (4) is integrally formed and is made of wear-resistant high-strength steel material;
the driving oil cylinder (31) comprises two feeding pipe driving oil cylinders (311) and two discharging pipe driving oil cylinders (312), wherein one feeding pipe driving oil cylinder (311) is used for driving the plug (4) to move from the two-cylinder feeding pipe (12) to the one-cylinder feeding pipe (11), and the feeding pipe driving oil cylinder (311) is in transmission connection with an oil storage cavity (3) communicated with an elastic oil storage ring (32) in the one-cylinder discharging pipe (14); the other feeding pipe driving oil cylinder (311) is used for driving the plug (4) to move from the first-cylinder feeding pipe (11) to the second-cylinder feeding pipe (12), and the feeding pipe driving oil cylinder (311) is in transmission connection with an oil storage cavity (3) communicated with an elastic oil storage ring (32) in the second-cylinder discharging pipe (13); one of the discharge pipe driving oil cylinders (312) is used for driving the plug (4) to move from the one-cylinder discharge pipe (14) to the direction of the two-cylinder discharge pipe (13), and the discharge pipe driving oil cylinder (312) is in transmission connection with an oil storage cavity (3) communicated with an elastic oil storage ring (32) in the two-cylinder feed pipe (12); the other discharge pipe driving oil cylinder (312) is used for driving the plug (4) to move towards the direction of the first cylinder discharge pipe (14) from the second cylinder discharge pipe (13), and the discharge pipe driving oil cylinder (312) is in transmission connection with an oil storage cavity (3) communicated with an elastic oil storage ring (32) in the first cylinder feed pipe (11);
one jar inlet pipe (11) and two jar inlet pipes (12) are located the top of a jar row material pipe (14) and two jar row material pipes (13), one jar inlet pipe (11) with a jar is arranged and is connected through first return bend between material pipe (14), two jar inlet pipes (12) and two jar arrange and connect through the second return bend between material pipe (13), two jar arrange material pipe (13), one jar arrange material pipe (14) and pump sending are connected through connecting pipe (102) between jar (2).
2. The ultra-high pressure delivery pump for flat and straight concrete according to claim 1, characterized in that: end cap (4) are including shutoff board (41), guide part (42), guide arm (43) and piston (44), be fixed with two on the terminal surface of one side of shutoff board (41) guide part (42), the both sides terminal surface of shutoff board (41) is fixed with respectively guide arm (43), two guide arm (43) are central symmetry and distribute, the tip of guide arm (43) is equipped with piston (44).
3. The ultra-high pressure delivery pump for flat and straight concrete according to claim 2, characterized in that: the inner wall that row material pipe (13) and one jar were arranged to a jar inlet pipe (11), two jar inlet pipes (12), two jars is equipped with shutoff board (41) complex buffer cylinder (33), buffer cylinder (33) are close to one side of end cap (4) is equipped with deformation portion (331) of pressurized contraction, gets into after the stone pressurized in buffer portion (332) that deformation portion (331) deformation back formed, buffer cylinder (33) are kept away from one side of end cap (4) is equipped with elasticity portion (333).
4. The ultra-high pressure delivery pump for flat and straight concrete according to claim 2, characterized in that: all be equipped with on inlet pipe drive cylinder (311) and row material pipe drive cylinder (312) with connect branch pipe (313) that oil storage chamber (3) are connected, sliding connection has in inlet pipe drive cylinder (311) and row material pipe drive cylinder (312) piston (44).
5. The ultra-high pressure delivery pump for flat and straight concrete according to claim 4, characterized in that: when the plug (4) is in a state of closing the one-cylinder feeding pipe (11) or the two-cylinder feeding pipe (12), a gap is reserved between the piston (44) in the feeding pipe driving oil cylinder (311) and the connecting branch pipe (313); and under the condition that the plug (4) is in a state of closing the two-cylinder discharge pipe (13) or one-cylinder discharge pipe (14), the discharge pipe drives the piston (44) in the oil cylinder (312) to completely close the connecting branch pipe (313).
6. The ultra-high pressure delivery pump for flat and straight concrete according to claim 2, characterized in that: the guide portions (42) in the one-cylinder feed pipe (11) and the two-cylinder feed pipe (12) are located on the feed side of the blocking plate (41), and the guide portions (42) in the two-cylinder discharge pipe (13) and the one-cylinder discharge pipe (14) are located on the discharge side of the blocking plate (41).
7. The ultra-high pressure delivery pump for flat and straight concrete according to claim 2, characterized in that: the guide part (42) is in a quarter-sphere shape, and the diameter of the guide part (42) is equal to the diameter of the one-cylinder feeding pipe (11), the two-cylinder feeding pipe (12), the two-cylinder discharging pipe (13) and the one-cylinder discharging pipe (14).
8. The ultra-high pressure delivery pump for flat and straight concrete according to claim 4, characterized in that: the length of the feeding pipe driving oil cylinder (311) and the length of the discharging pipe driving oil cylinder (312) are larger than the corresponding stroke of the plug (4).
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| Application Number | Priority Date | Filing Date | Title |
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| CN202110593693.XA CN113266547B (en) | 2020-06-22 | 2020-06-22 | Flat directly-connected concrete ultrahigh-pressure delivery pump |
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| CN202010577800.5A CN111622915B (en) | 2020-06-22 | 2020-06-22 | Flat straight-connected concrete ultrahigh-pressure delivery pump |
| CN202110593693.XA CN113266547B (en) | 2020-06-22 | 2020-06-22 | Flat directly-connected concrete ultrahigh-pressure delivery pump |
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| CN1834458A (en) * | 2006-04-25 | 2006-09-20 | 甄继 | Concrete continuous pumping delivery method and concrete pump appts |
| CN102536933A (en) * | 2012-02-06 | 2012-07-04 | 三一重工股份有限公司 | Hydraulic pumping system and concrete-pumping equipment comprising same |
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| CN111622915B (en) | 2021-09-24 |
| CN113266547B (en) | 2023-12-05 |
| CN111622915A (en) | 2020-09-04 |
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