CN113261639A

CN113261639A - Sediment removing device for solid beverage concentrated juice

Info

Publication number: CN113261639A
Application number: CN202110553440.XA
Authority: CN
Inventors: 方广平; 余元善; 邹波; 邝风辉; 彭伟彬; 冯云慧; 赖可爱; 石小兵
Original assignee: Heyuan City Jilongxiang Biotechnology Co ltd; Sericulture and Agri Food Research Institute GAAS
Current assignee: Heyuan City Jilongxiang Biotechnology Co ltd; Sericulture and Agri Food Research Institute GAAS
Priority date: 2021-05-20
Filing date: 2021-05-20
Publication date: 2021-08-17

Abstract

The invention discloses a sediment removing device for solid beverage concentrated juice, which comprises a first sedimentation cylinder and a second sedimentation cylinder, wherein a first sealing cover is installed at the top end of the first sedimentation cylinder, a lifting device is installed inside the first sedimentation cylinder, a bottom box is connected inside the first sedimentation cylinder in a sliding mode, a feed inlet is formed in one side of the upper end of the first sedimentation cylinder, a first water outlet pipe is formed in the lower end of one side, away from the feed inlet, of the first sedimentation cylinder, an inner cabin is arranged inside the second sedimentation cylinder, a second sealing cover is installed on the second sedimentation cylinder, a cleaning device is fixedly installed in the middle of the second sealing cover, the cleaning device is located in the inner cabin, a water inlet is formed in one side of the upper end of the second sedimentation cylinder, the water inlet is fixedly connected with the side wall of a filtering device, and the bottom end of the filtering device is connected with a water pumping device through a pipeline. The invention can rapidly and cleanly remove the sediment and is convenient to clean the sediment cylinder.

Description

Sediment removing device for solid beverage concentrated juice

Technical Field

The invention relates to the technical field of sediment removing devices, in particular to a sediment removing device for solid beverage concentrated juice.

Background

The solid beverage is a solid product which is prepared by taking sugar, milk and dairy products, eggs or egg products, fruit juice or edible plant extracts and the like as main raw materials and adding a proper amount of auxiliary materials or food additives, wherein the water content of each 100 g of the finished product is not higher than 5 g, and the solid product is in a powder shape, a granular shape or a block shape, such as bean crystal powder, malted milk powder, instant coffee, chrysanthemum crystal and the like, and 3 types of protein type solid beverages, common type solid beverages and baking type solid beverages (instant coffee) are separated.

In the prior art, sediment is generated in the process of preparing the solid beverage concentrated juice, large blocks of sediment are generated and are not convenient to remove, and small sediment is generated and is difficult to remove or is not clean enough, so that a sediment removing device for the solid beverage concentrated juice is provided to solve the problems.

Disclosure of Invention

The invention aims to solve the problems that sediment is not completely removed and is difficult to remove in the prior art, and provides a sediment removing device for solid beverage concentrated juice.

In order to achieve the purpose, the invention adopts the following technical scheme:

a sediment removing device for solid beverage concentrated juice comprises a first sedimentation cylinder and a second sedimentation cylinder, wherein a first sealing cover is installed at the top end of the first sedimentation cylinder, a lifting device is installed inside the first sedimentation cylinder, a bottom box is connected inside the first sedimentation cylinder in a sliding mode, a feed inlet is formed in one side of the upper end of the first sedimentation cylinder, a first water outlet pipe is formed in the lower end of one side, away from the feed inlet, of the first sedimentation cylinder, the first water outlet pipe penetrates through and is connected with one side of a water pumping device, an inner chamber is arranged inside the second sedimentation cylinder, a second sealing cover is installed on the second sedimentation cylinder, a cleaning device is fixedly installed in the middle of the second sealing cover and is located in the inner chamber, a water inlet is formed in one side of the upper end of the second sedimentation cylinder, a filtering device side wall is fixedly connected with the water inlet, a water pumping device is connected with the bottom end of the filtering device through a pipeline, a discharge port is installed on one side of the bottom end of the second sedimentation cylinder, the discharge port is connected with the collecting device.

Preferably, the lifting device is provided with a motor, the motor output shaft is rotatably connected with a rotating rod, the rotating rod is rotatably sleeved with two groups of bevel gear sets, the two groups of bevel gear sets are respectively fixedly connected with a threaded rod, sliding blocks are fixedly mounted on two sides of the bottom box and are in sliding connection with the threaded rod, and the bottom box is provided with a plurality of groups of through holes.

Preferably, the bottom of the second sedimentation cylinder is provided with a bottom leakage opening, and the bottom leakage opening is provided with a valve.

Preferably, belt cleaning device is equipped with the telescopic link, telescopic link one end is rotated and is connected with the axis of rotation, the multiunit scraper blade is installed to the axis of rotation, the apopore is installed in the telescopic link middle section, apopore evenly distributed telescopic link middle section a week.

Preferably, filter equipment is equipped with the stopper, filter core one end is crossed to stopper activity joint, filter core other end activity contact briquetting, briquetting fixed mounting has the closing cap.

Preferably, two supporting rods are installed in the bottom box, the upper end of each supporting rod is rotatably connected with a filter plate through a rotating piece, each filter plate can rotate along the axis of the rotating piece, wear-resistant strips are installed on one sides, close to the two filter plates, of the two filter plates, chamfers are arranged on the side walls of the wear-resistant strips, a floating ball is installed on one side, away from the supporting rods, of each filter plate, the floating ball is a hollow oval ball body and is made of one of plastic or silica gel, the buoyancy of the floating ball is larger than the gravity of the filter plates, detachable collecting boxes are installed on the two sides of the bottom box, filter holes are formed in the side walls of the collecting boxes, two groups of limiting strips are installed on the bottom wall of the bottom box, the number of each group of limiting strips is more than two, a plurality of limiting strips in each group are evenly distributed on the two sides of the collecting boxes respectively and are used for clamping the collecting boxes, and a plurality of buffer blocks are installed on the bottom wall of the bottom box, the quantity of the buffer blocks is the same as that of the floating balls, each buffer block is located under one floating ball, and a sunken cambered surface is arranged right above each buffer block.

Compared with the prior art, the invention has the beneficial effects that:

1. the motor output shaft drives the rotating rod to rotate, so that the helical gear set rotates, the fixedly installed threaded rod rotates, the sliding block moves upwards under rotation to drive the bottom box to move upwards, large precipitates are filled in the bottom box, and the solid beverage concentrated juice flows out from the through hole of the bottom box, so that the large precipitates in the solid beverage concentrated juice can be quickly removed, and convenience and quickness are realized;

2. the second deposits the precipitate in a section of thick bamboo, under belt cleaning device's work, washes through the clear water, can be relaxed get rid of the precipitate, and the scraper blade can convenient and fast scrape the precipitate for the precipitate is got rid of, has improved efficiency.

Drawings

FIG. 1 is a schematic view of a sediment removal apparatus for a solid beverage concentrate according to the present invention;

FIG. 2 is a schematic structural view of the first precipitation cylinder of FIG. 1;

FIG. 3 is a schematic structural view of the second settling drum of FIG. 1;

FIG. 4 is a schematic structural view of the cleaning apparatus shown in FIG. 3;

FIG. 5 is a schematic view of the filter apparatus of FIG. 1;

fig. 6 is a schematic sectional structure view of the back box.

In the figure: 1 a first sedimentation cylinder, 101 a first sealing cover, 102 a first water outlet pipe, 2 a second sedimentation cylinder, 201 an inner chamber, 202 a water inlet, 203 a second sealing cover, 204 a bottom leakage opening, 205 valves, 3 a water pumping device, 4 a filtering device, 401 a limiting block, 402 a filtering core, 403 pressing blocks, 404 a sealing cover, 5 a collecting device, 6 a lifting device, 601 a rotating rod, 602 a bevel gear set, 603 a threaded rod, 7 a bottom box, 701 a through hole, 702 a sliding block, 8 a cleaning device, 801 a telescopic rod, 802 a rotating shaft, 803 a scraping plate, 804 a water outlet, 9 a discharge hole, 10 a motor, 11 a feed inlet, 12 a support rod, 13 a filtering plate, 14 a wear-resistant strip, 15 a floating ball, 16 a collection box and 17 a buffer block.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.

Referring to fig. 1-5, a sediment removing device for solid beverage concentrated juice comprises a first sedimentation cylinder 1 and a second sedimentation cylinder 2, wherein a first sealing cover 101 is installed at the top end of the first sedimentation cylinder 1, a lifting device 6 is installed inside the first sedimentation cylinder 1, a bottom box 7 is slidably connected inside the first sedimentation cylinder 1, a feed inlet 11 is arranged at one side of the upper end of the first sedimentation cylinder 1, a first water outlet pipe 102 is arranged at the lower end of the first sedimentation cylinder 1 far away from the feed inlet 11, the first water outlet pipe 102 is connected with one side of a water pumping device 3 in a penetrating way, an inner chamber 201 is arranged inside the second sedimentation cylinder 2, a second sealing cover 203 is installed on the second sedimentation cylinder 2, a cleaning device 8 is fixedly installed in the middle of the second sealing cover 203, the cleaning device 8 is positioned in the inner chamber 201, a water inlet 202 is arranged at one side of the upper end of the second sedimentation cylinder 2, the water inlet 202 is fixedly connected with the side wall of a filtering device 4, and a pipeline connecting device 3 is arranged at the bottom end of the filtering device 4, a discharge port 9 is arranged at one side of the bottom end of the second precipitation cylinder 2, and the discharge port 9 is connected with the collection device 5.

Elevating gear 6 is equipped with motor 10, motor 10 output shaft rotates and is connected with bull stick 601, motor 10 provides power, bull stick 601 rotates the cover and is equipped with two sets of bevel gear group 602, two sets of bevel gear group 602 respectively with threaded rod 603 fixed connection, 7 both sides fixed mounting has sliding block 702 at the bottom of the box, sliding block 702 sliding connection threaded rod 603, threaded rod 603 rotates and to drive reciprocating of end box 7, make things convenient for it to take out the precipitate, end box 7 is equipped with multiunit through-hole 701, through-hole 701 makes the convenient outflow of solid beverage concentrated juice, make end box 7 only drive the precipitate and get rid of.

The bottom of the second sedimentation cylinder 2 is provided with a bottom leakage port 204, the bottom leakage port 204 is provided with a valve 205, the bottom leakage port 204 enables sediment to be removed from the bottom, and the valve 205 can close the bottom leakage port 204 to prevent water leakage during sedimentation.

Cleaning device 8 is equipped with telescopic link 801, telescopic link 801 one end is rotated and is connected with axis of rotation 802, multiunit scraper blade 803 is installed to axis of rotation 802, apopore 804 is installed in telescopic link 801 middle section, apopore 804 evenly distributed telescopic link 801 middle section a week, scraper blade 803 can be fast clean scrape the precipitate totally, apopore 804 washs the inner wall, makes abluent cleaner.

Filter equipment 4 is equipped with stopper 401, and stopper 401 prevents to cross filter core 402 and removes and drop, and stopper 401 activity joint has crossed filter core 402 one end, crosses filter core 402 other end activity contact briquetting 403, crosses filter core 402 and can filter some sediment impurity, and briquetting 403 fixed mounting has closing cap 404, and briquetting 403 plays the fixed action.

Two supporting rods 12 are installed in the bottom box 7, the upper end of each supporting rod 12 is rotatably connected with a filter plate 13 through a rotating piece, each filter plate 13 can rotate along the axis of the rotating piece, wear-resistant strips 14 are installed on one sides, close to the two filter plates 13, of the two filter plates 14, chamfers are arranged on the side walls of the wear-resistant strips 14, floating balls 15 are installed on one sides, far away from the supporting rods 12, of the filter plates 13, the floating balls 15 are hollow oval spheres, the floating balls 15 are made of one of plastic or silica gel, the buoyancy of the floating balls 15 is larger than the gravity of the filter plates 13, detachable collecting boxes 16 are installed on two sides of the bottom box 7, filter holes are formed in the side walls of the collecting boxes 16, two groups of limiting strips are installed on the bottom wall of the bottom box 7, the number of each group of limiting strips is more than two, each group of the limiting strips are respectively and uniformly distributed on two sides of the collecting boxes 16 and used for clamping the collecting boxes 16, and a plurality of buffer blocks 17 are installed on the bottom wall of the bottom box 7, the number of the buffer blocks 17 is the same as that of the floating balls 15, each buffer block 17 is located right below one floating ball 15, and a concave arc surface is arranged right above each buffer block 17;

when filtering, the filtering effect is further improved through the double filtering action of the filter plate 13 and the bottom box 7, the floating force of the floating ball 15 can support the filter plate 13, so that the filter plate 13 can be ensured to play a good filtering effect, when the bottom box 7 rises, the filter plate 13 is driven to move, when the filter plate 13 and the bottom box 7 are separated from liquid, the floating force of the floating ball 15 is lost, the self gravity of the filter plate 13 can drive the filter plate 13 to rotate until the filter plate 13 is contacted with the side wall of the collecting box 16, and when the bottom box 7 rises, the bottom box 7 is vibrated due to mechanical transmission, so that the filter plate 13 can also vibrate, and therefore, impurities on the filter plate 13 can fall down along the filter plate 13, and then fall into the collecting box 16 quickly, and therefore, the impurities filtered on the filter plate 13 can be taken out quickly, the filtering is easy and convenient, time and labor are saved, and the two filter plates 13 can be ensured to be tightly adhered together through the wear-resistant strips 14, thereby the effect of filtering impurity has been guaranteed, through the setting of floater 15, can support in liquid that filter plate 13 is in the horizontality, and then guarantee the filter effect, can play good supporting effect to filter plate 13 through bracing piece and rotation piece, and make things convenient for filter plate 13 to rotate smoothly, in addition, can support stably through spacing and collect box 16, conveniently dismantle it, so that clear up it, thereby guarantee after using longer time, still have better filter effect.

When the solid beverage concentrated juice is prepared, the solid beverage concentrated juice is filled into a first sedimentation cylinder 1, after precipitates are generated, a motor 10 rotates, an output shaft of the motor 10 drives a rotating rod 601 to rotate, a helical gear set 602 rotates, a threaded rod 603 fixedly installed rotates, a sliding block 702 moves upwards under the rotation to drive a bottom box 7 to move upwards, large precipitates are filled in the bottom box 7, the solid beverage concentrated juice flows out from a through hole 701 of the bottom box 7, a first sealing cover 101 is opened to remove the precipitates in the bottom box 7, a water pumping device 3 works to pump the solid beverage concentrated juice in the first sedimentation cylinder 1 into a second sedimentation cylinder 2, a filtering device 4 filters some large impurities, a collecting device 5 pumps the solid beverage concentrated juice out through a discharge hole 9 after the second sedimentation cylinder 2 is settled, a valve 205 is rotated to open a bottom leakage hole 204 after the solid beverage concentrated juice is pumped out, make the precipitate flow out, belt cleaning device 8 begins work, and apopore 804 washes the second and deposits a section of thick bamboo 2 inner wall out of clear water, and telescopic link 801 stretches out downwards, rotates scraper blade 803, strikes off the precipitate of inner wall totally.

The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.

Claims

1. A sediment removing device for solid beverage concentrated juice comprises a first sedimentation cylinder (1) and a second sedimentation cylinder (2), and is characterized in that a first sealing cover (101) is installed at the top end of the first sedimentation cylinder (1), a lifting device (6) is installed inside the first sedimentation cylinder (1), a bottom box (7) is connected inside the first sedimentation cylinder (1) in a sliding mode, a feeding hole (11) is formed in one side of the upper end of the first sedimentation cylinder (1), a first water outlet pipe (102) is formed in the lower end, away from the feeding hole (11), of the first sedimentation cylinder (1), the first water outlet pipe (102) is connected with one side of a water pumping device (3) in a penetrating mode, an inner cabin (201) is arranged inside the second sedimentation cylinder (2), a second sealing cover (203) is installed on the second sedimentation cylinder (2), and a cleaning device (8) is fixedly installed in the middle of the second sealing cover (203), cleaning device (8) are located interior (201), second sediment section of thick bamboo (2) upper end one side is equipped with water inlet (202), water inlet (202) fixedly connected with filter equipment (4) lateral wall, filter equipment (4) bottom pipe connection pumping device (3), second sediment section of thick bamboo (2) bottom side-mounting discharge gate (9), collection device (5) is connected in discharge gate (9).

2. The sediment removing device for the solid beverage concentrated juice is characterized in that the lifting device (6) is provided with a motor (10), an output shaft of the motor (10) is rotatably connected with a rotating rod (601), the rotating rod (601) is rotatably sleeved with two groups of bevel gear sets (602), the two groups of bevel gear sets (602) are respectively and fixedly connected with a threaded rod (603), sliding blocks (702) are fixedly installed on two sides of the bottom box (7), the sliding blocks (702) are slidably connected with the threaded rod (603), and the bottom box (7) is provided with a plurality of groups of through holes (701).

3. A sediment removal assembly for a solid beverage concentrate according to claim 1, wherein the bottom of the second sedimentation cylinder (2) is provided with a bottom outlet (204), and the bottom outlet (204) is provided with a valve (205).

4. The sediment removal device for the solid beverage concentrated juice is characterized in that the cleaning device (8) is provided with an expansion rod (801), one end of the expansion rod (801) is rotatably connected with a rotating shaft (802), the rotating shaft (802) is provided with a plurality of groups of scrapers (803), the middle section of the expansion rod (801) is provided with water outlet holes (804), and the water outlet holes (804) are uniformly distributed on the middle section of the expansion rod (801) for one circle.

5. A sediment removal device for a solid beverage concentrate according to claim 1, wherein the filter device (4) is provided with a limiting block (401), the limiting block (401) is movably clamped with one end of the filter element (402), the other end of the filter element (402) is movably contacted with a pressing block (403), and a sealing cover (404) is fixedly arranged on the pressing block (403).

6. The sediment removal device for the solid beverage concentrated juice according to claim 1, wherein two supporting rods (12) are installed in the bottom box (7), the upper end of each supporting rod (12) is rotatably connected with a filter plate (13) through a rotating member, each filter plate (13) can rotate along the axis of the rotating member, wear strips (14) are installed on the sides, close to the two filter plates (13), of the two filter plates (13), the side walls of the wear strips (14) are provided with chamfers, a floating ball (15) is installed on the side, away from the supporting rods (12), of the filter plates (13), the floating ball (15) is a hollow oval ball body, the floating ball (15) is made of one of plastic or silica gel, the buoyancy of the floating ball (15) is greater than the gravity of the filter plates (13), and detachable collecting boxes (16) are installed on the two sides of the bottom box (7), the filter hole has been seted up to the lateral wall of collecting box (16), install two sets of spacing on the diapire of end box (7), every group the quantity of spacing has more than two, and every group is a plurality of spacing distributes respectively evenly in the both sides of collecting box (16) to be used for blocking and collect box (16), a plurality of buffer block (17) are installed to the diapire of end box (7), and is a plurality of the quantity of buffer block (17) with the quantity of floater (15) is the same, every buffer block (17) are located a floater (15) respectively under, be equipped with sunken cambered surface directly over buffer block (17).